HD465-5 - Part Book PDF
HD465-5 - Part Book PDF
HD465-5 - Part Book PDF
Serial number The engine or machine serial number in which the part is used. (A) Cold weather (A) spec. (-30°C)
Machine code The codes in parentheses shown in the table of contents or figure represent (B) Cold weather (B) spec. (-50°C)
models as follows.
Codes The codes and part numbers specified in the “Part No.” and “PartName” This parts list specifies not only standard accessories but also optional parts
columns represent the following: and attachments.
The part specified in the line above is applicable instead of this To order a part, please contact your nearest Komatsu dealer.
part.
This part is applicable instead of the part specified in the line
immediately above.
¡ This part and the part specified in the line immediately above are
interchangeable.
7 This part is not supplied anymore. The part specified in the above
line is supplied instead.
The part specified in the “Part Name” column is applicable in-
stead of this part if it is used as a set.
T This part is not supplied anymore. The part specified in the “Part
Name” column is supplied instead as a set.
U Part supplied as semi-firdshed. It must be reworked before use.
HD465-5 HD465-5
HD465-5 Serial No. J10001 and up FIG NO. PAGE
1 HD465-5 HD465-5 2
FIG NO. PAGE FIG NO. PAGE
AUTO PRIMMING SYSTEM (1/2) .......................................................................... A4410-A6C1 A- 110 10 [ENGINE RELATED PPARTS
RELATED ARTS AND ELECTRICAL SYSTEM]
AUTO PRIMMING SYSTEM (2/2) .......................................................................... A4410-B6C1 A- 112 ENGINE MOUNTING PARTS .................................................................................. 1001 1- 2
FUEL CONTROL LINKAGE ...................................................................................... A4710-A6B5 A- 114 DAMPER ................................................................................................................. 1011 1- 4
FUEL CONTROL HARNESS MOUNTING ................................................................ A4750-A6A1A A- 116 AIR INTAKE PIPING (1/2) ...................................................................................... 1101A 1- 8
WATER PUMP ........................................................................................................ A5010-A6A9 A- 118 AIR INTAKE PIPING (2/2) ...................................................................................... 1102A 1- 10
COOLING FAN ........................................................................................................ A5030-A6A3 A- 120 AIR CLEANER ......................................................................................................... 1105 1- 14
FAN DRIVE .............................................................................................................. A5060-A6B8 A- 122 EXHAUST PIPING ................................................................................................... 1111A 1- 20
TENSION PULLEY ................................................................................................... A5080-A6A1 A- 124 RADIATOR, RESERVE TANK AND OIL COOLER MOUNTING PARTS .................... 1201A 1- 30
FAN BELT ................................................................................................................ A5180-A6A6 A- 126 RADIATOR ............................................................................................................... 1211A 1- 34
CORROSION RESISTOR (1/2) ................................................................................ A5210-A6B8 A- 128 SUB COOLER .......................................................................................................... 1215 1- 36
CORROSION RESISTOR (2/2) ................................................................................ A5210-B6B8 A- 130 BRAKE OIL COOLER ............................................................................................... 1231 1- 38
ALTERNATOR MOUNTING (50A) ........................................................................... A6010-A6D3 A- 132 RADIATOR, RESERVE TANK AND OIL COOLER PIPING (1/2) ............................... 1251 1- 46
ALTERNATOR MOUNTING (75A) ........................................................................... A6010-A6D7 A- 134 RADIATOR, RESERVE TANK AND OIL COOLER PIPING (2/2) ............................... 1252A 1- 50
ALTERNATOR (50A) (INNER PARTS) .................................................................... A6010-B6D3 A- 136 FUEL TANK ............................................................................................................. 1301A 1- 56
ALTERNATOR (75A) (INNER PARTS) .................................................................... A6010-B6D7 A- 138 FUEL PIPING ........................................................................................................... 1306 1- 58
ALTERNATOR DRIVE ............................................................................................... A6030-A6A1 A- 140 FUEL QUICK CHARGE SYSTEM ............................................................................. 1311 1- 60
STARTING MOTOR MOUNTING (7.5KW) ............................................................. A6210-A6A1 A- 142 WATER SEPARATOR AND PIPING ......................................................................... 1331 1- 62
