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    SIRC V Filters Manual

    Uploaded by

    rodonganjaya
    This document provides operating instructions for Ingersoll Rand air filters. It includes: 1) Safety guidelines such as not exceeding the rated inlet pressure and releasing all pressure before maintenance. 2) Technical specifications for various filter models including connection sizes, dimensions, weights, and flow rates. 3) Instructions for horizontal installation with proper flow direction and inclusion of bypass valves. 4) Operating guidelines like changing the filter element after 4000 hours or 1 year of use. 5) Maintenance procedures including releasing pressure before replacing the filter element and cleaning the auto drain weekly.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    SIRC V Filters Manual

    Uploaded by

    rodonganjaya
    170 views4 pages
    This document provides operating instructions for Ingersoll Rand air filters. It includes: 1) Safety guidelines such as not exceeding the rated inlet pressure and releasing all pressure before maintenance. 2) Technical specifications for various filter models including connection sizes, dimensions, weights, and flow rates. 3) Instructions for horizontal installation with proper flow direction and inclusion of bypass valves. 4) Operating guidelines like changing the filter element after 4000 hours or 1 year of use. 5) Maintenance procedures including releasing pressure before replacing the filter element and cleaning the auto drain weekly.

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    SIRC v Filters Manual

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    This document provides operating instructions for Ingersoll Rand air filters. It includes: 1) Safety guidelines such as not exceeding the rated inlet pressure and releasing all pressure before maintenance. 2) Technical specifications for various filter models including connection sizes, dimensions, weights, and flow rates. 3) Instructions for horizontal installation with proper flow direction and inclusion of bypass valves. 4) Operating guidelines like changing the filter element after 4000 hours or 1 year of use. 5) Maintenance procedures including releasing pressure before replacing the filter element and cleaning the auto drain weekly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    170 views4 pages

    SIRC V Filters Manual

    Uploaded by

    rodonganjaya
    This document provides operating instructions for Ingersoll Rand air filters. It includes: 1) Safety guidelines such as not exceeding the rated inlet pressure and releasing all pressure before maintenance. 2) Technical specifications for various filter models including connection sizes, dimensions, weights, and flow rates. 3) Instructions for horizontal installation with proper flow direction and inclusion of bypass valves. 4) Operating guidelines like changing the filter element after 4000 hours or 1 year of use. 5) Maintenance procedures including releasing pressure before replacing the filter element and cleaning the auto drain weekly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4
    At a glance
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    The manual provides instructions for safely operating and maintaining various models of Ingersoll Rand air filters.

    The manual mentions not to operate the filter above its rated inlet pressure and to release all pressure before performing any maintenance.

    The manual mentions filter elements of different filtration levels including G (particulate filtration to 1μ), D (particulate filtration to 0.01μ), H (particulate filtration to 0.01μ and oil), and A (particulate filtration to 0.001μ and high precision oil).

    Ingersoll Rand Air Filter Operating Manual

    Contents
    1. SAFETY .................................................................... 1

    2. TECHNICAL SPECIFICATIONS ............................... 1

    3. INSTALLATION......................................................... 2

    4. OPERATION ............................................................. 3

    5. MAINTENANCE ........................................................ 3

    0
    Ingersoll Rand Air Filter Operating Manual

    1. Safety
    1.1.Do not use the filter at higher than its rated inlet pressure；
    1.2.Prior to maintenance/service, makes sure all pressure is released.

