Cscale Control Solutions
Cscale Control Solutions
Cscale Control Solutions
Robust
High-performance
cSCALE
Control Solutions
cSCALE controller
Solutions for mobile machines
Performance
in harsh environments
Tailored Control
Solutions for
Product Overview:
In a networked and increasingly complex world the requirements
mobile machinery cSCALE controller
on efficient and reliable control solutions for mobile applications
Individually tailored control solutions based on scalable architecture
are continually on the rise. cSCALE controllers provide control solutions that grow in line with any requirements.
S upport of central or distributed control architectures for mobile
1 2 3
Off-highway vehicles, construction machinery, and agricultural
automation
mobile machinery as well as machinery for hoisting and material
M odular I/O configurations according to machine requirements
Safety with
high availability Any HMI connectable Any HMI connectable HMI
The certified cSCALE contains a unique PLC control PLC control PLC control
combination of a high-performance functional CPU in combination
with a certified safety CPU. Hardware as well as software are
completly certified. That allows highly sophisticated application
programs to run in the same PLC control system as the SIL 2
safety applications.
C
ertified SIL 2/PL d Cat.2 controller according to IEC 62061
and EN 13849
T
ÜV certified in conformity with EN ISO 13849 PL d and
IEC 62061 SIL 2
C
omplete control solutions according to EN13849/EN13000
H
igh-performance application CPU
C
ertified arithmetic floating point and trigonometric functions Integrated safety – –
S
upport of redundant system architectures
2 3
cSCALE cSCALE cSCALE I2
S-Series IMC A0525
Modular controller Intelligent Mobile Controller Compact Solution with integrated Collecting I/O data via CANopen, cSCALE I2
can be used on its own or in combination with
for harsh environments PLC Control into graphic HMI a cSCALE DIO (distributed I/O).
cSCALE IMC A0525 is a powerful mobile controller for the use
E
thernet, USB, CANopen, CANopen Safety, J1939 interfaces under demanding conditions in off-highway applications. It is part cSCALE I2 combines a rea l PLC control with graphic HMI
of a compatible product family and protected by a robust housing Console with
H
igher electromagnetic compatibility levels than standards require in only one device. This represents an ideal and cost-effective
integrated PLC control
R
ugged design and high resistance to shock and vibration designed for the off-highway industry. alternative for small applications where a HMI console and some CANopen bus
for rough operating conditions and the influence of dirt, moisture 3 2-bit ARM Cortex-M4 processor, 180 MHz, 256 kB int. RAM, PLC control functions are required.
and water (IP66/67 and IP20) Optional: 2 MB int. Flash Both parts of the application program (HMI and PLC control) are
E
xtremely high temperature range from -40°C to +70°C 2 KB FRAM programmed on the same unit with CoDeSys 3.5. Due to the fact Sensor Sensor Actuator Sensor
1 x RS-232 serial interfaces that both application parts are running on the device, an easy and
NEW cSCALE S9 2 x CAN 2.0 B, 50 kbit/s up to 1 Mbit/s fast exchange of data is given without
P
rocessor 8 x analog input, 0...5 V or 4...20 mA/12bit, can be configured by communication via any network. Console with
integrated PLC control
N
XP: i.MX6.UL software CANopen bus
A
RM Cortex A7@528MHz 2 x frequency input, 10 Hz to 15 kHz
F
PU for fast arithmetic calculation integrated 12 x digital input, high valid > 4 V
L
ongevity: 15 years 3 x digital input, low valid < 2 V
Sensor Sensor DIO Sensor DIO
C
AN extension 4 x digital output, 1 A high-side, PWM, open load detection,
M
emory Back-up 12 bit current feedback, current output accuracy 0.5 % cSCALE I2 -C cSCALE I2 -D
C
PU power supply back-up based on industrial 1 x sensor supply 5 V, 100 mA
Sensors/ Sensors/
grade SuperCAP 3 x status LED, PWR, SYS, USER actuators actuators
