Liebherr A309 Litronic Wheel Excavator Service Repair Manual SN20221 and Up PDF

en
Service Manual
Hydraulic Excavator
A 309 - R 317 Litronic
General 1
Tools 2
Technical data / maintenance instructions 3
Drive motor 4
Coupling / pump distribution gear 5
Hydraulic system 6
Hydraulic components 7
Electrical system 8
Slewing gear mechanism 9
Slewing ring 10
Transmission 11
Axles 12
Steering 13
Oscillating axle support 14
Brake system 15
Special equipment / accessory kits 16
Operator's cab / heating and air-conditioning 17
Undercarriage / uppercarriage / attachments 18
Tank arrangement 19
Service Manual
SUBGROUP - INDEX
Section Group Type
Modification of series 1.02.1 A 309 LI - R 317 LI
Safety instructions 1.10.1 A 309 LI - R 317 LI
Tightening torques WN 4037 1.20.1 A 309 LI - R 317 LI
Tightening torques for screw connections 1.21.1 A 309 LI - R 317 LI
Assembly instruction for cylinder (WN 4121B) 1.22.1 A 309 LI - R 317 LI
Assembly instruction for cylinder (WN 4122B) 1.24.1 A 309 LI - R 317 LI
Fuels, lubricants and other consumables 1.50.1 A 309 LI -R 317 LI
Lubricant list TE-ML 05 1.55.1 A 309 LI -R 317 LI
Lubricant list TE-ML 07 1.56.1 A 309 LI -R 317 LI
1.1
MJFCIFSS
Service Manual
1.2
MJFCIFSS
Service Manual Modification of series
Modification of series
Item Type of modification Affected models
(a) Modified actuation of the pressure-relief A 314 Li: 11147
valves for slewing gear
Joint control line Xab replaced by separate A 316 Li: 11152
control lines Xa / Xb for each valve
A 316 Li industrial: 11178
Additional orifice 126 in connection P of valve
125
Modified measuring connections

Measuring connections 137 / 138 are moved
from the side to the top
(b) Modified spool A 314 Li: 11820
Spool for slewing gear A 316 Li: 11822

(change in design from restricted to blocked
outlet) A 316 Li industrial: 11823
Spool for chassis

(change in design from restricted to open
outlet)
(c) Modified pressure balance 244 for stick A 314 Li: 12814
cylinder
A 316 Li: 12741
Change from pressure balance without shock
absorption to pressure balance with 0.4mm A 316 Li industrial: 11846
shock absorption
Additional control line from control valve block

connection MLS to pressure balance 244 at
spring side connection LSE
Modified shuttle valves 227

(a3 /b3) for boom cylinder spool
Change from Ø 0.8 mm to Ø 0.6 mm
(d) Modified fan cycle A 312 Li: 13289
Installation of coarse filter 15 in the pressure A 314 Li: 13104

line
to oil motor / radiator fan A 316 Li: 13105
(e) Various modifications to control valve A 312 Li: 16275

block
A 314 Li: 16215
Tuning improved. Pressure balance 224 pilot-
controlled. Shuttle valve 107 integrated into A 316 Li: 16141
control block. Central nozzle 109 screwed in.
New slewing gear module (check valve 123 A 316 Li industrial: 16286
before spool 120).
Modified TC valve 125

Integrated restrictor 126 and bypass line with
restrictor 129
1.02.1
MJFCIFSS
Modification of series Service Manual
Item Type of modification Affected models

(f) Pressure-relief valve in the gear pump / A 312 - A 316 Li: 20241
steering
Gear pump of steering system with integrated
pressure control
(g) Modified electrical system A 312 Li: 20330
A 314 Li: 20334
Modifications:
A 316 Li: 20340
K392 (industrial shut-off) omitted, A 316 Li in.: 20340
S5 with 3 push buttons, S382 modified,
S263 modified, S422 added
(h) New pilot control unit for travel working R 317 Li: 21205
movement:
The two individual pilot control units 2x are
replaced by one pilot control unit 4x
(i) Optimised control of control valve block A 309 Li: 23503
A 311 Li: 23504
Regulating cylinder spool modified; control of
spool of combined boom / slewing gear with
shuttle valves
Restrictor check valve 171 for stick cylinder is
omitted
(k) Optimisation of fine control A 309 Li: 27110
A 311 Li: 27112
Spool of the boom and regulating cylinder and
the summary pistons modified. Installation of
priority circuit "Total of boom before total of
stick" with decoupling.
Actuation of boom and stick spools with
additional shuttle valves.
See also service information 07-11-37/2005
(l) Speed reduction when working at 1950 A 309 Li: 27110
rpm A 311 Li: 27112
Omission of solenoid valve Y330 for zero
boom switching from P2 during travel
The solenoid valve Y330 at the control oil unit
is omitted.
See service information 07-11-37/2005
(m) Hydraulic slewing ring locking mechanism A 309 Li: 26392
A 311 Li: 26396
A hydraulically operated cylinder (via pilot
A 312 Li: 29898
control system) with a locking bolt is installed
A 316 Li: 28061
in the uppercarriage. It is used for the locking
A 316 Li ind.: 28061
of the uppercarriage during parking and
transport of the machine.
(n) Changeover to travel operation A 316 Li: 28061
A 316 Li ind.: 28061
By changing over to the 2 HL 270/290
transmission, the travel motor has also been
upgraded to a DMVA 165 motor.
1.02A 309 LI 20221-A 311 LI 20222-A 312 LI 12363-A 314 LI 2001-A 316 LI 2001-A 316 LI-IND 2001-R 317 LI 18161-
1.02.2
MJFCIFSS
Service Manual Safety instructions
Proper use
Safety instructions
Working with the machine holds dangers to which you as the owner, machine operator or mainte-
nance expert could be exposed. If you regularly read and observe the safety information, you can
guard against dangers and accidents. This applies especially to persons, who are working on the ma-
chine only occasionally, such as for maintenance work. The following information comprises safety
regulations which, if followed conscientiously, will guarantee your safety and that of other persons,
as well as avoid damage to the machine.
Following these regulations does not release you from the responsibility to follow all safety regula-
tions and guidelines valid for the jobsite, as required by law or issued by trade associations.
For EU countries, guideline 89/655/EEC contains the minimum safety information applicable to the
operator.
1 Proper use
– The hydraulic excavator is a machine with attachments (such as backhoe, grapple, bucket ) de-
signed to loosen, take on, transport and dump soil, rocks and other materials, where the load is
predominantly transported without moving the machine. Moving the machine when it is carrying a
load must be carried out by observing the appropriate safety measures (see section "Notes for
machine operating safety").
– Machines used for load-lifting work are subject to specific conditions and must be equipped with
the stipulated safety devices (see section “Load-lifting work”).
– Other or additional usage, such as for demolition or material handling work, requires special
equipment and may also require special safety devices. These attachments (e.g. log grapple,
demolition hammer, concrete cutter etc.) may only be attached and used with approval and in ac-
cordance with the basic machine manufacturer.
– Transporting persons is not deemed to be intended use. The manufacturer is not liable for damage
resulting from this action. The risk must be assumed solely by the user.
– Observing the operating instructions and the inspection / maintenance instructions is also deemed
to be appropriate and destined use in accordance with regulations.
2 General Safety instructions
– Please familiarize yourself with the operating instructions before starting the machine.
– Please verify that you have supplemental instructions and have read and understood these (this
may concern special options for the machine).
– Only explicitly authorized personnel may operate, maintain or repair the machine. The legal min-
imum age must be observed.
– Use only trained or instructed personnel. Clearly define who is responsible for the operation or
set up, maintenance and repair. Allow personnel to refuse unsafe instructions given by a third per-
son. This also applies to traffic regulations. Reject unsafe instructions by third parties and/or allow
your personnel to reject these. This also applies in regards to traffic regulations.
– Any person still in training should only operate or work on the machine under the constant super-
vision and guidance of an experienced person.
– Check and observe any person working or operating the machine at least periodically if they ob-
serve safety instructions and guidelines given in the Operating manual.
– Wear proper work clothing when operating or working on the machine. Avoid wearing rings,
watches, ties, scarves, open jackets or loose clothing. There is a danger of injury, as these items
could get caught or be pulled in.The following are mandatory for certain tasks: Safety glasses,
safety shoes, safety helmet, work gloves, reflecting vest, hearing protection, ...
1.10.1
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Safety instructions Service Manual
Crushing and burn prevention
– For certain tasks, safety glasses, hard hats, safety boots, work gloves, reflective vests, ear pro-
tection etc. are required.
– Consult the supervisor at the job site for special safety instructions and regulations.
– Always raise the safety lever before leaving the operator’s seat.
– When entering or leaving the cab, do not use the steering column, the control panel or the joy-
sticks as handholds. Inadvertent movements, which could cause accidents, should be touched off.
– Never jump off the machine, always use the steps, ladders, rails and handles provided to climb
off or on the machine.
– Use both hands to hold on, facing the machine.
– Familiarize yourself with the emergency exit through the front window.
– Proceed as described in the operating instructions, if no other instructions are available for main-
tenance and repairs:
• Place the machine on a solid and level ground and lower the work equipment to the ground.
• Depressurize the hydraulic system.
• Move all control levers to the neutral position.
• Move the safety levers up prior to leaving the machine.
• Remove the ignition key.
– You must also reduce the pressure in the hydraulic system and the interior pressure of the tank
prior to any operation on the hydraulic system as described in these operating instructions.
– Secure all loose parts on the machine.
– Never start a machine before completing a thorough inspection and check, if safety tags are miss-
ing or are illegible.
– Do not complete any modifications, attachments or retrofits on the machine, which could inhibit
safety, without the prior consent of the manufacturer. This also applies to the installation and ad-
justment of safety devices and safety valves as well as to any welding on load carrying parts.
3 Crushing and burn prevention
– Never work underneath the attachment as long as it is not safely resting on the ground or properly
supported.
– Do not use any damaged or insufficiently supporting load carrying devices, such as ropes or
chains.
– Always wear work gloves when handling wire ropes.
– When working on the attachment, never align bores with your fingers, always use a suitable align-
ment tool.
– Please verify that no objects enter the fan while the Diesel engine is running. Rotating fans will
swirl and throw out objects, which can damage the fan.
– At or near operating temperature, the engine cooling system is hot and under pressure. Avoid con-
tact with any components containing coolant. Danger of severe burns.
– Check the coolant level only after the radiator cap on the expansion tank is cool enough to touch.
Turn the cap carefully to relieve the pressure.
– At or near operating temperature, the engine and the hydraulic oil are hot. Do not allow your skin
to come into contact with hot oil or components containing hot oil.
– Always wear safety glasses and protective gloves when handling batteries. Avoid sparks and
open flames.
– Never permit anyone to guide the grapple by hand.
– When working on the engine area, make sure that the side doors are properly secured with the
appropriate supports to prevent them from closing inadvertently.
– Never work underneath the machine if it is raised with the attachment, without being properly sup-
ported from below with hardwood beams.
1.10.2
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Fire and explosion prevention
4 Fire and explosion prevention
– Switch off the Diesel engine prior to filling the tank.

– Routinely check the electrical system.
– Have skilled personnel immediately repair all defects, such as loose connections, blown fuses and
burned out light bulbs, burned or frayed cables.
– Do not smoke and avoid open flames when filling the tank or loading the batteries.
– Always start the Diesel engine according to the regulations in the operating instructions.
– Never store flammable fluids on the machine except in appropriate storage tanks.
– Regularly inspect all lines, hoses and fittings for leaks and damage.
– Repair any leaks immediately and replace damaged components.
– Any oil escaping from leaks can easily cause a fire.
– Be certain that all clamps, guards and heat shields are properly installed to prevent vibration, rub-
bing and heat build up.
– Do not use cold start aids (ether) near heat sources or open flames or in insufficiently ventilated
areas.
– Do not use ether containing starting aids to start Diesel engines with preheat system or flame glow
systems. DANGER OF EXPLOSION!
– Familiarize yourself with the location and use of fire extinguishers on the machine as well as the
local fire reporting procedures and fire fighting possibilities.
5 Transporting the machine safely
– Due to the space restrictions during transport, use only suitable transporting and lifting devices
with sufficient capacity
– Park the machine on a level surface and chock the chains and/or wheels.
– If necessary, remove parts of the attachment during transport.
– The ramp to drive onto the transporting vehicle should not exceed an inclination of 30° and be pro-
vided with a wood covering to prevent sliding.
– Clean the undercarriage. The undercarriage must be swept clean, meaning, the chains / wheels
must be free of snow, ice and sludge prior to driving onto the ramp.
– Align the machine precisely with the loading ramp.
– Attach the manual lever for sensitive driving (crawler excavator) to the driving pedals.
– Note that a guide gives the necessary signals to the machine driver.
– Drop the equipment in and drive it onto the loading ramp. Keep the equipment tight over the load-
ing surface and drive it carefully onto the ramp and further into the transporting vehicle.
– The superstructure must be secured with the undercarriage by using locking bolts (only for A-
equipment), after loading the machine onto the low loader.
– Secure the machine and the remaining equipment parts with chains and chocks against shifting
according to national regulations for loading and transporting.
– Release all pressure lines (as described in these operating instructions), pull the ignition key and
pull the safety lever up prior to leaving the machine.
– Close all cab and panel doors.
– Verify that no one is located on the machine during the transport.
– Investigate the travel route, specifically in reference to limits for width, height and weight prior to
the transport.
– Pay special attention when driving under electrical lines and bridges and when passing through
tunnels.
– Use the same care for unloading as for loading.
1.10.3
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Bringing the machine safely into service
6 Bringing the machine safely into service
– Before starting the machine, perform a thorough walk around inspection.

– Visually check the machine for loose bolts, cracks, wear, leaks and damage.
– Never start or operate a damaged machine.
– Make sure to correct any problems immediately.
– Verify that all hoods, covers and doors are closed, however, the locks should remain unlocked.
– Verify that all safety tags are available.
– Make sure that all windows, as well as the inside and outside mirrors are clean. Secure all doors
and windows to prevent unintentional movement.
– Be certain that no one works on or under the machine and warn any personnel in the surrounding
area with the horn before starting the machine.
– Before operating the machine, adjust the operator’s seat, the mirror, the arm rests and the other
items to ensure comfortable and safe working conditions.
– The noise protection devices on the machine must be in functional protective position during op-
eration.
– Follow the regulations effective for the relevant site.
– Never start the machine without the driver’s cab.
7 Starting the machine safely
– Before start up, check all indicator lights and instruments for proper function, bring all controls into
neutral position and raise the safety lever.
– Honk the horn briefly prior to starting the Diesel engine, in order to warn persons located near the
machine.
– Only start the machine from the driver’s seat.
– Start the Diesel engine according to the regulations in the operating instructions, if you have not
received any other instructions.
– Lower the safety lever and check all indicators, gauges, warning devices and controls for their
proper indication.
– Only operate the Diesel engine in a well ventilated area, if the area is enclosed. Open doors and
windows to ensure sufficient fresh air supply, if necessary.
– Bring the engine and hydraulic oil to operating temperature. Low oil temperatures cause a slow
reaction of the controls.
– Check that all attachment functions are operating properly.
– Carefully take the machine to an open area and check all safety-related functions.
8 Shutting down the machine safely
– Only place the machine on a level and solid ground. The machine must be secured with chocks,
wenn setting it on a slope, to secrure it against rolling away.
– Lower the working equipment and anchor it lightly into the ground.
– Move all control elements into the neutral position. Set the parking and slewing gear brake.
– Switch off the Diesel engine according to the operating instructions and move the safety lever up,
prior to leaving the driver’s seat.
– Lock the machine, as well as all hoods, covers and doors; pull out all keys and secure the machine
against any unauthorized use.
1.10.4
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Towing the machine safely
9 Towing the machine safely
– Always observe the correct procedure: See chapter “Towing the machine” in this operating man-
ual.
– The machine may only be towed in exceptional circumstances, e.g. in order to move the machine
away from a dangerous place.
– Before pulling or towing the machine, check all cables, hooks and couplers for safety and stability.
– Towing equipment must have sufficient tensile strength and must be attached to the undercarriage
at the provided stops.
Be aware that any damage or accidents caused by towing the machine are never covered by the
manufacturer's warranty.
– Never allow anyone to remain in the area of the towing devices.
– During the towing procedure, keep within the required transport position, the permissible speed
and distance.
– After the towing procedure is completed, return the machine to its previous state.
– Proceed as outlined in the operation manual when putting the machine back into service.
10 Working with the machine safely
– Before starting to work, familiarize yourself with the peculiarities of the job site, the special regu-
lations and warning signals. Part of the surrounding area includes, for example, the obstacles in
the working or movement area, the load carrying capacity of the ground and required safeguards
for the job site to shield it from public highway traffic.
– Always keep an adequate safety distance to overhangs, edges, embankments and an unsecured
substrate.
– Be particularly cautious in conditions of reduced visibility and changing ground conditions.
– Familiarize yourself with the location of power lines on the job site and work particularly careful in
their vicinity. If necessary, inform the responsible authorities.
– Maintain a safe distance from electrical overhead lines. Do not approach the line with the
equipment when working near electrical overhead lines. Danger of fatal injury! Inform yourself
about required safety distances.
– In case of a flashover, proceed as follows:
• do not move the machine or its attachment,
• do not leave the operator’s platform,
• warn people in the vicinity not to approach or touch the machine,
• have the power turned off.
– Before moving the machine, always ensure that the attachments are safely secured.
– When travelling on public roads, paths or squares, observe the valid traffic regulations and, if nec-
essary, first bring the machine into proper condition to meet federal and local highway standards.
– Always turn on the lights in conditions of poor visibility or darkness.
– Do not permit any passengers on the machine (except on two way excavators).
– Operate the machine only when seated and with the seat belt fastened.
– Report any problems or needed repairs and make sure that all required repairs are carried out
immediately.
– Personally make sure that no one is endangered by moving the machine.
– Before starting to work, always check the brake system as outlined in the operating manual.
– Never leave the operator’s seat as long as the machine is still moving.
– Never leave the machine unattended while the Diesel engine is running.
1.10.5
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Working with the machine safely
– The machine must be utilized, driven and operated in such way that the stability is ensured and
that there is no danger of tipping over. Only known loads may be moved with the attachments,
especially in grapple operation.
– The maximum approved passable incline / traverse slope of the machine depends on the attached
equipment as well as the substrate.
– For travel, move the uppercarriage in lengthwise direction and hold the load as close as possible
to the ground.
EXCEPTION: see WHEN LOADING AND UNLOADING
– Adjust the travel speed to suit local conditions.
– Avoid working movements which could cause the machine to tip over.
– If possible, always work downhill or uphill, never sideways on a slope.
– Only travel downhill at the permitted speed or you could loose control over the machine.
– Only drive downhill at a low driving speed, since you may otherwise loose control of the machine.
The Diesel engine must run in the upper revolution range and be reduced by selecting the low
driving speed range / the lowest gear.
– Before travelling downhill, always shift to a lower gear. When doing this, the Diesel engine must
run at maximum RPM and the speed may only be reduced using the accelerator pedals.
– When loading a truck, make sure that the truck driver leaves the cab, even if a rock protection is
present.
– Always use the safety devices intended for their specific use for demolition work, clearings, hoist-
ing operations, etc.
– For terrain which is difficult to gain an overview of and whenever necessary, ask for assistance of
a guide. Have only one person signal you.
– Only permit experienced personnel to secure loads and signal the machine operator. The guide
must position himself within view of the operator or be in voice contact with him.
– Depending on the attachment combination, there can be a danger of collision between the work-
ing tool and the operator’s cab, the cab protection or the boom cylinders. To avoid damage, utmost
attention is required when the bucket teeth enter this range.
10.1 Safe application in material handling operation (especially when handling tim-
ber)
– Particularly when working with a grapple it can be necessary to move the machine with a raised
attachment and picked up load, for example when handling wood or timber.
– This will shift the center of gravity of the machine upward in vertical direction. The travel behaviour
of the machine will be strongly influenced, for example reduction of dynamic stability.
For that reason, the following rules must be strictly observed:
• Match your travel behaviour to the changed machine characteristics and surrounding condi-
tions.
• Reduce the travel speed to avoid sudden braking or steering manoeuvres.
• Avoid sudden speed changes, such as braking, acceleration, changes in travel direction.
• Turn the uppercarriage only if the undercarriage is stationary.
• Turn the uppercarriage only after taking on the load.
• Move the machine only after you have taken on the load, lifted it and turned the uppercarriage
in travel position.
• If the attachment is raised, there is a danger due to possible oscillating movements and falling
of the picked up load.
• A protective screen (FOPS) according to ISO 10262 must be attached on the front on the cab.
• The protective screen (FOPS) according to ISO 10262 must be installed if there is a danger of
falling objects from overhead.
• Only the maximum permissible load may be picked up with the grapple.
1.10.6
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– NOTE: The weight of absorbent material, such as wooden logs, depends on the length, the diam-
eter and the specific weight. The existing influencing factors for a natural product, such as mois-
ture, must be considered.
– The working sequences when working with machines with grapples require special instruction and
training of the machine operator.
– The work application is only permitted after the machine operator has received sufficient training
and practical experience.
10.2 Safe application of machines with tower elevation

