Grafik Humidity Robert Traybal

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Capítulo adaptado del libro clásico de Transferencia de Materia: “Mass –Transfer


Operations”   de Robert E. Treybal, publicado en el año 1980 en N. York por McGraw-Hill
Operations”
Book Company

HUMIDIFICACION
HUMIDIFICACION Y DESHUMIDIFICACION
DESHUMIDIFICACION DE AIRE

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VAPOR-GAS MIXTURES

In what follows, the term vapor will be applied to that substance, designated as
substance A, in the vaporous state which is relatively near its condensation
temperature at the prevailing pressure. The term gas will be applied to substance B,
which is a relatively highly superheated
superheated gas.

Absolute Humidity

While the common concentration units (partial pressure, mole fraction, etc.) which are
based on total quantity are useful, when operations involve changes in vapor content
of a vapor-gas
vapor-gas mixture without
w ithout changes in the gas content, it is more convenient to use
a unit based on the unchanging amount of gas. The ratio mass of vapor/mass of gas is
the absolute humidity Y ́
Y ´.. If the quantities are expressed in moles, the ratio is the molal
absolute humidity Y . Under conditions where the ideal-gas Iaw applies,

In many respects the molal ratio is the more convenient, thanks to the
t he case with which
moIes and volumes can be interrelated through the gas law, but the mass ratio has
nevertheless become firmly established in the humidification literature. The mass
absolute humidity was first introduced by Grosvenor [7] and is sometimes called the
Grosvenor humidity.

Ilustration 7.4 In
7.4 In a mixture of benzene vapor (A) and nitrogen gas (B) at a total pressure of 800
mmHg and a temperature of 60 °C, the partial pressure of benzene is 100 mmHg. Express the
benzene concentration in other terms.

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Saturated Vapor-Gas Mixtures

If an insoluble dry gas B is brought into contact with sufficient liquid A, the liquid will
evaporate into the gas until ultimately, at equilibrium, the partial pressure of A in the
vapor-gas mixture reaches its saturation vaIue, the vapor pressure  p A at the prevailing
temperature. So long as the gas can be considered insoluble in the liquid, the partial
pressure of vapor in the saturated mixture is independent of the nature of the gas and
total pressure (except at very high pressures) and is dependent only uport the
temperature and identity of the liquid. However, the saturated molal absolute humidity
Ys=  p A /(pt   - p A ) will depend upon the total pressure, and the saturated absolute
humidity Y´s= Y sM  A /M B  upon the identity of the gas as well. Both saturated humidities
become infinite at the boiling point of the liquid at the prevailing total pressure.

Illustration 7.5 A
7.5 A gas (B)-benzene (A) mixture is saturated at 1 std atm, 50 °C. Calculate the
absolute humidity if B is (a) nitrogen and (b) carbon dioxide.

Unsaturated Vapor-Gas Mixtures

If the partial pressure of the vapor in a vapor-gas mixture is for any reason less than
the equilibrium vapor pressure of the Iiquid at the same temperature, the mixture is
unsaturated.

Dry-bulb temperature  This is the temperature of a vapor-gas mixture as ordinarily


determined by immersion of a thermometer in the mixture.

Relative saturation  Relative saturation, also called relative humidity, expressed as a


percentage is defined as 100p A /p A, where p A  is the vapor pressure at the dry-bulb
temperature of the mixture. For any vapor, the graphical representation of conditions
of constant relative saturation can easily be constructed on a vapor-pressure-
temperature chart, as in Fig. 7.4a, by dividing the ordinates of the vapor-pressure
vapor-pressure

curve into appropriate intervals. Thus the curve for 50 percent relative saturation
shows a vapor partial pressure equal to one-half the equilibrium vapor pressure at any
temperature. A reference-substance
reference-substance plot, such as Fig. 7.2, could also be used for this.

