HYDRO A350 Equipment-Catalogue
HYDRO A350 Equipment-Catalogue
HYDRO A350 Equipment-Catalogue
1 _INDEX 12
2 _EQUIPMENT LIST 16
4.3
AXLE-JACKS / FLY-AWAY AXLE-JACKS (RC DESIGN) 48
7_SUPPLEMENT
COOLING (ATA CHAPTER 21) 80
7.1 DEVICE-FILL/DRAIN 82
7.2 HANDPUMP-TOPUP 84
16_OTHERS 152
16.1 PROOF LOAD TEST FIXTURE 154
GROUND SUPPORT
EQUIPMENT
HYDRO stands for ultimate precision in GSE support. tested in harsh operation conditions. We set standards
Our passion for precision doesn’t just refer to precision with uncompromising safety, total functionality, relia-
in every detail, it means that we precisely provide bility, longevity and user-friendliness. That’s why
products that are fully aligned to the needs of OEMs, professionals trust in our products.
airlines and maintenance facilities around the world.
Before we launch a new product, it has been rigorously PRECISELY THE PROFESSIONAL CHOICE
8 HYDRO | Airbus A350 Equipment Company
AIRFRAME AND
ENGINE TOOLING
We understand and accompany every tool throughout capture to operation readiness and validation make
its life cycle, supporting it to perfection from cradle to this possible. We not only make tools to fit for function,
grave. Every tool has a life, and we create, manage and we go the extra mile so you don’t have to.
support this life. Our well-known design capabilities,
global supply chain presence, and project manage- IT’S NEVER JUST A TOOL
ment experience in supporting OEMs from requirement
HYDRO | Airbus A350 Equipment Company 9
ENGINE TRANSPORTATION
Safeguarding your valuable Engine assets requires a State-of-the-art lean production ensures world-class
whole chain of events to be carefully managed, which on-time delivery of new stands to our customers.
is simplest with a HYDRO engine transport system at Robotic-welding, laser-tracked inspection and dedi-
the very heart of your operation. cated assembly technicians help ensure complete
Over the years, HYDRO has set the standard for safe reliability.
engine transportation. Our products stand between Our Engine Transportation stands are supported by
your engine and potential harm. We ensure every detail ten strategically located service stations around the
delivers simple operation and total safety, paired with world. Why accept any risk?
extreme robustness for the harshest conditions.
SIMPLY THE SAFEST WAY FOR YOUR ENGINE
10 HYDRO | Airbus A350 Equipment Company
ENGINEERED SOLUTIONS
Your future relies on your actions today. HYDRO is a project management, you can be confident knowing
competent partner that can accompany you on your that your projects will proceed properly, 100 % on time
path forward. For several decades, we have supported and on budget. Be assured, we will always integrate
the aviation world with future leading solutions. We state of the art technologies to provide solutions tai-
are the experts for even the most complex installation lored exactly to your needs.
challenges, and our products are found in nearly all
assembly lines and maintenance facilities around FACILITATING YOUR FUTURE
the world. With the support of our excellent, certified
HYDRO | Airbus A350 Equipment Company 11
SERVICE
1 2
12
10 11
3
54
9
8 6
7
With over 50 years of OEM service experience and more hensive know-how that only the true expert can supply,
than 10 service stations worldwide, we are always we maintain, repair, train and optimize, so that you
available to take care of your issues. From proof load can take full advantage of the safety and efficiency of
testing to complete full service management, we your products.
provide you with a customized care solution that en-
sures the ongoing operation readiness of your equip- TRUSTED CARE FAR BEYOND
ment. We deliver total reliability. With the compre-
12 HYDRO | Airbus A350 Equipment Index
1_INDEX
ACU — Aircraft Control Unit A unit with facilities and personnel, including controllers, for
conducting aircraft control and which exercises tactical control of aircraft or a unit(s).
A
APU — Auxilliary Power Unit The APU is a small jet engine that is used to start the larger jet engines.
In airliners it’s usually at the very rear of the aircraft, below the tail.
AVAD — Automatic Vertical Adjustment Device The Automatic Vertical Adjustment Device allows
automatic fast and precise vertical alignment of tripod-jack at any time during the tripod positioning
process.
CSD — Constant Speed Drive A constant speed drive is a mechanical gearbox that takes an
input shaft rotating at a wide range of speeds, delivering this power to an output shaft that rotates
C at a constant speed, despite the varying input. It is used to drive mechanisms, typically electrical
generators, that require a constant input speed.
EJAL — Electronic Jacking And Levelling The EJAL system is a fully automated system for syn-
chronized aircraft lifting and lowering with a tripod-jack set.
E
EPS — Engine Pedestal Sets Engine Pedestal Sets (EPS) are multi-purpose systems which can
be used for various engine types from different engine manufacturers for engine storage and
maintenance tasks.
HYDRO | Airbus A350 Equipment Index 13
HGPU — Hydraulic Ground Power Unit The Hydraulic Ground Power Unit is used for
maintenance and testing of mainline aircraft hydraulic systems.
H
IDG — Integrated Drive Generator The IDG is the world standard for constant frequency
power in aircrafts. It is part of the engine.
I
IglooMX Patent protected aircraft maintenance shelter as "hangar-in-a-bag".
LTS — Laser Target System The mobile laser target system allows faster positioning of
tripod-jacks for aircraft jacking. It can be universally used on all tall HYDRO tripod-jacks.
L
14 HYDRO | Airbus A350 Equipment Index
1_INDEX
MLG — Main Landing Gear The main landing gear is the undercarriage of an aircraft and
will be used for either takeoff or landing. The main landing gear is located under the wing
M or next to the body structure.
NLG — Nose Landing Gear The nose landing gear is the undercarriage of an aircraft and
will be used for either taxiing, towing, takeoff or landing. The nose landing gear is located
under the nose of an aircraft.
RC-Design Compact axle-jack design. This fly-away axle-jack has been specially de-
signed for removal and installation of aircraft wheels.
R
RL-Design The RL axle-jack has been designed for removing and installation of wheels
and brakes in recovery conditions.
S SES — Split Engine Stand Engine transportation stand for Trent XWB engine. It can be used
for road transport, air transport and engine storage. The engine is transported in a split con-
figuration (fancase & core separately) and therefore the stand consists of 2 separate stands for
fancase and core transport plus one storage container for removed engine parts.
Universal version Special designed tool for a various range of aircraft application.
VCRU — Vapor Cycle Refrigeration Unit A compressor unit for the cooling system.
WES — Whole Engine Stand Engine transportation stand for Rolls-Royce Trent XWB
engine. The WES is used for road transport and engine storage, but can not be used
for air transport in freighter aircrafts due to its size.
16 HYDRO | Airbus A350 Equipment Equipment List
2_EQUIPMENT LIST
Nose TJ1S02507
Tail HS1009
Nose TJ1S02507
Tail HS1009
Nose TJ2S03001
Tail HS1009
Tail TJ1S05501
NLG RT4550
NLG RC4509
NLG RL4014
2_EQUIPMENT LIST
Equipment Version Location / Designation Model-No.
8m Fuselage 890146
Engine Tooling
3
DIMENSIONS & AREAS
ATA CHAPTER 06
22 HYDRO | Airbus A350 Equipment Dimensions & Areas
PRODUCT FEATURES
Anti-fatigue ladder rungs rather than narrow ladder For increased safety and ease of mobility, the stand
rungs (this ensures comfort when using the stands comes equipped with 4 corner-levelling jacks, fold away
to change LRU’S, adjust components, or connect/ tow-bars and lift truck fork pockets.
disconnect engines and nacelles). Designed and tested in accordance with ANSI-ASC A14.7
Access points at A350: and BS EN 131.7
Wing access Adjustable scissor lift base
Wing fuel panel
Aft pressure bulkhead access panel Padding material equipped
Wing tip nav lights Fall restraint anchor points
Falp canoes/ fairings
Wing landing lights Controls: Hydraulic
Main entry door skills Ergonomic design
Trailing edge actuator
High-grade materials
Inspections / replacements
2 person movement
The hydraulic pitch and height adjustment allows for the
diverse angles and height variables. Powder coated finish
AVAILABLE ACCESSORIES
Air-powered pump
Utilities package
Extension
Additional upper platform
HYDRO | Airbus A350 Equipment Dimensions & Areas 23
BENEFITS
Flexibility for use on all Boeing aircraft Unrivalled quality and durability
Full use on Airbus wide-body aircraft as well as the Rigorous inspection and testing
A320 Family
Safety and reliability
TECHNICAL SPECIFICATION
HYDRO
MULTI-PURPOSE PLATFORM STAND PARTNER P
RODUCT
3.2
DESCRIPTION
The Aviation Platform Stand DF071556-03/-03XP has been
designed for maintenance access points for a multitude of
aircraft, as well as the possibility of a safe platform for two
person use. The lowered position is designed to clear wheel
well entry points and has been tested and is operational on
both Airbus and Boeing wide-body aircraft.
The unit is in service at a multitude of operators, MRO’s and
manufacturers.