– Due to the tower elevation, the center of gravity of the machine will shift upward in vertical direc-
tion. The travel and work behaviour of the machine will thereby be strongly influenced, for example
reduction of dynamic stability.
– Due to the elevated center of gravity, the machine must be aligned in horizontal direction before
starting to work. In horizontal direction, the center of gravity of the uppercarriage is above the cent-
er of the undercarriage, which reduces the danger of tipping over.
– The machine can rock despite leveling and tip over!
For that reason, the following rules must be strictly observed:
When driving the machine:
• Swing the uppercarriage parallel to the undercarriage (transport position).
• Pull the attachment as close as possible to the machine.
• Only then may the outriggers be retracted and the machine be driven.
• Driving with loads is not permitted.
• Check the roadway to ensure the ground is solid and even! Pot holes and uneven road surfaces
endanger the stability of the machine.
• Match your travel behaviour to the changed machine characteristics (higher center of gravity)
and surrounding conditions.
• Reduce the travel speed to avoid sudden braking or steering manoeuvres.
• Avoid sudden speed changes, such as braking, acceleration, changes in travel direction.
• Drive uphill and over obstacles only in lengthwise direction, to avoid impermissible transverse
slopes of the machine.
• Special care must be taken when driving through narrow passages – drive slowly!
In material handling operation:
• Before moving (turning) the uppercarriage from transport position, the machine must be sup-
ported and horizontally aligned.
• Make sure to check the placement surface of the outriggers (load carrying capacity of ground).
Sinking of an outrigger below ground level would result in devastating consequences!
• Carry out all movements with increased caution.
• To turn a load, move the attachment as close as possible to the machine (Caution! Oscillating
grapple), while holding the load as close as possible to the undercarriage and above the
ground.
• Avoid abrupt slow down or acceleration of the attachment or uppercarriage.
• Never lift a heavier load than stated in the load chart.
10.3 Additional notes for machines with fixed operator’s cab elevation
– To enter and exit the machine, park the machine on ground, which is level in lengthwise and hor-
izontal direction. Position the uppercarriage to the undercarriage in such a way that the steps and
ladders are aligned.
– Keep steps, ladders and handholds (handles) in proper condition. Make especially sure that they
are free of dirt, oil, ice and snow.
NOTE: To ensure that the doors open in all weather conditions, lubricate the weather strips at
least every two month, or more often, if necessary, with talcum powder or silicon. Lubricate the
door hinges and locks regularly.
1.10.7
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– When entering or leaving the machine, always face the machine and use the three point support,
i.e. always have two hands and one foot or two feet and one hand in contact with the entry system.
– When you can reach the door handle with the free hand, open the door first before climbing higher.
External influences, such as wind, can make it more difficult to open the door. For that reason,
always guide the door by hand when opening the door. Make sure that the door is engaged when
it is open, to prevent it from banging open or closed.
– Continue to climb up and immediately sit on the operator’s seat in the cab. Then close the door
and fasten the safety belt.
– Proceed with the same care when exiting and climbing down as when entering and climbing up
the machine.
– Park the machine only on firm and level ground. Position the uppercarriage to the undercarriage
in such a way that the steps and ladders are aligned.
– Release the safety belt. When exiting, face the machine and use the three point support. Climb
down until you can close the door safely. Always guide the door by hand when closing the door.
– Finally climb down to the ground.
10.4 Protection from vibrations

– The vibration impact on mobile construction machinery is usually the result of the manner of utili-
zation. Especially the following parameters have a significant influence:
• Terrain conditions: Unevenness and potholes;
• Operating techniques: Speed, steering, braking, control of operating elements of the machine
during travel as well as working.
– The machine operator determines the vibration impact to a great part, since he himself selects the
speed, the gear ratio, the working manner and the travel route.
This results in a wide range of various vibration impacts for the same machine type.
The full body vibration impact for the machine operator can be reduced if the following recommenda-
tions are observed:
– Select the appropriate machine, equipment parts and auxiliary devices for the corresponding
tasks.
– Use a machine equipped with the appropriate seat (i.e. for earth moving machines, for example
hydraulic excavators, a seat which meets EN ISO 7096).
– Keep the seat in good order and adjust it as follows:
• The seat adjustment and the suspension should be made according to the weight and the size
of the operator.
• Check the suspension and the adjustment mechanism regularly and make sure that the char-
acteristics of the seat remain as specified by the seat manufacturer.
– Check the maintenance condition of the machine, especially regarding: Tire pressure, brakes,
steering, mechanical connections, etc.
– Do not steer, brake, accelerate and shift or move and load the attachment of the machine in a jerky
manner.
– Match the machine speed to the travel route to avoid vibration impacts.
• Decrease the speed when driving on pathless terrain;
• Drive around obstacles and avoid very impassable terrain.
– Keep the quality of the terrain where the machine is working and travelling in good order:
• Remove large rocks and obstacles;
• Fill furrows and holes;
• To establish and retain suitable terrain conditions, keep machines available and allow for suffi-
cient time.
– Travel longer distances (i.e. on public roads) with suitable (medium) speed.
– For machines, which are frequently used for travel, utilize special auxiliary systems for travel (if
installed), which reduce the vibration for this application.
If such auxiliary systems are not available, regulate the speed to keep the machine from "rocking".
1.10.8
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Safe installation and removal of attachment parts
11 Safe installation and removal of attachment parts
– Equipment and attachment parts made by other manufacturers or those which do not have LIEB-
HERR’s general approval for installation may not be installed on the machine without prior written
approval by LIEBHERR.
LIEBHERR must be provided with the required technical documentation necessary for this pur-
pose.
– When installing attachment parts, which are supplied via the machine's hydraulics system, such
as an attachment with cylinder movement, it must be ensured that different types of oil are not
mixed together.
Mixing environmentally friendly hydraulic oils made by different manufacturers as well as mixing
them with mineral oils must be avoided.
– Set the machine on a level and stable ground prior to any attachment and removal of equipment
parts.
– Lock the uppercarriage with the locking pin to the undercarriage.
– Do not work under the equipment as long as it does not contact the ground or prior to being sup-
ported.
– Never lie under the machine, if it is lifted by the work equipment without properly propping the ma-
chine.
– Before releasing a line or bolt, you must reduce the pressure in the hydraulic system as described
in these operating instructions.
– Do not attempt to lift heavy parts. Use suitable lifting devices with sufficient load carrying capacity.
– Do not use damaged or insufficiently sized ropes or cables. Always wear work gloves when han-
dling wire cables.
– When working on the equipment: Switch off the Diesel engine and turn the safety lever upward.
Never align the holes with your fingers; use a suitable mandrel.
– During repairs: Make sure that the hydraulic lines are properly attached and that all fittings and
connections are properly tightened.
– As soon as an attachment part is removed and supported, close off the openings in the hydraulic
circuit to prevent dirt infiltration. Permit only authorized persons near the machine or the lifting de-
vice.
11.1 Safe removal and installation of attachment pins

– If possible, always use a hydraulic pin pulling device to push out the pins on the attachment.
– If pins must be removed with a sledge hammer, use a punch and a guide tube held by another
person.
– To drive out a pin, install the impact screw from the tool box in the threaded bore of the pin and
hit the screw only.
– For the installation of a pin retained with castle nut and cotter pin, drive the pin in first to the stop,
then install the castle nut by hand until contact and tighten it only to the point where the cotter pin
can be installed.
1.10.9
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MJFCIFSS
Safe maintenance of the machine
12 Safe maintenance of the machine
12.1 General safety instructions

– All maintenance and repair work must be carried out by suitably trained specialist technicians.
– Always adhere to the prescribed testing and inspection schedule and the relevant intervals laid
down in the operating manual. To properly maintain the machine, the operator must have access
to a suitably equipped workshop.
– The inspection and maintenance schedule clearly defines the tasks and who is authorised to carry
them out.
Certain work may be carried out by the machine operator (or staff of the company who owns the
machine), while other tasks must be completed by specialist technicians who have been
specifically trained for this type of work.
– All spare parts must conform to the technical specifications laid down by the manufacturer.
Original spare parts always meet these requirements.
– When carrying out maintenance work, wear suitable protective clothing. Always wear suitable
personal protective equipment. For certain work, you must also wear a hard hat, safety footwear,
goggles and protective gloves.
– During maintenance work, keep unauthorised personnel away from the machine.
– If necessary, cordon off the work area.
– Before starting any maintenance work or other special work on the machine, inform the operating
personnel. Appoint a supervisor.
– Unless stated otherwise in the operating manual, all maintenance work must be carried out after
the attachment is lowered, the diesel engine is shut down while the machine is parked on level
and firm ground.
– While carrying out maintenance work, and especially when working under the machine, attach a
warning sign "Do not start" to the ignition. Remove the ignition key and set the battery main switch
to position "0".
– Always retighten all screwed connections that have been loosened for maintenance and repair
purposes.
– If safety devices must be removed, these devices must be mounted and tested immediately after
the work is completed.
12.2 Cleaning
– Prior to any maintenance and repair work, clean the machine and especially all connections and
screws that might be contaminated with oil, fuel or other cleaning products.
Use only mild detergents and lint-free cloths.
– During the first two months after commissioning (or repainting), do not clean the machine with
aggressive detergents or a steam cleaner.
– Do not clean the machine with flammable liquids.
– Before cleaning the machine with water, steam (pressure cleaner) or other detergents:
• Lubricate the slewing ring as well as all bearings and pin connections to prevent water or steam
from penetrating the bearing positions.
• Seal all openings where penetrating water, steam or detergent might cause damage or lead to
malfunctions.
Especially at risk are electric motors, electronic components, switch cabinets, plug connections
and air filters.
– When cleaning the engine compartment, ensure that the temperature sensor of the fire alarm and
extinguishing systems are not accidentally brought into contact with the hot cleaning solution, as
this could trigger an alarm and activate the extinguishing system.
– After completion of the cleaning work:
1.10.10
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MJFCIFSS
• Remove all temporary covers.

• Check all fuel, engine oil and hydraulic lines for leakage, loose connections, chaffing and
damage.
• Repair all detected defects.
• Lubricate slewing ring as well as all bearings and pin connections to eliminate water or detergent
that might have penetrated these assemblies.
12.3 Crack detection

– The machines are subject to various loads and stresses, depending on the actual application,
location of operation, operating hours and the ambient conditions. The various load scenarios
result in service lives of the machine components that might differ from each other. This might lead
to cracks or loose connections, especially on load-bearing parts. This applies in particular to
machines used for loading or industrial purposes, or to machines equipped with optional
equipment, such as demolition excavators. To maintain the operational safety of the machine, it
must be regularly inspected for cracks, loose connections and other visible damage.
– To be able to inspect the machine for cracks, it must be kept clean.
– The inspections must be carried out as described in the inspection and maintenance schedule:
• every 250 operating hours, by the maintenance personnel of the machine operator
• every 500 operating hours by authorised specialist technicians.
– We strongly recommend to carry out these inspections after the machine has been placed on a
firm and level surface, and by applying various different loads in longitudinal and transverse
direction by moving the attachment. Always comply with the applicable workplace safety and
accident prevention regulations.
– Particular care is required for the inspection of load-bearing components, in particular:
• The steel structure of the undercarriage with axle and gearbox bearings, the support system,
the lower slewing ring support, the tower and the slewing ring.
• The steel structure of the uppercarriage with bearing block for booms and boom cylinders, the
upper slewing ring support, the cab bearing, and the securing devices of the slewing gear and
ballasts.
• The steel components of the attachments, e.g. booms, members, quick change adapters,
digging buckets and grapples.
• Hydraulic cylinders, axles, steering components, bolts and pin connections, ladders, steps and
securing devices.
– The crack inspection is a visual inspection. To improve the reliability of the inspection, check areas
where you suspect cracks or areas that are not easily accessible (e.g. at the slewing ring support)
with a dye penetration test.
– Immediately eliminate any detected damage. Welding work on load-bearing parts of earth moving
machines, handling and transport equipment must be carried out by specialist welding technicians
and according to best welding practice. If in doubt, contact the LIEBHERR customer service
department to discuss the envisaged measures.
12.4 Welding work

– Welding, torch-cutting and grinding work on the machine is only permitted with the explicit consent
of the manufacturer. Before carrying out such work, clean the machine and remove any dust and
flammable material around the equipment.
Ensure that the working areas is properly ventilated. Risk of fire and/or explosion!
– Before carrying out arc welding work, or work on the electric components of the machine,
disconnect the battery.
First disconnect the negative pole, then disconnect the positive pole. To reconnect the battery,
first connect the positive pole, then the negative pole.
– For arc welding work, position the earth contact point at the machine as close as possible to the
welding area.
1.10.11
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MJFCIFSS
12.5 Fuels and lubricants

– When handling oil, grease or other chemical products, always comply with the respective safety
instructions provided by the supplier.
– All fuels, lubricants and replaced parts must be disposed of in a safe and environmentally friendly
manner.
– Handle hot fuels and lubricants with particular care to prevent
injury.
12.6 Repairs
– Do not attempt to lift heavy parts by hand but use suitable lifting gear with appropriate load-bearing
capacity. To replace component parts and assemblies, attach and secure them carefully to
suitable lifting tackle and ensure that they cannot cause damage or injury while being transported.
Use only lifting tackle that is in proper working order and has the necessary load-bearing capacity.
Do not stand under suspended loads.
– Never use chaffed or damaged lifting tackle or gear that does not have the necessary load-bearing
capacity.
When working with wire cables, always wear protective gloves.
– Only experienced personnel may attach loads and guide crane operators. The signaller must be
positioned within the sight of the machine operator. Alternatively, the signaller and the operator
might be in contact through walkie-talkies or similar devices.
– When working above head height, use safe ladders and platforms.
Never use machine parts as climbing aids, unless they are designed for this purpose.
When working at great height, wear suitable safety gear.
Keep all handles, steps, railings, platforms and ladders free of dirt, snow and ice.
– When working at the attachment (e.g. replacement of teeth), ensure that it is properly supported.
Avoid metal supports (metal-to-metal contact).
– Never stand below a machine propped up by means of the attachment, unless the machine has
been properly secured with supports.
– Jack up the machine in such a way that shifting weights cannot impair its stability. Avoid metal-to-
metal contact.
– All work on the chassis, brake and steering systems must be carried out by suitably trained
specialists technicians.
– If the machine is to be repaired while standing on a slope, the chains must be secured with sprags
and the uppercarriage must be locked onto the undercarriage with the locking bolt.
– All work on the hydraulic equipment must be carried out by specialist technicians who are trained
and experienced in the field of hydraulics.
– When searching for leaks, always wear protective gloves, as high-pressure liquid might penetrate
the skin and cause damage.
– Before loosening or disconnecting any lines of screwed connections, lower the attachment to the
ground, shut down the diesel engine and release the pressure from the hydraulic system. After
the diesel engine has been shut down, insert the ignition key and turn it to its ON position, then
move all control devices (joystick and pedals) of the pilot control units in all directions in order to
release the control pressure and backpressures in the circuits. Continue with releasing the tank
pressure as described in this manual.
12.7 Electrical system

– Regularly inspect the electrical system.
Ensure that any detected faults such as loose connections, blown fuses and light bulbs, scorched
or chafed cables are eliminated without delay by specialist technicians.
– Use only original fuses of the prescribed amperage.
1.10.12
copyright by
MJFCIFSS
– For machines equipped with electrical medium-voltage and high-voltage lines:

• In the event of a disruption in the power supply, immediately shut down the machine.
– All work on the electrical equipment of the machine must be carried out by a trained electrician or
specialist technician under the supervision of an electrician and in accordance with the relevant
electro-technical regulations and guidelines.
– When working on powered parts, always employ a second person with access to the emergency-
stop or main switch to shut down the system in the event of an emergency. Cordon off the work
area, using red and white chain and a suitable warning sign. Always use insulated tools.
– When working on medium-voltage and high-voltage assemblies, first disconnect them from the
power supply, and then short-circuit the supply line and the assemblies (e.g. condensers) using
an earthing rod.
– Check all parts for voltage, then earth them and short-circuit them. Insulate adjacent parts that
remain powered.
– Before carrying out arc welding work, or work on the electric components of the machine,
disconnect the battery.
First disconnect the negative pole, then disconnect the positive pole. To reconnect the battery,
first connect the positive pole, then the negative pole.
12.8 Hydraulic accumulators

– All work on hydraulic accumulators must be carried out by specialist technicians.
– Improper installation and handling of hydraulic accumulators can lead to serious injury.
– Never use hydraulic accumulators that are damaged.
– Before carrying out any work on a hydraulic accumulator, release the pressure from the hydraulic
system as described in this operating manual.
– Do not carry out any welding or soldering work on the hydraulic accumulator and protect it from
mechanical impact.
The hydraulic accumulator might become damaged or ruptured if exposed to heat arising from
mechanical impact. RISK OF EXPLOSION!
– Fill the hydraulic accumulator only with nitrogen. Do not use oxygen or air! RISK OF EXPLOSION!
– During operation, the storage body might become hot, so that there is a risk of injury.
– New hydraulic accumulators must be pressurised to the level required for the actual purpose
before they are commissioned.
– The operating data (minimum and maximum pressure) are permanently attached to the hydraulic
accumulators. Ensure that this identification is legible at all times.
12.9 Hydraulic and other hoses