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Percentage saturation  Percentage saturation, or  percen percentage


tage absolute humidity, , is
defined as 100Y/Y s  and 100 Y'/Y´ s, where the saturated values are computed at the
dry-bulb temperature of the mixture. Graphical representation of the quantity for any
vapor can be made on a chart of Y  vs. vs. t (in which case the chart must be limited to a
single total pressure) or one of Y ' vs. t (for a single total pressure and a specific gas),
as in Fig. 7.4b. On this chart, the saturation humidities are plotted from vapor-pressure
data with the help of Eq. (7.8), to give curve GD. The  curve for humidities at 50
percent saturation is plotted at half the ordinate of curve GD, etc. All the curves of
constant percentage saturation reach infinity at the boiling point of the liquid at the
prevailing pressure.T 

Dew point This is the temperature at which a vapor-gas mixture becomes saturated


when cooled at constant total pressure out of contact with a liquid. For example, if an
unsaturated mixture such as that at F  (Fig.
 (Fig. 7.4) is cooled at constant pressure out of
contact with liquid, the path of the cooling process follows the line FG, the mixture
becoming more nearly saturated as the temperature is lowered, and fully saturated at

t DP , the
have thedew-point
same dewtemperature. All mixtures is
point. tf the temperature of reduced
absoluteonly
humidity Y´ 1  on thisamount
an infinitesimal figure
below t DP 
DP , vapor will condense as a liquid dew. This is used as a method of humidity

T For this reason curves of constant relative saturation are sometime drawn on absolute-humidity-
temperature charts. Since relative saturation and percentage saturation are not numerically equal for an
unsaturated mixture, the position of such curves must be computed by the methods of Illustration 7.6.

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determination: a shiny metaI
m etaI surface is cooled in the presence of the gas mixture, and
the appearance of a fog which clouds the mirrodike surface indicates that the dew
point has been reached.
If the mixture is cooled to a lower temperature, the vapor-gas mixture will continue
to precipitate liquid, itself always remaining saturated, until at the final temperature t2 
(Fig. 7.4) the residual vapor-gas mixture will be at point H . The mass of vapor
condensed per unit mass of dry gas will be Y ́ Y ´1- Y ́
Y ´2. Except under specially controlled
circumstances supersaturation will not occur, and no vapor-gas mixture whose
coordinates lie to the left of curve GD will result.

Humid volume  The humid volume vH  of a vapor-gas mixture is the volume of unit
mass of dry gas and its accompanying vapor at the prevailing temperature and
pressure. For a mixture of absolute humidity Y' at tG  and  pt , total pressure, the ideal-
gas law gives the humid volume as

where vH is in m3/kg, tG  in degrees Celsius, and  p, = N/mZ.]" The humid volume of a
saturated mixture is computed with Y' = Y; and that for a dry gas with Y'=0. These
values can then be plotted against temperature on a psychrometric chart. For partially
saturated mixtures, vH can be interpolated between values for 0 and 100 percentage
saturation at the same temperature according to percentage saturation. When the
mass of dry gas in a mixture is multiplied by the humid volume, the volume of mixture
results.

Humid heat The humid heat Cs  is the heat required to raise the temperature of unit
mass of gas and its accompanying vapor one degree at constant pressure. For a
mixture of absotute humidity Y ́
Y ´..

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Provided neither vaporation nor condensation occurs, the heat in Btu required to raise
the temperature of a mass of WB dry gas and its accompanying vapor an amount ∆t
will be

Enthalpy The (relative) enthalpy of a vapor-gas mixture is the sum of the (relative)
enthalpies of the gas and of the vapor content. Imagine unit mass of a gas containing
a mass Y´ of vapor at dry-bulb temperature tG. If the mixture is unsaturated, the vapor
is in a superheated state and we can calculate the enthalpy relative to the reference
states gas and saturated liquid at t0. The enthalpy of the gas alone is C B(t G-t 00   ).
  The
vapor at tG is at a condition corresponding to point point A on Fig. 7.3, and its.reference
state corresponds to.point D. If tDP is the dew point of the mixture (t2  in Fig. 7.3) and
λ DP  the latent heat of vaporization of the vapor at that temperature, the enthalpy per
unit mass of vapor will be C  A(t G- t DP 
 )  + λDP +C 
DP  +C  A,L(t DP 
DP -t     Then the total enthalpy for the
-t 00 
 ).
mixture, per unit mass of dry gas, is