PRODUCT FEATURES
Telescopic side rails ensure safety compliant access to Hydraulically actuated via an ergonomically positioned
the forward and aft lower cargo holds foot pump
Access points at A350: Collapsible guardrails
Forward and aft lower cargo High-grade materials
Static port inspections / replacements
Bulk cargo (DF071556-03 only) 1 person movement and testing
Main gear wheel well (DF071556-03 only) Powder coated finish ensures corrosion resistance
Anti-fatigue ladder rungs maintaining the longevity of the stand
Anti-fatigue ladder steps ensuring the safety of your Controls: hydraulic foot pump
maintenance staff
Rigorous inspection and testing
Padding material equipped
DF071556-03 XP has a safe platform for two person use
Fall restraint anchor points
Fall restraint anchor points equipped
AVAILABLE ACCESSORIES
Air-powered pump
Utilities package
Tow-bar
Telescopic rails
HYDRO | Airbus A350 Equipment Dimensions & Areas 25
BENEFITS
Flexibility for use on all wide-body Boeing aircraft Rigorous inspection and testing
Full use on Airbus wide-body aircraft as well as the Ergonomic design
A320 family
Safety and reliability
Unrivalled quality and durability
Small footprint and greater geometry
TECHNICAL SPECIFICATION
Dimensions (shipping) 2,026 mm x 2,038 mm x 2,680 mm x 544 kg 2,337 mm x 2,032 mm x 2,680 mm x 635 kg
79.75 inch x 80.25 inch x 105.5 inch x 1,200 lbs 92 inch x 80 inch x 105.5 inch x 1,400 lbs
4
LIFTING & SHORING
ATA CHAPTER 07
28 HYDRO | Airbus A350 Equipment Lifting & Shoring
4.1
TRIPOD-JACKS
DESCRIPTION
HYDRO tripod-jacks have been engineered primarily
for use in aircraft maintenance. The consistent
modularity allows it to be configured according to
your specific requirements. Various configuration
options, from the basic to the high-end versions,
are available in combination with central Electronic
Jacking And Levelling (EJAL) control system for safe
operation.
HYDRO products are built to withstand harsh environ-
mental conditions and rugged use. Furthermore
safety and “Made in Germany” quality have the highest
priority.
Tripod structure S
econdary cylinder seal for protection against
Hand pump with high- and low-pressure unit contaminants and to prolong life of primary seal
Overload relief valve for protection against overload Low-friction seal for uniform piston return
B
ubble level indicator for vertical alignment L
adder with platform or pedestal (according to jack
verification height)
Spring-loaded castors with locking mechanism Interface for HYDRO proof load equipment
H
ard-chromium-plated cylinder tube for long and F
actory proof load with 150 % of nominal capacity
trouble free service life incl. proof load certificate
BENEFITS
TECHNICAL SPECIFICATION
Capacity 85 t 25 t 10 t
93.6 tons 27.5 tons 11 tons
Capacity 100 t 25 t 10 t
110.2 tons 27.5 tons 11 tons
Capacity 100 t 20 t 10 t
110.2 tons 22 tons 11 tons
Capacity 110 t 30 t 55 t
121.2 tons 33 tons 60.6 tons
Available options
Overview
ELECTRONIC-HYDRAULIC PUMP
DESCRIPTION OF OPTIONS
DESCRIPTION
Electrically driven hydraulic pump unit for HYDRO
tripod-jack use.
PRODUCT FEATURES
Electrically driven
Robust design
M
aximum user comfort and best view to the jacking
point area during jacking operation due to the cable
connected hand held controller
AVAILABILITY
Available for all electric narrow- and wide-body
HYDRO tripod-jacks
BENEFITS
DESCRIPTION
Electrically driven safety lock nut; specially designed
for HYDRO tripod-jacks.
PRODUCT FEATURES
A
utomatically operated safety lock nut during
aircraft lifting and lowering operation
Product requirement: electric driven hydraulic jack
Electrically driven
Robust design
AVAILABILITY
A
vailable for all narrow- and wide-body HYDRO
tripod-jacks
BENEFITS
Cost-efficient
Reduction of man power
Increased operational performance
Especially useful for tall tripod-jacks
A
bsolutely recommended for tripod-jack
systems with a high level of automation
One-man operation
34 HYDRO | Airbus A350 Equipment Lifting & Shoring
DESCRIPTION
Hydraulically height-adjustable swivel castors with
central operation unit.
PRODUCT FEATURES
Simple application
C
entral operation of all three castors with hand
pumps — close to the bubble level
H
eavy duty swivel casters with brakes for storage
and swivel locks for improved towing
AVAILABILITY
A
vailable for all electric driven narrow and wide
body HYDRO tripod-jacks
R
ecommended for all bigger narrow- and wide-body
tripod-jack models from a total weight of 700 kg
upwards
BENEFITS
DESCRIPTION
Hydraulically height-adjustable swivel castors with cen-
tral operation unit, specially designed for outdoor usage
and improved towing speed up to 25 km/h / 15 mph.
PRODUCT FEATURES
Robust design
Simple application
Hydraulic height-adjustable via hand pumps
H
eavy duty casters; two fixed castors and one castor
steerable via tow-bar
AVAILABILITY
A
vailable for nearly all HYDRO narrow- and wide-
body jacks
BENEFITS
FORKLIFT ADAPTER
DESCRIPTION OF OPTIONS
DESCRIPTION
Fork lift adapters allow easy movement of tripod-jacks
with a forklift even on bad surfaces or over gaps and
cracks.
PRODUCT FEATURES
F
ast and cost-saving way for moving big and heavy
tripod-jacks over long distances or onto a truck with
a forklift
Robust welded steel frame
Simple application
AVAILABILITY
A
vailable for nearly all narrow- and wide-body
HYDRO tripod-jack models
BENEFITS
M
ovement of tripod-jack with fork lift also on
bad surfaces or over gaps and cracks possible
Increased operational performance
HYDRO | Airbus A350 Equipment Lifting & Shoring 37
DESCRIPTION
Fast and cost-saving way for moving and positioning of
big heavy tripod-jacks or other equipment
Product features
Max. towing capacity 14,000 kg (30,800 lbs)
A
ll operating elements integrated in the
handle / tow-bar (similar to electric powered pallet
trucks)
Battery driven (24 V – 240 Ah)
Battery charger (option — not part of delivery)
Different jack adapters available
Heavy duty rollers
Simple application
AVAILABILITY
Developed and recommended for A380 Main Jacks
A
pplicable and adaptive for all other big and heavy
HYDRO tripod-jacks
BENEFITS
DESCRIPTION
The fixed mounted laser target system allows precise
and faster positioning of tripod-jacks for aircraft
jacking.
PRODUCT FEATURES
T
he system projects a red laser cross for easy
positioning of the jack under the aircraft jacking
point
S
imple application: activation by push button on
jacks handheld controller
AVAILABILITY
L
aser system is available for all HYDRO narrow- and
wide-body tripod-jack models
A
vailable only for electric powered HYDRO tripod-jack
models
BENEFITS
DESCRIPTION
The mobile laser target system allows precise and
faster positioning of tripod-jacks for aircraft jacking.
It can be universally used on all tall HYDRO
tripod-jacks.
PRODUCT FEATURES
T
he unit projects a laser cross for easy positioning
of the jack under the aircraft jacking point
S
imple application: remove jacking adapter from
the jack and replace it with LTS adapter, turn on the
laser, level and position the jack under the jacking
point. Universal use — system includes two adapters
which cover all HYDRO narrow and wide-body
tripod-jack models (excluded optional A380 main
jack adapter)
Battery driven
P
lastic storage and carrying case with foam cushion-
ing (includes space for optional A380 adapter)
AVAILABILITY
S
ystem can be used in combination with all HYDRO
narrow- and wide-bodytripod-jack models (excluded
A380 main jack — optional adapter is available)
BENEFITS
DESCRIPTION
The Automatic Vertical Adjustment Device allows auto-
matic fast and precise vertical alignment of tripod-jack
at any time during the tripod positioning process.
PRODUCT FEATURES
F
ully automated vertical alignment device for the
individual tripod-jacks
Inclination sensor
Proportional hydraulic valves
S
imple application: activation by push button on
jacks handheld controller
Robust design
AVAILABILITY
A
vailable for all narrow- and wide-body electric
powered HYDRO tripod-jacks which are equipped
with hydraulic height adjustable wheels
BENEFITS
A
utomatic fast and precise vertical alignment
of tripod-jack at any time during tripod
positioning process
Cost-efficient
Increased operational performance
Faster jack positioning
A
bsolutely recommended for tripod-jack sets
on a high level of automation
U
niversal use on all tall HYDRO tripod-jacks
possible
HYDRO | Airbus A350 Equipment Lifting & Shoring 41
DESCRIPTION
The mechanical stroke measurement system moni-
tors the working stroke of the hydraulic cylinders of
tripod-jacks.
PRODUCT FEATURES
Mounted outside of the cylinder
Main components made of aluminum
Robust and proven design
AVAILABILITY
A
vailable for all narrow- and wide-body HYDRO
tripod-jacks
BENEFITS
D
ifferent jacking levels can be reached
repeatable
Robust and proven design
Failsafe
Maintenance free
Pure mechanical system
A
lso usable as a simple synchronous lifting
system
42 HYDRO | Airbus A350 Equipment Lifting & Shoring
DESCRIPTION
The electrical stroke measurement system monitors
the working stroke of tripod-jacks hydraulic cylinder.