2
MByte DDR3 RAM to FLASH Internal: monitoring of board temperature, sensor supply and battery cSCALE I2 with I/O expansion over distributed I/O
U
pdate-medium: Windows formated USB-Stick Software: C/C++, KW Multiprog
T
ime from switch-off to possible switch-on: 0s
cSCALE I2 – Technical Data
PL d/SIL 2 certified
CANopen bus
Description cSCALE I2
PLC control with Supply voltage 8…36 Vmax. DC
rugged design cSCALE I2 -C cSCALE DIO -30 °C to +70 °C
Operating temperature (-22 °F to +158 °F)
trueSafety: PL d Cat.2/SIL 2 certified controller according -40 °C (-40 °F) optional
to IEC 62061 and EN 13849 and corresponding to the Mounting
in-dash or on-dash (only requires
Description cSCALE IMC A0525 different mounting accessories)
requirements of the Machine Directive 2006/42/EC
Operating voltage 8...36 V DC CANopen bus Protection class IP66
C ertified hardware and software
internal buzzer 65 dBA,
C ertified safety CPU Idle current < 100 mA@24 V DC Buzzer
output for external buzzer
H igh-performance application CPU Operating temperature -40°C to +70°C 10/100 Mbit/s Base T, TCP/IP,
C ertified arithmetic floating point and trigonometric functions Ethernet interface
Storage temperature -40°C to +85°C M12 connector
S upport of redundant system architectures cSCALE I2 -D cSCALE DIO CAN protocols CANopen, J1939, others on request
Weight 0.691 kg
P rogrammable with CoDeSys 2.3 or C++ Display 4,3" (480 x 272 resolution)
Housing material Aluminum
O ptimum safety with high availability
R obust and shock-proof in extreme conditions Protection class IP66/IP67
IEC 61000-6-2:2005, IEC 61000-6-4:2007,
EMC ISO7637-2, ISO7637-3, ISO16750-2
4 5
cSCALE S-Series cSCALE S-Series
Modularity Configuration Examples
cSCALE + Integrated SLI = qSCALE cSCALE IP66/67 cSCALE IP20
D
ifferent CPU modules
28 I/Os, 1x ETH, USB, 3x CAN 16 I/Os, 1x ETH, USB, 1x CAN, SYS-Ext.
I/Os: I/Os:
CPU
4
x digital input DI with HSC option 8
x digital input DI DIAG with extended diagnostics
8
x digital input DI DIAG with extended diagnostics 4
x digital output with 1 Aav
8
x analog input 4…20 mA 4
x digital output with PWM and current control and 2 Aav
(up to 4 could be used also as 0...10 V) 1
x output with 2 cut-off relay in serial (1+1)
4
x digital output with 1 Aav Interfaces:
4
x digital output with PWM and current control and 2 Aav 1
x Ethernet 10/100 Base-T
C
ut-off relay 1
x USB
D
igital & analog standard or F
urther I/O
diagnostic inputs and outputs
100 I/Os, 1x ETH, USB, 1x CAN, SYS-Ext., 168 I/Os, 1x ETH, USB, 1x CAN, SYS-Ext.,
8.2 V PS (500 mA) 8.2 V PS (500 mA)
I/Os: I/Os:
8
x digital input DI with HSC option 2
4x digital input DI with HSC option
2
0x digital input DI DIAG with extended diagnostics 4
0x digital input DI DIAG with extended diagnostics
2
4x analog input 4...20 mA 1
6x analog input 4...20 mA
IP20 M
odular housing sizes (up to 4 could be used also as 0...10 V) (up to 4 could be used also as 0...10 V)
IP66/67 B
asic housing + expansion 3
2x digital output with 1 Aav 6
0x digital output with 1 Aav
1
4x digital output with PWM and current control and 2 Aav 2
4x digital output with PWM and current control and 2 Aav
Housing
2
x digital output with PWM and current control and 4 Aav 4
x digital output with PWM and current control and 4 Aav
1
x output with 2 cut-off relay in serial (1+1) 1
x output with 2 cut-off relay in serial (1+1)
Interfaces: Interfaces:
1
x Ethernet 10/100 Base-T 1
x Ethernet 10/100 Base-T
1
x USB 1
x USB
1
x CANopen/CANopen Safety/J1939 1
x CANopen/CANopen Safety/J1939
1
x cSCALE SYS-Ext. for local I/O expansion 1
x cSCALE SYS-Ext. for local I/O expansion
(max. 128 further I/O) (max. 208 further I/O)
Basics
E
thernet C
AN extensions
USB
Communication
C
AN
6 7
CPU Modules C++ cSCALE S-Series Base Module:
A wide range of powerful 32-bit CPUs cover Power Supply & I/O Module
included
a large variety of applications, from the
integrated controller into a graphic HMI
with safety CPU, PL d and SIL 2 certification.