– The repair of hydraulic and other hoses is prohibited!
– All hoses and fittings must be inspected every 2 weeks for damage. If any damage is suspected,
immediately check the respective line for leakage and visible damage!
Always replace damaged parts without delay! Escaping oil can lead to serious injury or fire!
– Even if stored and used properly, hoses tend to age, so that their service life is limited.
• Improper storage, mechanical damage and inadmissible loads are however the most common
causes of failure.
• As regards the permissible period of use, observe the applicable standards, regulations and
rules for hoses and hose lines.
• Use of the hose with near limit loads and stresses (e.g. at high temperature, frequent movement,
extremely high pulse frequencies, multiple shift operation) may shorten its service life.
– Replace hoses, if the inspection reveals any of the following:
• Damage at the outer jacket exposing the ply (e.g. caused by chafing, wear, cuts or cracks)
• Embrittlement of the outer jacket (formation of cracks in the hose material)
1.10.13
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MJFCIFSS
• Deformation of the hose when pressurised, depressurised, or at bends, resulting in separation

of the layers, bubbles, etc.
• Leakage
• Non-compliance with installation requirements
• Damage or deformation of the hose fittings, which might impair the fitting strength of the
connection between fitting and hose
• Disconnection of the hose from the fittings
• Corrosion at the fittings, impairing its function and strength
– Always replace hoses and hose connections with original spare parts.
– Ensure that all hoses and lines are installed and connected properly. Do not confuse connections.
– When replacing hoses and hose lines:
• Ensure that the hoses are installed without torsion. For high-pressure hoses first insert the
screws at the pipe clips or full flanges at both ends, and then tighten them.
• For high-pressure hoses and lines with angled fittings, first tighten the flange at the angled fitting
and then the one at the straight fitting.
• Pipe clamps at other point of the hose may not be attached and tightened, when the hose ends
are properly secured.
• Daily inspect all hose clips, covers and protective devices to ensure that they are properly
secured and tightened. Avoid vibration and damage during operation.
• To prevent chafing, install hoses and lines in such a way that they are not in contact with other
hoses, lines or machine parts.
• We recommend keeping a minimum distance of 1/2 the outer hose diameter between the hose
and any other parts. The distance should in any case not be less than 10 to 15 mm.
• When replacing hoses and hose lines connected to moving parts (e.g. from the boom to the
stick), first check that they are not rubbing on any other parts when the machine is operated.
12.10 Cab protection (FOPS)

For certain machine applications LIEBHERR offers optional cab protection systems of various
designs. These systems consist of a full length FOPS (falling objects protective structure) or a top
guard and front guard to protect the operator's cab and windscreen area from falling objects (for
example rocks or debris).
The full length FOPS wraps around the operator's cab, is mounted to the uppercarriage and is a
stand-alone system.
The top and front guards are either bolted individually or in combination to the cab structure. In that
case the operator's cab is also part of the cab protection system and is subject to the following
instructions.
– Never operate a machine if one of these protections is damaged in any way.
– Damages may occur due to:
• structural modifications or repairs (for example welding, cutting or drilling)
• deformation after an accident
• falling objects
– Structural modifications or repairs of any kind are prohibited without the expressed, written
approval of LIEBHERR.
1.10.14
copyright by
MJFCIFSS
Bezeichnung
Description / Dénomination
Blatt/Page/Feuille: 1
bestehend aus 6 Blatt
Mjfcifss! Preloads and tightening torques consisting of Pages
composé Feuille
for screws with metric coarse and fine
threads
according to DIN 13, sheet 12 WN 4037 I
The preload forces and tightening torques compiled in the table
are based on the VDI 2230, July 1986.
Assembly preloads FM and tightening torques MA for headless screws with metric coarse or
fine threads according to DIN ISO 262 and DIN ISO 965 T2 (replaces DIN 13, part 13)
and head dimensions of hexagon head bolts according to DIN EN 24014 (replaces DIN 931, part 1)
or hexagon socket head cap screws according to DIN EN ISO 4762 (replaces DIN 912)
Metric coarse thread Metric fine thread

Surface finish: Surface finish:
- black-chrome finished or phosphatised oiled - black-chrome finished or phosphatised oiled
- electro-galvanized - electro-galvanized
- flZn according to LH standard 10021432 dry - flZn according to LH standard 10021432 dry
Tightening Tightening
Thread Class Assembly preload torque Thread Class Assembly preload torque
FM in N MA in Nm FM in N MA in Nm
for mean friction factor µG= 0.12 for mean friction factor µG= 0.12
8.8 4 050 2.8
M4 10.9 6 000 4.1
12.9 7 000 4.8
8.8 6 600 5.5
M5 10.9 9 700 8.1
12.9 11 400 9.5
8.8 9 400 9.5
M6 10.9 13 700 14.0
12.9 16 100 16.5
8.8 13 700 15.5
M7 10.9 20 100 23.0
12.9 23 500 27
8.8 17 200 23 8.8 18 800 24.5
M8 10.9 25 000 34 M8x1 10.9 27 500 36
12.9 29 500 40 12.9 32 500 43
8.8 24 800 36
M9x1 10.9 36 500 53
12.9 42 500 62
8.8 27 500 46 8.8 31 500 52
M10 10.9 40 000 68 M10x1 10.9 46 500 76
12.9 47 000 79 12.9 54 000 89
8.8 29 500 49
M10x1.25 10.9 43 000 72
12.9 51 000 84
8.8 40 000 79 8.8 45 000 87
M12 10.9 59 000 117 M12x1.25 10.9 66 000 125
12.9 69 000 135 12.9 77 000 150
8.8 42 500 83
M12x1.5 10.9 62 000 122
12.9 73 000 145
8.8 55 000 125 8.8 61 000 135
M14 10.9 80 000 185 M14x1.5 10.9 89 000 200
12.9 94 000 215 12.9 104 000 235
8.8 75 000 195 8.8 82 000 205
M16 10.9 111 000 280 M16x1.5 10.9 121 000 300
12.9 130 000 330 12.9 141 000 360
01/2005 1.20.1
Metric coarse thread Metric fine thread
Surface finish: Surface finish:
- black-chrome finished or phosphatised oiled - black-chrome finished or phosphatised oiled
- electro-galvanized - electro-galvanized
- flZn according to LH standard 10021432 dry - flZn according to LH standard 10021432 dry
Thread Class Assembly preload torque Thread Class Assembly preload torque
FM in N MA in Nm FM in N MA in Nm
for mean friction factor µG= 0.12 for mean friction factor µG= 0.12
8.8 94 000 280 8.8 110 000 310
M18 10.9 135 000 390 M18x1.5 10.9 157 000 440
12.9 157 000 460 12.9 184 000 520
8.8 102 000 290
M18x2 10.9 146 000 420
12.9 170 000 490
8.8 121 000 390 8.8 139 000 430
M20 10.9 173 000 560 M20x1.5 10.9 199 000 620
12.9 202 000 650 12.9 232 000 720
8.8 152 000 530 8.8 171 000 580
M22 10.9 216 000 750 M22x1.5 10.9 245 000 820
12.9 250 000 880 12.9 285 000 960
8.8 175 000 670 8.8 207 000 760
M24 10.9 249 000 960 M24x1.5 10.9 295 000 1090
12.9 290 000 1120 12.9 346 000 1270
8.8 196 000 730
M24x2 10.9 280 000 1040
12.9 325 000 1220
8.8 230 000 1000 8.8 267 000 1110
M27 10.9 330 000 1400 M27x1.5 10.9 381 000 1580
12.9 385 000 1650 12.9 445 000 1850
8.8 255 000 1070
M27x2 10.9 365 000 1500
12.9 425 000 1800
8.8 280 000 1350 8.8 335 000 1540
M30 10.9 400 000 1900 M30x1.5 10.9 477 000 2190
12.9 465 000 2250 12.9 558 000 2560
8.8 321 000 1490
M30x2 10.9 457 000 2120
12.9 534 000 2480
8.8 350 000 1850 8.8 410 000 2050
M33 10.9 495 000 2600 M33x1.5 10.9 584 000 2920
12.9 580 000 3000 12.9 683 000 3420
8.8 395 000 2000
M33x2 10.9 560 000 2800
12.9 660 000 3300
8.8 410 000 2350 8.8 492 000 2680
M36 10.9 580 000 3300 M36x1.5 10.9 701 000 3820
12.9 680 000 3900 12.9 820 000 4470
8.8 440 000 2500
M36x3 10.9 630 000 3500
12.9 740 000 4100
8.8 490 000 3000 8.8 582 000 3430
M39 10.9 700 000 4300 M39x1.5 10.9 830 000 4890
12.9 820 000 5100 12.9 971 000 5720
8.8 530 000 3200
M39x3 10.9 750 000 4600
12.9 880 000 5300
Notes:
Torques indicated in drawings have precedence over those specified in the factory standards
and must at all times be adhered to.
For very important screw connections, we recommend applying the angle tightening method.
Alternatively determine the total friction factor by carrying out a series of tests and refer to VDI
2230 or consult the technical department for the relevant tightening torques.
1.20.2 01/2005
Appendix:
Angle tightening method
With the angle tightening method, the bolt is turned by a defined angle , which is based on the
flexible elongation of the bolt and compression of the screwed plates. Depending on the bolt
size, it is preloaded by a given torque before it is inserted into the parts to be secured, so that
the zero point of the angle measurement can be determined. From this zero angle o = 0, the
bolt can be preloaded - irrespective of the friction factor of the thread and the contact surface -
by turning it by the retightening angle .
Example 1:
Bolt: M14 – 10.9, grip length Lk=80mm;
According to table (strength class 10.9):

Pretightening torque MA = 50Nm; retightening angle 45°
Example 2:
Bolt: M24 – 12.9, grip length Lk=100mm;
According to table (strength class 12.9):

Pretightening torque MA = 160Nm; retightening angle 57°
01/2005 1.20.3
1.20.4 01/2005
01/2005 1.20.5
1.20.6 01/2005
Service Manual Tightening torques
of screw-in studs (Ermeto)
Tightening torques
1 of screw-in studs (Ermeto)
1.1 mating material: steel (Grease well before inserting!)
Type with sealing edge Type with EOLASTIC seal

Thread Thread
Type torques Type torques
M or G M or G
in Nm in Nm
Light-duty series L Light-duty series L
GE 06 LM A 3 C M 10x1 18 GE 06 LM ED A 3 C M 10x1 18
GE 06 LR A 3 C G 1/8 A 18 GE 06 LR ED A 3 C G 1/8 A 18
GE 08 LM A 3 C M 12x1.5 30 GE 08 LM ED A 3 C M 12x1.5 25
GE 22 Lm A 3 C M 22x1.5 140 GE 22 Lm Ed A 3 C M 26x1.5 180
GE 22 Lr A 3 C G 3/4 180 GE 22 Lr Ed A 3 C G 3/4 A 180
GE 28 Lr A 3 C G1A 330 GE 28 Lr Ed A 3 C G1A 310
GE 35 Lr A 3 C G 1 1/4 A 540 GE 35 Lr Ed A 3 C G 1 1/4 A 450
GE 42 Lr A 3 C G 1 1/2 A 630 GE 42 Lr Ed A 3 C G 1 1/2 A 540
Heavy-duty series S Heavy-duty series S
GE 06 SM A 3 C M 12x1.5 35 GE 06 SM ED A 3 C M 12x1.5 35
GE 06 SR A 3 C G 1/4 A 55 GE 06 SR ED A 3 C G 1/4 A 55
1.21. 1
MJFCIFSS
Tightening torques Service Manual
of swivelling connections (Ermeto)
Type with sealing edge Type with EOLASTIC seal

Thread Thread
Type torques Type torques
M or G M or G
in Nm in Nm
GE 25 SR A 3 C G1A 340 GE 25 SR ED A 3 C G1A 310
GE 30 SR A 3 C G 1 1/4 A 540 GE 30 SR ED A 3 C G 1 1/4 A 450
GE 38 SR A 3 C G 1 1/2 A 700 GE 28 SR ED A 3 C M 1 1/2 A 540
Tab. 2 Tightening torques of screw-in studs
GE = Straight screw-in connection (with metric thread M or pipe thread G)
2 of swivelling connections (Ermeto)
Tightening torques Tightening torques

Type Type
Thread Nm Thread Nm
Light-duty series Light-duty series
WH / TH 06 LR KDS A 3 C G 1/8 A 18 WH / TH 06 LM KDS A 3 C M 10 X 1 18
WH / TH 08 LR KDS A 3 C G 1/4 A 45 WH / TH 08 LM KDS A 3 C M 12 X 1.5 45
WH / TH 18 LR KDS A 3 C G1A 120 WH / TH 18 LM KDS A 3 C M 22 X 1.5 140
WH / TH 22 LR KDS A 3 C G 1 1/4 A 230 WH / TH 22 LM KDS A 3 C M 27 X 2.0 320
Heavy-duty series Heavy-duty series
WH / TH 06 SR KDS A 3 C G 1/4 A 45 WH / TH 06 SM KDS A 3 C M 12 X 1.5 45
1.21. 2
MJFCIFSS
Service Manual Tightening torques
Tightening torques Tightening torques

Type Type
Thread Nm Thread Nm
WH / TH 25 SR KDS A 3 C G1A 320 WH / TH 20 SM KDS A 3 C M 27 X 2.0 320
WH / TH 30 SR KDS A 3 C G 1 1/4 A 540 WH / TH 25 SM KDS A 3 C M 33 X 2.0 360
WH / TH 38 SM KDS A 3 C M 48 X 2.0 700
Tab. 2 Tightening torques of swivelling connections
3 of screw-in studs (Ermeto)
Screw-in Screw-in
Type VSTI torques Type VSTI torques
thread M thread G
Nm Nm
VSTI 10X1 ED A3C M 10 X 1 12 VSTI 1/8 ED A3C G 1/8 A 13
VSTI 12X1.5 ED A3C M 12 X 1.5 25 VSTI 1/4 ED A3C G 1/4 A 30
VSTI 20X1.5 ED A3C M 20 X 1.5 80 VSTI 1 ED A3C G1A 200
VSTI 22X1.5 ED A3C M 22 X 1.5 90 VSTI 1 1/4 ED A3C G 1 1/4 A 450
VSTI 26X1.5 ED A3C M 26 X 1.5 120 VSTI 1 1/2 ED A3C G 1 1/2 A 450
VSTI 27X2 ED A3C M 27 X 2.0 135
VSTI 33X2 ED A3C M 33 X 2.0 225
VSTI 42X2 ED A3C M 42 X 2.0 360
VSTI 48X2 ED A3C M 48 X 2.0 360
Tab. 2 Tightening torques of screw-in studs
VSTI = Hexagon socket plug
1.21. 3
MJFCIFSS
Tightening torques Service Manual
1.21. 4
MJFCIFSS
Bezeichnung
Mjfcifss! Assembly instruction consisting of Pages
composé Feuille
for pistons and piston nuts
(hydraulic cylinders) WN 4121 B
Contents
1. Scope of application
2. Description
3. Referenced documents (torque table)
This factory standard applies exclusively to the assembly of hydraulic cylinders with a
thread diameter of M42 and greater. For the valid factory standard number, refer to the
drawing. The standard may not be adopted or transferred to apparently similar
geometries.
The torques have been determined empirically and are subject to changes. The revision
and release dates indicate the latest version of the factory standard.
For threads with diameters smaller than M42, the applicable tightening torques are
indicated in the drawings.
The values in the drawings are always binding.
09 / 2005 1.22.1
2. Description
Preparation:
Clean the contact surfaces (threads contact faces between piston rod, piston and piston
nut) and apply a thin layer of Gleitmo high-performance lubricating grease (ID no. 8300
004, 40 g tube) on both sides.
Definitions:
Pretightening torque
The piston is secured with a torque wrench applied to the square/hexagon head of the
assembly wrench. The position of the torque wrench must be carefully noted (see figure
1).
Figure 1
A Piston
B Assembly wrench
C Torque wrench
When applying the pretightening torque, the torque wrench must point in the same
direction as the assembly wrench.
Proceed in the same way to tighten the piston nut, using a suitable assembly wrench.
1.22.2 09 / 2005
Turning distance:
Radian measure [mm] travelled as a result of the tightening of the piston, or piston nut
along the outer thread diameter, after application of the pretightening torque (see figures
2 and 3).
Turning angle:
Angle ° travelled by the piston or piston nut respectively, after application of the
pretightening torque (see figures 2 and 3).
Figure 2
A Marks on the piston and piston rod thread after application of the
pretightening torque
B Mark on the piston rod thread
C Turning angle
D Turning distance
E Mark on the piston after tightening
Figure 3
A Marks on the piston nut and piston rod thread after application of the
pretightening torque
B Mark on the piston rod thread
C Turning angle
D Turning distance
E Mark on the piston nut after tightening
09 / 2005 1.22.3
1.22.4 09 / 2005
3. List of tightening torques for factory standard 4121
(Assembly instructions for piston and piston nur)
The date indicates the latest version of this table. Edition: 11.04.2005
This document is not covered by the revision service.
FS Preload Piston Piston nut Thread

4121- Torque Turn.distance Turning angle Turns distance Turning angle M
... Mv [Nm] [mm] ~ [°] [mm] ~ [°] [mm]
071 100 11 +1 30 21 +1 57 42x1,5
072 100 21 +1 57 21 +1 57 42x1,5
073 100 18 +1 49 19 +1 52 42x1,5
075 100 19 +1 52 21 +1 57 42x1,5
079 100 11 +1 30 21 +1 57 42x1,5
080 100 18 +1 49 - - 42x1,5
091 100 13 +1 30 19 +1 44 50x2
092 100 25 +1 57 19 +1 44 50x2
093 100 24 +1 55 19 +1 44 50x2
095 100 13 +1 30 19 +1 44 50x2
096 100 10 +1 23 9 +1 21 50x2/SW65
097 100 17 +1 39 19 +1 44 50x2
098 100 17 +1 39 - - 50x2
099 100 24 +1 55 19 +1 44 50x2
111 100 16 +1 33 18 +1 37 56x2
112 100 17 +1 35 18 +1 37 56x2
113 100 18 +1 37 18 +1 37 56x2
114 100 19 +1 39 - - 56x2
115 100 18 +1 37 - - 56x2
121 150 15 +1 29 19 +1 36 60x2
123 150 17 +1 32 19 +1 36 60x2
126 150 14 +1 27 - - 60x2
127 150 22 +1 42 - - 60x2
151 150 15 +1 27 19 +1 34 65x2
152 150 20 +1 35 19 +1 34 65x2
153 150 20 +1 35 - - 65x2
171 150 12 +2 20 18 +1 30 68x2
173 150 19 +2 32 18 +1 30 68x2
174 150 25 +2 42 18 +1 30 68x2
175 150 25 +2 42 18 +1 30 68x2
176 150 19 +2 32 18 +1 30 68x2
177 150 19 +2 32 18 +1 30 68x2
179 150 11 +2 19 18 +1 30 68x2
180 150 20 +2 34 18 +1 30 68x2
181 150 20 +2 34 - - 68x2
183 200 - - 40 +2 67 68x2
201 200 17 +2 26 16 +1 24 76x2
202 200 26 +2 39 16 +1 24 76x2
203 200 27 +2 41 16 +1 24 76x2
204 200 27 +2 41 16 +1 24 76x2
205 200 13 +2 20 - - 76x2
206 200 25 +2 38 25 +1 38 76x2
207 200 23 +2 35 - - 76x2
208 200 15 +2 22 - - 76x2
209 200 30 +2 45 - - 76x2
231 200 8 +2 11 16 +1 22 85x3
232 200 17 +2 23 16 +1 22 85x3
09 / 2005 1.22.5
FS Preload Piston Piston nut Thread
4121- Torque Turn.distance Turning angle Turns distance Turning angle M
... Mv [Nm] [mm] ~ [°] [mm] ~ [°] [mm]
234 200 22 +2 30 - - 85x3
261 250 20 +2 25 10 +1 12 95x3
281 250 20 +2 23 13 +1 15 100x3
282 250 25 +2 29 - - 100x3
301 300 21 +3 22 20 +2 21 110x3
302 300 18 +3 19 20 +2 21 110x3
303 300 20 +3 21 20 +2 21 110x3
304 300 23 +3 24 20 +2 21 110x3
305 300 9 +3 9 - - 110x3
306 300 24 +3 25 - - 110x3
307 300 27 +3 28 - - 110x3
331 400 23 +3 22 20 +2 19 120x3
332 400 11 +3 11 - - 120x3
333 400 27 +3 26 - - 120x3
334 400 20 +3 19 20 +2 19 120x3
335 400 30 +3 29 - - 120x3
501 200 21 +2 30 - - 80x2
531 500 34 +3 28 - - 140x3
1.22.6 09 / 2005
Bezeichnung
Mjfcifss! Assembly instruction consisting of Pages
composé Feuille
for piston rod bearings with external threads
(hydraulic cylinders) WN 4122 B
Contents
2. Description
3. Referenced documents (torque table)
This factory standard applies exclusively to the assembly of hydraulic cylinders. For the
valid factory standard number, refer to the drawing. The standard may not be adopted or
transferred to apparently similar geometries.
The torques have been determined empirically and are subject to changes. The revision
and release dates indicate the latest version of the factory standard.
09 / 2005 1.24.1
2. Description
Preparation:
Clean the threads and apply a thin layer of Gleitmo high-performance lubricating grease
(ID no. 8300 004, 40 g tube) on both sides.
Definitions:
Pretightening torque:
The piston rod bearing is secured with a torque wrench applied to the square of the
assembly wrench. The position of the torque wrench must be carefully noted (see figure 1).
Figure 1
A Bearing head
B Assembly wrench
C Torque wrench
When applying the pretightening torque, the torque wrench must point in the same
direction as the assembly wrench.
1.24.2 09 / 2005
Turning distance:
Radian measure [mm] between the bearing head outer diameter and the cylinder tube,
travelled after application of the pretightening torque (see figure 2).
Turning angle:
Angle ° travelled by the bearing head after application of the pretightening torque (see
figure 2).
Figure 2
A Marks on the cylinder tube and the auter diameter of the bearing head after application
of the pretightening torque
B Mark on the cylinder tube
C Turning angle
D Turning distance
E Mark on the bearing head after tightening
F Cylinder Tube
G Bearing head
After the bearing head and the cylinder tube have been tightened, apply a notch mark at the
rod side oil connection level, using a flat chisel.
09 / 2005 1.24.3
3. List of tightening torques for factory standard 4122
(Assembly instructions for piston and piston nur)
The date indicates the latest version of this table. Edition: 24.01.2005
This document is not covered by the revision service.
.
NU Preload Piston rod bearing