The measured stroke will be shown on a display.
PRODUCT FEATURES
E
lectrical stroke measurement system — monitors
the working stroke of jacks hydraulic cylinder
M
easured stroke will be shown on display (if
tripod-jack is equipped with) or on EJAL control
desk
Mounted outside of the cylinder
Robust and proven design
Only recommended for EJAL systems
AVAILABILITY
A
vailable for all electric narrow- and wide-body
HYDRO tripod-jack
BENEFITS
D
ifferent aircraft jacking levels can be reached
repeatable
I n conjunction with the EJAL system: measured
stroke of each tripod-jack will be transmitted
to the control desk. This enables precise
synchronous control of all tripod-jacks during
aircraft lifting and lowering
C
an also be used for limitation of hydraulic lift
to prevent aircraft damage
HYDRO | Airbus A350 Equipment Lifting & Shoring 43
DESCRIPTION
The Fast Lowering System increases the lowering speed
of the hydraulic cylinder of tripod-jacks without load.
PRODUCT FEATURES
P
ressure sensor integrated in the hydraulic system
(can also be used for limitation of jacks lifting
capacity)
T
he fast lowering function is automatically activated
when lowering movement is activated and the
cylinder- / system- pressure drops under the limit
value
F
ast lowering function is automatically deactivated
during movement operations of loaded cylinder
H
ydraulic system pressure will be shown on display
(if tripod-jack is equipped with)
O
nly recommended for tripod-jacks with automati-
cally operated safety lock nuts
AVAILABILITY
A
vailable for all narrow- and wide-body HYDRO
tripod-jacks
BENEFITS
DESCRIPTION
The EJAL system is a fully automated system for
synchronized aircraft lifting and lowering with a
tripod-jack set.
PRODUCT FEATURES
F
ully automated system for aircraft lifting and
lowering with a tripod-jack set
Individual operation of jacks also possible
E
lectrical system — universal useable for different
tripod-jack sets
Aircraft inclination sensor
Touch panel display
C
able drums with spring return for power supply of
tripod-jacks and for main power supply
Heavy duty casters with brakes
Robust design
Simple application
BENEFITS AVAILABILITY
DESCRIPTION
HYDRO RT axle-jacks have been engineered primarily
for use in aircraft maintenance. The consistent
modularity allows it to be configured according to your
specific requirements. HYDRO products are built to
withstand harsh environmental conditions and rugged
use. Furthermore safety and “Made in Germany”
quality have the highest priority.
The HYDRO RT axle-jacks offer an optimum
performance for professional use.
PRODUCT FEATURES
AVAILABLE ACCESSORIES
Transport Trolley
BENEFITS
High quality made in Germany against dirt, harsh environment and UV-radiation
Long life-cycle W
orldwide unique manufacturing process for the
Robust and proven design high stressed components of the hydraulic cylinder
L
eak-proof operation because of into the oil tank On-site service
integrated elements
Stainless steel cover — all parts are protected
TECHNICAL SPECIFICATION
Capacity 45 t 90 t 100 t
50 tons 99 tons 110 tons
DESCRIPTION
HYDRO RC axle-jacks have been engineered primarily
for use in aircraft maintenance. The consistent modu-
larity allows it to be configured according to your
specific requirements. HYDRO products are built to
withstand harsh environmental conditions and rugged
use. Furthermore safety and “Made in Germany” quality
have the highest priority.
The HYDRO RC axle-jacks offer an optimum perfor-
mance for professional use.
PRODUCT FEATURES
Hand pump with low and high pressure unit
Fixed undercarriage for easy maneuvering
Tow-bar for movement and transportation
S
kydrol-resistant paint; all other parts are plated
for corrosion protection
Label with A / C applications
AVAILABLE ACCESSORIES
BENEFITS
TECHNICAL SPECIFICATION
Capacity 90 t 45 t 100 t
99 tons 50 tons 110 tons
CLG
A340-200/ -300/ -500/ -600
TECHNICAL SPECIFICATION
DESCRIPTION
HYDRO RL axle-jacks have been engineered primarily
for use in aircraft maintenance. The consistent modu-
larity allows it to be configured according to your specific
requirements.
HYDRO products are built to withstand harsh environ-
mental conditions and rugged use. Furthermore
safety and “Made in Germany” quality have the highest
priority. The HYDRO RL Recovery Jacks offer an opti-
mum performance for professional use.
PRODUCT FEATURES
Hand pump with low and high pressure unit Skydrol-resistant paint
Manually operated safety lock nut Label with A / C applications
Force indicator, e.g. bar / kN, bar, psi, …
Tow-bar
Hydraulic undercarriage
BENEFITS
TECHNICAL SPECIFICATION
Capacity 90 t 40 t
99 tons 44 tons
Min. height 70 mm 70 mm
2.8 inch 2.7 inch
WLG
B747
Others NLG
DC10-/ MD11
RRJ-95
CS-100/ -300
MLG
DC10/ MD11
Embraer 190/ 195
CS-100/ -300
54 HYDRO | Airbus A350 Equipment Lifting & Shoring
4.5
STEERING TEST EQUIPMENT
DESCRIPTION
This special jack has been engineered primarily for
steering tests.
PRODUCT FEATURES
H
ydraulically height-adjustable via hand pump and
hydraulic cylinder
Max. load of 6.5 t (7.2 short tons)
R
otation adapter interface with special axial
cylindrical roller bearing
Undercarriage (3 roller bearings) for fine positioning
Forklift slots
Skydrol-resistant paint
AVAILABLE ACCESSORIES
SG245 NLG Adapter
Rotating adapter with special axial cylindrical roller bearing.
BENEFITS
TECHNICAL SPECIFICATION
Capacity 6.5 t
7.2 short tons
HYDRO
PARTNER P
4.6
AXLE-JACK HOSE PRESSURE KIT RODUCT
DESCRIPTION
The axle-jack hose pressure kit PO54665 is primarily
designed to allow the aircraft tyre gas to operate the
axle-jack.
The axle-jack hose kit features an overall length of
4-meters to allow good flexibility around the aircraft
when changing the wheel and operating the axle-jack
as well as allowing a safe working distance for the
operator.
Equipped with an integrated isolation valve, the
operator can accurately control the gas flow from the
wheel to the axle-jack making for a safe operation.
The hose features a safe screw-on valve adapter which
interfaces with the aircraft wheel offering added safety
to the user when working with high pressure gases.
BENEFITS
Optimal efficiency
Accurate gas flow control
Allows the operator flexibility when in use
TECHNICAL SPECIFICATION
Variant Small tyre valve to Large tyre valve to Small and large size tyre
axle-jack hose kit axle-jack hose kit valves to axle-jack kit
56 HYDRO | Airbus A350 Equipment Towing and Taxing
HYDRO | Airbus A350 Equipment Towing and Taxing 57
5
TOWING & TAXING
ATA CHAPTER 09
58 HYDRO | Airbus A350 Equipment Towing and Taxing
DESCRIPTION
HYDRO tow-bars are designed in accordance to the
requirements from aircraft manufacturers and the
applicable norms and standards.
PRODUCT FEATURES
Rigid tow head, clamp type
Rigid tow eye diameter 3 inch (76.2 mm)
Main tube made of high strength steel
M
aintenance free hand pump with integrated spring
and dead man circuit for high safety OPTIONS
S
hear pin for push / pull and torque and retaining Tow Head
pin for maximum safety Revolving tow head
H
ydraulically height adjustable undercarriage with Tow Eye
floating axle system and pneumatic tires Revolving tow eye
T
ube-mounted spare shear pin holder incl. 4 x spare Revolving tow eye plus damper
shear pins and 2 x retaining pins Undercarriage
Skydrol-resistant paint Height-adjustable undercarriage with solid rubber tires
Label with A / C applications
BENEFITS
Ergonomic design E
asy maneuvering due to optimized undercarriage
with integrated floating axle system
M
aintenance free worldwide unique new hand pump
system T
ow head design integrated shear pins and
All in one system (integrated cylinder, hand pump, retaining pin
oil reservoir and return spring) At least 10 year spare part availability
Encapsulated hydraulic system (no rubber hoses, On-site service
no fittings)
Death man circuit
HYDRO | Airbus A350 Equipment Towing and Taxing 59
TECHNICAL SPECIFICATION
TOW-BAR (STANDARD)
Model-No. TOWUNIV4S TOWUNIV8S
Others L-1011
IL-96
60 HYDRO | Airbus A350 Equipment Towing and Taxing
TOW-BAR (FLY-AWAY)
5.2
DESCRIPTION
HYDRO tow-bars are designed in accordance to the
requirements from aircraft manufacturers and the
applicable norms and standards.