STARTING MOTOR (7.5KW) L.H. (INNER PARTS) ................................................ A6210-B6A1 A- 144 QUICK START SYSTEM .......................................................................................... 1351A 1- 68
STARTING MOTOR (7.5KW) R.H. (INNER PARTS) ............................................... A6210-C6A1 A- 146 BYPASS FILTER ....................................................................................................... 1361 1- 70
SAFETY GUARD ...................................................................................................... A6910-A6B7 A- 148 BATTERY ................................................................................................................. 1401 1- 72
AIR COMPRESSOR MOUNTING ............................................................................ A7010-A6B3 A- 150 INSTRUMENT PANEL (MONITOR PANEL) ............................................................ 1411 1- 76
AIR COMPRESSOR (INNER PARTS) ...................................................................... A7010-B6B3 A- 152 ELECTRICAL SYSTEM (FOR MONITOR PANEL) (1/5) ........................................... 1501A 1- 82
AIR COMPRESSOR PIPING .................................................................................... A7010-C6B3 A- 154 ELECTRICAL SYSTEM (FOR MONITOR PANEL) (2/5) ........................................... 1502A 1- 86
FUEL INJECTION PUMP GASKET KIT .................................................................... A8110-G6A1 A- 156 ELECTRICAL SYSTEM (FOR MONITOR PANEL) (5/5) ........................................... 1505B 1- 106
AIR COMPRESSOR GASKET KIT ............................................................................ A8110-H6A1 A- 158 ELECTRICAL SYSTEM (FOR MONITOR PANEL) (3/5) (EXCEPT JAPAN) ............. 1508B 1- 112
WATER PUMP GASKET KIT ................................................................................... A8111-F6A3 A- 160 ELECTRICAL SYSTEM (FOR MONITOR PANEL) (4/5) (EXCEPT JAPAN) ............. 1509B 1- 118
CYLINDER BLOCK GASKET KIT .............................................................................. A8112-B6A3 A- 162 MONITOR PANEL ................................................................................................... 1601 1- 140
CYLINDER HEAD GASKET KIT ............................................................................... A8114-A6A3 A- 166 SIDE LAMP ............................................................................................................. 1701 1- 142
NAME PLATE AND CAUTION (ENGLISH) .............................................................. A9810-A6J1 A- 172 HAZARD LAMP ...................................................................................................... 1711 1- 144
TACHOGRAPH ......................................................................................................... 1801A 1- 146
3 HD465-5 HD465-5 4
FIG NO. PAGE FIG NO. PAGE
20 [TORQUE CONVERT
[TORQUE OR AND TRANSMISSION]
CONVERTOR FRONT SUSPENSION (2/2) (WITHOUT AUTO-SUSPENSION) ............................ 3522 3- 68
TRANSMISSION MOUNTING PARTS .................................................................... 2001 2- 2 REAR SUSPENSION (FOR ROD DOWN TYPE) (WITH PAYLOAD METER) ............ 3561A 3- 72
UNIVERSAL JOINT ................................................................................................. 2101 2- 4 REAR SUSPENSION (FOR ROD DOWN TYPE) (WITHOUT PAYLOAD METER) .... 3571A 3- 74
TORQUE CONVERTER (1/2) ................................................................................... 2301 2- 6 40 [CONTROL SYSTEM AND MAIN FRAME]
TORQUE CONVERTER (2/2) ................................................................................... 2302 2- 10 ACCELERATOR PEDAL AND LINKAGE (1/2) (FOR MECHANICAL
GOVERNOR) ........................................................................................................... 4001 4- 2
TORQUE CONVERTER VALVE ................................................................................. 2311 2- 12
ACCELERATOR PEDAL AND LINKAGE (2/2) (FOR MECHANICAL
TRANSMISSION (1/7) (CASE) .............................................................................. 2501 2- 14 GOVERNOR) ........................................................................................................... 4002 4- 4
TRANSMISSION (2/7) (OIL PAN) .......................................................................... 2502 2- 16
TRANSMISSION CONTROL SYSTEM .................................................................... 4201 4- 18
TRANSMISSION (3/7) (HIGH AND LOW CLUTCH) ............................................... 2511 2- 18 TRANSMISSION CONTROL LEVER (INNER PARTS) ............................................. 4211 4- 20
TRANSMISSION (4/7) (4TH CLUTCH) .................................................................. 2512 2- 20
STEERING WHEEL .................................................................................................. 4301 4- 22
TRANSMISSION (5/7) (3RD AND REVERSE CLUTCH) ......................................... 2513 2- 22 STEERING COLUMN ............................................................................................... 4303 4- 24
TRANSMISSION (6/7) (1ST AND 2ND CLUTCH) ................................................. 2514 2- 24
HYDRAULIC PUMP (TORQUE CONVERTER, TRANSMISSION AND BRAKE
TRANSMISSION (7/7) (OUTPUT SHAFT) ............................................................. 2515 2- 26 COOLING) (1/2) (EXCEPT JAPAN) ........................................................................ 4511 4- 36
