Part Number 26-94: Installation and Maintenance With Illustrated Parts Breakdown
Part Number 26-94: Installation and Maintenance With Illustrated Parts Breakdown
Part Number 26-94: Installation and Maintenance With Illustrated Parts Breakdown
All product, brand, or trade names used in this publication are the trademarks or registered trade-
marks of their respective owners.
Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals are
recommended methods of performing service operations. When these service operations require
the use of tools specially designed for the purpose, those special tools should be used as recom-
mended. Warnings against the use of specific service methods that can damage equipment or
render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.
. ..
August 20,1984 III
M/D TOTCO
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
A. Any product which has been repaired or altered in such a way, in the Company’s judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility
B. Any product which has, in the Company’s judgement, been subject to negligence, accident, or improper
storage.
C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.
D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.
The Company’s obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.
The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.
A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.
B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.
No deviations from the Company’s standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.
EXCLUSIVITY OF REMEDY AND LlMlTATlON OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY’S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.
iv August 20,19&I
M/D TOTCO
TABLE OF CONTENTS
Section Page
I DESCRIPTION, INSTALLATION, AND MAINTENANCE ........... l-l
l-l Description .................................. l-l
l-5 . Installation ................................. l-l
l-8 Maintenance ................................. l-l
II INTRODUCTION TO ILLUSTRATED PARTS BREAKDOWN ........ .2-l
2-l General.....................................2- 1
2-3 Group Assembly Parts List Section ................. .2- 1
2-5 . Figure and Index Number Column ................. .2-l
2-6 . Part Number Column ......................... .2-l
2-7 . Description Column .......................... .2-l
2-9 . Units Per Assembly Column ..................... .2-l
2-10 . Use on Code Column ......................... .2-l
2-l 1 Numerical Index Section ........................ .2-l
2-13 Additional Parts Lists. ........................... 2-l
2-l 5 How to Use the Illustrated Parts Breakdown ........... .2-l
2-l 7 Abbreviations ............................... .2-l
III GROUP ASSEMBLY PARTS LIST ......................... .3-O
LIST OF ILLUSTRATIONS
Figure Page
l-2 Typical Type 4 and Type 6 Gauge Installations ................. l-2
2-l Column Description of the Illustrated Parts Breakdown .......... .2-2
2-2 How to Use the Illustrated Parts Breakdown. ................. .2-3
3-l Type 4 Mud Gauge Assembly ........................... .3-O
3-2 Type 6 Mud Gauge Assembly ........................... .3-4
LIST OF TABLES
Table Page
l-l Gauge Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-2
l-l DESCRIPTION
ENSURE THAT ALL PRESSURE IS REMOVED
l-2 The TOTCO Type 4 and Type 6 pressure
FROM THE LINE BEFORE STARTING THE IN-
gauges (for standpipe mounting) do not re
STALLATION. ALL PIPES, FITTINGS, AND
quire adjustment because internal dampening
VALVES USED TO INSTALL A GAUGE MUST
devices and movement linkages are preset at the
BE CAPABLE OF SAFELY HOLDING THE MAX-
manufacturing location. These heavy-duty gauges
IMUM PRESSURE DEVELOPED IN THE PART
are designed to provide stable readings with all types
OF THE SYSTEM WHERE THE GAUGE IS TO
of pumps. They are filled with fluid to minimize the
BE LOCATED.
effects of shock, corrosion, and vibration. The fluid
also decreases the possibility of glass frosting. An a. Remove all pressure from the line where the
internal diaphragm separates line fluids from the gauge will be mounted. Install the required
gauge mechanism and prevents contamination. fitting (typically an inline weld or an inline
tee) in the pressure line. Ensure that the fit-
l-3 Table l-1 lists the available pressure ranges ting is located so that the gauge will be
in psi, kg/cm*, and kPA. It also lists the types mounted in an upright position.
of threaded connections on each gauge and the
b. Connect a valve and the required pipes or
materials used to manufacture the case and base
nipples to the fitting in the pressure line
(sub) for each type of gauge. Both the Type 4 and
(Figure l-l 1. Before installation, fill the bot-
Type 6 pressure gauges are available with cases and
tom two threads of each male part with pipe
subs designed for use in either standard service or a
sealant (Refer to the Expendable Items List in
salt water environment.
the front of this manual).