Refer again to Fig. 7.3. For the low pressures ordinarily encountered in humidification
work, the point  A which actually lies on a line of constant pressure corresponding to
the partial pressure of the vapor in the mixture can, for all practical purposes, be
considered as lying on the line whose
w hose pressure is the saturation
saturation pressure o off the vapor
at the reference temperature, or at  A' . The vapor enthaIpy can then be computed by
following the path  A'ED and becomes, per unit mass of vapor, C  A(t G- t 00 
 )    + λ0  wheren
 wheren
λ0   is the latent heat of vaporization
vaporization at the reference
reference temperature.
temperature. The enthalpy of the the
mixture, per unit mass of dry gas, is then

Occasionally different reference temperatures are chosen for the dry gas and for the
vapor. Note that the enthalpy H' for a mixture can be increased by increasing the
temperature at constant humidity, by increasing the humidity at constant temperature,
or by increasing both.

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 Alternatively, under certain conditions H'   may remain constant as t   and Y'   vary in
opposite directions.
By substitution of Y´ s  and the appropriate humid heat in Eq. (7.13), the enthalpy of
saturated mixtures H´s  can be computed and plotted against temperature on the
psychrometric chart. Similarly H   for the dry gas can be plotted. Enthalpies for
unsaturated mixtures can then be interpolated between the saturated and dry values
at the same temperature according to the percentage humidity.

The System Air-Water

While psychrometric charts for any vapor-gas mixture can be prepared when
circumstances warrant, the system air-water occurs so frequently that unusually
complete charts for this mixture are available. Figure 7.5a and 7.5b shows two
versions of such a chart, for SI and English engineering units, respedtively, prepared
for a total pressure of 1 std atm. For convenient reference, the various equations
representing the curves are listed in Table 7.1. It should be noted that all the quantities
(absolute humidity, enthalpies, humid volumes) are plotted against temperature. For
the enthalpies, gaseous air and saturated liquid water at 0 °C (32°F) were the
reference conditions, so that the chart can be used in conjunction with the steam
tables. The data for enthalpy of saturated air were then plotted with two enthalpy
scales to provide for the large range of values necessary. The series of curves marked
"adiabatic-saturation curves" on the chart were plotted according to Eq. (7.21), to be
considered Iater. For most purposes these can be considered as curves of constant
enthalpy for the vapor-gas
vapor-gas mixture per unit mass of gas.

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APPENDIX D 

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234 MASS - TRANSFER OPERATIONS

Table 7.1 Psychronmetric
7.1 Psychronmetric relations few the system air (B)-water (A) at 1 std atm pressure

Illustration 7.6 
7.6  An air (B)-water-vapor (A) sample has a dry-buib temperature 55 °C and
absolute humidity 0,030 kg water/kg dry air at 1 std atm pressure. Tabulate its characteristics.

SOLUTION The point of Coordinates tG= 55 °C, Y´   = 0.030 is located on the psychrometric
chart (Fig. 7.5a), a schematic version of which is shown in Fig. 7.6. This is point D in Fig. 7.6.

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Figure 7.6 Solutions
7.6 Solutions to illustrations 7.6 and 7.7.

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 As another alternative line DF is drawn parallel to the adjacent adiabatic-saturation curves. At F ,
the enthalpy is 134 kJ/kg dry air, or nearly the same as aq. D.

7.7 If 100 m3 of the moist air of Illustration 7.6 is heated to 110 ººC,
Illustration 7.7 If C, how much heat
is required?

