Operation and Maintenance Instructions: Pullotunkki Hydraulic Bottle Jack

OPERATION AND MAINTENANCE INSTRUCTIONS
Pullotunkki Hydraulic bottle jack
MGD-100
MELCHOR GABILONDO, S.A.

Polígono Industrial Eitua,6 / 48240 Bérriz (Vizcaya) ESPAÑA / Tel.94 622 50 90 / Intl: 34-94 622 50 90
Telefax: 94 622 52 78 / Intl.: 34-94 622 52 78 / Teléfono Ventas: 94 622 50 30
Telefax Ventas: 94 682 73 50 / E-MAIL: interior@mega -sa.com / [email protected]
42
MODEL
NOMBRE/DESCRIPTION MGD-100
Nº
DESIGNATION 100 t
REF.
1 Anillo/Ring/Bague MG-100/1361
2 O-Ring MG-100/1131
3 Guïa/Piston guide /Guide MG-100/1102
4 Tornillo/Screw/Vis B -3/1811
5 Plato/Saddle/Assiette MG-100/1108
6 Pistón/Main piston/Piston MG-100/1105
7 Casquillo/Bushing/Douille M-100/1106
8 Collarín/Seal/Coupelle M-100/1134
9 O-Ring MG-100/1136
10 Palanca/Handle/Levier MG-100/1113
11 Manómetro/Pressure gauge/Manomètre A-5084-G
12 Tornillo/Screw/Vis ME-40001/1485
13 O-Ring MB- 22-A/1130
14 Botella//Hy.Unit./Ens.Hydr MGD-100/C25
15 Descarga/Release/Descente MG-2/1125
16 O-Ring MG-2/1130
17 Bola/Ball/Bille ME-1501/1212
18 Bola/Ball/Bille ME-1501/1149
19 Válvula seg./Safety valve/S. sécurité MG-2/C9
20 Tornillo/Screw/Vis MG-100/1444
21 O-Ring TR-2/1289
22 Muelle/Spring/Ressort MB- 22-A/1162
23 Bola/Ball/Bille NS -1/1212 (10)
24 Bola/Ball/Bille TR-2/1363 ( 7)
25 Portapalanca/Handle socket/Chape porte- levier MG-100/C7
26 Collarín/Seal/Coupelle MG-2/1133
27 Muelle/Spring/Ressort MGG -500/1161
28 Bomba/Pump cylinder//Cylindre cde. MG-100/1109
29 Arendela/Washer/Rondelle MG-100/1119
30 Eje/Axle/Axe MG-100/1425
31 Circlip/Ret.ring/Circlip MB- 22-A/1286
32 O-Ring YT-5/1131
33 Bomba/Pump cylinder//Cylindre cde. MG-100/1425
34 Collarín/Seal/Coupelle BM- 3/1418
35 O-Ring ME-15001/1348
36 Portapalanca/Handle socket/Chape porte- levier MG-100/C36
37 O-Ring M-75/1130
38 Tornillo/Screw/Vis M-75/1481
39 Tornillo/Screw/Vis PTE-1500/1858
40 Casquillo/Bushing/Douille MG-100/1944
41 Asa/Handle/Anse MG-100/1155
RMGD- 100
42 J.Repuestos/Repair kit/Kit rép. 1 -2-7-8 -9-16-21-
26-32-34- 35-37
3
cm V.aceite/Oil-huile volume 3300
GB
1 SAFETY INSTRUCTIONS
1.1 Park the vehicle or load to be lifted on a flat firm surface and place wedges under the wheels to stop movement.
1.2 Position de jack on a solid, even and horizontal surface, never use the jack on a slope.
1.3 The jack should be positioned so as to avoid the user from having to operate it under the vehicle. Every vehicle lifted by a jack should always have a
secondary safety support such as mechanical stands.
1.4 It is imperative that all possible precautions are taken to avoid unexpected movement of the load when it is being lifted.
1.5 The load to be lifted should never exceed the rated capacity of the jack.
1.6 Never operate the jack beyond its maximum stroke.
1.7 If these basic rules are not followed, injury to the user, the jack or the load being lifted may result.
1.8 As an additional safety feature the jack is equipped with a valve to prevent the unit from being overloaded. This unit is factory set and must no be
tampered with.
2 USE AND OPERATION
2.1 Before operating the jack you must purge its hydraulic circuit in order to eliminate any possible air in the system.
To purge the system open the release valve nº 24 with the lever, turning it anti-clockwise. Then with the aid of the lever operate the pump several
times.
2.2 Close the release valve with the lever in a clockwise direction until it is fully closed. The jack is now ready for use.
2.3 To lower the jack, turn the release valve very slowly in an anti-clockwise direction.
2.4 Always keep the jack in vertical position, with the ram, extension screw and pump retracted after use.
2.5 If you require operating the jack in a horizontal manner the pump should be located on the lower side of the jack.
3 MAINTENANCE
3.1 Lubricate all moving parts at regular intervals.
3.2 Always keep the jack clean and protected from aggressive conditions.
3.3 If you have to replace the oil, the correct volume is indicated in the parts list. Make sure the piston is fully retracted.
IMPORTANT: An excess of oil will render the jack inoperative.
3.4 Use only hydraulic oil, type HL or HM, with an ISO grade cinematic viscosity of 30 cSt at 40º C or an Engler viscosity of 3 at 50º C.
VERY IMPORTANT: Never use brake fluid.
3.5 When ordering spare parts, please make note of the part number as shown in the exploded view drawing provided. A repair kit is available containing
all the common spare parts.
4 REPAIR
Both maintenance and repair of this jack shall be carried out by qualified persons who on base of their education and experience have enough
knowledge in jacks and associated equipment.

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OPERATION AND MAINTENANCE INSTRUCTIONS

Pullotunkki Hydraulic bottle jack

MELCHOR GABILONDO, S.A.

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