Turning
4122- Torque distance Turning angle
... Mv [Nm] [mm] ~ [°]
001
011 50 7 +1 10
016 100 10 +1 12
017 100 10 +1 12
026 100 9 +1 10
027 100 10 +1 11
031 100 8 +1 8
036 100 8 +1 9
039
041
046
047
051
052
151 400 14 +1 6
1.24.4 09 / 2005
Service Manual Fuels, lubricants and other consumables
General instructions regarding the change of fuel, hydraulic oils, lubricants, etc.
Fuels, lubricants and other consumables
1 General instructions regarding the change of fuel, hydraulic oils,

lubricants, etc.
Note!
The fill volumes specified in the fuel and lubricant table in the operator manual, and in the
documentation of the assemblies, as well as in the lubrication schedule in the operator's cab are
only approximate values.
After each oil change or refilling, check the fill level in the respective tank or unit.
Note!
Compliance with the instructions regarding lubrication, fill level checks and oil changes improve the
reliability and prolong the service life of the machine. It is very important that the prescribed intervals
for oil change are adhered to and that only products of the prescribed quality and grade are used.
Note!
Cleanliness during the oil change is of crucial importance.
Always clean all fill screws, lids and drain plugs and the area around fill openings.
When draining oil, ensure that the oil is at operating temperature.
Carefully collect the old oil and dispose of it in an environmentally friendly manner. This also
applies to the oil filter cartridges.
Danger!
When checking and/or changing lubricants and fuels:
If not instructed otherwise, ensure that the machine is standing on level and firm ground and that
the engine is shut down.
When working inside the engine compartment, always secure the cover and doors against
inadvertent closing.
Before refuelling the machine, switch off the engine. Do not smoke or use naked flames.
1.50. 1
MJFCIFSS
Fuels, lubricants and other consumables Service Manual
1.1 Lubricant table
Description Medium Symbol Classification Viscosity
Diesel engine Engine oil Refer to the instructions of the engine

manufacturer
(see Deutz manual)
Hydraulic tank Engine oil API-CD, API- SAE 10W

CD+SF, SAE 10W-30
CCMC-D4, SAE 10W-40
CCMC-D5, SAE 15W-40
ACEA-E1, SAE 20W-20
ACEA-E3 SAE 30W
Slewing gear mechanism Gear oil API - GL -5 SAE 80W90
(as stop brake) MIL-L 2105 B, or
C or D SAE 90
Slewing gear mechanism Gear oil API - GL -5 SAE 90 LS

(as positioning slewing MIL-L 2105 B
brake)
Steering axle Gear oil API - GL -5 SAE 90 LS

MIL-L 2105 B
ZF TE-ML 05
Rigid axle Gear oil API - GL -5 SAE 90 LS

with multi-disc brake MIL-L 2105 B
ZF TE-ML 05
Rigid axle Gear oil API - GL -5 SAE 90 LS

with drum brake MIL-L 2105 B
ZF TE-ML 05
Wheel hubs in steering and Gear oil API - GL -5 SAE 90 LS

rigid axles with multi-disc MIL-L 2105 B
and drum brakes ZF TE-ML 05
Transmission Gear oil ZF TE-ML 07 SAE 10 W 30

SAE 10 W 20
Travel gear Gear oil API - GL -5 SAE 80W90

MIL-L 2105 B or
ZF TE-ML 05 SAE 90
1.50. 2
MJFCIFSS
Description Medium Symbol Classification Viscosity
Tracks and gearing of the Grease High-pressure Consiste MPG-A

slewing ring, bearing of the grease ncy 2
equipment KP2k or EP2 NLGI
grade
with
lithium
complex
Tab. 8
Hinges, joints, locks Engine oil - - - -
Sealing rubber on doors Silicone - - - -

and covering sections spray or
talcum
powder
Tab. 1 Lubricant table
*BI = Lubricant for building machinery and vehicles recommended by the Federation of the German
Construction Industry (Hauptverband der Deutschen Bauindustrie e. V.), see brochure published by
Bauverlag GmbH, Wiesbaden and Berlin regarding the use of lubricant and fuel tables.
1.1.1 Fuel and consumables
Description Medium Symbol
Fuel tank Conventional diesel fuel with <= 0.5 % sulphur content
Coolant Anticorrosion and antifreeze agent
Windscreen washer Conventional windscreen cleaning agent or denatured -

system alcohol
Coolant of air- R 134 a -

conditioning system
Refrigeration oil in SD PLANETELF PAG SP 20 -

7H15 a/c compressor ID no. 8504414 (0.25 litre) or. 7620633 (1.0 litre)
Tab. 2 Fuel and consumables
1.50. 3
MJFCIFSS
Specifications for fuels, lubricants and consumables
2 Specifications for fuels, lubricants and consumables
2.1 Lubricating oil for the diesel engine

Refer to the instructions of the engine manufacturer (see Deutz manual):
Classification Specification
API classification (American Petrol CG-4, CF-4, CH-4

Institute)
ACEA (CCMC) classification E2-96 (D4), E3-96 (D5), E4-98

(Association des Constructeurs
Européens de l´Automobile)
Tab. 3 Lubricating oil for the diesel engine
2.1.1 Oil change intervals for turbocharged engines
Oil change interval

depending on oil quality:
Sulphur content CH-4
Operating conditions E3-96 (D5)
of fuel CG-4
E4-98
CF-4
E5-99
E2-96 (D4)
Temperature normally not max. 0.5 % 250 h 500 h
dropping below -10°C higher than 0.5 % 125 h 250 h
below -10 °C max. 0.5 % 125 h 250 h
higher than 0.5 % - 125 h
Tab. 4 Oil change intervals
The oil change intervals of the diesel engine are based on the following criteria:
First oil and filter change after 500 operating hours, if the oil of the first filling was an oil of E3-96
grade
Subsequent filter changes after 500 operating hours
Subsequent oil changes depending on the climate, sulphur content of the fuel and oil grade, Tab.
4.
If the above number of operating hours is not reached within 12 months, change the engine oil
and the oil filter at least once every year.
2.2 Fuel
Diesel fuels should meet the minimum requirements of the fuel specifications named below.
The sulphur content should not exceed 0.5 mass %. A higher sulphur content affects the oil change
intervals and the service life of the engine.
2.2.1 Lubricity
By reducing the sulphur content in diesel, the issue of lubricity has come to the fore. It has been
shown that diesel fuels with the sulphur levels of maximum 0.05 %, which corresponds to the limit in
the European Union, can lead to wear in the injection system (especially in distributor fuel injection
pumps).
1.50. 4
MJFCIFSS
Branded fuels in Germany and elsewhere therefore contain lubricating additives. The lubricity of the
fuel must be < 400 µm in a HFFR test (60°).
The additives should be added by the supplier, who is responsible for the quality of the fuel. We
advise machine operators not to add any secondary lubricity additives to the fuel.
2.2.2 Improvement of fluidity by adding petrol

At outdoor temperatures below approx. 0 °C, the fluidity of summer diesel might not be sufficient, due
to the separation of paraffin.
This also applies to winter diesel at temperatures below approx. -15 °C. There is however diesel fuel
on the market, containing additives that make it suitable for use at temperatures to -20 °C.
In order to avoid malfunction at low temperatures, diesel must be mixed with normal petrol or
petroleum.
This approach must be considered an emergency measure and the petrol content may never exceed
30 % (volume).
Do not use premium petrol for this mixture. Please note that the engine output might be reduced due
to the addition of petrol. The addition of petrol should therefore be based on the actual outdoor
temperature and kept as low as possible.
Danger!
For safety reasons, the diesel-petrol mix must be produced in the fuel tank.
Note!
When filling tank, first fill in the lighter additional fuel (petrol) and than add the diesel. Run the motor
until the entire fuel system is filled with the fuel mix (see Tab. 6, page 6).
Approved fuel specifications

DIN EN 590
ASTM D 975 (89 a) 1D and 2D
DIN EN 590 with max. 5 volume % FAME* according to draft standard prEN 14214 (formerly: DIN
51606)
1.50. 5
MJFCIFSS
Diesel fuel petrol mixing ratio
Outdoor temperature Addition of

Summer diesel fuel %
°C petrol %
0 to -10 70 30
-10 to -15 50 50*
-15 to -20 - -
-20 to -25 - -
Tab. 5 Summer diesel fuel petrol mixing ratio
Winter diesel fuel % Addition of petrol %

Outdoor
temperature °C Grade -15 Grade -20 Grade -15 Grade -20
°C °C °C °C
0 to -10 100 100 - -

-10 to -15 100 100 - -
-15 to -20 70 100 30 -
-20 to -25 50 70 50* 30
Tab. 6 Winter diesel fuel petrol mixing ratio
* If an additive content of 50 % is required, use only petroleum (not standard petrol).
2.2.3 Diesel fuel additives (fluidity improvers)

Fluidity improvers are widely available and help improve the fluidity of diesel at low temperatures.
When using such additives, always adhere to the dosing and handling instructions of the
manufacturers.
2.3 Hydraulic oil
2.3.1 Mineral oil

Use only motor oils that conform to the specifications and requirements below:
Single grade engine API - CD / CCMC - D4 / ACEA - E1

oils: Mercedes-Benz specifications, sheet no. 226.0 and
227.0
Multigrade engine API - CD + SF / CCMC - D5 / ACEA - E3

oil: Mercedes-Benz specifications, sheet no. 227.5 and
228.3
Tab. 7 Engine oils to be used as hydraulic oils
Select the engine oil for use as hydraulic oil according to the following diagram.
1.50. 6
MJFCIFSS
Fig. 1 Engine oil for use as hydraulic oil
Warm-up instruction
At temperatures to 10 °C below the indicted limit (black bar), the oil must be warmed up as follows:
Start diesel engine and run it at approx. 1 / 2 the rated speed. Operate the hydraulic cylinders and
motors, but do not move the cylinders to their stops. Warm-up time: approx. 10 minutes
At lower temperatures: Before starting the engine, warm up the oil tank.
2.3.2 Environmentally friendly hydraulic oils
Note!
Do not mix different brands of environmentally friendly hydraulic oils or such oils with mineral oils
(see customer service information)!
LIEBHERR will fill the system before delivery, based on a list of approved oils. Before using
environmentally friendly oils, you must consult LIEBHERR.
The list of products recommended by LIEBHERR contains only ester-based synthetic oils with a
viscosity according to ISO VG 46.
Do not use vegetable oils, as they do not possess the necessary thermal stability.
2.3.3 Monitoring of hydraulic oil
Note!
Environmentally friendly hydraulic oils must be regularly tested by means of an oil analysis. For
mineral oils, we recommend carrying out oil analyses at regular intervals. LIEBHERR
recommends contracting WEAR-CHECK with these analyses, and to change the oil when indicated
by the test results (see also customer service and product information).
Machines in normal use: at least every 500 operating hours
Machines used for dust intensive applications: at least every 250 operating hours
2.3.4 Monitoring of hydraulic oil in normal use
Fig. 2 Oil sampling from machines in normal use
1.50. 7
MJFCIFSS
h Operating hours 2 Second oil sample

1 First oil sample 3 Subsequent oil samples: every 500
operating hours
Oil change based on analysis and lab report.

Interval for the change of the hydraulic oil return filter (20/5 µm): first change after 500 operating
hours, then every 1000 operating hours.
2.3.5 Oil sampling from machines used for dust intensive applications:
Fig. 3 Oil sampling from machines used for dust intensive applications
h Operating hours 2 Second oil sample

1 First oil sample 3 Subsequent oil samples: every
250 operating hours
Oil change based on analysis and lab report.

Interval for the change of the hydraulic oil return filter (10 µm): first change after 500 operating hours,
then every 500 operating hours.
2.3.6 Instructions for the reduction of the contamination of the hydraulic oil in
machine used for dust intensive applications
If the machine is normally operated with a hydraulic hammer or under similar conditions (considerable
dust generation), the hydraulic oil might become more contaminated than under normal working
conditions.
In order to prevent premature wear of the hydraulic components, shorten the intervals between the
oil changes (or oil samples respectively) and observe the following instructions:
Every 500 operating hours, replace the filter cartridge(s) in the return filter.
Use 10-µm filter cartridges instead of the standard 20 / 5-µm cartridges.
Replace the breather filter on the hydraulic tank with a 2-µm fine filter (mesh size of series filters:
7 µm).
Replace the 2-µm breather at each change of the hydraulic oil (i.e. every 500 operating hours).
Note!
Machines that are delivered with a fully installed AHS 11 or AHS12 accessory kit, and machines
with retrofitted kits are already equipped with 10-µm filter cartridges 2-µm breather filters.
All machines produced after approx. September 2005 have been equipped with 2-µm breather
filters.
2.4 Gear oil

Gear oils must conform to the following specifications:
API-GL-5 and MIL-L-2105 B, C or D respectively for viscosity grade SAE 90
Engine oils used in gearboxes must conform to the following specifications:
API-CG-4, CF-4, CF for viscosity grade SAE 20
1.50. 8
MJFCIFSS
For viscosity grades SAE 80 and SAE 90 according to MIL-L-2105 D, you may use an oil of viscosity
grade SAE 80W90.
2.4.1 Grease and other process chemicals
Process chemicals Description / manufacturer
Grease for slewing ring / general The grease must conform to specification KP2k,
lube points consistency grade 2, NLGI grade according to
DIN 51818 and DIN 51825 or EP 2 according to
NF-T-60 132.
The grease must consist of a lithium complex
with a VKA value of minimum 2300 N according
to DIN 51350 or ASTM D 2596 respectively.
Contact spray for slip rings Cramolin
ID no. 7024145
Lubricant for pistons, piston nuts, Gleitmo 800

also used for the mounting of piston ID no. 8300004 (40g tube)
rod bearings and cushioning
sleeves to hydraulic cylinders
Anti-friction varnish and lubricant for Gleitmo 900

LIKUFIX coupling system ID no. 8610227 (400 ml spray can)
Special corrosion inhibitor for Castrol-Tarp
mounting recesses for sealing ID no. 8300005 (40g tube)
elements at hydraulic cylinders
Other grease: LIEBHERR CTK special lubricant

Lubricant used for the mounting of ID no. 861331301 (400g cartridge)
pumps to prevent fretting corrosion
on spline meshes
Coolant for air-conditioning system R 134 A

Drain and fill the system according to the
instructions in this manual (air-conditioning
assembly).
Refrigeration oil for a/c compressor The SD5H14 / SD7H15 a/c compressors are
factory-filled with Planetelf PAG SP 20.
ID no. 8504414 (0.25 litre can)
ID no. 7620633 (1.0 litre can)
The compressor supplier does not permit the use
of any other refrigeration oil.
Tab. 8 Grease and other process chemicals
2.5 Coolant
In order to improve the quality of the cooling water, LIEBHERR diesel engines are equipped with
water filter installations for Deutz engines.
This ensures that the coolant is also filtered in the bypass flow where dirt and rust particles that might
lead to leakage in the cooling pump are removed.
1.50. 9
MJFCIFSS
Content of corrosion
Outdoor temperature to Water content in % inhibitors/antifreeze
agents in %
-37 °C / -34 °F 50 50
-50 °C / -58 °F 40 60
Tab. 9 Mixing ratio water : corrosion inhibitor / antifreeze agent
The coolant must contain at least 50 volume % of corrosion inhibitor and antifreeze agent during all
seasons. This protected the coolant against freezing to a temperature of -37 °C and ensures
adequate protection against corrosion. In the event of loss of coolant, ensure that the additive
concentration does not drop below 50 volume %.
Note!
Do not exceed a corrosion inhibitor and antifreeze agent concentration of 60 %! Higher
concentrations tend to result in poor cooling and antifreeze protection.
As part of the regular maintenance, check the mixing ratio.
Note!
Change the coolant every 2 years.
Before refilling the cooling system with new coolant, ensure that it is clean and rinse it, if required.
2.5.1 Requirements regarding the fresh water quality

To prepare the coolant, use clean water with as little limestone content as possible. In most cases,
the local drinking water meets these requirements. Do not use sea water, brackish water, brine or
industrial wastewater.
Requirements regarding the fresh water quality for coolants with corrosion inhibitors
and antifreeze agents
Substance Volume
Total of alkaline earths (water 0.6 to 3.6 mmol / l (3 to 20 °d)
hardness)
pH at 20 °C 6.5 to 8.5
Chloride ion content max. 80 mg / l
Total chloride and sulphate max. 100 mg / l
Tab. 10 Max. concentration of water contaminations for use with corrosion inhibitors and
antifreeze agents
1.50. 10
MJFCIFSS
Fig. 4 Mixing ratio water : corrosion inhibitor / antifreeze agent
A % of corrosion inhibitor and antifreeze agent

B Antifreeze agent to indicated temperature, according to value A
2.5.2 Approved corrosion inhibitors and antifreeze agents
Concentrates
Brand Producer Country

