INSPECTION AND TEST PLAN ITP No.

ITP-MCC
PROJECT NAME Rev. No. 0
Eaton Corp. Fayetteville, NC INSPECTION AND TEST PLAN TITLE
Motor Control Centers Hand. Specific
Class.
Page 1 of 1

UNIT/ BUILDING NO, SHELTER NO, DESCRIPTION BARCODE

AREA N/A SUBSTATION NO ETC: Motor Control Centers – General N/A

Activity Activity Inspection/Test Method of Report

Verification (see
Legend)
No. Description Requirements Reference Sub- Contrac Reference No.:
Document Contr. tor QC.
QC
Once order is entered all changes to order are required to VISTA Change Order
entered via Change Order process.
Division Sales Engineer review of customer order, R – Sign off and pass on to Hard copy Order I Bid Manager
commercial and technical specification, comments and scheduler/customer service. Folder, configuration.
documents. electronic
Scheduler/customer service – schedules order based on R – Order commitment AS 400 AIM I VISTA
customer requests, purchased material, plant capacity. loaded on VISTA and Order
management system (AIM), then
pass on to Application Engineer (AE).
Application Engineer review of Bid Manager Configuration, R & I – Sign off and passed Hard copy Order I
customer technical specification, comments and on to Supply Chain and Customer Folder,
documents, codes. Plus order Advanced Material List Order Designer (COD). electronic Bid
(AML) of material, non-stock materials for specific order. Manager
configuration.
AML,
Order notations &
engineering details.
Supply Chain purchases AML material for order supplied by R – Placing purchase orders Purchase orders I Electronic Purchase
AE. for material. Orders

MCC ITP 3/31/2012 Page 1

 COD Creates configuration, wiring diagrams (schematic & R – Transmit electronic Electronic: I Electronic:
connection diagram), bill of materials and specific job engineered bill of materials, wiring MCC Drawings MCC Drawings
details. Order/apply all material on AML, order additional diagrams to electronic Plant Order Wiring Diagrams Wiring Diagrams
non stock materials on an AML addendum. Manager (POM) and Eaton CMS Specific job details Specific job details
Drawing Vault. Bill of Materials Bill of Materials
Once order is released to manufacturing, a Manufacturing QSW- 05W01011
Change Notice (MCN) is required.
Receiving – receives all external material ordered including R & I – Purchase Order – Purchase order I Order card
material ordered via AML part number and quantity – receives
material, material tagged with order
card
Fabrication – Power Stabs, include stamping of stabs R, I & T – Pull test – verify Welder set up IT QI Analysis
st
pieces and welded wire or braid connection, assembly per weld strength on 1 stab weld of Pull tester
standard routings. every order new order Drawings
Fabrication – steel parts, made per routings and drawings R – Fixtures, routing sheet, Fixtures I DMM
fit form and function at assembly. Drawings
Fabrication – hard tooled parts R – Hard tooled parts 10% Dies I DMM
checks. Drawings
Fabrication – paint line R & I – Visual and measured QSW-10W01092 I QI Analysis
Mil Thickness Gauge (MSA), once Measurement of Dry
per shift. Coating Thickness
Parts picking/staging R – Visual, checklist Order Bill of Material I
Unit assembly R & I – Unit Test, Visual, Order Bill of Materials IT 4714A13H03
Pass/Fail – Bill of Material, Continuity Wiring Diagrams, Testers Sticker in
Bell out circuit, Mechanical operation OMS 50-37799 unit.
(Handle Mech, Overload Reset), No Continuity Testing:
Load Voltage Test QSW-04W01008
MCC Cell Test:
QSW-10W01010
Structure & Bus Assembly R, I & T – Structure/Bus Order Bill of Materials IT Calibration sticker on
Test, Visual, Torque bolted Torque Spec. OMS tools.
connections, Hy Pot Bus system 50-33586 FV5A005 Inspection
Pass/Fail. Calibration: QSW- & Test Report
11W01001 4714A13H03 Tester
Hy Pot Test: QSW- Sticker on structure
10W01002 frame.
Final Assembly R, I & T – Final Assembly Order Bill of Materials IT FV5A005 Inspection
and Test, Pass/Fail, Bill of Material, Wiring Diagrams & Test Report
Continuity Bell out circuit, Mechanical OMS 50- 4714A13H03 Tester
operation (Handle Mech, Overload MCC Final Test: Sticker.
Reset), No Load Voltage Test QSW-10W01001 Pub 26792 Shipping
Label

MCC ITP 3/31/2012 Page 2

 Witness Test when required by customer order. R, H, W, I & T – Customer Record issues on a HRW Punch list.
inspection and/or test requirements punch list
to be demonstrated at Eaton site
witnessed by purchaser of
equipment.
Shipping preparation & packaging R & I – Visual, Weights & OMS 50-35293 I VISTA
Dimension

Legend : I – Inspection; T – Test; W - Witness Inspection Point; H - Mandatory Hold Point For Inspection; R - Document ReviewNote : * Generic Record not attached to
ITP

MCC ITP 3/31/2012 Page 3