l-4 Gauge connections are made directly at the
NOTE
pressure source so that hose connections
are completely eliminated. Each gauge has large, 1. Do not use a hammer union as part of the
easily read numerals. These gauges provide accurate mounting hardware for a Type 4 or Type 6
measurement of pressure in applications such as gauge.
drilling fluid systems, BOP accumulator units, flow-
2. Gauge protectors or detensifiers are not us-
ing wellheads, gathering lines, pipelines, mud
ed with these gauges.
pumps, high pressure pumping units (cementing,
treating, squeezing, etc.), and snubbing units. The C. Before mounting the gauge on the line, apply
larger, Type 4 gauge is primarily used in rotary drill- pipe sealant to the bottom two threads of
ing because it can easily be read across a rig floor. the male part of the connection. Screw the
gauge in place and use a wrench applied to
l-5 INSTALLATION the flat surfaces of the sub (gauge base) to
tighten the gauge securely in place.
1-6 Both the Type 4 and Type 6 gauges are
d. Apply pressure to the system and check the
designed to be mounted on a line at the loca
gauge installation for leaks.
tion where a pressure reading is desired. The gauges
must be mounted in an upright (vertical) position and
1-8 MAINTENANCE
a plug valve should be installed between the pres-
sure line and the gauge. Figure l-l shows typical
l-9 Due to the need for specialized tools and test
gauge installations. Either an inline weld or an inline
fixtures, Type 4 and Type 6 pressure gauges
tee can be used to make a connection to the pressure should only be repaired at an authorized remanufac-
line. Mounting hardware such as tees, nipples, and
turing facility. Faulty or damaged gauges should be
valves are not supplied with the gauges. replaced as complete units. No field maintenance is
recommended.
l-7 To install a Type 4 or Type 6 gauge on a
pressure line, proceed as follows:
l-l
INSTRUCTION MANUAL 26-94
TYPE 4
GAUGE
PLUG
, VALVE
PLUG
-““LWE
NIPPLE/ v “-
INLINE WELD
26~94!
3
2-l GENERAL of a part or assembly, note the column in which the first word of
the nomenclature appears. The first item directly above which ap-
2-2 This section describes how to use the GROUP pears one column to the left (except for attaching parts) is the
ASSEMBLY PARTS LIST (SECTION ill), NUMERICAL IN- NHA.
DEX (when included) (SECTION IV), and other related information.
2-9 UNITS PER ASSEMBLY COLUMN. This column lists the
2-3 GROUP ASSEMBLY PARTS LIST SECTION number of units required for one NHA (Step 7).
2-4 The GROUP ASSEMBLY PARTS LIST section (See 2-10 USE ON CODE COLUMN. Code letters in this column
Figures 3-l and subsequent) includes exploded views show variations in parts on two or more similar
accompanied by parts lists keyed to the index numbers on the il- assemblies (Step 8).
lustrations. Each assembly is listed in its disassembly order. When
an assembly illustration cannot show detail parts of one or more of 2-l 1 NUMERICAL INDEX SECTION (When Includ-
its subassemblies, a separate detail illustration is furnished for the ed)
subassembly. Figures 2-1 and 2-2 describe and explain how to
use the parts list. 2-l 2 The NUMERICAL INDEX section contains a numerical
listing of parts and/or drawings that are listed in the
2-5 FIGURE AND INDEX NUMBER COLUMN. Three groups GROUP ASSEMBLY PARTS LIST. Figure 2-2 explains how to use
of digits separated by dashes make up this column (i.e. the index.
X-X-XX). The first two groups represent the figure number of the
corresponding illustration. The last group of digits is the index 2-l 3 ADDITIONAL PARTS LISTS (SECTIONS)
number of each part. Most parts appear on the illustration (See (When Included)
Steps 1, 2, and 3 of Figure 2-l).
2-14 Additional informative lists, such as SPARE PARTS LIST
2-6 PART NUMBER COLUMN. This column lists TOTCO
and FUSE LIST, follow the GROUP ASSEMBLY PARTS
part numbers. Information for order or purchase of these
LIST section or NUMERICAL INDEX section (as applicable).
items is contained in the DESCRIPTION column.