TRANSMISSION CONTROL VALVE (1/2) .............................................................. 2521 2- 28 HYDRAULIC PUMP (TORQUE CONVERTER, TRANSMISSION AND BRAKE
COOLING) (2/2) (EXCEPT JAPAN) ........................................................................ 4512 4- 38
TRANSMISSION CONTROL VALVE (2/2) .............................................................. 2522 2- 30
HYDRAULIC PUMP (STEERING HOIST AND BRAKE COOLING) (1/2)
TRANSMISSION WIRING ...................................................................................... 2531 2- 32 (EXCEPT JAPAN) .................................................................................................... 4514 4- 40
30 [UNDER CARRIAGE] HYDRAULIC PUMP (STEERING HOIST AND BRAKE COOLING) (2/2)
DRIVE SHAFT .......................................................................................................... 3001 3- 2 (EXCEPT JAPAN) .................................................................................................... 4515 4- 42
FRONT AXLE ........................................................................................................... 3101 3- 4 HYDRAULIC PUMP (EMERGENCY STEERING) (EXCEPT JAPAN) ........................ 4517 4- 44
KNUCKLE AND TIE ROD ........................................................................................ 3121 3- 12 TORQFLOW TRANSMISSION OIL FILTER .............................................................. 4521 4- 46
REAR AXLE HOUSING ............................................................................................ 3151 3- 14 TRANSMISSION PIPING (1/3) (TRANSMISSION OIL FILTER LINE) .................... 4531 4- 48
REAR DIFFERENTIAL .............................................................................................. 3161 3- 16 TRANSMISSION PIPING (2/3) (OIL COOLER LINE) .............................................. 4532 4- 50
REAR AXLE SUPPORT ............................................................................................ 3171 3- 26 TRANSMISSION PIPING (3/3) (TRANSMISSION OIL FILTER) ............................. 4533A 4- 54
FRONT SUSPENSION (1/2) (WITHOUT AUTO-SUSPENSION) ............................ 3521 3- 64 EMERGENCY STEERING PIPING (1/2) .................................................................. 4641 4- 76
5 HD465-5 HD465-5 6
FIG NO. PAGE FIG NO. PAGE
EMERGENCY STEERING PIPING (2/2) .................................................................. 4642A 4- 80 AIR PIPING (7/14) (REAR RELAY VALVE) ............................................................. 4867 4- 182
BRAKE OIL PIPING (FRONT) (1/2) ......................................................................... 4651A 4- 86 AIR PIPING (8/14) (PARKING RELAY VALVE TO PARKING BRAKE
CHAMBER) ............................................................................................................. 4868 4- 184
BRAKE OIL PIPING (FRONT) (2/2) ......................................................................... 4652A 4- 88
AIR PIPING (9/14) (REDUCING VALVE AND REAR QUICK RELEASE
BRAKE OIL PIPING (REAR) (1/2) ........................................................................... 4653A 4- 92 VALVE) .................................................................................................................... 4869 4- 186
BRAKE OIL PIPING (REAR) (2/2) ........................................................................... 4654A 4- 94
AIR PIPING (10/14) (HORN) .................................................................................. 4870 4- 188
BRAKE COOLING PIPING (1/5) (SUCTION LINE) .................................................. 4661 4- 96 AIR PIPING (11/14) (PIPING CHANNEL) ............................................................... 4871 4- 190
BRAKE COOLING PIPING (2/5) (BRAKE LINE) ...................................................... 4662 4- 98 AIR PIPING (12/14) (EACH SWITCH) .................................................................... 4872 4- 192
BRAKE COOLING PIPING (3/5) (OIL COOLER LINE) ............................................. 4663 4- 100
AIR PIPING (13/14) (JOINT TO TREADLE AND RETARDER VALVE) .................... 4873 4- 194
BRAKE COOLING PIPING (4/5) (OIL COOLER TO HYDRAULIC TANK) ................. 4664 4- 102 AIR PIPING (14/14) (JOINT TO EACH BRAKE VALVE) (EXCEPT
BRAKE COOLING PIPING (5/5) (RETURN LINE) ................................................... 4665 4- 104 JAPAN) ................................................................................................................... 4875 4- 200
AIR GOVERNOR ...................................................................................................... 4801 4- 112 AIR DRYER .............................................................................................................. 4881A 4- 202
RELAY VALVE (FOR WHEEL BRAKE) ..................................................................... 4803 4- 114 AIR DRYER PIPING ................................................................................................. 4883 4- 206
TREADLE VALVE ..................................................................................................... 4805 4- 116 MAIN FRAME ......................................................................................................... 4901B 4- 216