Adiabatic-Saturation
Adiabatic-Saturation Curves
Curv es

Consider the operation indicated schematically in Fig. 7.7. Here the entering gas is
contacted with liquid, for example, in a spray, and as a result of diffusion and heat
transfer between gas and liquid the gas leaves at conditions of humidity and
temperature different from those at the entrance. The operation is adiabatic
adiabati c inasmuch
as no heat is gained or lost to the surroundings. A mass balance for substance A gives

 An enthalpy balance is

therefore

This can be expanded by the definition of H´ given in Eq. (7.13),

In the special case where the leaving gas-vapor mixture is saturated, and therefore
at conditions t aass, Y´ aass, H´ aass, and the liquid enters at t as  , the gas is humidified by
evaporation of Iiquid and cooled. Equation (7. 17) becomes, on expansion of the
humid-heat terms,

Figure 7.7 Adiabatic
7.7 Adiabatic gas-liquid contact.

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By subtracting Y´1 C Atas from boch sides and simplifying this becomes

Reference to Fig, 7.3 shows the quantity in brackets to be equal to λ as , Conseque
Consequently,
ntly,

or

This is the equation of a curve on the psychrometric chart, the "adiabatic-saturation


This "adiabatic-saturation
T
curve"  which passes through the points (Y´ aass,t aass) on the 100 percent saturation curve
and (Y´ 1, t G1
G1). Since the humid heat C s s11 contains the term Y´ 1, the curve is not straight
but slightly concave upward. For any vapor-gas mixture there is an adiabatic-
saturation temperature t aass  such that if contacted with liquid at tas, the gas will become
humidified and cooled. If sufficient contact time is available, the gas will become
saturated at (Y´ aass,t aass)  but otherwise will Ieave unsaturated at (Y´ 22,,  t G  ), a point on the
G2 

adiabatic-saturation curve for the iifitial mixture. Eventually, as Eq. (7.20) indicates, the
sensible heat given up by the gas in cooling equals the latent heat required to
evaporate the added vapor.
The psychrometric chart (Fig. 7.5) for air-water contains a family of adiabatic-
saturation curves, as previously noted. Each point on the curve represents a mixture
whose adiabatic-saturation temperature is at the intersection of the curve with the 100
percent humidity curve.

Illustration 7.8 
7.8  Air at 83 °C, Y'  =
 = 0.030 kg water/kg dry air, 1 std atm is contacted with water at
the adiabatic-saturation temperature and is thereby humidified and cooled to 90% saturation.
What are the final temperature and humidity of the air ?.

SOLUTION The point representing the original air is located on the psychrometric chart (Fig.
7.5a). The adiabatic-saturation curve through the point reaches the 100% saturation curve at 40
°C, the adiabatic-saturation temperature. This is the water temperature. On this curve, 90%
saturation occurs at
at 41.5 º C, Y' = 0.0485 kg water/kg air, the outlet-air conditions.

Wet-Bulb Temperature

The wet-bulb temperature is the steady-state temperature reached by a small amount


of liquid evaporating into a large amount ol unsaturated vapor-gas mixture. Under
properly controlled conditions it can be used to measure the humidity of the mixture.
For this purpose a thermometer whose bulb has been
T
  The adiabatic-saturation curve is nearly one of constant enthalpy per unit mass   of dry gas. As
Eq.(7.16) indicates, H´ aass  differs from H´ 1  by the enthalpy of the evaporated liquid at its entering
temperature t as, but this diflerence is usually unimportant.

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covered with a wick kept wet with the liquid is immersed in a rapidly moving stream of
the gas mixture. The temperature indicated by this thermometer will ultimately reach a
value lower than the dry-bulb temperature of the gas if the latter is unsaturated, and
from a knowledge of this value the humidity is computed.
Consider a drop of liquid immersed in a rapidly moving stream of unsaturated
vapor-gas mixture. If the liquid is initially at a temperature higher than the gas dew
point, the vapor pressure of the liquid will be higher at the drop surface than the partial

