OptiLevel HLS 6010 level

measuring gauge
OptiLevel Supply

Smart solutions for

Technical Data

parking and refuelling

OptiLevel HLS 6010 level measuring gauge

For reliable continuous level measurement of fuels such as
diesel with and without organic content (up 100%), petrol without and with all
ethanol components, LPG, AdBlue and a variety of other liquids.
The gauge uses the proprietary Hectronic capacitive comparison method and does
not contain any moving parts (no float).

TECHNICAL DATA HLS 6010 measuring gauge

Tank size (height) Standard 1,600, 2,000, 2,500, 2,900 and 3,000
mm
Product measurement Resolution: 0.04 mm
Repeatability: 0.1 mm
Measuring as of 23 mm from lower edge of gauge
Water measurement Resolution: 0.1 mm
Measuring as of 23 mm from lower edge of gauge
Temperature measurement Resolution: 0.1°C
IP degree of protection Gauge IP68
Explosion protection II 1/2 G Ex ia IIB T4 Ga/Gb
Gauge current circuit: Intrinsically safe zone 0
Lightening and voltage surge Directly integrated into the gauge and the supply
protection
Installation type Threaded, infinitely height adjustable
Standard thread: 1½“, width across flats = 60 mm
Optional thread: NPT 1½ „, width across flats = 60
mm
Thread Autogas LPG: NPT 1½“, width across flats
= 60 mm
Materials with medium contact 1.4301 stainless steel, Teflon, Viton
Working pressure Standard variants 1.5 bar
Autogas LPG variant Up to 25 bar
Operating temperature -25 - 60 °C for ambient air
-25 - 100 °C for medium
(for use in hazardous areas max. 60 ° C)
Power supply Via OptiLevel Supply, up to 250 m cable length
(Cable 3 x 0.75 mm², shielded, light blue jacket)
Communication protocols HLS protocol, H protocol (optional)
other protocols with additional controller
Part number: VU00.8004.01.00.02

Approvals ATEX, IECEx, VU + others locally

Certificates OIML R85/2008
Technical changes reserved

Media Fuels, kerosene, Autogas LPG, AdBlue

and many more
Wireless network As an alternative to wired installation, if no empty
cable ducts are available and cable routing is too
expensive (see separate wireless data sheet)
OptiLevel HLS 6010 level measu-

OptiLevel Supply

Smart solutions for

Technical Data

parking and refuelling

ring gauge

OptiLevel HLS 6010

level measuring gauge

Detailed information

The gauge uses the capacitive comparison method developed by Hectronic for measu-
rement (independently of the tank wall and tank shape). The electrodes are protected in
a rugged gauge tube. This method is not subject to wear. It detects changes in the liquid
and automatically adapts to the new medium. Thus, the same gauge can be used for
different media without changing accessories, or having to remove the gauge. No regular
maintenance required.

The gauge is connected to the OPTILEVEL Supply. The Supply is the EX barrier, and
isolates each gauge electrically.
The Supply is connected to the host system via an RS 232 interface. POS systems can
be cost-effectively connected directly to the Supply if they support the HLS protocol, or
H protocol (optional). Other functions and protocols are possible via additional OptiLevel
controllers. The gauge determines the fill level [0.1 mm], water level [mm] and the
temperature [0.1 °C]. The strapping table can be uploaded directly to the gauge, fol-
lowing which the volume [0.1 l] can also be retrieved.
The data are transmitted digitally using a tamper-resistant approach.

Installation is extremely easy. The gauge is bolted into a 1.5“ thread (or 2“ with a redu-
cing piece). The gauge cable is connected directly and protected in the gauge head. The
simple configuration can be completed conveniently using a laptop with OptiLevel Config
on the OptiLevel Supply. The gauge electronics are built into the gauge head. In case of
service needs, the electronics can be individually replaced without removing the gauge,
as only the indestructible measuring tube.
OptiLevel HLS 6010 level measu-

OptiLevel Supply

Smart solutions for

Technical Data

parking and refuelling

ring gauge

OptiLevel Supply
The OptiLevel Supply is the power supply unit and the ex barrier for
gauges in areas with risk of explosion and also the interface to the higher-
level system.
Lightning and voltage surge protection are integrated with the system as a
factory standard.

TECHNICAL DATA OptiLevel Supply

Power supply 230V / 50Hz (optional 110V/ 60Hz)
Explosion protection II (1) G [EEx ia] IIB
IP degree of protection IP 20
Ambient temperature -20° to +60°C
Approvals ATEX, IECEx, VU + others locally
Certificates OIML R85/2008
Gauge Power and communication electrically
isolated for each gauge.
Supply variants Supply 1, 4, 5 or 8
(channels for gauge connection)
Maximum number of gauges 32 gauges (4 x Supply 8 cascaded)
Output (parent system) RS-232, up to 20m cable length
Dimensions W 300 x H 230 x D 85mm
Housing: ABS, weight approx. 2.2 kg

OptiLevel Supply variants Article number Detailed information

Supply 1 (for connecting 1 gauge) 5000.10 03 00 00
Up to 8 gauges can be connected to one
Supply 4 (for connecting 4 gauges) 5000.10 03 01 00 OPTILEVEL Supply.
Supply 5 (for connecting 5 gauges) 5000.10 03 05 00 Up to 4 x Supply can be cascaded. This me-
Supply 8 (for connecting 8 gauges) 5000.10 03 02 00 ans that up to 32 gauges can be addressed
via a single RS-232 connection.
Supply 5 TA (built into autofuel terminal, 5000.10 03 05 05
for 5 gauges) The Supply TA-5 variant can be installed di-
rectly in Hectronic autofuel terminal to save
space (outside the area with explosion risk).
OptiLevel HLS 6010 level measu-

OptiLevel Supply

Smart solutions for

TTechnical Data

parking and refuelling

ring gauge

HLS 6010 installation example

Order numbers OptiLevel HLS 6010 gauges

HLS 6010 gauge variants Article number
HLS 6010 standard (G thread) 5000.06 00 xx xx
HLS 6010 standard (NPT thread) 5000.06 01 xx xx
HLS 6010 LPG 5000.06 11 xx xx
Hectronic GmbH HLS 6010 AdBlue 5000.06 20 xx xx
Allmendstrasse 15 HLS 6010 density 5000.06 30 xx xx
79848 Bonndorf, Deutschland
Tel.: +49 (0) 77 03 - 93 88 0
Fax: +49 (0) 77 03 - 93 88 60
[email protected] HLS 6010 gauge variants Article number
HLS 6010 LG=2.100 LL=1.600 5000.06 xx 21 00
www.hectronic.com
HLS 6010 LG=2.500 LL=2.000 5000.06 xx 25 00
HLS 6010 LG=3.000 LL=2.500 5000.06 xx 30 00
HLS 6010 LG=3.400 LL=2.900 5000.06 xx 34 00
HLS 6010 LG=3.500 LL=3.000 5000.06 xx 35 00

Other lengths are available as custom lengths (LL 600-5800,

LG between 800 and 6000 (typically, LG=LL = 200...500)