PARKING BRAKE VALVE ........................................................................................ 4811 4- 122 GUARD (1/4) .......................................................................................................... 5001A 5- 6
RELAY VALVE (FOR PARKING BRAKE) .................................................................. 4813 4- 124 GUARD (2/4) .......................................................................................................... 5002 5- 10
EMERGENCY BRAKE VALVE (EXCEPT JAPAN) ..................................................... 4817 4- 128 GUARD (3/4) .......................................................................................................... 5003A 5- 20
FRONT BRAKE CHAMBER ...................................................................................... 4821 4- 130 GUARD (4/4) .......................................................................................................... 5004A 5- 24
REAR BRAKE CHAMBER ........................................................................................ 4823A 4- 134 ROPS GUARD ......................................................................................................... 5061 5- 26
SPRING CYLINDER ................................................................................................. 4825 4- 136 ROPS GUARD (WITH FOPS) .................................................................................. 5063 5- 28
SLACK ADJUSTER ................................................................................................. 4827 4- 138 FIRE PROOF GUARD ............................................................................................... 5101 5- 32
CHECK VALVE (FOR RESERVOIR) .......................................................................... 4831 4- 140 ENGINE UNDER GUARD ........................................................................................ 5103 5- 34
CHECK VALVE (FOR RELAY VALVE) ....................................................................... 4833 4- 142 TRANSMISSION UNDER GUARD .......................................................................... 5111 5- 36
DOUBLE CHECK VALVE (FOR TREADLE VALVE) .................................................... 4837 4- 144 FRONT DRIVE SHAFT GUARD ................................................................................ 5201 5- 38
AIR PIPING (1/14) (AIR COMPRESSOR TO WET RESERVOIR) ............................ 4861 4- 170 REAR DRIVE SHAFT GUARD .................................................................................. 5203 5- 40
AIR PIPING (2/14) (EACH RESERVOIR) ................................................................ 4862 4- 172 TIRE GUARD ........................................................................................................... 5207 5- 42
AIR PIPING (3/14) (RESERVOIR TO FRONT BRAKE CHAMBER) .......................... 4863 4- 174 OPERATOR’S SEAT ................................................................................................. 5301 5- 46
AIR PIPING (4/14) (RELAY VALVE TO FRONT QUICK RELEASE VALVE) .............. 4864 4- 176 AUXILIARY SEAT .................................................................................................... 5311 5- 48
AIR PIPING (5/14) (RESERVOIR TO REAR RELAY VALVE AIR TANK) .................. 4865 4- 178 OPERATOR’S CAB (1/4) (BODY) ............................................................................ 5401 5- 50
AIR PIPING (6/14) (AIR TANK AND REAR BRAKE CHAMBER) ............................ 4866 4- 180 OPERATOR’S CAB (2/4) (L.H. DOOR) ................................................................... 5402 5- 54
7 HD465-5 HD465-5 8
FIG NO. PAGE FIG NO. PAGE
OPERATOR’S CAB (3/4) (R.H. DOOR) ................................................................... 5403 5- 58 HYDRAULIC PIPING (1/7) (SUCTION LINE) .......................................................... 6511 6- 38
OPERATOR’S CAB (4/4) (WIPER AND SUNVISOR) .............................................. 5404 5- 60 HYDRAULIC PIPING (2/7) (PUMP TO DEMAND VALVE) (1/2) ............................. 6512 6- 40
CAB INTERIOR (1/3) (EXCEPT JAPAN) ................................................................. 5461 5- 62 HYDRAULIC PIPING (3/7) (PUMP TO DEMAND VALVE) (2/2) ............................. 6513 6- 42
CAB INTERIOR (2/3) (EXCEPT JAPAN) ................................................................. 5462 5- 64 HYDRAULIC PIPING (4/7) (DEMAND VALVE TO HOIST VALVE) .......................... 6514 6- 44
CAB INTERIOR (3/3) (EXCEPT JAPAN) ................................................................. 5463 5- 68 HYDRAULIC PIPING (5/7) (HOIST VALVE TO HOIST CYLINDER) ......................... 6515 6- 46
AIR CONDITIONER (1/7) (AIR COMPRESSOR AND SERVICE CAN OF HYDRAULIC PIPING (6/7) (OIL COOLER LINE) (1/2) ............................................ 6516 6- 48
COOLING MEDIUM GAS) ....................................................................................... 5501A 5- 80
HYDRAULIC PIPING (7/7) (OIL COOLER LINE) (2/2) ............................................ 6517 6- 50
AIR CONDITIONER (2/7) (AIR COMPRESSOR PIPING) ........................................ 5502B 5- 86
DUMP CONTROL LINKAGE (1/2) ........................................................................... 6701 6- 52
AIR CONDITIONER (3/7) (CONDENSER) .............................................................. 5503 5- 88