PRODUCT FEATURES
Rigid tow head, clamp type
Rigid tow eye diameter 3 inch (76.2 mm)
Main tube made of high strength steel
S
hear pin for push / pull and torque and retaining pin
for maximum safety
Convertible undercarriage for easy handling AVAILABLE ACCESSORIES
Skydrol-resistant paint Transportation Box
Label with A / C applications Wooden box
BENEFITS
High quality made in Germany Tow head design integrated shear pins
Designed to norms and retaining pin
TECHNICAL SPECIFICATION
TOW-BAR (FLY-AWAY)
Model-No. TOWA350-C-8
Length 2,500 mm
98.4 inch
Weight 103 kg
227.1 lbs
Application A330
A340–200/ –300
A350–900/ –1000
62 HYDRO | Airbus A350 Equipment Servicing
HYDRO | Airbus A350 Equipment Servicing 63
6
SERVICING
ATA CHAPTER 12
64 HYDRO | Airbus A350 Equipment Servicing
HYDRO
NITROGEN SERVICE CART PARTNER P
RODUCT
6.1
DESCRIPTION
The Nitrogen service cart is available as two or four
bottle variants. The unique design allows all nitrogen
cylinders to be loaded or off-loaded simultaneously by
a single person. This specific design incorporates all
relevant occupational health and safety requirements
for manual handling and allows operators to
undertake their desired tasks safely and efficiently.
The dual use colour coded low and high pressure
certified nitrogen charging panel housed within a
waist-height weather-proof cabinet features one
calibrated inlet pressure gauge, one calibrated LOW
outlet pressure gauge and one calibrated HIGH outlet
pressure gauge.
The low pressure 330 psi and high pressure, 3,300
psi nitrogen charging configuration is operated by
self-venting regulators, secondary isolation valves
and features built-in excess pressure relief valves,
allowing for optimum pressure settings to be
achieved when undertaking nitrogen servicing and
replenishment tasks.
PRODUCT FEATURES
Self-venting regulators and secondary isolation Finish: Zinc phosphate primer with top layer
valves powder-coat finish in RAL1028 (yellow)
Auto retractable hose reels each with 9-metre hose Modular charging system
Easy load cylinder stowage tray (manual operation On-site service
for 2-bottle variant and hydraulic operation for Dual use charging system; Low pressure and high
4-bottle variant) pressure charging systems are integrated inside a
50 mm towing eye single box
Ground Support Equipment BS EN compliant Pressure relief and isolation valves
Calibrated and certified
Spare parts and components readily available
BENEFITS
French nitrogen bottle connection In-situ cylinder re-fill port - Integrated re-fill port allows
cylinder refill without removing cylinders
USA / North America / Singapore bottle connection
Any colour paint finish - RAL code is required to allow for
different paint colour
GB-D30 gas booster Different size towing eye
Is driven by a nitrogen / compressed air supply Weather-proof cover
Is controlled by a separate supply inlet regulator GB-D30 gas booster
which mounts to the booster supply gas bottle
When the cart is equipped with a gas booster it will
allow a greater outlet pressure to be achieved
In addition, the gas booster optimises the gas
contents of the cylinder resulting in long-term
efficiencies
TECHNICAL SPECIFICATION
Lenght 2,700 mm
106.3 inch
Width 1,324 mm
52.1 inch
Height 1,441 mm
56.7 inch
Variant
NBNT-2 2 bottles
NBNT-4 4 bottles
HYDRO
OXYGEN SERVICE CART PARTNER P
RODUCT
6.2
DESCRIPTION
The Oxygen service cart is available as two or four bottle
variants. The unique design allows all oxygen cylinders to
be loaded or off-loaded simultaneously by a single person.
This specific design incorporates all relevant occupational
health and safety requirements for manual handling and
allows operators to undertake their desired tasks safely and
efficiently.
The certified charging panel is housed within a waist-height
weatherproof cabinet and features one calibrated inlet
pressure gauge and one calibrated outlet pressure gauge.
To minimize static and heat build-up from fast flowing
oxygen bottle gas, the charging panel inlet features heavy-
duty brass heat-soak stems along with oxygen grade hose
and piping.
The charging configuration (2,400 psi) is operated by a self-
venting regulator, secondary isolation valve and features
a built-in excess pressure relief valve allowing optimum
pressure settings to be achieved.
All components associated with the oxygen service cart are
oxygen cleaned, certified and traceable. The 4-bottle easy
load oxygen cart features inert, oxygen safe fluid within the
hydraulic cylinder tray operating system.
PRODUCT FEATURES
Self-venting regulator and secondary isolation valve Modular charging system
Auto retractable hose reel with 9-metre hose Self-venting regulator
Easy load cylinder stowage tray (manual operation Easy-load system
for 2-bottle variant and hydraulic operation for 4-bottle Pressure relief and isolation valves
variant)
Heat soak
Earth grounding reel and cable
50 mm towing eye
Ground Support Equipment BS EN compliant calibrated
and certified
Spare parts and components readily available
Finish: Zinc phosphate primer with top layer powder-coat
finish in RAL1028 (yellow)
OPTIONS
BENEFITS
Safety and reliability Modular charging system
Unrivalled quality Easy-load system
Ergonomic design
On-site service
TECHNICAL SPECIFICATION
Lenght 2,700 mm
106.3 inch
Width 1,324 mm
52.1 inch
Height 1,441 mm
56.7 inch
NBOT-2 2 bottles
NBOT-4 4 bottles
HYDRO
AIRCRAFT WHEEL AND BRAKE PARTNER P
RODUCT
6.3
CHANGE TRAILER
DESCRIPTION
The aircraft wheel and brake change service support
trailers have been primarily designed to aid with fast,
safe and effective wheel and brake change operations
on the ramp, around the airport and even within the
hangar.
PRODUCT FEATURES
Brake pack, 1 x wheel dolly & tooling Optional modular nitrogen system
Front mounted tool box or nitrogen Side and rear access ramps
Standard or nitrogen configuration Country compatible gas cylinder connections (N2 option)
Any colour paint finish Mobile wheel mover
Customer corporate logos
Fully customized solutions available
BENEFITS
Ground Support Equipment BSEN compliant Easy loading and off-loading
Ergonomic design
TECHNICAL SPECIFICATION
FLUID DISPENSER
6.4
DESCRIPTION
The fluid dispenser allows serving aircraft hydraulic
reservoirs, engines, APU, IDG, CSD, landing gear
struts, thrust reversers, actuators and many more.
PRODUCT FEATURES
T
ranslucent specially formulated polyethylene
reservoir, compatible, for all fluids
Easy fluid level control
Screwed filler cap, big size
Colored fluid placard
Galvanized steel handle
H
and pump, stainless steel shaft and laminated
aluminum handle (Double sealed with relief valve)
OPTIONS
Dispenser sizes
2 US gallon (7.6 litres)
5 US gallon (19 litres)
20 US gallon (76 litres)
BENEFITS
Ergonomic design
On-site service
HYDRO | Airbus A350 Equipment Servicing 71
TECHNICAL SPECIFICATION
FLUID DISPENSER
Model-No. BOB02 BOB05 BOB20
Reservoir capacity 7.6 litres (2 US gallon) 19 litres (5 US gallon) 76 litres (20 US gallon)
Volume per stroke 7.2 cubic in./ 120 cc 7.2 cubic in./ 120 cc 7.2 cubic in./ 120 cc
HYDRO
6.5
AIRCRAFT TYRE PRESSURE GAUGES PARTNER P
RODUCT
DESCRIPTION
The aircraft tyre pressure checking gauges are offered
in a wide range of configurations allowing coverage of
all make and model aircraft.
Each tyre pressure gauge is calibrated to an accuracy
of ±1 % allowing optimum aircraft tyre pressure
settings to be achieved.
The 100 mm pressure gauge dial face allows instant
visibility of the tyre pressure making the operators
task very efficient in any environment.
The wide range of push-on tyre valve adapters are
designed to interface with 8 V and 12 V tyre valves and
cover any tyre aircraft in service.
PRODUCT FEATURES
260 psi, 300 psi, 400 psi, 450 psi, 500 psi "night glow" dial face which automatically
ranges available illuminates the dial during dark environments
BENEFITS
TECHNICAL SPECIFICATION
HYDRO
AIRCRAFT TYRE INFLATION PARTNER P
RODUCT
6.6
DESCRIPTION
The aircraft tyre inflation tools and kits are offered in
a wide range of configurations allowing coverage of all
make and model aircraft.
The 350 psi inflation tool allows accurate inflation of
the aircraft tyre as well as vent capability. An optional
excess pressure relief valve can be integrated allowing
automatic venting of inflation gas, factory pre-set to
vent between 0 psi and 350 psi. The tyre inflation kits
can be provided with a range of inflation hoses each at
a two-metre length to allow a safe working distance
for the operator. The inflation hoses all feature safe
screw-on thread type inflation adapters offering added
safety during the tyre inflation procedure.
PRODUCT FEATURES
OPTIONS
"Night glow" dial face which automatically
illuminates the dial during dark environments
Excess pressure relief valve fitted to the inflation
tool body
HYDRO | Airbus A350 Equipment Servicing 75
BENEFITS
TECHNICAL SPECIFICATION
Scale dial 0-350 psi 0-350 psi 0-350 psi 0-350 psi
Tyre inflation 2-metre tyre inflation 2-metre tyre inflation 2-metre tyre inflation without inflation hose
hose with small valve hose with small valve hose with large valve
inflation adapter inflation adapter inflation adapter
+
2-metre tyre inflation
hose with large valve
inflation adapter
76 HYDRO | Airbus A350 Equipment Servicing
DESCRIPTION
Filling unit to replenish the APU, or IDG/CSD. Fluid Type: Turbine oil.