    2. Technical Specifications
    Operating pressure：0.7MPa；Operating inlet temperature：＜80℃；
    Capacity Dimensions mm Weight
    Model Connection size Drain
    m3/min m3/hr H W (kg)
    FV42* 0.7 42 0.5" BSPT 225 89 0.9 Rc1/4
    FV72* 1.2 72 0.5" BSPT 225 89 0.9 Rc1/4
    FV108* 1.8 108 0.5" BSPT 258 89 1 Rc1/4
    FV216* 3.6 216 0.75" BSPT 333 120 2.4 Rc1/4
    FV294* 4.9 294 1" BSPT 432 120 2.9 Rc1/4
    FV342* 5.7 342 1" BSPT 432 120 2.9 Rc1/4
    FV390* 6.5 390 1.5" BSPT 432 120 3 Rc1/4
    FV444* 7.4 444 1.5" BSPT 432 120 3 Rc1/4
    FV540* 9 540 1.5" BSPT 432 120 3 Rc1/4
    FV690* 11.5 690 2" BSPT 521 162 5.1 R1/2
    FV810* 13.5 810 2" BSPT 521 162 5.1 R1/2
    FV990* 16.5 990 2" BSPT 845 160 6.5 R1/2
    FV1050* 17.5 1050 2" BSPT 845 160 6.6 R1/2
    FV1170* 19.5 1170 2" BSPT 845 160 6.6 R1/2
    FV1380* 23 1380 2.5" BSPT 601 200 8.7 R1/2
    FV1590* 26.5 1590 2.5" BSPT 601 200 8.7 R1/2
    FV1740* 29 1740 2.5" BSPT 601 200 8.7 R1/2
    FV2100* 35 2100 3" BSPT 862 200 11 R1/2
    FV2340* 39 2340 3" BSPT 862 200 11 R1/2
    FV2700* 45 2700 4"FLG 900 470 66 Rc1/2
    FV3090* 51.5 3090 5"FLG 900 470 98 Rc1/2
    FV3480* 58 3480 5"FLG 900 470 103 Rc1/2
    FV4080* 68 4080 5"FLG 930 520 118 Rc1/2
    FV4200* 70 4200 5"FLG 930 520 120 Rc1/2
    FV4560* 76 4560 5"FLG 930 520 120 Rc1/2
    FV4800* 80 4800 6"FLG 930 520 123 Rc1/2

    1
    Ingersoll Rand Air Filter Operating Manual

    FV5520* 92 5520 6"FLG 1020 580 125 Rc1/2


    FV5940* 99 5940 6"FLG 1020 580 125 Rc1/2
    FV7680* 128 7680 6"FLG 1080 640 148 Rc1/2
    FV8700* 145 8700 6"FLG 1080 640 180 Rc1/2
    Note：
    ● FV42～FV2340 filter housings are aluminum alloy；From FV2700 onwards, the
    filter housing is carbon steel.
    ● “*” Indicates filtration level：D level, G level, H level, A level:
    G level: Particulate filtration to 1μ, water filter
    D level: Particulate filtration level to 0.01μ，dust filter
    H level: Particulate filtration to 0.01μ, oil filter
    A level: Particulate filtration to 0.001μ, high precision oil filter

    3. Installation
    3.1.Prior to installation, use compressed air to blow through piping to clear any
    debris.
    3.2.Connect the correct size pipe to the filter inlet/outlet ports.
    3.3.Make certain that the filter piping is installed horizontally, with the filter body
    perpendicular to the ground for proper filter function.
    3.4.The air flow direction in the piping should adhere to the arrows on the filter.
    3.5. It is best to install on both ends of the filter bypass valves in order to minimize
    downtime when filter elements need to be changed.
    3.6. Ensure the drainage is flowing to a gutter, avoiding water and oil contaminating
    the work area.

    2
    Ingersoll Rand Air Filter Operating Manual

    4. Operation
    Note：When reducing system pressure, do so slowly to avoid damage to filter
    components
    4.1. When the filter is experiencing high pressure drop, or when exceed 4000 hrs
    usage time (or one year normal operation), replace the filter element.
    4.2.If the outlet pressure experiences sudden pressure drop, inspect the O-ring
    gasket, drain and piping connection for leakage.
    4.3.Inspect and make sure that the air flow, pressure, and temperature are all within
    filter design parameters.
    4.4.Inspect and make sure that the filter drain is functioning normally.

    5. Maintenance
    Warning: Air filter is a pressure bearing device, prior to all
    service/maintenance, release all system pressure.
    5.1.Filter element replacement procedure:
    5.1.1.Open bypass valves, and trigger filter pre and after isolation valves
    5.1.2.Slowly open manual drain port, release pressure
    5.1.3.Aluminum alloy filter housing: unscrew bottom mount from top. Carbon steel
    filters: loosen bolts on top flange.
    5.1.4.Remove filter housing, replace the filter element by screw
    5.1.5.Re-assemble filter housing
    Note: O-ring gasket or flange gasket need to be replaced to prevent leakage.
    5.2.Filter auto drain: Inspect and clean every week to avoid blockage.

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