Agip Antifreeze Plus Agip Petrol S.p.A., Rome I
Agip Langzeit-Frostschutz Autol-Werke GmbH, Würzburg D
Antigel DB 486 Sotragal SA, St. Priest F
Aral Kühlerfrostschutz A Aral AG, Bochum D
Avia Frostschutz APN (G48-00) Deutsche Avia-Mineralöl GmbH, Munich D
BP Antifrost X 2270 A Deutsche BP AG, Hamburg D

BP Napgel C 2270 / 1 BP Chemicals LTD., London GB
Caltex Engine Coolant DB Caltex UK Ltd, London GB

Caltex Extended Life Coolant Caltex UK Ltd, London GB
Castrol Anti-Freeze O Deutsche Castrol Vertriebs GmbH, Hamburg D
Century F.L. Anti-Freeze Century Oils, Hanley, Stoke-on-Tent GB
Chevron DEX-Cool Extended Life Anti-Freeze / Chevron Texaco, San Ramon, CA USA
Coolant
DEUTZ Kühlschutzmittel 0101 1490 Deutz Service International GmbH, Cologne D
Esso Kühlerfrostschutz Esso AG, Hamburg D
Fircofin Fuchs Mineralölwerke GmbH, Mannheim D

Frostschutz Motorex (G48-00) Bucher & Cie, Langenthal CH
Frostschutz 500 Mobil Oil AG, Hamburg D
Glacelf Auto Supra Total Nederland N.V., The Hague NL

Glycoshell AF 405 Shell Deutschland GmbH, Hamburg D
Glycoshell N Shell Deutschland GmbH, Hamburg D
1.50. 11
MJFCIFSS
Brand Producer Country

Glysantin (G48-00) BASF AG, Ludwigshafen D
Havoline XLC Arteco, Ghent B

Chevron DEX-Cool Extended Life Anti-Freeze / Chevron Texaco, San Ramon, CA USA
Coolant
Igol Antigel Type DB Igol France, Paris F
Labo FP 100 Labo Industrie, Nanteree F
Motul Anti-Freeze Motul SA, Aubervilles F
OMV Kühlerfrostschutzmittel OMV AG, Schwechat A

Organifreeze Total Deutschland GmbH, Düsseldorf D
OZO Frostschutz S Total Deutschland GmbH, Düsseldorf D
Total Antigel S-MB 486 Total Deutschland GmbH, Düsseldorf D

Total Frostfrei Total Deutschland GmbH, Düsseldorf D
Castrol Anti-Freeze O Total Deutschland GmbH, Düsseldorf D
Wintershall Kühlerschutz Wintershall Mineralöl GmbH, Düsseldorf D
Tab. 11 Approved corrosion inhibitors and antifreeze agents
50:50 premixed products (water: corrosion inhibitor / antifreeze agent)

Product Producer Country
Liebherr Anti-Freeze APN Mix ID no. 8611045 Liebherr D
Caltex Extended Life Coolant Pre-Mixed 50/50 Caltex UK Ltd, London GB
(ready-to-use-version)
Chevron DEX-Cool Extended Life Prediluted Chevron Texaco, San Ramon, CA USA
50/50 Anti-Freeze / Coolant
Havoline XLC, 50/50 Arteco, Ghent B
Chevron DEX-Cool Extended Life Prediluted 50/ Chevron Texaco, San Ramon, CA USA
50 Anti-Freeze / Coolant
Organicool 50/50 Total Deutschland GmbH, Düsseldorf D
Tab. 12 Approved corrosion inhibitors / antifreeze agents / 50:50 premix
1.50. 12
MJFCIFSS
Off-Road Driveline Technology
and Axle Systems
Axles for off-road vehicles List of lubricants TE-ML 05

Lubricant classes for service fills (1)
Product groups
without with
wet multi-disc brakes and / or
multi-disk limited-slip differentials
1. Axles (exception see section 2-5)
Differentialsx ZF-Powerfluidx ZF-Powerfluidx
Wheel hubsx 05A / 05B / 05C / 05D / 05C / 05D / 05E / 05F / 05G
Stub shafts 05E / 05F / 05G
2. Axles with hypoid drive
(AP 420R; AV230; MT-C 2025; MT-C2035; 05A / 05B / 05C / 05D 05C / 05D
MT-C2075)
3. MT-D 3105 (only oil circuit brake) --- ZF-Powerfluid
MT-L 3000 (with sintered brake linings) 05E / 05F / 05G
4. MS-T 3025, MS-T 3035, MS-T 3045,
MS-T 3055, MS-T 3060x ZF-Powerfluid ZF-Powerfluid
05A / 05B / 05C / 05D
MT-T 3025, MT-T 3035, MT-T 3045 05E / 05F / 05G 05E / 05F / 05G
MT 2075 (old: AP 2075),

MT 2085 (old: AP 2085)
5. ZF-half-shafts (planetary final drives) for 05A / 05B / 05C / 05D ---
tractor transmissions T-7000
(1) Refer to the following pages for approved commercial products.
A lithium saponified multipurpose grease of NLGI class 2 which is mixable with mineral oil is to be used at greasing points
(grease code KP2K-30 in acc. with DIN 51825 or ISO-L-XCCHB2 in accordance with ISO 6743-9).
Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not
permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.
The list of lubricants TE-ML 05, Edition 01.04.2005 replaces all ZF Passau GmbH ZF Friedrichshafen AG
previous editions. The current list can be requested from any ZF D-94030 Passau D-88038 Friedrichshafen
after-sales service center or accessed on the Internet under phone: + 49 7541 77 3505
www.zf.com. fax: + 49 7541 77 7319
09 / 2005 1.55.1
Continued ZF Friedrichshafen AG / List of lubricants TE-ML 05, edition 01.04.2005
Oil change intervals
Lubricant class 05A, 05B, 05C, 05D, 05E, 05F ZF Powerfluid

05G
Load class Oil change interval
1 1500 h 2000 h
2 1000 h 1500 h
3 500 h 1000 h
Load classes
Load class Examples of applications

- Dumper
1 - Mobile excavator with low driving-mode share (<25%)x
- Wheel loader with hydrostatic drivex
- Other axles without wet brakes
- Mobile excavator with increased driving-mode share (>25%)
2 - Wheel loader, grader, backhoe, telescopic handlerx
- T 7000 half shafts
- Wheel loader operated under extreme braking conditions
3 - Mobile excavator, material-handling areasx
- At ambient temperatures > 40°C
1.55.2 09 / 2005
Continue ZF Friedrichshafen AG / List of lubricants TE-ML 05, edition 01.04.2005
Lubricant class 05A

Gear oilx
Viscosity grades: SAE 75W-90 / 75W-140 / 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90
Manufacturer (05A) Trade name (05A)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GH 80W-90
ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GX 80 W 90 ML
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL HYPOID-GETRIEBEÖL SAE 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL EP PLUS 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL HYP 85W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEÖL HYP SAE 85W-140
ARMORINE S.A., LANESTER CEDEX/F PM 90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYPOID 90 EP
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 80W-90
BAYWA AG, MÜNCHEN/D BAYWA HYPOID GETRIEBEÖL 85W-90
BAYWA AG, MÜNCHEN/D BAYWA SUPER 8090 MC
BEIJING TONGYI PETROLEUM CH. CO. LTD., BEIJING/CN XIECHENG 85W-90 GEAR OIL
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH HYPOID-GETRIEBEÖL 80W90
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH HYPOID-GETRIEBEÖL 90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR DL 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HT 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HYPO 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HYPO 90
BP INTERNATIONAL, PANGBOURNE, READING/GB ENERGEAR HT 85W140
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL GETRIEBEÖL FE SAE 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL HYPOID GETRIEBEÖL B SAE 85W-140
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL HYPOID GETRIEBEÖL B SAE 90
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX GEAR OIL UNIVERSAL 80W/90
CALPAM MINERALÖL-GMBH, ASCHAFFENBURG/D CALPAM MULTI GEAR OIL FE 80W90
CALPAM MINERALÖL-GMBH, ASCHAFFENBURG/D CALPAM SUPER GEAR OIL 85W90 GL 5
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AF-STO 85W140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI GEAR GL5 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI GEAR ULTRA
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL DYNADRIVE 80W-90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX 85W-140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX M 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL MULTIDRIVE 80W90
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP 90
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP MULTIG. 85W-140
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP MULTIGRADO 80W-90
CEPSA LUBRICANTS S.A., MADRID/E ERTOIL EP CAMBIOS Y DIFERENCIALES SAE 90
CEPSA LUBRICANTS S.A., MADRID/E ERTOIL EP MULT. CAMBIOS Y DIFERENCIALES 80W-90
CHEVRONTEXACO GLOBAL LUBRICANTS, SAN RAMON/USA CHEVRON RPM UNIVERSAL GEAR LUBRICANT SAE 80W-90
CHEVRONTEXACO, GHENT/B GEARTEX EP-B 85W-90
CHEVRONTEXACO, GHENT/B GEARTEX EP-C 85W-140
CHEVRONTEXACO, GHENT/B MULTIGEAR 80W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX HYPOID LD SAE 85W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX HYPOID LD SAE 90
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F GEAR S 80W90
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR SUPER GEAR OIL 80W90
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ROTRA MP 85W-140
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ROTRA TRUCK GEAR 85W-140
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA MP 80W-90
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA TRUCK GEAR 80W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO GEAR OIL GX-D 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO GEAR OIL TDL 80W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE HD-A 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE S 80W-90
FALCON OIL COMPANY LTD., SHARJAH/UAE FALCON SUPER MP GEAR OIL 85W/140 GL-5
FL SELENIA S.P.A., VILLASTELLONE/I AKCELA GEAR 135H EP (SAE 80W90)
FL SELENIA S.P.A., VILLASTELLONE/I AKROS EP 90 SAE 80W90
09 / 2005 1.55.3
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA HYPOIDE 140 SAE 85W140

FL SELENIA S.P.A., VILLASTELLONE/I ARBOR TRW 140 (SAE 85W140)
FL SELENIA S.P.A., VILLASTELLONE/I TUTELA W140/M-DA SAE 85W140
FUCHS PETROLUB AG, MANNHEIM/D TITAN GEAR HYP SAE 90
FUCHS PETROLUB AG, MANNHEIM/D TITAN SUPERGEAR MC 80W-90
GENOL GMBH & CO., WIEN/A GENOL GEAR-SYN 80W-90
GENOL GMBH & CO., WIEN/A GENOL HYPOLUBE 80W-90
GINOUVES GEORGES SA, LA FARLEDE/F YORK 793 SAE 80W90
GREAT WALL LUBE OIL CO., BEIJING/CHINA GREATWALL 85W/90 GL-5
GRUPA LOTOS SA, GDANSK/PL LOTOS TITANIS GL-5 SAE 80W/90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR DB 85W 90
HAFA, PARIS/F HYPOID PL SAE 80W-90
HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL NS-MP GEAR LUBE SAE 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO HD 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA P ECO 80W-140
IGOL FRANCE SA, AMIENS/F GEAR M 80W90
IGOL FRANCE SA, AMIENS/F HYPOID B SAE85W90
JOHN DEERE, WATERLOO/USA GL-5 GEAR LUBRICANT (80W90)
KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-HYPOID EW SAE 80W-90
KRAFFT S.A., ANDOAIN/E HIDROIL EP SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AUTO 12 SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AXLE OIL XG SAE 80W-140
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 GEAR OIL XG SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 55 SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 55 SAE 90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 TRANS XGS SAE 75W-90
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL GL 5 SAE 80W-90
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL GL 5 SAE 90W
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL TDL SAE 80W-90
MAROIL S.R.L. CONC. BARDAHL MANU. CO.,ALTOPASCIO/I BARDAHL T&D OIL 80W 90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL GTL DB 90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL GTL HD 80W-90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL TDL 80W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYPOID-GETRIEBEOEL GL 5 SAE 80W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYPOID-GETRIEBEOEL TDL SAE 80W-90
MILLERS OILS LIMITED, BRIGHOUSE/GB SYNTRAN II/MILLERS TRX 80W/90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL HYPOID-GETRIEBEOEL GL 5 SAE 80W90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL HYPOID-GETRIEBEOEL GL 5 SAE 90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL LONGLIFE GEAR GL 5 SAE 80W90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL LONGLIFE GEAR GL 5 SAE 90
MODRICA OIL REFINERY, MODRICA/BIH HIPOIDNO ULJE B SAE 80W90
MODRICA OIL REFINERY, MODRICA/BIH HIPOIDNO ULJE B SAE 90
MOL-LUB LTD., ALMASFUZITO/H MOL HYKOMOL K 85W-90
MOL-LUB LTD., ALMASFUZITO/H MOL HYKOMOL KZ 80W-90
MORRIS LUBRICANTS, SHREWSBURY/GB MORRIS EP 80W/90
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL TRANS MB 85W-90
NEW PROCESS AG, TÜBACH/CH HD GEAROIL SAE 90
NOVA STILMOIL SPA, MODENA/I GEARING PLUS 80W90
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND SUPER M 5 80W-90
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND SUPER M 5 85W90
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST MEHRZWECK-GETRIEBEÖL FE SAE 80W-90
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST MEHRZWECK-GETRIEBEÖL SPEZIAL SAE 85W-140
OMV AG, SCHWECHAT/A OMV GEAR OIL B SAE 85W-90
OMV AG, SCHWECHAT/A OMV GEAR OIL XD-5 SAE 80W-90
OMV AG, SCHWECHAT/A OMV UNIGEAR SAE 80W-90
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY AURIGA EP SAE 85W140
1.55.4 09 / 2005
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY LYRA EP

PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GEAR OIL EP GL-5 SAE 80W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR CBS SAE 75W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR DLS SAE 85W/140
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR SA SAE 80W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR CBS
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR CBS DLS
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR SA SAE 80W/140
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY 80W/90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY 90
PANOLIN AG, MADETSWIL/CH PANOLIN TOPGEAR 80W/90
PETRO-CANADA LUBRICANTS, MISSISSAUGA/CDN TRAXON 80W-90
PETROGAL S.A., LISBOA/P GALP TRANSOIL HP 80W90
PETROGAL S.A., LISBOA/P GALP TRANSVEX TDL 85W140
PETROL OFISI A.S, MASLAK-ISTANBUL-TURKEY/TR PO UNI. KEBAN EP MAN 80W/90
PRISTA OIL AD, ROUSSE/BG PRISTA EP 85W140
PRISTA OIL AD, ROUSSE/BG PRISTA EP 90
PT PERTAMINA (PERSERO), JAKARTA/RI RORED HD-A SAE80W-90
PT PERTAMINA (PERSERO), JAKARTA/RI RORED HD-A SAE90
RAFINERIA NAFTY JEDLICZE SA, JEDLICZE/PL HIPOL EXTRA GL-5 80W-90
RAFINERIA NAFTY JEDLICZE SA, JEDLICZE/PL HIPOL SUPER GL-5 80W-90
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYP. EPX GETR.ÖL 85W-140 GL5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYPOID EPX GETR.-OEL 80W-90 GL 5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYPOID EPX GETRIEBE-OEL SAE 90 GL-5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL SLG SPEC. LKW GETR.ÖL 80W90
REPSOL LUBRICANTES, MADRID/E CARTAGO EP SAE 90
REPSOL LUBRICANTES, MADRID/E CARTAGO EP SAE 80W90
S.A.E.L., MADRID/E GULF MULTIPURPOSE GEAR LUBRICANT 85W-90
SHARJAH NATIONAL LUBE OIL CO. LTD., SHARJAH/UAE SHARLU MP GEAR LUBE 80W/90 (GL-5)
SHARJAH NATIONAL LUBE OIL CO. LTD., SHARJAH/UAE SHARLU MP GEAR LUBE 85W/140(GL-5)
SHELL ASEOL AG, BERN 5/CH ASEOL TOPRESS 320
SHELL ASEOL AG, BERN 5/CH ASEOL TOPRESS 80W-90
SHELL BRASIL, BARRA DA TIJUCA - RIO DE JANEIRO/BR SHELL SPIRAX A 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX AX 80W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX AX 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX MB 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX MX 80W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX ST 80W-140
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL GETRIEBEFLUID SML 80W-90
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL WIOLIN HYPOID-GETRIEBEÖL 80W-90
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL WIOLIN HYPOID-GETRIEBEÖL 90
STATOIL LUBRICANTS, STOCKHOLM/S GEARWAY G5 80W-90
STRUB + CO AG, REIDEN/CH STRUB MULTIGEAR SGO 80W-90
SUOMEN PETROOLI OY, HAMINA/FIN TEBOIL HYPOID SAE 80W-140
SYNECO SPA, SAN GIULIANO MILANESE/I AMPLEX 80W90
TEDEX PRODUCTION SP.Z.O.O., TOMASZOW MAZOWIECKI/PL TEDEX SUPER GEAR OIL (3343ML) SAE 80W90
TEXACO BRASIL S.A., RIO DE JANEIRO/BR MULTIGEAR EP SAE 90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPR 90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPR 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR UNIVERSAL FE 80W-140
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC A 80W-140
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC MDL 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC MP 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL EP B 80W-90
09 / 2005 1.55.5
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL EP-B 85W-140

TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION MDL 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION RS FE 80W-140
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF TYPE B 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF TYPE B 90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF UNIVERSAL FE 80W-140
UNIL S.A., SAUMUR CEDEX/F UNIL OPAL GEAR ZF 80W90
VALVOLINE EUROPE, DORDRECHT/NL HIGH PERFORMANCE GEAR OIL GL-5 90
VALVOLINE EUROPE, DORDRECHT/NL VALVOLINE STX GEAR OIL GL-5 80W-140
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL MULTIGEAR B SAE 90
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL MULTIGEAR C SAE 85W-140
YACCO, ST PIERRE LES ELBEUF/F BVX C 100 80W-90
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL GEAR OIL STO SAE 80W-90
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL HYPOID-GETRIEBEÖL SAE 85W-140
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL SYNTHOGEAR SAE 75W-90
ZEPPELIN BAUMASCHINEN GMBH, GARCHING/D ZEPPELIN SPEZIALGETRIEBEÖL GL-4/GL-5 80W-90
ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D ZF-ECOFLUID X
1.55.6 09 / 2005
Lubricant class 05B

Gear oilx
Viscosity grades: SAE 75W-90 / 75W-140x
Manufacturer (05B) Trade name (05B)

AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP HLX, SAE 75W-90
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP ROTRA TRUCK GEAR S, SAE 75W-90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 75W-90 EP
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR SHX 75W90
BP INTERNATIONAL, PANGBOURNE, READING/GB ENERGEAR SHX-M SAE 75W-90
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX UNISYNT TX
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL DYNADRIVE PLUS 75W90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL SAF-XO SAE 75W-90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB SAF-XT
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP FE+LD 75W-90
CHEVRONTEXACO, GHENT/B MULTIGEAR S 75W-90
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR UNIGEAR 75W90 LD
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA LSX 75W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE 1 SHC 75W-90
FUCHS PETROLUB AG, MANNHEIM/D TITAN CYTRAC HSY SAE 75W-90
GINOUVES GEORGES SA, LA FARLEDE/F YORK 896
HAFA, PARIS/F EUROGEAR SAE 75W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA PXD ECO 75W-90
IGOL FRANCE SA, AMIENS/F SYNTHEGEAR SAE75W90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL GETRIEBEOEL TRUCK-SYNTH SAE 75W-90
MILLERS OILS LIMITED, BRIGHOUSE/GB SYNTRAN FE/MILLERS TRX SYNTH 75W/90
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL GEAR SYNT TDL 75W-90
NEW PROCESS AG, TÜBACH/CH GEAROIL SYNTH
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST SYNTH GETRIEBEÖL SAE 75W-90
OMV AG, SCHWECHAT/A OMV UNIGEAR S SAE 75W-90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR TS SAE 75W/90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY SYNTH 75W/90
S.A.E.L., MADRID/E GULF SYTHETIC GEAR LUBRICANT 75W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX ASX 75W-90
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL GETRIEBEFLUID BOS
STRUB + CO AG, REIDEN/CH VULCOGEAR SYNT SGX 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPS 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC FDL 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION SYN FE 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF SYNTHESE FE 75W-90
VALVOLINE EUROPE, DORDRECHT/NL SYNPOWER GEAR OIL TDL 75W-90
VALVOLINE EUROPE, DORDRECHT/NL VALVOLINE SYNPOWER STX GL-5 75W-140
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL SAF 66
YACCO, ST PIERRE LES ELBEUF/F BVX 1000
09 / 2005 1.55.7
Lubricant class 05C