TECHNICAL SPECIFICATION
AIT120001
Application all
HYDRO | Airbus A350 Equipment Servicing 77
78 HYDRO | Airbus A350 Equipment Servicing
HYDRO
WATER SEPARATOR AND HYDRAULIC PARTNER P
RODUCT
6.8
PURIFIER
DESCRIPTION
This equipment is mainly used to separate water from
hydraulic fluid (phosphate ester based medium of type
IV and V), to remove particles and air.
The unit is capable to significantly reduce water cont-
ent in phosphate ester based hydraulic media (Skydrol,
Hyjet).
It can be used with with all HGPUs to purify A/C
or HGPU hydraulic fluid (works directly on the A/C
connected in the return line) and can be applied during
the course of routine maintenance activities.
In general Airliners can choose between oil change
or purification (ATA Chapter 12). Purification of the
hydraulic fluid increases the life time and unsched-
uled ground times and disposal of tons of oil can be
avoided.
Also oil from drum can be refreshed - did you know
that often new oil has too much water inside?
The unit was developed in cooperation with and tested
at Austrian and Lufthansa.
PRODUCT FEATURES
The system is developed to separate water from Compact and robust design - double axle chassis
phosphate ester based medium of type IV and V with steering axle and tow-bar
The equipment drains the A/C system during Mechanic safety brake for usage without drawing
regular maintenance tasks, when the A/C is vehicle
supplied via a hydraulic supply Integrated humidity sensor
The hydraulic medium in the hydraulic supply can Filter to separate particles from oil
be drained as well
Oil-oil heat exchanger for energy recovery
The system reaches water concentrations below
Developed for transport by forklift truck
1000ppm
OPTIONS
Couplings for the following A/C:
A350
A380
B787
HYDRO | Airbus A350 Equipment Servicing 79
TECHNICAL SPECIFICATION
7
SUPPLEMENT COOLING
ATA CHAPTER 21
82 HYDRO | Airbus A350 Equipment Supplement Cooling
HYDRO
PARTNER P
DEVICE-FILL / DRAIN RODUCT
7.1
DESCRIPTION
Fully-automatic filling, draining, bleeding,
replenishing and emptying of the Supplemental
Cooling System (SCS).
PRODUCT FEATURES
All preparation tasks for the Device-Fill / Drain, SCS 1 EA AC / GSE interconnection cable 15 m (49 ft)
can be carried out before the actual application on 1 EA grounding cable to establish potential
the A/C equalization
Easy maintenance via hinged or removable covers 1 EA current supply cable 20 m (66 ft) with CE-plug
Compact and robust design — double-axis-chassis for operation by the external electrical supply
with steering axle and towing-bar 1 set of nitrogen connections for world-wide
Spring-loaded chassis available as an option, application
recommended for long towing distances Equipped for the transport by forklift
Mechanic safety brake, also for use without towing
vehicle
2 EA hoses 15 m (49 ft) for the connection to the
aircraft (1 x fill, 1 x drain)
Cover paint alternative to standard Sampling glass: measuring glass for sample taking
of the medium during pH-value measurement
Paint is skydrol-resistant
Dust Cover: for protection from climatic influences
Standard-cover paint: light grey (RAL 7035) / yellow
and contamination during storage
orange (RAL 2000)
Kit-Adapter GSP (SCS350) for top up accumulator,
filling of whole system and draining of whole system
Kit-Adapter CU (SCS240) for top up and drainage of
small ACU, SCS chiller and VCRU
HYDRO | Airbus A350 Equipment Supplement Cooling 83
BENEFITS
TECHNICAL SPECIFICATION
Back-up fuse 32 A gG
Nitrogen supply (requirements) Input: min. 20 bar (min. 290 psi) (external supply)
4,400 mm
173.2 inch (tow-bar folded up)
Width 1,350 mm
53.2 inch
Height 1,600 mm
63.0 inch
84 HYDRO | Airbus A350 Equipment Supplement Cooling
HYDRO
HANDPUMP-TOPUP PARTNER P
RODUCT
7.2
DESCRIPTION
Fully-automatic filling, draining, bleeding, replenishing
and emptying of the Supplemental Cooling System
(SCS).
User friendly ergonomic setup of the device, simple,
compact and robust setup, such as easy access for
maintenance tasks.
Control unit with: Tow-bar with grip and towing eye for manual
manoeuvering or transporting the device with an
Colourless eloxated front panel
appropriate towing vehicle
Imprinted hydraulic schematics
Connection to the A/C or its components in
Resistant against mineral oils and other fuels combination with the adapter kits (SCST1-
Tank with filling point, venting deaeration filter, AK350CU and SCST1-AK350GSP)
drain plug and sight glass for fill level control
Pressure indication via pressure gauge on the
operating plate, integrated hydraulic filter to
clean the medium
AVAILABLE ACCESSORIES
Kit-Adapter GSP (SCS350) for top up accumulator, Laterally mounted retainers for the storage of the
filling of whole system and draining of whole system fill or drain hose
Kit-Adapter CU (SCS240) for top up and drainage of Removable collecting reservoir to catch used
small ACU, SCS Chiller and VCRU medium
Tank with filling point, venting deaeration filter, Tow-bar with grip and towing eye for manual
drain plug and sight glass for fill level control maneuvering or transporting the device with an
Pressure indication via pressure gauge on the appropriate towing vehicle
operating plate, integrated hydraulic filter to clean
the medium
Connection to the A/C or its components in combi-
nation with the adapter kits (SCST1-AK350CU and
SCST1-AK350GSP)
HYDRO | Airbus A350 Equipment Supplement Cooling 85
BENEFITS
TECHNICAL SPECIFICATION
HANDPUMP-TOPUP
Model-No. SCST1-TU
8
ELECTRICAL POWER
ATA CHAPTER 24
88 HYDRO | Airbus A350 Equipment
HYDRO
BONDING AND LOOP RESISTANCE PARTNER P
RODUCT
8
TESTER
DESCRIPTION
The equipment is developed as multifunctional
bonding tester for Airbus A350. The tester in housed
in a light and practical case with handle for easy
handling. The high capacity accumulator ensures that
the equipment can be used for long periods of time. A
wide range of accessories is offered.
PRODUCT FEATURES
ADDITIONAL ACCESSORIES
OPTIONS
High current / low current micro-ohmmeter (Option E)
Loop resistance test (Option N)
Single clamp measurement (Option Y)
HYDRO | Airbus A350 Equipment Electrical Power 89
TECHNICAL SPECIFICATION
Length 680 mm
26.8 inch
Width 530 mm
20.1 inch
Height 270 mm
10.6 inch
Weight 19.1 kg
42.1 lbs
90 HYDRO | Airbus A350 Equipment Equipment / Furnishing
HYDRO | Airbus A350 Equipment Equipment / Furnishing 91
9
EQUIPMENT / FURNISHING
ATA CHAPTER 25
92 HYDRO | Airbus A350 Equipment Equipment / Furnishing
HYDRO
CABIN INTERIOR ACCESS STAND PARTNER P
RODUCT
9
DESCRIPTION
The Liftsafe DF071553-01 Cabin Interior Access
Stand is ideal for use in the economy aisle and
is designed to fit over most economy and some
business class seats. It has been designed as a
single worker unit with a capacity of 330 lbs. It
is collapsible for easy carrying and storage. The
ladder is of durable construction made primarily of
structural aluminum with stainless steel hardware
and a self-weight of only 25 lbs. Anti-slip ladder
rungs ensure maintenance staff and employee safety
during operation.
The Cabin Access Stand is ideal for ramp use and
can easily be carried up ramp stairs.
The ladder is designed and tested in accordance with
ANSI-ASC A14.7 and BS EN 131.7.
PRODUCT FEATURES
BENEFITS
TECHNICAL SPECIFICATION
DF071553-01
10
HYDRAULIC POWER
ATA CHAPTER 29
96 HYDRO | Airbus A350 Equipment Hydraulic Power
HYDRO
PARTNER P
HYDRAULIC GROUND POWER UNIT RODUCT
10.1
DESCRIPTION
Hydraulic Ground Power Units are mainly used inside
the hangar. A crucial factor for these operators is
the noise. With a noise level of 72 dB, full load, at a
distance of 1 meter makes communication hassle-
free.
The well-engineered design of the hydraulic cart has
many advantages. One of the highlights is its clean
functioning.
The hydraulic installations and the cooling are
separated. Therefore it is impossible that Skydrol
contaminates the environment.
Neither the aircraft nor the operator will suffer from
oil contamination, saving a lot of time and hassle in
cleaning processes.