2-l
INSTRUCtION MANUAL 26-94
sreTl(m”
HOW TO USE THE ILLUSTRATION - UYU” rrnr LIST
AND PARTS LIST.
is part of the remote switch box. 7. UNITS PER ASSY indicates the number of Parts re- J
quired at that disassembly level. Index number 14 re-
quires four washers, two on each side. AR denotes
\ that parts should be selected as required. REF
(reference) denotes parts which are listed on another
illustration and parts list. NP denotes parts not pro-
I curable.
8. The USE ON CODE indicates distinct configurations
of a top assembly. Eight distinct configurations (IN-
DEX NUMBERS 1 thru EI are ton assemblies in this
parts list. They are identified A thru H. ,A Dart or
I I subassemblv
figurations
used on one or more, but not ail: con
receives a letter code used with the con-
figuration. The DC POWER CABLE ASSEMBLY (IN--
DEX NO. 15) is used with the -101 and -201 con-
figurations. Item 16 is used with all configurations
\ I II and requires no use-on code.
TCO 615.062A11117182)
f -
f-
1.
2.
HOW TO IDENTIFY A PART WHEN
THE PART NUMBER IS UNKNOWN.
Locate the system or top assembly
lustration and the associated parts list.
(end item) il-
\ t
Y ~5. Find the index number in the associated parts list and
see if the part is shown in detail on another illustra-
tion.
d
6. If the part is on another illustration, find the illustra-
tion and repeat Steps 1 thru 3.
I TCO 815.062A12)(7/821
3-1- 21 3778-l 01 TYPE 4 GAUGE ASSY, Standard service, 1000 psi. REF A
2 13778-l 03 TYPE 4 GAUGE ASSY, Standard service, 3000 psi. REF B
213778-l 05 TYPE 4 GAUGE ASSY, Standard service, 5000 psi. REF C
213778-l 06 TYPE 4 GAUGE ASSY, Standard service, 6000 psi. REF D
212578-101 TYPE 4 GAUGE ASSY, Standard service, metric, . . REF E
70 kg/cm2
212578-103 TYPE 4 GAUGE ASSY, Standard service, metric, . . REF F
2 10 kg/cm2
212578-l 05 TYPE 4 GAUGE ASSY, Standard service, metric, . . REF G
350 kg/cm2
2 12578-l 06 TYPE 4 GAUGE ASSY, Standard service, metric, . . REF H
420 kg/cm2
212579-l 01 TYPE 4 GAUGE ASSY, Standard service, SI, . , . . . REF I
7000 kPa
212579-103 TYPE 4 GAUGE ASSY, Standard service, SI, . . . . . REF J
21,000 kPa
212597-105 TYPE 4 GAUGE ASSY, Standard service, SI, . . . . . REF K
35,000 kPa
212579-l 06 TYPE 4 GAUGE ASSY, Standard service, SI, . . . . . REF L
40,000 kPa
213779-l 01 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF M
1000 psi
213779-l 03 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF N
3000 psi
213779-105 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF P
5000 psi
213779-106 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF R
6000 psi
212580-101 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF S
metric, 70 kg/cm2
2 12580-l 03 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF T
metric, 2 10 kg/cm2
212580-105 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF U
metric, 350 kg/cm2
212580-l 06 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF v
metric, 420 kg/cm2
212581-101 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF W
SI, 7000 kPa
212581-103 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF X
SI, 21,000 kPa
212581-105 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF Y
SI, 35,000 kPa
212581-106 TYPE 4 GAUGE ASSY, Salt water service, . . . . . . REF Z
SI, 40,000 kPa
-1 969 142-003 . PLUG, Socket head, l/4 in. NPT . . . . . . . . 1
-2 210295 . BACK, Gauge head, standard service . . . . . . . . . . 1 A-L
-3 212590 , BACK, Gauge head, salt water service . . . . . . . . . 1 M-Z
-4 979456-l 63 . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .l
-5 2 10900 . MOVEMENTASSY . . . . . , . . . . . , . . . . . . . . . .1
-6 999393-050 . SCREW, Hex head, l/4-28 UNF x 1 .O in. long . . . .4
(API
3-l
INSTRUCTION MANUAL 26-94