pressure
latent heatof required
vapor in the gas,evaporation
for the and the liquid
willwill
at evaporate and diffuse
first be supplied at theinto the gas.
expense of The
the
sensible heat of the liquid drop, which wiIl then cool down. As soon as the liquid
temperature is reduced below the dry-bulb temperature of the gas, heat will flow from
the gas to the liquid, at an increasing rate as the temperature difference becomes
larger. Eventually the rate of heat transfer from the gas to the liquid will equal the rate
of heat requirement for the evaporation, and the temperature of the liquid will remain
constant at some Iow value, the wet-bulb temperature t w w .  The mechanism of the wet-
bulb process is essentially the same as that governing the adiabatic saturation, except
that in the case of the former the humidity of the gas is assumed not to change during
the process.
Refer to Fig. 7.8, sketched in the manner of the film theory, where a drop of liquid
is shown already at the steady-state conditions and die mass of gas is so large as it
passes the drop that its humidity is not measurably affected by the evaporation. Since
both heat and mass transfer occur simultaneously, Eq. (3.71)

Figure 7.8 The
7.8 The wet-bulb temperature.

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  = 0 since no heat passes through the gas-liquid interface, and N B= 0.


applies with qt  =
T
Therefore  

and the approximation of the right-hand side is usually satisfactory since ordinarily the
rate of mass transfer is small. Further,

where the approximation on the the right is usually satisfactory


satisfactory since N A is small [the form
of Eq. (7.23) reflects the fact that N A is negative if qs is taken to be positive]. p A,w, is the
vapor pressure of A at tw. Substituting Eqs. (7.22) and (7.23) into Eq. (3.71) with NB 
and qt equal to zero, we get

where λ w is the latent heat at the wet-bulb temperature per unit of mass. From this,

where  pB,M   is the average partial pressure of the gas. Since (Table 3.1) M B pB,M k 
k G =k YY , 

Eq. (7.25) becomes

which is the form of the relationship commonly used. The quantity t G – t W  is the wet-
W  is
bulb depression.

T  For very careful measurements, the possibility of the liquid surface's receiving heat by
radiation from either the gas itself or from the surroundings must also be considered. Assuming that the
source of radiation is at temperature t G, we have

where the radiative heat transfer is described by an equivalent convection-type coefficient hR. In wet-
bulb thermometry, the effect of radiation can be minimized by using radiation skields and maintaining a  
high velocity of gas to keep hG  relatively high (at least 5
least  5 to 6 m/s in the case of air-water-vapor mixture
at ordinary temperatures).  The relative size of hG  and hR   in any case can be estimated by standard
methods [13]. it is necessary to observe the additional precaution of feeding the wick surrounding the
thermometer bulb with an adequate supply of liquid preadjusted as nearly as practicable to the  wet-bulb
temperature.

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In order to use Eq. (7.26) for determination of Y , it is necessary to have at hand
T
Y,  the psychrometric ratio. .  Values of hG  and kY  can be
appropriate values of hG /k Y 
estimated independently for the particular shape of the wetted surface by correlations
like those of Table 3.3, using the heat-mass-transfer analogy if necessary.
 Alternatively, experimental values of the ratio can be employed. Henry and Epstein
[10] have critically examined the data and methods of measurement and have
produced some measurements of their own. For flow of gases past cylinders, such as
wet-bulb thermometers, and past single spheres, the results for 18 vapor-gas systems
are well correlated by
for rates of flow which are turbulent, independent of the Reynolds number. A large

range of Lewis numbers Le, 0.335 to 7.2, is made possible by using not only surfaces
wetted with evaporating liquids but also cylinders and spheres cast from volatile solids,
which provide large Schmidt numbers.
Vapor-air systems are the most important. For dilute mixtures, where C s= C B  and
with Pr for air taken as 0.707, Eq. (7.27) becomes (SI units)T 
For the system air-water vapor, for which Dropkin´s [3] measurements are generally
conceded to be the most authoritative, a thorough analysis [23, 24] led to the value
hG /k YY    = 950 N . m/kg . K, T which is recommended
rec ommended for this system. It agrees closely with

Eq. (7.28). It will be noted that Eq. (7.26) is identical with Eq. (7.21) for the adiabatic-
saturation temperature, but with replacement of Cs1 by hG /k YY .  These are nearly equal
for air-water vapor at moderate humidities, and for many practical purposes the
adiabatic-saturation curves of Fig. 7.5 can be used instead of Eq. (7.26). This is not
the case for most other systems.