PRODUCT FEATURES
Entire life cycle support and spares In addition, any customer special wishes will
be respected
Special low pressure circuit guarantees constant
cleaning and cooling of hydraulic medium Digital Display
Very suitable hydraulic supply for “Ram Air Test Overview the status of your unit at one glance
Ground Checks“ Userfriendly menu-guided operation
Simple but sophisticated design Switch between different measuring units (e.g
Ramp function for soft pressure build-up celsius or fahrenheit, liter or gallon)
Pressure and flow rates are infinitely variable and Switch easily between different languages
limitable Take advantage of different user privileges
Waterproof cover made of GRP, Skydrol resistent Errors are displayed in comprehensive text
OEM quick disconnect couplings available Collect error alarms and create alarm-lists
Leakage measurement 0.08 to 5.3 US gpm (0.32 to
20 lpm)
OPTIONS
FLOW MEASUREMENT WITH DIGITAL INDICATOR LEAKAGE MEASUREMENT
Single system 2 to 66 US gpm (10 to 250 l/min), 0.08 to 5.3 US gpm (0.32 to 20 l/min), ±1 % of full
±1 % of full scale scale
Dual system (independent) 1.3 to 42 gpm (5 to 160 0.11 to 10.6 US gpm (0.40 to 40 l/min), ±1 % of full
l/min) scale
HYDRO | Airbus A350 Equipment Hydraulic Power 97
BENEFITS
User friendly ergonomic setup and operation Fleet support programs available
Worldwide support locations Easy calibration
Expert support World-wide universal connection (compatible with
On-hand spares multiple voltages)
TECHNICAL SPECIFICATION
HYDRAULIC POWER
Model-No. Electric Motor driven Diesel engine driven
Measurement accuracy
Supply pressure (analog) 0-5,800 psi (0-400 bar), cl. 1 (EN 837)
Return pressure (analog) 0-145 psi (0-10 bar), cl. 1.6 (EN 837)
Flow measurement single circuit 0.08-66 gpm (0.32-250 lpm) ±1 % of full scale
Filter 3 micron in filling circuit, 6 micron in each low and high pressure circuit, 25
micron in return
Depending on the type of equipment, Phosphate-ester hydraulic Oil ("Skydrol" or "Hyjet") or mineral oil based
the following hydraulic oils can be hydraulic oil ("MIL-H-5606", "MIL-H-83282", "MIL-H-87257)
used
98 HYDRO | Airbus A350 Equipment Hydraulic Power
HYDRO
TEST EQUIPMENT FOR RAM-AIR PARTNER P
10.2 RODUCT
TURBINE
DESCRIPTION
The test equipment is developed to drive the RAM-AIR
turbine of the Airbus A350 during RAT-testing.
PRODUCT FEATURES
RAT-Motor
Hoses for supply, leakage and return
Storage box
BENEFITS
TECHNICAL SPECIFICATION
Sense of rotation CW
HOSES RATMK350
Couplings Coupling kit CK002M, suitable for 5000 psi Hydraulic Ground Power Unit
11
LANDING GEAR
ATA CHAPTER 32
102 HYDRO | Airbus A350 Equipment Landing Gear
11.1
WHEEL AND BRAKE CHANGE EQUIPMENT
(UNIVERSAL)
DESCRIPTION
Hydraulic wheel trolley for removal of wheels and
brake drums on aircraft.
PRODUCT FEATURES
F
lexible and ergonomic wheel trolley for the easy
removal of wheels and brake drums
H
igh lifting height (710 mm) makes it ideal for lifting
e.g. wheels and brake drums off a transport wagon
Adjustable lifting arms for wheel sizes ø 270 – 1300 mm
L
ifting arms with roller bearings for easy rotation of
wheel into correct position
P
edal operated pump leaving both hands free for
working
H
and operated dead man’s release for optimum
safety whilst lowering
2 swivel castors and two 360° revolving castors
S
kydrol-resistant paint; standard color: yellow
RAL 1028
AVAILABLE ACCESSORIES
BENEFITS
TECHNICAL SPECIFICATION
DESCRIPTION
Hydraulic wheel trolley for removal of wheels and brake
drums on aircraft.
PRODUCT FEATURES
F
lexible and ergonomic wheel trolley for the easy
removal of wheels and brake drums
Fixed lifting arms
C
hain for easy securing of wheel during handling
and transportation
Hand operated lifting spindle
4 swivel castors
Skydrol-resistant paint;
standard color: yellow RAL 1028
AVAILABLE ACCESSORIES
BENEFITS
TECHNICAL SPECIFICATION
Others DC–10
MD–11
L–1011
IL–96
106 HYDRO | Airbus A350 Equipment Landing Gear
DESCRIPTION
HYDRO Landing Gear Dolly has been specially designed
for transportation and storage of A350-800/ -900 main
landing gears.
PRODUCT FEATURES
Rigid steel frame
Tow-bar for easy towing and moving
2 swivel and 2 fixed castors AVAILABLE ACCESSORIES
4 landing gear clamps Frame for MLG transportation with brakes and
Skydrol-resistant paint wheels
BENEFITS
TECHNICAL SPECIFICATION
Weight 496 kg
1,093 lbs
DESCRIPTION
HYDRO Main Landing Gear Trolley has been specially
designed for removal and installation of the main
landing gear. Due to the u-shaped base, the installa-
tion pallet is picked up directly from the floor without
the requirement of using of an overhead crane. To save
time during assembly of the A350, the rivet process of
the wing and the assembly of the landing gear are
handled simultaneously. This required precise instal-
lation movements during the assembly. The fitting
of the landing gear hence can be performed without
additional load application.
PRODUCT FEATURES
F
lexible and ergonomic wheel trolley for the easy Skydrol-resistant paint
removal of wheels and brake drums
BENEFITS
User friendly ergonomic setup and operation Time and cost saving
Universal application On-site service
TECHNICAL SPECIFICATION
HYDRO
AIRCRAFT WHEEL CHOCKS PARTNER P
RODUCT
11.5
DESCRIPTION
The aircraft wheel chocks are manufactured from a
solid rubber extrusion and feature a weather-resistant
hand rope along with high visibility strips on each face
of the chock.
PRODUCT FEATURES
Solid rubber
Heavy duty
1-metre hand rope
High visibility strip on all 3 sides
None slip design
BENEFITS
TECHNICAL SPECIFICATION
Variant Suitable for medium / large wheels Suitable for small / medium size wheels
HYDRO
PARTNER P
AIRCRAFT WHEEL & TYRE HANDLING RODUCT
11.6
DESCRIPTION
The mobile aircraft wheel handling dolly
is designed to facilitate the storage and
transportation of aircraft wheels or tyres.
Offered as a single or double bay unit, the
operator can easily place one or two wheels
inside the frame for safe handling and
manoeuvring. Equipped with four castor
wheels (rear swivelling with footbrake) and a
heavy duty low-level loading tray, the task can
be undertaken by a single person.
The aircraft wheels can be fully secured into
the frame by positioning the drop-fit bar into
the locators. Additional straps and restraints
are not required. The unit is suited to the
hangar or airport environment and offers
additional user health & safety compliance
when handling heavy aircraft wheels or tyre.
PRODUCT FEATURES
Safe & efficient handling and moving of Available to cover all size aircraft wheels
aircraft wheels & tyres and tyres
Available as a single or double bay unit Single or double wheel handling
Fully mobile Manual handling health & safety
Heavy-duty low-level loading tray for one compliant
person use
Castor wheels (rear swivelling with foot
brake)
Powder coat finish (RAL 1028 standard)
BENEFITS
TECHNICAL SPECIFICATION
HYDRO
AIRCRAFT STRUT & ACCUMULATOR PARTNER P
RODUCT
11.7
SERVICE TOOL
DESCRIPTION
The aircraft strut service tool is fully universal and can
be used with any make and model aircraft.
The 800 psi and 3500 psi gauge features a pre-use
accuracy check, Perspex lens and protective rubber
cover. Equipped with a 2-meter length inflation hose
allows the operator to undertake the desired high-
pressure inflation task whilst remaining at a safe and
secure working distance. The unit consists of an inlet
flow isolation valve with none return valve and an
additional excess pressure valve, allowing optimum
inflation pressures to be achieved.
BENEFITS
TECHNICAL SPECIFICATION
Variant Low Pressure Strut & Accumulator Service High Pressure Strut & Accumulator Tool
Tool
HYDRO
LANDING GEAR ACCESS STAND PARTNER P
RODUCT
11.8
DESCRIPTION
This Landing Gear Access Stand is built to handle all
wide-body landing gear and nose gear applications.
The Landing Gear Access Stand provides safe access
to all maintenance locations of the main and nose
landing gear. The base frame is designed to adjust to
most wheel assembly configurations on main and nose
landing gear. The hydraulic height adjustment, one
hand lateral operation and full swivel and lock casters
allow single technician placement and use.
PRODUCT FEATURES
Access points at A350 Main Gear, Main Gear Wheel
Well, Nose Gear, Bulk Cargo, and Static port inspection/
replacements.
Anti slip, anti-fatigue ladder rungs
Corrosion-resistant powder coat finish for longevity
For increased safety and ease of mobility, the stand
comes equipped with 4 corner-levellingjacks
Designed and tested in accordance with ANSI-ASC A14.7
and BS EN 131.7
Paddling material equipped
Fall restraint anchor points on the upper ladder
Controls: Hydraulic foot pump
Ergonomic design
High-grade materials
One person movement
Powder coated finish
AVAILABLE ACCESSORIES
Air-powered pump
Utilities package
side mount tow-bar
Lift truck fork pockets
114 HYDRO | Airbus A350 Equipment Landing Gear
BENEFITS
TECHNICAL SPECIFICATION
HYDRAULIC UNIT
11.9
DESCRIPTION
Hydraulic tool used for compression of MLG strut to
allow removal, installation and
servicing of MLG.