DUMP CONTROL LINKAGE (2/2) ........................................................................... 6702A 6- 56
AIR CONDITIONER (4/7) (AIR CONDITIONER PIPING) ........................................ 5504A 5- 92
70 [WORK EQUIPMENT]
AIR CONDITIONER (5/7) (AIR CONDITIONER UNIT AND AIR FILTER
BOX) ....................................................................................................................... 5505 5- 94 DUMP BODY ........................................................................................................... 7001 7- 2
SPILL GUARD (300MM) ........................................................................................ 7013 7- 6
AIR CONDITIONER (6/7) (AIR DUCT) ................................................................... 5506 5- 96
AIR CONDITIONER (7/7) (ELECTRICAL SYSTEM) ................................................ 5507 5- 98 BODY EXTENSION (300MM) ................................................................................. 7023 7- 16
90 [MARK PLATE
TE,, TTOOL
PLATE OOL AND KIT]
AIR CONDITIONER UNIT ........................................................................................ 5511 5- 100
CONTROL UNIT (FOR AIR CONDITIONER) ............................................................ 5517 5- 104 MARKS AND PLATES (INDONESIAN) ................................................................... 9805A 9- 16
TOOL ....................................................................................................................... 9901 9- 24
WINDOW WASHER ............................................................................................... 5601 5- 112
AM AND FM RADIO CASSETTE ............................................................................ 5613A 5- 120 JACK ....................................................................................................................... 9911 9- 26
AIR GUN ASS’Y ...................................................................................................... 9915 9- 28
FRONT LUBLICATION PIPING ................................................................................. 5801 5- 122
REAR LUBRICATION PIPING .................................................................................. 5803 5- 124 SUSPENSION CYLINDER NITROGEN GAS SERVICE SYSTEM AND
ADJUSTING TOOL .................................................................................................. 9951 9- 30
60 [WORK EQUIPMENT CONTROL SYSTEM]
PRESSURE REGULATOR SERVICE TOOLS ............................................................. 9952 9- 32
HYDRAULIC TANK .................................................................................................. 6001A 6- 4
SERVICE KIT (1/2) .................................................................................................. 9991 9- 34
HOIST VALVE (1/3) ................................................................................................ 6201 6- 6
SERVICE KIT (2/2) .................................................................................................. 9992 9- 38
HOIST VALVE (2/3) ................................................................................................ 6202 6- 8
ZZ NUMERICAL INDEX ....................................................................................................................................... 1
HOIST VALVE (3/3) ................................................................................................ 6203 6- 10
CROSS OVER RELIEF VALVE .................................................................................. 6211 6- 12
BRAKE COOLING VALVE ........................................................................................ 6213 6- 14
DEMAND VALVE (1/2) ........................................................................................... 6221 6- 16
DEMAND VALVE (2/2) ........................................................................................... 6222 6- 18
CHECK VALVE ......................................................................................................... 6231 6- 20
HOIST CYLINDER .................................................................................................... 6401 6- 22
9 HD465-5 HD465-5 10
ENGINE
HD465-5
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A-174 SAA6D170E-2
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1-148 HD465-5
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NO.. 2001 TRANSMISSION MOUNTING PPARTS
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NO.. 2001
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2-34 HD465-5
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NO.. 3001 DRIVE SHAFT FIG NO
NO.. 3001
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3-76 HD465-5
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NO.. 4001 ACCELERA
ACCELERATTOR PED AL AND LINK
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NO.. 4001
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4-218 HD465-5
FIG NO
NO.. 5001A GUARD (1/4) FIG NO
NO.. 5001A
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5-126 HD465-5
FIG NO
NO.. 6001A HYDRAULIC TTANK
ANK FIG NO
NO.. 6001A
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-1 HD465-5
FIG NO
NO.. 7001 DUMP BOD
BODYY FIG NO
NO.. 7001
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7-18 HD465-5
FIG NO
NO.. 9805A MARKS AND PLATES (INDONESIAN)
PLATES FIG NO
NO.. 9805A
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