The Lewis relation  We have seen that for the system air-water vapor, hG /k Y   is
approximately
approximate ly equal to C s, or, approximately, hG /k Y  C s = 1. This is the socalled Lewis
relation (after W. K. Lewis). Not only does it lead to near equality of the wet-bulb and
adiabatic-saturation temperatures (as in the case of air water vapor) but also to other
simplifications to be developed later. It can be shown, through consideration of Eqs.
(3.31) and (3.33), with J  A = N 
 A and equality of the eddy diffusivities E D dnd E H
H    that the
Lewis relation will be followed only if the thermal and molecular diffusivities are
identical, or if Sc = Pr, or Le = 1.
T
 The quantity hG /k Y 
YC 
  s is also sometimes termed the psychrometic ratio 
ratio  

With hG /k Y  expressed as Btu/lb • º F, the coefficient of Eq. (7.28) for air mixtures becomes 0.292 and
for air-water vapor hG /k Y  = 0.227.

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This is, of course, the conclusion also reached from the empirical equation (7.27). Le
is essentially unity for air-water vapor but not for most other systems.

Ilustration 7.9 
7.9  For an air-water.vapor mixture of dry-bulb temperature 65 °C, a wet-butb
temperature 35 °C was determined under conditions such that the radiation coefficient can be
considered negligible. The 
The  total pressure was 1 std atm. Compute the humidity of the air.

 Alternatively as
a s an approximation, the adiabatic-saturation curv
curvee for tas = 35 °C hi Fig 7.5a is
followed to a dry-bulb temperature 65 °C, where Y´  is
 is read as 0.0238 kg H2O/kg air.

Illustration 7.10
Illustration 7.10 Estimate
 Estimate the wet-bulb and adiabatic-saturation temperatures for a toluene-air
mixture of 60 °C dry-bulb temperature, Y´
= 0.050 kg vapor/kg air,1 std atm.

Sc shouldsaturation
wet-bulb be calculated for mean
condicions. conditions
However between
for the dilute those of considered
mixture the gas-vapor mixture
here, and the
the bulk-gas

value of Sc is satisfactory and is essentially independent of temperature

In the same fashion as the wet-bulb temperature, tas is calculated by trial and found to be 25.7
ºC. Ans.

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GAS-LIQUID CONTACT OPERATIONS

Direct contact of a gas with a pure liquid may have any of several purposes:

1. Adiabatic operations.

a.Cooling a liquid. The cooling occurs by transfer of sensible heat and also by

evaporation. The principaI application is cooling of water by contact with atmospheric


air (water cooling).
b.Cooling a hot gas. Direct contact provides a nonfouling heat exchanger which is
very effective, providing the presence of some of the vapor of the liquid is not
objectionable.
c. Humidifying a gas. This can be used for controlling the moisture content of air
for drying, for example.
d. Dehumidifying a gas. Contact of a warm vapor-gas mixture with a cold liquid
results in condensation of ttle vapor. There are applications in air conditioning,
recovery of solvent vapors from gases used in drying, and the Iike.

2. Nonadiabatic operations

a. Evaporative cooling.  A liquid or gas inside a pipe is cooled by water flowing in a


film about the outside, the latter in turn being cooled by direct contact with air.
b. Dehumidifying a gas.  A gas-vapor mixture is brought into contact with
refrigerated pipes, and the vapor condenses upon the pipes.

 Although operations of this sort are simple in the sense that mass transfer is
confined to the gas phase (there can be no mass transfer within the pure liquid), they
are nevertheless complex owing to the large heat effects which accompany
evaporation or condensation.