Gear oil with limited-slip-additivesx
Viscosity grades: SAE 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90x
Manufacturer (05C) Trade name (05C)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GH 80W-90 LS
ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GH 85W-90 LS
ARAL AG, BOCHUM/D ARAL GETRIEBEOL HYP LS 90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYPOID 90 LS
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYPOID 90 LS, 85W-90
BAYWA AG, MÜNCHEN/D BAYWA GETRIEBEÖL HYPOID LS 90
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH GETRIEBEÖL LS 85W90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR LIMSLIP 90
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL GETRIEBEÖL LS 90
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX GEAR OIL UNIVERSAL LS 80W/90
CALPAM MINERALÖL-GMBH, ASCHAFFENBURG/D CALPAM GEAR OIL LS 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL HYPOY LS 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL LSX
CHEVRONTEXACO, GHENT/B GEARTEX LS 80W-90
CHEVRONTEXACO, GHENT/B GEARTEX LS 85W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX GEAR OIL ZF SAE 80W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX GEAR OIL ZF SAE 85W-140
CHEVRONTEXACO, SYDNEY/AUS CALTEX GEAR OIL ZF SAE 90
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F GEAR T ( 90 )
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F GEAR T (80W90)
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR SUPER GEAR OIL LS 80W90
ENGEN PETROLEUM LTD., CAPE TOWN/ZA ENGEN GEARLUBE EP 90 LS - SAE 80W-90
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ROTRA MP/S 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO GEAR OIL LSA 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE LS 85W-90
FL SELENIA S.P.A., VILLASTELLONE/I AKCELA AXLEPOWER (80W90)
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA AXF 80W90
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA STF (80W90)
FUCHS PETROLUB AG, MANNHEIM/D TITAN GEAR LS 90
HAFA, PARIS/F HYPOID PA SAE 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO EP 90 GL
IGOL FRANCE SA, AMIENS/F HYPOID BPA SAE90
JOHN DEERE, WATERLOO/USA GL-5 GEAR LUBRICANT WITH LS ADDITIVE (85W140)
KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-HYPOID LS SAE 90
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL GL 5 SAE 85W-90 LS
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL GTL LS 90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYPOID-GETRIEBEOEL GL 5 SAE 85W-90 LS
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL SPERRDIFFERENTIAL HYPOID GETRIEBEOEL LS90
MOL-LUB LTD., ALMASFUZITO/H MOL HYKOMOL LS 85W-90
NOVA STILMOIL SPA, MODENA/I GEARING WONDER LS SAE 85W90
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST GETRIEBEÖL HYPOID LS 90
OMV AG, SCHWECHAT/A OMV GEAR OIL LS SAE 85W-90
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY TUCANA LS
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO UNIVERSAL GEAR EP/LS SAE 85W/140
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO UNIVERSAL GEAR EP/LS SAE 80W/90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY LS 90
PETROGAL S.A., LISBOA/P GALP LS 90
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL SPERRDIFF.-GETR.-OEL LS 90
REPSOL LUBRICANTES, MADRID/E CS EP AUTOBLOCANTE SAE 85W140
S.A.E.L., MADRID/E GULF LS REAR AXLE OIL 80W-90
SHELL ASEOL AG, BERN 5/CH ASEOL TOPRESS LS 85W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX A LS 85W-140
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX A LS 90
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL WIOLIN RSH
TEXACO BRASIL S.A., RIO DE JANEIRO/BR GEARTEX LS 85W140
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR BLS 90
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC LS 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION DA 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF BLS 90
UNIL S.A., SAUMUR CEDEX/F UNIL OPAL GEAR AB-EP SAE 85W90
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL MULTIGEAR LS SAE 90
YACCO, ST PIERRE LES ELBEUF/F BVX LS 200
ZEPPELIN BAUMASCHINEN GMBH, GARCHING/D ZEPPELIN SPEZIALGETRIEBEÖL GL-5 LS 90
1.55.8 09 / 2005
Lubricant class 05D

Gear oil with limited-slip-additives
Viscosity grades: SAE 75W-90 / 75W-140
Manufacturer (05D) Trade name (05D)

AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP HLZ, SAE 75W-140
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR SHX S 75W140
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR SHX-ZR 75W-140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL SAF-X SAE 75W-140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL SAF-XJ SAE 75W-140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL SAF-XLS SAE 75W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL GEARLUBE VS 500
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL GETRIEBEFLUID BMS PLUS
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC MLX 75W-140
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION LS 75W-140
09 / 2005 1.55.9
Lubricant class 05E

Universal Tractor Transmission Oil (UTTO)
Viscosity grades: SAE 20W-40 / 80W-140
Manufacturer (05E) Trade name (05E)

CASTROL INTERNATIONAL, PANGBOURNE READING/GB KOMATSU WBL 20W40
CNH, BURR RIDGE/USA CASE TRANSAXLE FLUID, SAE 80W-140
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILFLUID 2040
FUCHS PETROLUB AG, MANNHEIM/D TITAN UTTO ZF SAE 20W-40
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA TRANSHIDROL ZF 20W-40
OMV AG, SCHWECHAT/A OMV AUSTROMATIC ZF SAE 20W-40
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO UTTO FLUID 4D SAE 20W/40
STRUB + CO AG, REIDEN/CH VULCOTRAC UTTO SAE 20W-40
1.55.10 09 / 2005
Lubricant class 05F

Universal Tractor Transmission Oil (UTTO)
Manufacturer (05F) Trade name (05F)

76 LUBRICANTS (CONOCOPHILLIPS COMP.), HOUSTON/USA 76 HYDRAULIC/TRACTOR FLUID
ARAL AG, BOCHUM/D ARAL FLUID HGS 10W-30
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYDROFLUID DLZ
BP INTERNATIONAL, PANGBOURNE, READING/GB BP OLEX GO 4926
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TERRAC SUPER TRANSMISSION 10W-30
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TERRAC SUPER TRANSMISSION CVT 10W-30
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TRACTRAN TF 10
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX POLYFARM 304
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI TRANS PLUS 10W-30
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI TRANS PLUS CVT 10W-30
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL KOMATSU UTTO 10W-30
CHEVRONTEXACO, GHENT/B TEXTRAN TDH
CHEVRONTEXACO, GHENT/B TEXTRAN TDH PREMIUM
ENGEN PETROLEUM LTD., CAPE TOWN/ZA ENGEN AGRIFLUID
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO TORQUE FLUID 56
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL AGRIFLUID 424
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA MULTI G
FUCHS PETROLUB AG, MANNHEIM/D TITAN UTTO J20C
IGOL FRANCE SA, AMIENS/F TICMA FLUID MU SAE80W
KENDALL MOTOR OIL (CONOCOPHILLIPS C.), HOUSTON/USA KENDALL HYKEN 052
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 2000
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 2200
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND TOU
OMV AG, SCHWECHAT/A OMV AUSTROMATIC IGB SAE 10W-30
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO UTTO FLUID 4D SAE 10W/30
PANOLIN AG, MADETSWIL/CH PANOLIN JD 303
PETROGAL S.A., LISBOA/P GALP TRALUB 807S
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL UTTO
REPSOL LUBRICANTES, MADRID/E AGRO ORION SAE 10W30
SHELL ASEOL AG, BERN 5/CH ASEOL MULTITRAC 85W
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL DONAX TD 10W-30
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL DONAX TD 5W-30
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL HYDROFLUID N
09 / 2005 1.55.11
Lubricant class 05G

Universal construction-machinery oil
Manufacturer (05G) Trade name (05G)

CATERPILLAR INC., PEORIA/USA CATERPILLAR MULTIPURPOSE TRACTOR OIL (MTO) 10W-30
JOHN DEERE, MANNHEIM/D JOHN DEERE HY-GARD
ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D ZF-POWERFLUID
1.55.12 09 / 2005
Off-Road Driveline Technology
and Axle Systems
Hydrostatic and mechanical drives

and electric drive systems List of lubricants TE-ML 07
Product groups Lubricant classes for Alternative lubricant classes for

service fills (1) service fills (1)
Powershift transmissions
AVG (2) 07B / 07D / 07E ---
HL
Mobile mixer drives
Common oil circuit for transmissionx
and hydrostatic systemx 07C / 07E 07D
P3200
PLM 7, PLM 9
Mobile mixer drives
Separate oil circuits for transmissionx
and hydrostatic systemx 07A / 07C / 07E 07D
P3301, P4300, P5300, P6300,
P7300
PK5300, PK6500, PK7500
Transmissions for lifting equipment 07A / 07E
RME, RMT ---
Swing drives 07D / 07E
DR Mineral oil-based
Hydraulic oil: ---
- DIN 51524-02 (HLP) and
- ISO VG 46 / 68
(1) Refer to the following pages for approved commercial products and low temperature limits.
(2) For AVGs directly mounted on ZF axles, use gear oils in accordance with TE-ML 05 for the common oil circuit of
the transmission and axle
A lithium saponified multipurpose grease of NLGI class 2 which is mixable with mineral oil is to be used at greasing points
(grease code KP2K-30 in acc. with DIN 51825 or ISO-L-XCCHB2 in accordance with ISO 6743-9).
Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not
permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.
Note low-temperature limits on page 2!
The list of lubricants TE-ML 07, Edition 01.04.2005 replaces all ZF Passau GmbH ZF Friedrichshafen AG
previous editions. The current list can be requested from any ZF D-94030 Passau D-88038 Friedrichshafenx
after-sales service center or accessed on the Internet under phone: + 49 7541 77 7181
www.zf.com. fax: + 49 7541 77 7319
09 / 2005 1.56.1
Continued ZF Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.041
Low temperatures limits
Use at outside temperatures above (3)
Lubricant viscosity grades Powershift transmissions; Mobile mixer drives with separate
classes Mobile mixer drives with common oil circuit;
oil circuit;x Transmissions for lifting
(with pump) equipment; Swing drives;
(without pump)
07A - SAE 75W-90, 75W-140 -40°C
---
- SAE 80W-85, 80W-90, -26°C
80W-140
- SAE 85W-90, 85W-140, 90 -12°C
07C, 07D - SAE 5W-30, 5W-40 -35°C -40°C
07E - SAE 75W-80, ISO VG 46 -35°C -40°C
(only 07E)
07B, 07C, 07D - SAE 10W-30, 10W-40 -30°C -35°C
07B, 07C, 07D - SAE 15W-30, 15W-40 -25°C -30°C
07D - SAE 20W-20 -20°C -25°C
07B - SAE 20W-40 -20°C ---
07D - SAE 30 -5°C -10°C
Hydraulic oil - ISO VG 46 --- -10°C
- ISO VG 68 --- -5°C
(3) An even warm-up phase is needed in order to reach the minimum oil temperature required for starting the drive unit
(mentioned low temperature limit). At outside temperatures below -5°C, a warm-up phase of at least 10 minutes is
required, irrespective of the viscosity grade used.
1.56.2 09 / 2005
Lubricant class 07A

Gear oil
Viscosity grades: SAE 75W-90 / 75W-140 / 80W-85 / 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90
Note:
Other gear oils may be used in addition to those listed, if they satisfy the following specifications:
- SAE 80W-85 / 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90
- API GL-5 and MIL-L-2105 D or
- MIL-PRF-2105E or
- SAE J 2360
Manufacturer (07A) Trade name (07A)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GX 80 W 90 ML
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP ROTRA TRUCK GEAR S, SAE 75W-90
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL HYPOID-GETRIEBEÖL SAE 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL EP PLUS 80W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEOL HYP 85W-90
ARAL AG, BOCHUM/D ARAL GETRIEBEÖL HYP SAE 85W-140
ARAL AG, BOCHUM/D ARAL GETRIEBEÖL SNA-C SAE 75W-90
ARMORINE S.A., LANESTER CEDEX/F PM 90
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYPOID 90 EP
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 75W-90 EP
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA SYNTOGEAR FE 80W-90
BAYWA AG, MÜNCHEN/D BAYWA HYPOID GETRIEBEÖL 85W-90
BAYWA AG, MÜNCHEN/D BAYWA SUPER 8090 MC
BEIJING TONGYI PETROLEUM CH. CO. LTD., BEIJING/CN XIECHENG 85W-90 GEAR OIL
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH HYPOID-GETRIEBEÖL 90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR DL 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HT 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB BP ENERGEAR HYPO 90
BP INTERNATIONAL, PANGBOURNE, READING/GB ENERGEAR HT 85W140
BP INTERNATIONAL, PANGBOURNE, READING/GB ENERGEAR SHX-M SAE 75W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL GETRIEBEÖL FE SAE 80W-90
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL HYPOID GETRIEBEÖL B SAE 85W-140
BP INTERNATIONAL, PANGBOURNE, READING/GB FRONTOL HYPOID GETRIEBEÖL B SAE 90
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX PENTA TL
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX UNISYNT TX
CALPAM MINERALÖL-GMBH, ASCHAFFENBURG/D CALPAM MULTI GEAR OIL FE 80W90
CALPAM MINERALÖL-GMBH, ASCHAFFENBURG/D CALPAM SUPER GEAR OIL 85W90 GL 5
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AF-STO 85W140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI GEAR GL5 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI GEAR ULTRA
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL DYNADRIVE 80W-90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL DYNADRIVE PLUS 75W90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX 85W-140
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL EPX M 90
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL MULTIDRIVE 80W90
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP 90
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP FE+LD 75W-90
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP MULTIG. 85W-140
CEPSA LUBRICANTS S.A., MADRID/E CEPSA TRANSMISIONES EP MULTIGRADO 80W-90
CEPSA LUBRICANTS S.A., MADRID/E ERTOIL EP CAMBIOS Y DIFERENCIALES SAE 90
CHEVRONTEXACO, GHENT/B GEARTEX EP-B 85W-90
09 / 2005 1.56.3
CHEVRONTEXACO, GHENT/B GEARTEX EP-C 85W-140

CHEVRONTEXACO, GHENT/B MULTIGEAR 80W-90
CHEVRONTEXACO, GHENT/B MULTIGEAR S 75W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX HYPOID LD SAE 85W-90
CHEVRONTEXACO, SYDNEY/AUS CALTEX HYPOID LD SAE 90
COGNIS DEUTSCHLAND GMBH, DÜSSELDORF/D COGNIS EMGARD UAF 4209, SAE 75W-90
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR SUPER GEAR OIL 80W90
DE OLIEBRON B.V., ZWIJNDRECHT/NL TOR UNIGEAR 75W90 LD
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ROTRA MP 85W-140
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ROTRA TRUCK GEAR 85W-140
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA LSX 75W-90
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA MP 80W-90
ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I ROTRA TRUCK GEAR 80W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO GEAR OIL GX-D 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE 1 SHC 75W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE HD-A 85W-90
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILUBE S 80W-90
FL SELENIA S.P.A., VILLASTELLONE/I AKROS EP 90 SAE 80W90
FUCHS PETROLUB AG, MANNHEIM/D FUCHS TITAN CYTRAC SL SAE 75W-90
FUCHS PETROLUB AG, MANNHEIM/D TITAN CYTRAC HSY SAE 75W-90
FUCHS PETROLUB AG, MANNHEIM/D TITAN GEAR HYP SAE 90
FUCHS PETROLUB AG, MANNHEIM/D TITAN SUPERGEAR MC 80W-90
GENOL GMBH & CO., WIEN/A GENOL GEAR-SYN 80W-90
GENOL GMBH & CO., WIEN/A GENOL HYPOLUBE 80W-90
GINOUVES GEORGES SA, LA FARLEDE/F YORK 896
GREAT WALL LUBE OIL CO., BEIJING/CHINA GREATWALL 85W/90 GL-5
GRUPA LOTOS SA, GDANSK/PL LOTOS TITANIS GL-5 SAE 80W/90
GULF OIL INTERNATIONAL, PITTSBURG/USA GULF GEAR DB 85W 90
HAFA, PARIS/F EUROGEAR SAE 75W-90
HAFA, PARIS/F HYPOID PL SAE 80W-90
HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL NS-MP GEAR LUBE SAE 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO HD 80W-90
HUILES BERLIET S.A., SAINT PRIEST/F RTO LONGEVIA PXD ECO 75W-90
IGOL FRANCE SA, AMIENS/F GEAR M 80W90
IGOL FRANCE SA, AMIENS/F HYPOID B SAE85W90
IGOL FRANCE SA, AMIENS/F SYNTHEGEAR SAE75W90
KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-HYPOID EW SAE 80W-90
KRAFFT S.A., ANDOAIN/E HIDROIL EP SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AUTO 12 SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AXLE OIL XG SAE 80W-140
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 GEAR OIL XG SAE 80W-90
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 TRANS XGS SAE 75W-90
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL GL 5 SAE 90W
LIQUI MOLY GMBH, ULM/D HYPOID GETRIEBEÖL TDL SAE 80W-90
MAROIL S.R.L. CONC. BARDAHL MANU. CO.,ALTOPASCIO/I BARDAHL T&D OIL 80W 90
MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL GTL DB 90
1.56.4 09 / 2005