cSCALE I 2
Integrated control/HMI* cSCALE IMC A0525* cSCALE S6 trueSafety cSCALE S9 NEW A B C 3 options
(no supply) (8,8 V) (12 V)
not modular modular
32-bit/ 32-bit/ 32-bit/ 32-bit/
Base Module: Power Supply with I/O
CPU
532 MHz 180 MHz 500 MHz 528 MHz
Flash 0.5 GB 2 MB 48 MB 256 MB
RAM 256 MB 256 kB 128 MB 144 MB
RAM battery buffered – – 2 MB – IP20 power supplies IP66/67 power supplies
FRAM – 2 kB – – PS5- PS5N- PS5- PS5N- PS5C- PS5- PS5C- PS5C-
I/O 01 I/O 01 I/O 03-02 I/O 03-02 I/O 03-02 I/O 11-12 I/O 11-12 I/O 11
Optional Micro SD Card – – • up to 2 GB
FPU (HW) • – – • SIL 2/PL d
Ethernet 10/100 Base-T • – • • DI with HSC option – – 4 4 4 14*** 14*** 10****
USB 2.0 • (up to 2 USB) – • • 2 (Pos. logic 2 (Pos. logic 2 (Pos. logic
DI DIAG 8 8 8 8 8
CANopen/CANopen Safety • (2 CANopen) – • • only) only) only)
8 9
I/O Modules of
cSCALE Control Systems
The modular design of the cSCALE controllers allows a wide range The safe programming can be realized flexibly in CoDeSys/ The cSCALE control is suitable in mobile applications when
of specialized input and output options including PWM outputs IEC61131 languages (FUP, KOP, ST, AWL) or C/C++. Up to 2 GB a high-end CPU performance, a tailor-made I/O configuration
with current control or DIAG inputs with additional diagnostics. flash storage space is available for program and data storage. A or a special I/O (diagnosis, Namur ...) is required.
The DI DIAG inputs on safety I/Os provide self-testing acc. battery-buffered storage area (RAM) permanently ensures safe data. The basic versions can be extended by up to six safe CAN
to PL d EN 13849: interfaces. Apart from the flexibility of the I/O configuration in
S
hort to battery The following I/Os can be used as safety declared I/Os according the basic housing, the certified decentral extension by other I/O
S
hort to ground to EN ISO 13849-1 Cat. 2 with performance level PL d (or SIL 2): cells is possible. In addition to the standard communication inter-
O
pen load faces Ethernet and CAN are also CANopen Safety, J1939, TCP/
Requirement WIKA Mobile Control solution IP and TCP/UDP available.
In addition, within the safety system all safety I/Os provide self Digital input DI DIAG
tests to fulfill PL d and SIL 2 acc. to EN 13849 Cat. 2. They The integrated USB interface offers extensive possibilities,
Digital input for NAMUR s ensor DI NAMUR
provide diagnostic information to the system integrator. such as software/ data updates or data logger via USB stick.