3-2
3-3
-- ---.---- ___--__----
INSTRUCTION MANUAL 26-94
FIGURE 3-2. TYPE 6 MUD GAUGE ASSEMBLY
INSTRUCTION MANUAL 26-94
3-2- 21 3780-l 01 TYPE 6 GAUGE ASSY, Standard service, 1000 psi. REF A
213780-l 02 TYPE 6 GAUGE ASSY, Standard service, 3000 psi. REF B
213780-l 03 TYPE 6 GAUGE ASSY, Standard service, 6000 psi. REF C
213780-104 TYPE 6 GAUGE ASSY, Standard service, . . . . . . . REF D
10,000 psi
212833-101 TYPE 6 GAUGE ASSY, Standard service, metric, . . REF E
70 kg/cm2
212833-l 02 TYPE 6 GAUGE ASSY, Standard service, metric, . . REF F
2 10 kg/cm2
2 12833-l 03 TYPE 6 GAUGE ASSY, Standard service, metric, . . REF G
420 kg/cm2
2 12833-l 04 TYPE 6 GAUGE ASSY, Standard service, metric, . . REF H
700 kg/cm*
212834-I 01 TYPE 6 GAUGE ASSY, Standard service, SI, . . . . . REF I
7000 kPa
212834-102 TYPE 6 GAUGE ASSY, Standard service, SI, . . . . . REF J
21,000 kPa
212834-103 TYPE 6 GAUGE ASSY, Standard service, SI, . . . . . REF K
40,000 kPa
2 12834-l 04 TYPE 6 GAUGE ASSY, Standard service, SI, . . . . . REF L
70,000 kPa
213781-101 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF M
1000 psi
213781-102 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF N
3000 psi
213781-103 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF P
6000 psi
213781-104 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF R
10,000 psi
213781-105 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF S
15,000 psi
212835-101 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF T
metric, 70 kg/cm*
212835-102 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF U
metric, 2 10 kg/cm*
212835-103 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF V
metric, 420 kg/cm*
212835-l 04 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF W
metric, 700 kg/cm*
212835-I 05 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF X
metric, 1050 kg/cm2
212836-I 01 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF Y
SI, 7000 kPa
2 12836-l 02 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF Z
SI, 21,000 kPa
212836-l 03 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF AA
SI, 40,000 kPa
212836-l 04 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF BB
SI, 70,000 kPa
212836-I 05 TYPE 6 GAUGE ASSY, Salt water service, . . . . . . REF cc
SI, 100,000 kPa
3-5
INSTRUCTION MANUAL 26-94
3-6
INSTRUCTION MANUAL 26-94
3-2-42 2 10298-304 . PIN, Pressure, 15,000 psi (also used with . . . . . . AR s,x,cc
1050 kg/cm* and 100,000 kPa)
-43 2 10297-306 . PLATE, Pressure, 1000 psi (also used with _ . . . . AR A,E,I,
70 kg/cm2 and 7000 kPa) M,T,Y
-44 210297-301 . PLATE, Pressure, 3000 psi (also used with . . . . . AR B,F,J,
2 10 km/cm2 and 2 1,000 kPa) N,U,Z
-45 210297-302 . PLATE, Pressure, 6000 psi (also used with . . . . . AR C,G,K,
420 kg/cm* and 40,000 kPa) P,V,AA
-46 2 10297-303 . PLATE, Pressure, 10,000 psi (also used with. . . . AR D,H,L,
700 kg/cm* and 70,000 kPa) R,W,BB
-47 2 10297-304 . PLATE, Pressure, 15,000 psi (also used with. . . . AR s,x,cc
1050 kg/cm2 and 100,000 kPA)
-48 210257 . SPACER, Rubber. . . . . . . . . . . . . . . . . . . . . . . . 1
-49 210251 . CAP, Damper . . . . . . . . . . . . . . . . . . . . . . . . . .2
-50 210253 . DIAPHRAGM, Fluid cell . . . . . . . . . . . . . . . . . . .4
-51 210249 . SPACER, Inner . . . . . . . . . . . . . . . . . . . . . . . . .2
-52 992400 . OIL, Texaco white . . . . . . . . . . . . . . . . . . . . . . AR
-53 969 132-I 00 . PLUG, 1/4NPT.. . . . . . . . . . . . . . . . . . . . . . . .l
-54 2 10248 . BODY, Damper . . . . . . . . . . . . . . . . . . . . . . . . , 1
-55 210262 . SPACER, Outer. . . . . . . . . . . . . . . . . . . . . . . . 1
-56 210264 . SNUBBER, Rubber. . . . . . . . . . . . . . . . . . . . . . . 1
3-713-8