MAZIVA ZAGREB D.O.O, ZAGREB/HR INA HIPENOL TDL 80W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL GETRIEBEOEL TRUCK-SYNTH SAE 75W-90
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYPOID-GETRIEBEOEL TDL SAE 80W-90
MILLERS OILS LIMITED, BRIGHOUSE/GB SYNTRAN FE/MILLERS TRX SYNTH 75W/90
MILLERS OILS LIMITED, BRIGHOUSE/GB SYNTRAN II/MILLERS TRX 80W/90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL HYPOID-GETRIEBEOEL GL 5 SAE 90
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL LONGLIFE GEAR GL 5 SAE 90
MODRICA OIL REFINERY, MODRICA/BIH HIPOIDNO ULJE B SAE 80W90
MODRICA OIL REFINERY, MODRICA/BIH HIPOIDNO ULJE B SAE 90
MOL-LUB LTD., ALMASFUZITO/H MOL HYKOMOL K 85W-90
MOL-LUB LTD., ALMASFUZITO/H MOL HYKOMOL KZ 80W-90
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL GEAR SYNT TDL 75W-90
MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL TRANS MB 85W-90
NEW PROCESS AG, TÜBACH/CH GEAROIL SYNTH
NEW PROCESS AG, TÜBACH/CH HD GEAROIL SAE 90
NOVA STILMOIL SPA, MODENA/I GEARING PLUS 80W90
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND SUPER M 5 80W-90
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND SUPER M 5 85W90
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST MEHRZWECK-GETRIEBEÖL FE SAE 80W-90
OEST, GEORG MINERALÖLWERK, FREUDENSTADT/D OEST SYNTH GETRIEBEÖL SAE 75W-90
OMV AG, SCHWECHAT/A OMV GEAR OIL B SAE 85W-90
OMV AG, SCHWECHAT/A OMV GEAR OIL BSX SAE 75W-90
OMV AG, SCHWECHAT/A OMV GEAR OIL XD-5 SAE 80W-90
OMV AG, SCHWECHAT/A OMV UNIGEAR S SAE 75W-90
OMV AG, SCHWECHAT/A OMV UNIGEAR SAE 80W-90
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY AURIGA EP SAE 85W140
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY LYRA EP
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL GEAR CBS SAE 75W/90
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR CBS
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR CBS DLS
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR SA SAE 80W/140
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GLOBAL MULTIGEAR TS SAE 75W/90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY 90
PANOLIN AG, MADETSWIL/CH PANOLIN SUPER DUTY SYNTH 75W/90
PANOLIN AG, MADETSWIL/CH PANOLIN TOPGEAR 80W/90
PETROL OFISI A.S, MASLAK-ISTANBUL-TURKEY/TR PO UNI. KEBAN EP MAN 80W/90
PRISTA OIL AD, ROUSSE/BG PRISTA EP 85W140
PRISTA OIL AD, ROUSSE/BG PRISTA EP 90
PT PERTAMINA (PERSERO), JAKARTA/RI RORED HD-A SAE90
RAFINERIA NAFTY JEDLICZE SA, JEDLICZE/PL HIPOL EXTRA GL-5 80W-90
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL GETR.OEL 75W-90 VSG VOLLSYNTH.
09 / 2005 1.56.5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYP. EPX GETR.ÖL 85W-140 GL5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYPOID EPX GETR.-OEL 80W-90 GL 5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL HYPOID EPX GETRIEBE-OEL SAE 90 GL-5
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL SLG SPEC. LKW GETR.ÖL 80W90
REPSOL LUBRICANTES, MADRID/E CARTAGO EP SAE 90
S.A.E.L., MADRID/E GULF MULTIPURPOSE GEAR LUBRICANT 85W-90
S.A.E.L., MADRID/E GULF SYTHETIC GEAR LUBRICANT 75W-90
SHARJAH NATIONAL LUBE OIL CO. LTD., SHARJAH/UAE SHARLU MP GEAR LUBE 80W/90 (GL-5)
SHARJAH NATIONAL LUBE OIL CO. LTD., SHARJAH/UAE SHARLU MP GEAR LUBE 85W/140(GL-5)
SHELL ASEOL AG, BERN 5/CH ASEOL TOPRESS 320
SHELL BRASIL, BARRA DA TIJUCA - RIO DE JANEIRO/BR SHELL SPIRAX A 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX ASX 75W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX AX 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX MB 90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX MX 80W-90
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX ST 80W-140
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL GETRIEBEFLUID AFS
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL GETRIEBEFLUID SML 80W-90
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL WIOLIN HYPOID-GETRIEBEÖL 90
STRUB + CO AG, REIDEN/CH STRUB MULTIGEAR SGO 80W-90
STRUB + CO AG, REIDEN/CH VULCOGEAR SYNT SGX 75W-90
TEDEX PRODUCTION SP.Z.O.O., TOMASZOW MAZOWIECKI/PL TEDEX SUPER GEAR OIL (3343ML) SAE 80W90
TEXACO BRASIL S.A., RIO DE JANEIRO/BR MULTIGEAR EP SAE 90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPR 90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPR 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR EPS 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC A 80W-140
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC FDL 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F FINA PONTONIC MDL 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL EP-B 85W-140
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION BM 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION MDL 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL TRANSMISSION SYN FE 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF BM 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF SYNTHESE FE 75W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF TYPE B 80W-90
TOTAL LUBRIFIANTS S.A., PARIS/F TRANSELF TYPE B 90
UNIL S.A., SAUMUR CEDEX/F UNIL OPAL GEAR ZF 80W90
VALVOLINE EUROPE, DORDRECHT/NL HIGH PERFORMANCE GEAR OIL GL-5 90
VALVOLINE EUROPE, DORDRECHT/NL SYNPOWER GEAR OIL TDL 75W-90
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL MULTIGEAR B SAE 90
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL MULTIGEAR C SAE 85W-140
YACCO, ST PIERRE LES ELBEUF/F BVX 1000
YACCO, ST PIERRE LES ELBEUF/F BVX C 100 80W-90
1.56.6 09 / 2005
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL GEAR OIL STO SAE 80W-90
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL HYPOID-GETRIEBEÖL SAE 85W-140
ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL SYNTHOGEAR SAE 75W-90
ZEPPELIN BAUMASCHINEN GMBH, GARCHING/D ZEPPELIN SPEZIALGETRIEBEÖL GL-4/GL-5 80W-90
ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D ZF-ECOFLUID X
09 / 2005 1.56.7
Lubricant class 07B

Super tractor oil (STOU)
Viscosity grades: SAE 10W-30 / 10W-40 / 15W-30 / 15W-40 / 20W-40
Manufacturer (07B) Trade name (07B)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL SUPER TRAKTOR MU 1045 SAE 10W-40
AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL AGROTECH SAE 10W-30
ARAL AG, BOCHUM/D ARAL SUPER TRAKTORAL 10W-40
ARAL AG, BOCHUM/D ARAL SUPER TRAKTORAL SAE 10W-30
AVIA MINERALÖL-AG, MÜNCHEN/D TRACTAVIA FE 10W-40
AVIA MINERALÖL-AG, MÜNCHEN/D TRACTAVIA SPEZIAL 10W-30
BAYWA AG, MÜNCHEN/D BAYWA SUPER 2000 CD-MC 10W-30
BAYWA AG, MÜNCHEN/D BAYWA SUPER MULTISYN SL 10W-40
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASOL STOU 10W40
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TERRAC SUPER UNIVERSAL 10W-40
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TERRAC UNIVERSAL 15W-30
BP INTERNATIONAL, PANGBOURNE, READING/GB BP TERRAC UNIVERSAL 15W-40
BUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX FARMER TRAC
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI MP 15W-30
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI MP 15W-40
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI MP PLUS 10W-30
CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL AGRI MP PLUS 10W-40
CEPSA LUBRICANTS S.A., MADRID/E CEPSA AGRO PLUS 15W-40
CEPSA LUBRICANTS S.A., MADRID/E ERTOIL MULTI AGRO 15W-40
CHEVRONTEXACO, GHENT/B MULTITEX PREMIUM 10W-40
CHEVRONTEXACO, GHENT/B SUPER UNIVERSAL TRACTOR OIL PREMIUM 10W-30
CHEVRONTEXACO, SYDNEY/AUS CALTEX SUPER TRACTOR SAE 15W-40
CHEVRONTEXACO, SYDNEY/AUS CALTEX SUPER TRACTOR SAE 20W-40
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F MAXITRACT 15W40
CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F VICAM TP 10W40
DE OLIEBRON B.V., ZWIJNDRECHT/NL MULTITRAC 15W30
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO UNIFARM 10W-30
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO UNIFARM 15W-40
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL AGRI EXTRA 10W-40
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL AGRI SUPER 10W-30
EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL AGRI SUPER 15W-40
FL SELENIA S.P.A., VILLASTELLONE/I AKCELA MULTI TRACTOR (SAE 10W40)
FL SELENIA S.P.A., VILLASTELLONE/I AKCELA SUPER UNIVERSAL (SAE 10W30)
FL SELENIA S.P.A., VILLASTELLONE/I AKCELA SUPER UNIVERSAL (SAE 15W40)
FL SELENIA S.P.A., VILLASTELLONE/I AKROS MULTI VT SAE 10W30
FL SELENIA S.P.A., VILLASTELLONE/I AKROS UNIVERSAL SAE 10W30
FL SELENIA S.P.A., VILLASTELLONE/I AKROS UNIVERSAL SAE 15W40
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA UNIVERSAL SAE 10W30
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA UNIVERSAL SAE 15W40
FL SELENIA S.P.A., VILLASTELLONE/I AMBRA VT SPECIAL (10W40)
FL SELENIA S.P.A., VILLASTELLONE/I ARBOR UNIVERSAL (SAE 15W40)
FUCHS PETROLUB AG, MANNHEIM/D TITAN HYDRAMOT 10W-40 MC
FUCHS PETROLUB AG, MANNHEIM/D TITAN HYDRAMOT MC 10W-30
GENOL GMBH & CO., WIEN/A GENOL TRAC-SYN 1040
GINOUVES GEORGES SA, LA FARLEDE/F YORK 743 10W40
HAFA, PARIS/F POLYMAT SAE 10W-40
HAFA, PARIS/F SUPER TUT SAE 15W-40
HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL MULTIFARM SAE 15W-30
IGOL FRANCE SA, AMIENS/F AGRI MU SUPER 10W40
INA MAZIVA RIJEKA, RIJEKA/HR INA AGRINA 15W-30
KRAFFT S.A., ANDOAIN/E STOU 15W40
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 1000 D SAE 10W-30
KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 T 1000 D SAE 15W-30
MAGNA INDUSTRIAL CO. LIMITED, HONG KONG/HK OMEGA 603 SAE15W40
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL SUPER TRAKTORENOEL STOU SAE 10W-30
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL SUPER TRACTOR UNIVERSALOEL STOU 10W30
MINERALÖL-RAFFIN. DOLLBERGEN, UETZE-DOLLBERGEN/D PENNASOL SUPER TRACTOR UNIVERSALOEL STOU 15W30
MORRIS LUBRICANTS, SHREWSBURY/GB SUPER VERSITRAC
NOVA STILMOIL SPA, MODENA/I MF LUBE+ AGRILUBE UNIVERSAL 10W30
OEL-BRACK AG, HUNZENSCHWIL/CH MIDLAND STOU
OMV AG, SCHWECHAT/A OMV AUSTROTRAC SAE 10W-40
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY APOLLO SAE 15W-40
ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY STOU LUNA
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO STOU FLUID SAE 15W/40
1.56.8 09 / 2005
PANOLIN AG, MADETSWIL/CH PANOLIN STOU 10W/30

PANOLIN AG, MADETSWIL/CH PANOLIN STOU 15W/30
PETROGAL S.A., LISBOA/P GALP UNIAGRO
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL SUTO SAE 15W-30
REPSOL LUBRICANTES, MADRID/E AGRO CERES STOU SAE 15W40
SHELL ASEOL AG, BERN 5/CH ASEOL MULTITRAC SUPER 10W-30
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL HARVELLA T 10W-30
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL HARVELLA T 15W-40
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL HARVELLA TX 10W-40
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL PRIMANOL 10W-30
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL PRIMANOL 10W-40
STRUB + CO AG, REIDEN/CH SUPER TRACTOROEL UNI.10W-30 (STOU)
SYNECO SPA, SAN GIULIANO MILANESE/I MULTITRACTOR STOU 15W40
TAMOIL PETROLI S.P.A., MILANO/I SUPER TRACTOR SAE 15W/40
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR AGRIA GR4 SAE 10W-40
TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR AGRIA SUPER FM SAE 15W-40
TOTAL LUBRIFIANTS S.A., PARIS/F FINA SUPER UNIVERSAL OIL MF SAE 10W-40
TOTAL LUBRIFIANTS S.A., PARIS/F FINA SUPER UNIVERSAL OIL SAE 15W-30
TOTAL LUBRIFIANTS S.A., PARIS/F FINA SUPER UNIVERSAL OIL SAE 15W-40
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL MULTAGRI MAX SAE 10W-40
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL MULTAGRI MS SAE 15W-40
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL MULTAGRI SUPER 10W-30
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL MULTAGRI SUPER 15W-40
TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL MULTAGRI SUPER SAE 15W-30
TOTAL LUBRIFIANTS S.A., PARIS/F TRACTORELF ST3 SAE 15W-30
UNIL S.A., SAUMUR CEDEX/F XANTHOS 10W40
VALVOLINE EUROPE, DORDRECHT/NL VALVOLINE STOU 10W-30
09 / 2005 1.56.9
Lubricant class 07C

Engine oil
Viscosity grades: SAE 5W-30 / 5W-40 / 10W-30 / 10W-40 / 15W-30 / 15W-40
Manufacturer (07C) Trade name (07C)

ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL SUPER STAR MX 1547 SAE 15W-40
ARAL AG, BOCHUM/D ARAL MULTITURBORAL SAE 15W-40
AVIA MINERALÖL-AG, MÜNCHEN/D AVIA MULTI CFE PLUS 10W-40
AVIA MINERALÖL-AG, MÜNCHEN/D AVILUB MULTI HDC-B 15W40
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASOL MHP 10W40
BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASOL MHP 15W40
BP INTERNATIONAL, PANGBOURNE, READING/GB BP VANELLUS C6 GLOBAL PLUS SAE 10W-40
BP INTERNATIONAL, PANGBOURNE, READING/GB ECONO VERITAS HDE SAE 10W-40
CEPSA LUBRICANTS S.A., MADRID/E CEPSA DIESEL TURBO SHPD 15W-40
CEPSA LUBRICANTS S.A., MADRID/E CEPSA SUPER MULTIGRADO SHPD 15W-40
CEPSA LUBRICANTS S.A., MADRID/E CEPSA ULTRA SHPD 15W-40
CHEVRONTEXACO GLOBAL LUBRICANTS, SAN RAMON/USA CHEVRON DELO 400 MULTIGRADE SAE 15W-40
KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-ULTRALUB C SAE 15W-40
KRAFFT S.A., ANDOAIN/E SUPERMULTIGRADO D 15W40
LIQUI MOLY GMBH, ULM/D TOURING HIGH TECH DIESELSPEZIALOIL SAE 15W-40
MEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL MOTORENOEL HD-C3 SAE 15W-40
NOVA STILMOIL SPA, MODENA/I ORION SUPER PLUS 15W40
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO GOLDEN D/G SAE 15W/40
PAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO PKO HD SUPER 4 SAE 15W/40
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL FORMEL DIESEL SUPER 15W-40
RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL TURBO-C HD-C 15W-40
REPSOL LUBRICANTES, MADRID/E SUPERTURBO DIESEL SAE 15W40
SHELL ASEOL AG, BERN 5/CH ASEOL PERLA 15W-40
SHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL RIMULA X 15W-40
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL MULTI REKORD 15W-40
SRS SCHMIERSTOFF VERTRIEB GMBH, SALZBERGEN/D WINTERSHALL MULTI REKORD TOP, SAE 15W-40
STRUB + CO AG, REIDEN/CH SUPER MULTI TURBO 15W-40
SUN OIL COMPANY (BELGIUM) N.V., AARTSELAAR/B FORZA SAE 15W40
VEEDOL INTERNATIONAL, PANGBOURNE READING/GB VEEDOL DIESELSTAR
1.56.10 09 / 2005
Lubricant class 07D

Engine oil (API CD/CE/CF-4/CF/CG-4/CH-4/CI-4/SF/SG/SH/SJ/SL or ACEA-categories A/B/E)
Product groups in accordance with page 1 SAE viscosity grades

Powershift transmissions 20W-20 / 30 / 5W-30 / 5W-40 / 10W-30 / 10W-40 /
Swing drives 15W-30 / 15W-40
Mobile mixer drives 10W-40 / 15W-40
Note:
All mineral oil-based gear oils which satisfy the above specifications may be used.
09 / 2005 1.56.11
Lubricant class 07E

Biodegradable lubricant in accordance to Environmental labels RAL-UZ 79 (Blauer Engel),
VAMIL-regeling
Viscosity grade: SAE 75W-80
Manufacturer (07E) Trade name (07E)

PANOLIN AG, MADETSWIL/CH PANOLIN BIOFLUID ZFH
Only swing drives:

Biodegradable lubricant in accordance to Environmental labels RAL-UZ 79 (Blauer Engel),
VAMIL-regeling, Swedish standard 15 54 34
Viscosity grade: ISO VG 46x
Manufacturer Trade name

PANOLIN AG, MADETSWIL/CH PANOLIN HLP SYNTH 46
Instructions on the use of biodegradable lubricants:

The oil manufacturer`s change-over directives included in the product description are to be observed when change-over
to biodegradable lubricants is effected.
1.56.12 09 / 2005
Service Manual
SUBGROUP - INDEX
Section Group Type
Special tools general 2.01.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Special tools for diesel engines 2.03.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Special tools for hydraulic systems 2.05.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Special tools for electric systems 2.06.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Special tools for gears 2.07.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
2.1
MJFCIFSS
Service Manual
R 313 LI 27752-
R 317 LI 18161-
Special tools for axles 2.08.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
Assembly tools for hydraulic cylinders 2.12.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Mounting device for piston rod bearings 2.13.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Slotted nut wrench for slewing gear 2.14.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Mounting device for slewing gear 2.15.1 A 309 LI 20221-

A 311 LI 20222-
A 312 LI 12363-
A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
R 313 LI 27752-
R 317 LI 18161-
Mounting device for travel gear 2.16.1 R 313 LI 27752-

R 317 LI 18161-
2.2
MJFCIFSS
Service Manual Special tools general
Special tools general
for maintenance and repair

Machi
Picture No. Designation Application
Size ID no. ne
1 Measuring neck NW 10 7002404 all

2 NW 12 7008688 types
4 Pressure gauge con- R 1/2" 7002436 all

nection types
5 Pressure gauge direct R 1/2" 7002435 all

connection types
7 High-pressure hose 1,000 mm 7002437 all Connection of the pressure

length types gauges to all measuring
1,500 mm 7002475 points (measuring neck no.
8 1/2 and screw couplings
10-14)
10 Screw coupling as- M10X1 5005180 all

11 sembly, complete M12X1.5 7402580 types
12 M14X1.5 5004002
13 M16X1.5 7361345
14 R 1/4" 7362579
2.01.1
copyright by
MJFCIFSS
Special tools general Service Manual
Machi
Size ID no. ne
15 Pressure gauge 0-1.6 bar 8042577 all Measuring of operating

types pressures of one or more
16 0-1.6 bar 8042578 hydraulic circuits.
*
17 0-10 bar * 5002865 * glycerine dampened
18 0-40 bar * 7361288
19 0-60 bar * 5002867
20 0-250 7361285
bar *
21 0-400 7500002
bar *
22 0-600 5002866
bar *
30 Differential pressure 10288229 all Measuring of differen-
measuring kit, consis- types ce p between the pump
ting of: and the LS pressure.
30.1 10288155
1 manual measuring
device 3010
30.2 10288152
1 data cable
30.3 10288154
2 measuring cables
30.4 0-600 10288153
2 pressure sensors bar
30.5 10288151
1 power adapter
30.6 7025273
Vehicle connecting ca-
ble see sensors on
30.7 not included in delive- 6140626 01 page 7
30.8 ry! 6140647 01
Pressure sensor
Pressure sensor
33 Fitting 4901372 all Pressure compensation in
types connection with tool no. 30
34 Measuring neck with 7002404
metal cap
35 Union nut 4774002
36 Cutting ring 4774001
2.01.2
copyright by
MJFCIFSS
Machi
Size ID no. ne
44 Measuring adapter 8504231 all Measuring of current at

types pump regulation
45 Adapter 9956422 all Measuring of the inducti-

types ve pickup B12 from 3-pin
(LH) to 2-pin (Deutz), in
conjunction with tool no.
44
46 Measuring cable 9956436 all Measuring and testing of

types solenoid valves
60 Piezzo speed A 2106 10286429 all Measuring of engine

types speed via pulse frequen-
cy of injection line
62 Ornel speed meter HT 460 7006974 all Measuring of speed with

types reflective strips
63 Shimpo speed meter DT 205 7364284
Strips
64 614063201 with no. 63
2.01.3
copyright by
MJFCIFSS
Machi
Size ID no. ne
65 Multimeter with digital Chauvin 10018500 all Measuring of voltage,

display Arnoux types current and resistance in
electric components and
valves
70 Thermometer 10024185 all Monitoring of temperatu-

non-contact types re of a medium / outside
(infrared) temperature of a unit
GTH
72 Thermometer with pro- 1150 7020372
be and sensor (mag-
netic)
80 Hand pump 8145666 all Sampling of oil for analy-

types sis
82 Sampling valve for oil 7019068

samples, alternative to
hand pump 80
84 Mineral oil analysis kit * no. 1 8145660 all 1 oil sample

types
85 10029626 4 oil samples
*Analyses carried out by WAER

CHECK Germany, lab report in
German
88 Bio oil analysis kit * no. 3 7026817 all 1 oil sample
types

*Analyses carried out by WAER
CHECK Germany, lab report in
German
2.01.4
copyright by
MJFCIFSS
Machi
Size ID no. ne
90 REFCO vacuum pump RD-4 7027552 all Maintenance and repair

types of a/c system
91 ITE filling hose, blue 1,500 7027553 all See item 90

mm types
92 ITE filling hose, yellow 1,500 7027554

mm
93 ITE filling hose, red 1,500 7027555

mm
94 ITE HGV coupling 253a 7027556 all See item 90

types
95 ITE HGV coupling 254 a 7027557
96 4-valve test fittings M4WS5 7027558 all Maintenance and repair

C types of a/c system
100 Dismantling tool M37X1 9583459 all Dismantling of grapple

101 M42X1.5 9583521 types bolts
102 M48X1.5 9583522
2.01.5
copyright by
MJFCIFSS
Machi
Size ID no. ne
105 Universal Passfix pul- M42X1.5 9584738 all Removal of Passfix bolts
ler M48X1.5 types
M58X1.5
120 Diagnostic instrument 5010474 all Diagnostics of D5 WS au-

types xiliary heating
121 Adapter cable 9614382 For connection to cable

harness in right bracket
122 Adapter cable 10025620 For direct plugging to the

heating device
130 Testing tool for cooling 7029179 all Pressurisation of engine
system types cooling system (leakage
test)
140 Torque wrench 4-20 Nm 10045464 all For tightening the hose
types clamps
150 Hand pump with pres- 10454803 all For leakage test of back-
sure gauge types pressure line at particle
filter installation
Scope of delivery of the Litronic measuring system

Depending on the requirements, there might be a need for various additional adapters and cables,
which must be ordered separately.
Item Sensors ID no.