ADIABATIC OPERATIONS

These are usually carried out in some sort of packed tower, frequently with
countereurrent flow of gas and liquid. General relationships will be developed first, to
be particularized for specific operations.

Fundamental Relationships
Relationships

Refer to Fig. 7.9, which shows a tower of unit cross-sectional area. A mass balance for
substance A over the tower part of the tower (envelope I) is

or

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Similarly, an enthalpy balance is

These can be applied to the entire tower by putting subscript 2 on the unnumbered
terms.
The rate relationships are fairly complex and wili be developed in the manner of
Olander [20}. Refer to Fig. 7.10, which represents a section of ihe tower of differential
height dZ and shows the liquid and gas flowing side by side, separated by the gas-
liquid interface. The changes in temperature, humidity, etc., are all differential
differential over this
section.
The interfacial surface of the section is dS. tf the specific interracial surface per
packed volume is a (not the same as the packing surface a p ), since the votume of
packing per unit cross section is dZ, then dS = a dZ. if the packing is incompletely
wetted by the liquid, the surface for mass transfer aM, which is the liquid-gas interface,
will be smaller than that for heat transfer aH , since heat transfer may also occur
between the packing and the fluids. Note that a M corresponds to av of Chap. 6. The
transfer rates are then:

Mass, as mass rate per tower cross-sectional area:

Figure 7.10 Differenci


Differencial
al section of a
packed tower.

Figure 7.9 Continuous
7.9 Continuous countercurrent
adiabatic gas-liquid contact.

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Sensible heat, as energy rate per tower cross-sectional area:

In Eq. (7.32),  p
p A.i
 A.i is the vapor pressure of A at the interface temperature t i  and  p A,G
 A,G   is
the partial pressure in the bulk gas. In Eq. (7.33), radiation has been neglected, and
the coefficient h´ G, which accounts for the effect of mass transfer on heat transfer,
replaces the ordinary convection coefficient hG  (see Chap. 3). The rate equations are
written as if transfer were ha the direction gas to interface to liquid, but they are
directly applicable as written to all situations; correct signs for the fluxes will develop
automatically.
We now require a series of enthatpy balances based on the envelopes sketched in
Fig. 7.10.

Envelope I:

The second term is the enthalpy of the transferred vapor [retall that N  A and Gs dY have
vapor
opposite signs in Eq. (7.32)].

Rate in – Rateout= heat-transfer rate


If dH', obtained by differentiation of Eq. (7.13), is substituted, this reduces to

Envelope II:

Here the second term is the enthalpy of the maleriat transferred, now a liquid.

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If Eq. (7.30) is substituted and the second-order differential dY´d ttLL  ignored, this
becomes

Envelope IIl:

Substitutions of Eq. (7.30) and the diffcrcntial of Eq. (7.13) for dH´ are made, and the
term dH´d ttLL is ignored, whereupon this becomes

These will now be applied to the adiabatic operations.

Water Cooling with Air

This is without question the most important of the operations. Water, warmed by

passage through
atmospheric heat
air for exchangers,
reuse. The latentcondensers , and
heat of water thelarge
is so like, is cooled
that only abysmall
contact with
amount
of evaporation produces large cooling effects. Since the rate of mass transfer is
usually small, the temperature level is generally fairly low, and the Lewis relation
applies reasonably well for the air-water system, the relationships of the previous
section can be greatly simplified by making reasonable approximations.
Thus, if the sensible-heat terms of Eq. (7.41) are ignored in comparison with the
latent heat, we have

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Here the last term on the right ignores the Y´  which


  which appears in the definition of C s 
Integrating, on the further assumption that L´ is essentially constant (little evaporation),
gives

This enthalpy balance can be represented graphically by plotting the gas enthalpy H'
against tL as in Fig. 7.11. The line ON on the chart represents Eq. (7.43), and it passes
through the points representing the terminal conditions for the two fluids. Insofar as L´ 2  
 – L´ 1  is small in comparison with L', the line is straight and of slope L'C  A,L /G´ s. The
equilibrium curve in the figure is plotted for conditions of the gas at the gas-liquid
interface, i.e., the enthalpy of saturated gas at each temperature.
If the mass-transfer rate is small, as it usually is, Eq. (7.32) can be written as

