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    1.10 Tooth-Profile-Modification TechinicalData KGSTOCKGEARS

    Uploaded by

    Juan
    Tooth profile modification involves slightly shifting the tooth profile near the tip or fillet area to be concave. This prevents deflection under load and smooths rotation. Excess modification deteriorates contact ratio. Commonly the fillet is modified for drivers and tips for driven gears. Crowning and relieving modify the tooth trace to prevent stress concentration from single contact. Crowning reduces thickness towards the ends while relieving reduces it at the very end. Excess modification deteriorates contact. Topping machines the flank and diameter simultaneously to control thickness and reduce runout. Semi-topping chamfers the diameter. Both reduce noise from smaller dent marks. Excessive use deteriorates contact ratio.

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    1.10 Tooth-Profile-Modification TechinicalData KGSTOCKGEARS

    Uploaded by

    Juan
    56 views2 pages
    Tooth profile modification involves slightly shifting the tooth profile near the tip or fillet area to be concave. This prevents deflection under load and smooths rotation. Excess modification deteriorates contact ratio. Commonly the fillet is modified for drivers and tips for driven gears. Crowning and relieving modify the tooth trace to prevent stress concentration from single contact. Crowning reduces thickness towards the ends while relieving reduces it at the very end. Excess modification deteriorates contact. Topping machines the flank and diameter simultaneously to control thickness and reduce runout. Semi-topping chamfers the diameter. Both reduce noise from smaller dent marks. Excessive use deteriorates contact ratio.

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    1.10 Tooth-profile-modification TechinicalData KGSTOCKGEARS

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    Tooth profile modification involves slightly shifting the tooth profile near the tip or fillet area to be concave. This prevents deflection under load and smooths rotation. Excess modification deteriorates contact ratio. Commonly the fillet is modified for drivers and tips for driven gears. Crowning and relieving modify the tooth trace to prevent stress concentration from single contact. Crowning reduces thickness towards the ends while relieving reduces it at the very end. Excess modification deteriorates contact. Topping machines the flank and diameter simultaneously to control thickness and reduce runout. Semi-topping chamfers the diameter. Both reduce noise from smaller dent marks. Excessive use deteriorates contact ratio.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    56 views2 pages

    1.10 Tooth-Profile-Modification TechinicalData KGSTOCKGEARS

    Uploaded by

    Juan
    Tooth profile modification involves slightly shifting the tooth profile near the tip or fillet area to be concave. This prevents deflection under load and smooths rotation. Excess modification deteriorates contact ratio. Commonly the fillet is modified for drivers and tips for driven gears. Crowning and relieving modify the tooth trace to prevent stress concentration from single contact. Crowning reduces thickness towards the ends while relieving reduces it at the very end. Excess modification deteriorates contact. Topping machines the flank and diameter simultaneously to control thickness and reduce runout. Semi-topping chamfers the diameter. Both reduce noise from smaller dent marks. Excessive use deteriorates contact ratio.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    1.

    10 Tooth profile modification


    Tooth profile modification
    Regarding Tooth profile modification, modify the Modification
    tooth profile that is shifted from the involute to be amount
    (concave) near part of tooth tip or fillet of dedendum.
    Tooth profile modification is to prevent deflection
    of tooth caused by load, intereference of Tooth
    tip caused by Pitch deviation and adds to provide
    smooth gear rotation.
    However, needlessly exceeding amount of Tooth pro-
    file modification is not advisable as it will result in de-
    terioration of Contact ratio. Proper amount of Tooth
    profile modification is highly recommended.
    Commonly, modify the fillet area of dedendum for
    driver gear and area of Tooth tip for driven gear.
    Fig. 32 Profile modification
    (Part of Tooth tip of driven gear)
    Modification of Tooth trace
    (Crowning and Relieving)
    Refer to Fig. 33, regarding modification of Crowning.
    Reduce Tooth thickness from centre towards the end
    of Tooth trace gradually.
    Refer to Fig. 34, regarding Relieving. Reduce Tooth
    thickness gradually at end of Tooth trace.
    The purposes of both modifications are to prevent
    the stress concentration by single contact. Differ-
    ent points between Crowning and Relieving are that
    Crowning prevents stress concentration caused by
    single contact and Relieving simply relieves the end
    of Tooth trace to prevent single contact.
    These methods are commonly called Tooth trace Fig. 33 Crowning
    modification. Excessive amount of Tooth trace modi-
    fication will result in deterioration of tooth contact.
    This excessive modification is not advisable.

    Fig. 34 Relieving

    40
    Topping and Semi Topping Tooth profile adjustment
    When cutting the flanks by Topping hob cutter, the Process of hob cutter slightly cuts away both ends
    outside diameter of gear is also processed at the of fillet from outside diameter of gear in direction
    same time. Semi topping method is similar but out- of Tooth trace. There are types of Straight line and
    side diameter is chamfered by hob cutter. Curved line profile adjustments, which can reduce
    Method of Topping uses an external micrometer to the fluctuation of spring constant for gear. This has an
    measure the outside diameter to control Tooth thick- effect to lower oscillation and noise to within expec-
    ness if module is too small and unable to use method tation.
    of Sector span. Professor Niemann has introduced other adjustments,
    Topping cutter is designed to obtain designated where the outside diameter of gear is slightly (in oth-
    Tooth thickness when machined outer diameter of er words, not as extreme as for Bevel gear) tapered or
    gear is in place. It has an effect to reduce off-centre the outside diameter of gear is cut in an arc shape to
    deviation of outside diameter as the hob cutter pro- make it a drum shaped body, which is not outlined
    cesses the outside diameter of gear at same time. here.
    Semi topping prevents dent marks and burrs from Another method is for outside diameter of Bevel gear
    occurring at Tooth tip. Semi topping has an effect to to be slightly cut away to prevent interference at the
    lower oscillation and noise, as smaller dent mark does toe.
    not interfere with engagement. Excessive Semi top-
    ping will deteriorate Contact ratio and is not advis-
    able.

    Straight adjustment Arc adjustment

    41

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