TECHNICAL SPECIFICATION
Model-No. AIT320020-001
Application n/a
116 HYDRO | Airbus A350 Equipment Water / Waste
HYDRO | Airbus A350 Equipment Water / Waste 117
12
WATER / WASTE
ATA CHAPTER 38
118 HYDRO | Airbus A350 Equipment Water / Waste
HYDRO
PARTNER P
12.1
WASTE LINE CLEANING RODUCT
DESCRIPTION
The importance of proper vacuum waste tube
maintenance is obvious; to avoid unscheduled events
and lavatory malfunctions.
The Waliclean has been developed as full automatic
vacuum waste line cleaning systems for a whide range
of aircraft types. WALICLEAN is the outcome of a joint
development project of Austrian Airlines (Lufthansa
Group), vacuum waste tube maintenance technicians
(inventors) with decades of specific work experience
and TEST-FUCHS a leading manufacturer of high-tech
GSE and aerospace test equipment.
The main targets of the development have been a very
cost effective opperation (without the need of costly
special chemicals), a easy and fast processing and
in a safe and predictable way (best possible cleaning
results independent of operator experience).
After pushing “start” no further action required until
cleaning is completed - A cleaning during overnight
stops is possible.
PRODUCT FEATURES
Fully automatic cleaning process (no monitoring 2 pressure sensors (supply and return)
required) Large heated reservoir (100 gal)
Automatic leakage test of vacuum waste line system Permanent automatic observation and regulation of
before cleaning process start-up the pressure (vacuum)
Implementation during standard maintenance tasks Automatic change of flow direction (wide-body)
(e.g. Line Maintenance Check)
Concurrent cleaning of two systems (wide-body)
Preselectable cleaning time enables high flexibility,
perfect cleanliness is provided within a few hours Heated HEPA (High-efficiency particulate
absorption) filter for reservoir air vent
Implementation for already significantly clogged
waste lines as well as for preventive cleaning
Environmental friendliness is ensured by usage of
water and citric acid as cleaning agents
2 electronically controlled pumps
HYDRO | Airbus A350 Equipment Water / Waste 119
E
xtended functionality for upper deck and Dust cover
simultaneous cleaning of two systems A
dditional waste water hose 10 m (33 ft) with
Continuous-flow heater (Option B) couplings and caps, stored in a separate shelf
Motor drive for hose reel (Option C) between the fork lift access points
Tool box with drawer and storage shelf for citric acid
(Option D)
Spring-loaded chassis (Option E)
Cover paint alternative to standard (Option F)
Connection for waste service truck (Option G)
Drain pump (Option H)
BENEFITS
TECHNICAL SPECIFICATION
HYDRO
MOBILE LAVATORY VACUUM PARTNER P
RODUCT
12.2
BLOCKAGE REMOVER
DESCRIPTION
No more grounding of the A/C - The Vacuum Toilet
Blockage Remover is an all-purpose equipment
to clear and remove pipeline blockage of vacuum-
lavatory systems on aircraft. It has been developed
for daily use after the aircraft returns from a flight
and reports a blockage. By negative pressure the
blockage in the waste line can be sucked out. The
system requires short time and reduces the downtime
of aircraft.
PRODUCT FEATURES
All-purpose equipment to clear and remove pipeline Unit prepared for worldwide operation (universal
blockage of vacuum-lavatory systems on A/C motor)
By negative pressure the blockage in the waste line Big reservoir for several applications
will be removed Unit can be used either in electric mode or diesel
Flexible by setup on a car trailer mode
Connection for tank drainage with waste service Diesel aggregate gives independence of electric
truck supply
For indoor and outdoor use Simple, manual operation
BENEFITS
TECHNICAL SPECIFICATION
Operating ambient 5 to 40 °C
temperature 41 to 104 °F
Storage temperature 0 to 60 °C
32 to 140 °F
Tank content 24 l
6 gal
HYDRO
PORTABLE WATER TEST EQUIPMENT PARTNER P
RODUCT
12.3
DESCRIPTION
The equipment is developed for pressure tests in the
Airbus A350 XWB piping system.
BENEFITS
Simple operation Storage room in the cover
Quick release connection on equipment side Easy maintenance
Pressure compensation valve on control panel
HYDRO | Airbus A350 Equipment Water / Waste 123
TECHNICAL SPECIFICATION
13
FUSELAGE
ATA CHAPTER 53
126 HYDRO | Airbus A350 Equipment Fuselage
DESCRIPTION
The patent protected IglooMX Fuselage Shelter is the
ideal tool for fuselage repair tasks.
This shelter can be “docked” to the damaged portion of
the fuselage to create a fully controlled environment. It
is also a very useful tool when any maintenance work is
being undertaken in the cargo bay or for repairs around
the door entry areas.
The IglooMX Fuselage Shelter is designed to provide a
“hand-in-glove” fit against the fuselage. It is supplied
with flexible fabric flanges that can be taped to the body
of the aircraft to prevent any ingress of dust or moisture.
A similar seal is created between the base tubes of the
shelter and the ground.
In addition to composite repair work the fuselage shelter
may be used for window repairs, paint work and aircraft
livery.
These shelters feature specially designed fabrics that
are both lightweight and tough, providing excellent
abrasion and tear resistance. The unique materials are
also fire retardant and resistant to hydraulic fluid and
fuels, ensuring that they remain functional for many
years.
The IglooMX kit can be inflated in under 5 minutes and
deflated and stored away in approximately 20 minutes.
PRODUCT FEATURES
AVAILABLE ACCESSORIES
Dehumidification Air-conditioning
Temperature control Air-filtration package
Positive pressure control Water filled ballast bag kit
Lighting kit (only required for night time work as the
shelter fabric allows for very good light transmission)
BENEFITS
TECHNICAL SPECIFICATION
Power supply can be powered from a generator or 110 V/ can be powered from a generator or 110 V/
220 V ground power supply 220 V ground power supply
DESCRIPTION
When your aircraft has been damaged by a bird-
strike, lightning-strike or a collision on the apron, it
can take a considerable amount of time to source an
available hangar to undertake the necessary repairs.
The patent protected IglooMX Inflatable Nose Shelter
system provides the ideal solution for such events.
This “hangar-in-a-bag” system reduces downtime to a
minimum and saves time and money on hangar space
rental and towing charges. The Nose Shelter may
be used for multiple purposes including windshield
replacement, radome composite repairs and nose
landing gear maintenance or replacement. The IglooMX
is small enough to ship as part of the fly-away kit. It is
inflated and “docked” around the front of the aircraft by
following the simple installation instructions provided.
Inflation takes less than 5 minutes with a crew of 4-6
people. The Nose Shelter has plenty of space internally
for scaffolding, scissors-lift or boom-lift and is supplied
complete with heating and filtration ducts. Once in
place, the shelter system will boost your maintenance
team’s productivity by providing a warm and safe
environment in which to work. These shelters feature
specially designed fabrics that are both lightweight
and tough, providing excellent abrasion and tear
resistance. The unique materials are also fire retardant
and resistant to hydraulic fluid and fuels, ensuring that
they remain functional for many years. The IglooMX kit
can be deflated and stored away in approximately 20
minutes.
PRODUCT FEATURES
BENEFITS
Can be branded with airline logo Provides privacy from passengers during
No previous training required maintenance
AVAILABLE ACCESSORIES
TECHNICAL SPECIFICATION
NOSE SHELTER
Model-No. 890115
Applications A350
A330
B787
130 HYDRO | Airbus A350 Equipment Fuselage
DESCRIPTION
At JB Roche they have been designing and building
inflatable maintenance shelters for more than 20
years. Their patented IglooMX Shelters are engineered
specifically to suit the needs of the aviation sector and
their products are used all over the world to combat
the effects of both hot and cold weather as well as dust,
snow, sand and rain. The shelters provide airlines, MRO’s,
militaries and aircraft builders a simple and effective
solution to protect workers and sensitive equipment
against bad weather. We offer an extensive range of
models to suit most types of aircraft and maintenance
requirement.
PRODUCT FEATURES
OPTIONAL ACCESSORIES
Add-on transition pieces to accommodate large parts ECU (heating & cooling)
Replacement blower External groundsheet
Lighting package
HYDRO | Airbus A350 Equipment Fuselage 131
TECHNICAL SPECIFICATION
COMPSHOP MOBILE
Model-No. 890151
14
POWER PLANT
ATA CHAPTER 71
134 HYDRO | Airbus A350 Equipment Power Plant
DESCRIPTION
The COBRA Engine Change System has been designed
to ensure a fast engine change and to minimize opera-
tional failure and technical risks.
This offers tremendous benefits by reducing costs
through minimal aircraft downtimes.