Analog input (11 Bit) AI (4...20 mA)
All digital outputs are equipped with the latest generation of high
Digital PWM output with current
Local I/O Expansions
voltage PROFET technology with integrated short-circuit, TVS DO PWM with CC
control
and overheating protection. The PWM outputs offer a high crest Digital static output DO
factor 4 for 2 A and 2.25 for 4 A outputs. The frequency of the
In case additional I/Os are required, both cSCALE controller
PWM outputs can be configured between 50 Hz and 400 Hz. Application safe used I/Os:
IP20 and IP66/67 can be expanded through the SYS-Ext
Intelligent I/Os have a complex, flexibly configurable diagnosis interface with one expansion rack (max. 6 additional I/O
Requirement WIKA Mobile Control solution
function. The powerful self-diagnosis and monitoring functions on modules).
Digital static input DI dual channel
the CPU board and each individual I/O card have been designed
High Speed Counter input DI with HSC option dual channel
to recognize faults immediately. The machine returns into a safe
operating condition. AI (4...20 mA)/AI (0...10 V) dual
Analog input (11 Bit)
channel
Each I/O cell has an autonomous safety system consisting of
Digital PWM output with current
a particular processor and separate watchdog. When a fault is control
DO PWM with CC dual channel
recognized every cell immediately switches off. Digital static output DO dual channel I/O Modules for cSCALE IP66/67
Visualization of I/O Modularity in a IP66/67 Housing
I/O 02 I/O 03 I/O 04 I/O N4 I/O 05 I/O 15 I/O 06
PS/I/O base
Communication Options
DI with HSC option 4 – – 8 8
DI DIAG 8 – – 12 –
DI NAMUR – – – – 12
AI 4...20 mA 8-4 – – 8-4 8-4
To adapt the cSCALE Control System to specific communication the standard CANopen interface on the CPU. CAN extensions AI 0...10 V 0-4* 0-4* 0-4*
requirements, several CANopen modules are available in addition to are certified according to EN 13849 PL d and IEC 62061 SIL 2. DO (1 Aav) 4** 24** – – –
DO PWM with CC high-side (2 Aav) 4** – 12*** – –
DO PWM with CC high-side (4 Aav) – – 4*** – –
IP20 IP66/67
* Selection of voltage input reduces number of current input
3 x CANopen with sub-D connector 2 x CANopen and SYS-Ext with M12 connector
CAN extensions CAN extensions ** I/O 02, I/O 05 cell/DO (1 Aav): sum of current 8 Aav
5 x CANopen with M12 connector 3 x CANopen w/o SYS-Ext with M12 connector *** I/O 06 cell/DO PWM with CC: sum of current 12 Aav
10 11
Safety Technology The cSCALE SIL 2 safety controller
Reliability & Safety safety within the scope of DIN EN ISO 13849-1
Application programming (C/C++ /IEC 61131/CoDeSys)
Support in TÜV certification
As the leading supplier of advanced technologies WIKA Mobile
Control is setting standards for the market of mobile safety ✔ Pre-programmed, qualified function blocks.
critical applications with the new SIL 2 controller. ✔ Additional
communication interfaces such as USB,
Due to the certification of the cSCALE safety controller in Ethernet, CAN extensions.
accordance with safety enforcing requirements as per ✔ The
relevant environmental requirements for mobile
DIN EN ISO 13849 PL d/IEC 62061 SIL 2, all necessary
machinery are supported:
measures have been taken to prevent accidents by
Suitable controller for ambient temperatures
minimization of risk.
from -40 °C to +70 °C.
Compliance with protection classes IP20 and IP66/67
Shock and vibration resistant
EMC
✔ Certified safety engineers support your system integration
✔ Integrated safety system (Hardware and Software) to
watch all safety critical functions
✔ Real time operating system
12 13
cSCALE controls any kind Out of Sight
of Control System Architectures but always
in Control
Of any size:
Of any complexity:
mbedded Ethernet connectivity for
E
networked control and HMI systems
PLC control
S
upport for distributed control
CANopen bus
architectures for mobile plant
automation
Distributed
control CANopen bus
Sensor/
Distributed control with actuators
several PLC controls
networked together via Sensor Sensor Sensor
Ethernet or CANopen
14 15
Worldwide
06/2019