Figure 7.11 Operating
7.11 Operating diagram for a water cooler

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and Eq. (7.37) as

When the sensible heat of the transferred vapor is ignored, Eq, (7.39) becomes

Substituting Eqs. (7.44) and (7.45) into (7.42) gives

For the special case where r = 1 [16, 17] the terms in parentheses are gas enthalpies.
The restriction that r = 1 requires Le = 1 (air-water), and a M = a H  = a (the latter will be
true only for thoroughly irrigated tower filling; even for air-water
air-water contacting, values of r
as high as 2 have been observed with low liquid rates [9]). With these understood, Eq.

(7.48) is

which is remarkable in that the mass-transfer coefficient is used with an

(7.50)
enthalpy driving force. Combinig Eqs. (7.42) , (7.46), and (7.49) then provides

 At a position in the aparatus corresponding to point U  on


 on the operating line (Fig. 7.11),
point T  represents
  represents the interface conditions and the distance TR the enthalpy driving
force H´ 1  – H´ within
within the gas phase. By making constructions like the triangle RTU at
several places along the operating line, corresponding H´ 1  and H'   values can be

obtained. Equation (7.50) then provides, assuming k yy  a is constant,

The integral can be evaluated graphically and the packed height Z computed. The
enthalpy integrat of Eq. (7.51) is sometimes given another interpretation. Thus,

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where the middle part of the equation is the number of times the average driving force
divides into the enthalpy change. This is a measure of the difficulty of enthalpy
transfer, called the number of gas-enthalpy transfer units N ttG
G. Consequently,

where the height of a gas-enthalpy transfer unit = H ttG G  = G´ s /k y


y  a. H,G is frequently

preferred over k y 


y a as a measure of packing performance since it is less dependent
upon rates of flow and has the simple dimension of length.
 As discussed in Chap. 5, an overall driving force representing the enthalpy
difference for the bulk phases but expressed in terms of H' can be used, such as the
vertical distance SU (Fig. 7.11). This requires a corresponding overall coefficient and
leads to overall numbers and heights of transfer units: T 

The use of Eq. (7.53) is satisfactory (see Chap. 5) only if the equilibrium enthalpy
curve of Fig. 7.11 is straight, which is not strictly so, or if hL  is infinite, so that the
interface temperature equals the bulk-liquid temperature. Although the few data
available indicate that hLa is usually quite large (see, for lb/ft2. h), and superficial air
rates are of the order of G´s = 1.6 to 2.8 kg/m 2. s (I200 to 2100 lb/ft 2. h), whereupon
the air pressure drop is ordinarily less than 250 N/m 2  (25 mm H20). If fogging is
excessive, finned-type heat exchangers can be used to evaporate the fog by heat from
the hot water to be cooled, as m Fig. 7.17f.

T The water-cooling-tower industry frequently uses Eq. (7.54) in another form:

which results from combining Eqs. (7.42) and (7.54) and setting C  A,L for water =1.

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Figure 7.17 Cooling-tower
7.17 Cooling-tower arrangements.

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Figure 7.18 Induced-draft
7.18 Induced-draft cooling tower. (The Marley Co., Inc.)

Mass-transfer rates  The correlations of mass-transfer coefficients for the standard


packings discussed in Chap.6 are suitable for the operations discussed here (see
particularly Illustration 6.7). Additional data for humidification with Berl saddles; Intalox
saddles, and Pall ringsT are available. Data for some of the special tower fillings
generally used for water-cooling towers are available in texts specializing in this type
of equipment


The data for H20-H2 and H20-CO2  should be used with caution since H-t L  diagrams were used in
interpreting the data despite the fact that Le is substantially diflerent from unity for these systems.

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