STANDARD CHARACTERISTICS
Universal, innovative engine change system
Applicable to aircraft with wing-mounted engines
I nterchangeable adapters for flexible and
universal handling of engine dollies, cradles and
shipping stands
Accessories available for multi-purpose applications
Suitable for a wide range of aircraft
BENEFITS
TECHNICAL SPECIFICATION
Weight Weight master unit 1,200 kg (2,645 lbs) 1,200 kg (2,645 lbs)
DESCRIPTION
HYDRO Engine Pedestal Sets (EPS) are multi-purpose
systems which can be used for various engine types
from different engine manufacturers.
For each new engine combination only a new adapter
set is required while the pedestals are universal and
used for any combination.
The basic set consists of 2 pedestals used at the front
and 2 pedestals used at the rear of the engine. Due to
the universal application of the basic set less storage
space is required.
C
onsists of 2 pedestals used at the front and 2 Engine Adapter Kit
pedestals used at the rear engine Engine adapter kits are available separately for each
engine type and are attached to the basic set. Each
engine adapter kit includes 2 rear adaptors and 2 front
AVAILABLE ACCESSORIES adaptors. E.g. 47001-026-000 for A350 — Trent XWB
(Please note that additionally 1 x RRT059450-1 is
S
pring loaded ball castors for easy positioning of required).
pedestals
BENEFITS
TECHNICAL SPECIFICATION
Nominal capacity 9t
A319/A320 CFM56-5A
A319/A320/A321 CFM56-5B
V2500-A1/-A5
B737 NG CFM56-7B
B747 CF6-80C2
DESCRIPTION
The Split Engine Stand (SES) is essential in supporting the
split and reconfiguration of the Rolls-Royce Trent XWB
engine. HYDRO is the original designer and licensed manu-
facturer of this engine transportation stand.
PRODUCT FEATURES
R
etractable, swivel castors, storable during 2.) Vertical movement in Z-axis (engine / core)
transportation of upper frame, actuated by power drill or hand
S
hock attenuation system to prevent engine damage wheel / lever
during road transportation G
uiding and fixing features for proper orientation of
B
locking mechanism of shock attenuation system: core stand and fan case stand
for use during airfreight transportation and split T
owing bar for local site movements, attachable on
process the front and the rear side
A
djustable frames for proper alignment during Provisions for fork lifting
split / reassembly process and handling of the Hoisting points
engine / core including:
Lashing points
1.) Longitudinal movement in X — axis (engine /
core) of the intermediate frame, actuated by hand
wheel / lever
AVAILABLE ACCESSORIES
Storage kit
HYDRO | Airbus A350 Equipment Power Plant 139
BENEFITS
TECHNICAL SPECIFICATION
XWB — BASIC STAND
14.4
DESCRIPTION
The Basic Engine Stand is a modular system to allow
storage and local-site movement of a Trent XWB
engine. It is available in two different configurations.
Various additional tools are required for usage.
BENEFITS
T
o allow storage and local-site movement of a Sea and road transportability
Trent XWB engine Easy handling
TECHNICAL SPECIFICATION
XWB — BASIC STAND
Model-No. RRT089139
DESCRIPTION
The XWB WES (Whole Engine Stand) Engine Stand has
been designed for storage, road, sea and air transport.
Furthermore it will withstand local site movements.
PRODUCT FEATURES
BENEFITS
TECHNICAL SPECIFICATION
DESCRIPTION
AOG incidents can lead to costly delays and scheduling
difficulties for operators. The patent protected IglooMX
Inflatable Engine Change Shelter system provides the
ideal solution for such events. This “hangar-in-a-bag”
system reduces downtime to a minimum and enables the
AOG team to get the aircraft back in the air in the least
possible time, thereby saving on costly hangar rentals
and lost man hours. The IglooMX Shelter system is small
enough to ship as part of the fly-away kit. It may be set up
on either engine to encapsulate both engine and pylon.
By following the simple installation instructions provided,
this kit can be installed in a matter of minutes by a crew
of 3-4 people. Once in place, the shelter system will boost
your maintenance team’s productivity by providing a warm
and safe environment in which to work.
These shelters feature specially designed fabrics that are
both lightweight and tough, providing excellent abrasion
and tear resistance. The unique materials are also fire
retardant and resistant to hydraulic fluid and fuels,
ensuring that they remain functional for many years. The
IglooMX is supplied in a storage bag on wheels, making
it easy to move around on the apron. In the unlikely event
that the shelter becomes damaged while in use, an on-
site repair kit is supplied as part of the package. The
IglooMX kit can be deflated and stored away in around 20
minutes.
PRODUCT FEATURES
AVAILABLE ACCESSORIES
BENEFITS
TECHNICAL SPECIFICATION
Applications A350
*temporarily dimensions
144 HYDRO | Airbus A350 Equipment HYDRO
PARTNER P
RODUCT
DESCRIPTION
This stand was specifically designed for the A350 and
the B777. We use anti-fatigue ladder rungs rather than
narrow ladder rungs to ensure comfort when using the
stands to change LRU’S, adjust components or connect/
disconnect engines and nacelles. Design improvements
include a lighter stand utilizing a smaller footprint and
greater geometry for optimum usage.
The stand facilitates safe access to nose cowls, fan
cowls and pylon disconnect zones on PW, GE and RR
engines, providing a safe working solution to many of
the traditionally difficult under-cowling maintenance
locations. The unit is also designed to safely access the
same points outside of cowling, specifically forward and
aft pylon service points. The hard to reach refuel panels
and under-wing areas are also accessible using this
product.
PRODUCT FEATURES
Anti-fatigue ladder rungs rather than narrow ladder Designed and tested in accordance with ANSI-ASC A14.7
rungs. This ensures comfort when using the stands e.g. and BS EN 131.7
to change LRU's Padding material equipped
Fall restraint anchor points Controls: Hydraulic foot pump
The height and angle adjustments on this stand allow for Ergonomic design
diverse angle and height changes frequently required
High-grade materials
when servicing aircraft
One person movement
Extensive aluminum construction for easy movement
and a corrosion-resistant powder coat finish for Powder coated finish
longevity
A350 access to engines (under "C" duct), pylon and bulk
cargo
20 year proven track record with leading airlines,
airframers and MRO’s
HYDRO | Airbus A350 Equipment Power Plant 145
AVAILABLE ACCESSORIES
BENEFITS
Flexible use on a wide range of widebody aircraft Rigorous inspection and testing
Safety and Reliability Designed according to ANSI-ASC A14.7 and BS EN
Unrivalled quality and durability 131.7
TECHNICAL SPECIFICATION
ENGINE TOOLING
14.8
DESCRIPTION
Since 2007 HYDRO is a preferred supplier to
Rolls-Royce for products and services relating to Engine
Tooling and Ground Support Equipment. We provide
our products and services to Rolls-Royce and its
after-market customers.
Products
Build and strip tooling
Line maintenance tooling
Component repair tooling
Electrical test equipment
Moisture and vapor protection equipment
Engine blanks
Special to product test equipment (SPTE)
Engine transportation stands
Make to Print
Design and make Tool management
Repair and refurbishment Packing and shipping
Calibration Customer Technical Support
BENEFITS
E
xtensive experience in tooling design and manu- for balancing tooling, multi-product-tooling and
facturing value engineering
O
utstanding quality and cost reduction by using C
omprehensive knowledge in aero engine design
HYDRO and its global supply chain and build and strip of engines
E
xperienced project management, design and W
e turn your tooling activities around into a
project engineering teams profitmaking business!
Well-proven tooling design process
E
xtensive base of external suppliers for engineer-
ing design services Specialized project engineers
HYDRO | Airbus A350 Equipment Power Plant 147
15
ENGINE EXHAUST & THRUST
REVERSER
ATA CHAPTER 78
150 HYDRO | Airbus A350 Equipment Engine Exhaust & Thrust Reverser
HAND PUMP
15
DESCRIPTION
Universal thrust reverser hand pump including
standard coupling for all Airbus and Boeing aircraft.
TECHNICAL SPECIFICATION
Model-No. AIT780003
Application all
HYDRO | Airbus A350 Equipment Engine Exhaust & Thrust Reverser 151
152 HYDRO | Airbus A350 Equipment Others
HYDRO | Airbus A350 Equipment Others 153
16
OTHERS
154 HYDRO | Airbus A350 Equipment Others
DESCRIPTION
The HYDRO proof load test fixture has been designed
for testing of lifting devices.
AVAILABLE OPTIONS
TECHNICAL SPECIFICATION
Application For all HYDRO tripod-jacks and For all HYDRO tripod-jacks and For all HYDRO tripod-jacks and
axle-jacks with a test capacity up axle-jacks with a test capaity up to axle-jacks with a test capaity up to
to 50t 165 t 250 t
156 HYDRO | Airbus A350 Equipment Others
AIRBUS TOOLING
16.2
DESCRIPTION
HYDRO has a long standing business relationship with
Airbus. All sales and material provisioning is done by
Airbus/Satair exclusively. Contractually, HYDRO is thus
allowed to sell Airbus proprietary tooling directly to the
aftersales market and third parties.
Airbus propriety tooling is to be solely procured
through Airbus/Satair. HYDRO has a specialized
tooling sales team located in Seattle, USA.
BENEFITS