2 OEM pressure sensor, measuring range 0 - 1000 bar, output 0 - 20 mA 1001 8329
3 OEM pressure sensor, measuring range 0 - 600 bar, output 0 - 20 mA 6* 6140 624 01
4 OEM pressure sensor, measuring range 0 - 60 bar, output 0 - 20 mA 3* 6140 625 01
2.01.6
copyright by
MJFCIFSS
Item Sensors ID no.

5 OEM pressure sensor, measuring range 0 - 10 bar, output 0 - 20 mA 1002 7591
6 OEM pressure sensor, measuring range -1 to +6 bar, output 4 - 20 mA (LWE) 5718 886 08
7 MINIMESS direct connection pressure sensor, 1620 screws 6* 6140 626 01
8 MINIMESS direct connection pressure sensor, 1620 screws, angled by 90° 3* 6140 647 01
9 Pt 100 temperature sensor, measuring range -50 °C to +200 °C 1* 6140 627 01
10 MINIMESS p / t coupling, screw series 1620, G 1/4" 1* 6140 628 01
11 MINIMESS P / T coupling, screw coupling 1620, M10 x 1.5 1* 1004 1274
12 RE 4 10 measuring turbine, measuring range 1 to 10 l/min 1* 5010 031
13 RE 3 75 measuring turbine, measuring range 7.5 to 75 l/min 1* 6410 629 01
14 RE 3 300 measuring turbine, measuring range 15 to 300 l/min 0* 6140 630 01
15 RE 3 600 measuring turbine, measuring range 25 to 600 l/min 2* 5009 492
16 DS 03 speed sensor, measuring range 1 to 9999 rpm 1* 6140 631 01
17 Spare reflector foil kit 1* 6140 632 01
18 Magnet holder, for DS 03 speed sensor 1* 6140 633 01
19 Inductive sensor for speed measurement 1* 6140 634 01
Item Accessory ID no.

20 Transport case for RE 3 measuring turbine 1* 6140 635 01
21 MK 12 measuring cable for the connection of the sensors, length 6 m 12* 6140 636 01
24 Power supply cable for connection to the on-board power system, length 6 m 1* 6140 639 01
25 Power supply cable for connection to the on-board power system, length 12 m 0* 6140 640 01
26 DPU 411 thermal printer with power adapter 0* 6140 641 01
27 Thermal paper rolls for DPU 411 0* 6140 642 01
28 Centronics data cable, length 2 m (for DPU 411) 0* 6140 643 01
29 RS 232 data cable, length 2 m (for connection to PC) 1* 9684 327
30 AK 12 adapter cable (for speed measurement with GLR testing instrument) 1* 6140 648 01
31 Litronic Service Program, German version (for DOS operating system) 0* 6140 646 01
32 Evaluation software (d / e / f) on CD-ROM (for Windows, 16 bit) 1* 6004 401
33 Evaluation software (d / e / f) on CD-ROM (for Windows, 32 bit)
34 Measuring adapter for current measurement A 309 - R 317 Litronic 1* 8504 231
36 Y-adapter for current measuring Junior Timer plug 1* 9956 436
37 3-to-2 pin plug adapter 1* 9956 422
* number of units for recommended basic equipment
2.01.7
copyright by
MJFCIFSS
2.01.8
copyright by
MJFCIFSS
Service Manual Special tools for diesel engines
Special tools for diesel engines
for the maintenance and adjustment of DEUTZ diesel engines

Machi
Picture no. Designation Size ID no. Application
ne
1a Compression pressure 8008782 all Measurement of compres-
tester types sion pressure
1b Diagram sheets for 100 10012817

item 1a Units
2 Connecting piece for 7019856 all Insert at the position of the

compression pressure types injection valve
tester
3 Nozzle tester 7361236 all Testing of injection nozzles

types
10 V-belt measuring in- Krikit 7019872 all for measurement of V-belt

strument types tension
14 Torx too kit 7014716 all

types
2.03.1
copyright by
MJFCIFSS
Special tools for diesel engines Service Manual
Machi
ne
22 Torx insert key kits for E 14 7019851 all
(long design) types
23 E 18 7021668
24 E 20 7019852
25 Socket for injection WS 15 7019853 all

nozzle (long design) types
(union nut)
30 Torque wrench 7019854 all

types
32 Insert key 7019855 A 312 -

1/4 R 317
35 Turning key 7021680 A 312 -

R 317
2.03.2
copyright by
MJFCIFSS
Machi
ne
40 Mounting device for re- 7021677 all
gulating rod types
50 Mounting tool for 7019861 A 312 -

coolant thermostat R 317
54 Piston ring mounting 7009319 all

pliers types
60 Dismantling tool 7019858 A 312 -

(hooks) for crank shaft R 317
seals (front and rear)
64 Mounting tool for crank 7021676 A 312 -

shaft seals, front (fan R 317
side)
2.03.3
copyright by
MJFCIFSS
Machi
ne
66 Mounting tool for crank 7021675 A 312 -
shaft seal, rear (fly- R 317
wheel side)
68 Mounting tool for crank 7019859 A 309 /

shaft seal (rear) A 311/
R 313
70 Mounting tool for crank 10294728 A 309 /

shaft seal (front) A 311 /
R 313
75 Claw wrench for injec- WS 17 10294729 A 309 /

tion lines A 311 /
R 313
80 Valve seal clamp 10294730 all

types
2.03.4
copyright by
MJFCIFSS
Machi
ne
85 Turning key (multi- 10294731 A 309 /
tooth) for injection A 311/
pump R 313
90 Wheelspin device 10294732 A 309 /

A 311 /
R 313
95 Wheelspin device 10294733 A 309 /

A 311 /
R 313
100 Adjusting bolt for MAG 10294734 A 309 /

shafts A 311 /
R 313
105 Removing tool for in- 10294735 A 309 /

jection nozzle, in con- A 311 /
junction with tool no. R 313
115
2.03.5
copyright by
MJFCIFSS
Machi
ne
110 Special key for injec- 10294736 A 309 /
tion line A 311 /
R 313
115 Removal tool for injec- 8008803 all

tion nozzle types
120 Indicator for dial disc 8008789 all

types
2.03.6
copyright by
MJFCIFSS
Service Manual Special tools for hydraulic systems
Special tools for hydraulic systems
for the maintenance, repair and adjustment of hydraulik systems

Picture No. Desciption Size Order no. Model Application
10 Special wrench for SW 17 9359414 all ty- To adjust primary and se-
pressure -relief valves pes condary pressure-relief
valves in the control valve
11 SW 19 9210371 block
WS 19
20 Safety cap SW 10 7009315 all ty- To secure the adjusting

WS 10 pes screws on the hydraulik ag-
short SW 13 7023492 gregates
long SW 13 l 7615515
SW 17 7380629
short SW 19 7009316
long SW 19 l 7009317
21
22
23
24
25
30 Mounting sleeve See chapter 2.12 all ty- To assemble the O-ring
pes and stepseal ring on hy-
draulic cylinder pistons, va-
riable-displacement pump
pistons and variable dis-
pacement motor regulating
pistons
40 Expanding sleeve See chapter 2.12 all ty- for application, see also
pes tool no. 40
50 Piston wrench See chapter 2.12 all ty-

pes
Details for manufact. see

page 2.12-01
A 309 LI - R 317 LI 2.05.1

copyright by
MJFCIFSS
Special tools for hydraulic systems Service Manual

60 Piston wrench SW 0541333 all ty- To remove and tighten pis-
WS pes ton nuts
61
See chapter 2.12
62
63
64
70 Socket wrench for SW 41 9245656 all ty- To remove and install dam-
threaded bushing pes per pins on hydraulic cylin-
WS 41 ders with damper on
piston/rod side.
80 Mounting tool for pis- M16 9951120 all ty- To dismantle the piston rod
ton rod bearings pes bearing from the hydraulic
M20 9959261 cylinder
M24 9959262
90 Filling device, comple- W24,3 8145359 all ty- To check and refill dia-
te with adapter and fil- 2x1/14 pes phragm and piston type ac-
ling hose 3,0m cumulators
W24.3
2x1/14
3.0m
110 Rod M6 9288234 A 900C Used to remove and install

A 904C piston of pressure balance
on LSC - control valve
block
120 Allen key 9922975 all ty- To remove and install the
pes check valves in connection
K (with radiator bypass val-
ve)
2.05.2 A 309 LI - R 317 LI

copyright by
MJFCIFSS
Service Manual Special tools for hydraulic systems

135 Wrench Ø 10 10114826 A 900C To remove the check valve
mm A 904C 123 (LUDV system)
140 Clamping device for Ø 20 10017281 all ty- To clamp the spool during
spool mm pes disassembly/reassembly
Ø 25 10017282
mm
Ø 32 10017283
mm
160 Montagehülse Ø 25 9951457 all ty- To assemble the Glyd-ring

mm pes and scraper ring on the
161 Ø 22 9951508 plunger piston of the hy-
mm draulic LIKUFIX coupling
162 Ø 45 9966421
mm
163 Ø 25 951458
mm
180 Vacuum pump com- 00A7. 7405073 all ty- To retain content of hy-
plete, consisting of: 300 pes draulic tank during repair
pump no. 180, vacuum work on the hydraulic sys-
regulation valve no. tem
181 with seal, hose
with filter no. 187
181 Vacuum regulation 10097130

valve complete:
Tank fitting, consisting

of:
184 GE 165 fitting 7002240
185 Cone reducing coup- 7407155
ling 16/85
186 Straight nipple 7024875
A 309 LI - R 317 LI 2.05.3

copyright by
MJFCIFSS
Special tools for hydraulic systems Service Manual
2.05.4 A 309 LI - R 317 LI

copyright by
MJFCIFSS
Service Manual Special tools for electric systems
Special tools for electric systems
for the maintenance and repair of electrical plug-type connectors
Fig. 1 Mate-N-LOK and DT plugs
Fig. 2 Juniortimer and JPC plugs
2.06.1
copyright by
MJFCIFSS
Special tools for electric systems Service Manual

10 To crimp contacts for MATE-N- 7367025 all ty-
LOK 1.5mm2 leads pes
12 To crimp contacts for MATE-N- 7366314 all ty-

LOK 2.5mm2 connectors pes
15 Extraction tool to remove crimped 7366655 all ty-

contacts from MATE-N-LOK con- pes
nectors
20 Socket contact for 1.5 mm2 wires 6202619 all ty-

for MATE-N-LOCK connectors pes
21 Pin contact for 1.5 mm2 wires for 6202620

MATE-N-LOCK connectors
22 Socket contact for 2.5 mm2 wires 6202591 all ty-

for MATE-N-LOCK connectors pes
23 Pin contact for 2.5 mm2 wires fo 6202592

MATE-N-LOCK connectors
28 Hand-held tool to crimp contacts 7367086 all ty-

(according to MIL-C5015, pes
VG952234, VG 955342)
29 Crimp turret to crimp contacts 7409779

DEUTSCH-type connectors with
special tool no. 28
30 Tool to crimp contacts of 8503647 all ty-

DEUTSCH - type connectors pes
2.06.2
copyright by
MJFCIFSS
Service Manual Special tools for electric systems

32 Extraction tool to re- Size 4 8503633 all ty-
move crimped con- pes
tacts from DEUTSCH-
type connectors
33 Size 8 8503632
34 Size 12 8145674
35 Size 16 8145673
36 Size 20 8503630
37 Pin contact for wires of Ø 0,8- 7368251 all ty-
DT connectors 1,0 pes
Ø 1,0- 7368406
2,0
Ø 2,0- 6905271
3,0
38 Socket contact for wi- Ø 0,8- 7368252

res of DT connectors 1,0
Ø 1,0- 7368405
2,0
Ø 2,0- 6905272
3,0
39 Stopfen / Plug / Bou- 7368253

chon
55 Extraction tool for 777-310 7022773 all ty-
WAGO connectors pes
60 IC extraction tool 8042630 all ty-

pes
61 IC mounting tool 8042629
70 Ergocrimp pliers 6004391 all ty- To crimp contacts for wires

pes of JPT (Tyco) connectors
2.06.3
copyright by
MJFCIFSS
Special tools for electric systems Service Manual

Ergocrimp matrix all ty- To crimp contacts for leads
pes
72 0.5-2.5 10016253 Junior Power Timer Nr./no.
mm2 927777-3 / 927779-3 /
927846-2
73 0.5-2.5 10016255 Junior power Timer/EDS

mm2 Nr./no. 929938-3 double
spring contact no.
929940-3
74 0.5-2.5 10016256
mm2 flat adapter no. 963745-1 /
963746-1
80 Extraction tool 7415334 all ty- To remove crimped con-
pes tacts from JPT (Tyco) con-
nectors
90 Crimp plier 10016251 all ty- To crimp littlefuse contacts

pes for leads of JPT (Tyco)
connectors, see also no.
92.
92 Ergocrimp matrix 0.5 mm2 10016252 all ty- In connection with no. 90
-3.32 pes and used to crimp contacts
mm2 for leads
receptacle no. 913053/

913065 / 913066 / 913067
/ 913069 / 913079
Double spring contact no.
913071 / 913072
2.06.4
copyright by
MJFCIFSS
Service Manual Special tools for gears
Special tools for gears
for the maintenance and repair of gear systems

Equip
Picture No. Description Size ID no. Application
ment
10 Slotted nut wrench for SAT 9202820 all Releasing and tightening of
slewing gear mecha- 225 types slotted nuts in drive/slew-
nism ing gear mechanisms (SAT
drawing, see page 2.14-
01)
20 Mounting device SAT 9202825 A 309 - Dismantling and assembly

225 R 317 of brake housing/multi-disc
brake for SAT slewing gear
mechanisms (SAT drawing,
see page 2.15-01)
30 Mounting device FAT 9981445 R- Tool used to dismantle and

350/022 machi- mount the multi-disc brake
FAT nes of the FAT slewing gear
350/032 mechanism (drawing, see
page 2.16-01)
35 Mounting device for FAT 8503594 R- For the mounting of slip

slide ring seals 350/022 machi- ring seals in FAT travel
FAT nes gear systems
350/032
2.07.1
copyright by
MJFCIFSS
Special tools for gears Service Manual
2.07.2
copyright by
MJFCIFSS
Service Manual Special tools for axles
Special tools for axles
for the maintenance and repair of axles

Machin
e
10 Collet chuck for axles 7009536 all Used to top in and top out
Chuck tip types the snap ring into/from the
11 5 mm 8145768 planetary gear of the axles
Chuck tip
12 6 mm 8145769
20 Slotted nut wrench for AP/APL 7013102 A 314 / Used to loosen and tighten
axles 745/ A 316 slotted nuts in planetary
755 gears / axles.
21 AP 7021789 A 314 /
745 TR* A 316
AP
755 TR*
22 AP 7014452 A 316
755 HD Indus-
APL try
755 HD
30 Centring disc AP/APL 7013101 A 314 / In conjunction with tool no.
745 A 316 20-22
APL
755
31 AP 7029469 A 314 /
745 TR* A 316
AP
755 TR*
32 AP/APL 7013920 A 316

755 HD Indus-
try
35 Centring ring AP/APL 7024975 A 314 / In conjunction with tool no.
745 TR* A 316 30
APL
755
2.08.1
copyright by
MJFCIFSS
Special tools for axles Service Manual
Machin
e
40 Mounting tool AP/APL 7024127 A 314 Used to insert the cassette
745 seal ring in the hub / axles.
AP A 314
745 TR*
APL
755
42 AP 7024974 A 316
755 TR*
44 APL 7024973 A 316

755 HD Indus-
try
46 AP 7029525 A 316
755 HD Indus-
try
50 Slip bushing, 2-part AP/APL 7019632 A 314 Used to mount the brake
745 piston into the hollow
APL A 316 wheel.
755
51 AP/APL 7024131 A 316

755 HD Indus-
try
60 Measuring screw for M 7019556 A 314 / Used to measure the pad

pad wear 16 x 1.5 A 316 wear at the ZP axles.
65 Measuring tool for pad A 309 / Used to measure the pad

wear A 312 wear at the
multi-disc brake
70 Slotted nut wrench for MS-E 10346444 A 316 Used to loosen and tighten
axles 3060 the slotted nuts in the pla-
MT-E netary housing / hub carrier
3060
2.08.2
copyright by
MJFCIFSS
Service Manual Special tools for axles
Machin
e
75 Gripping piece MS-E 10354109 A 316 Used to remove the inner
3060 bearing race from the joint
housing.
In conjunction with tool no.
78
78 Removal insert MS-E 7011520 A 316

3060
80 Removing tool MS-E 7026311 A 316 Used to remove the outer

3060 bearing race from the joint
housing.
90
85 Removing tool MS-E 10353377 A 316 Used to pull the shaft seal
3060 ring and the bushing from
the axle housing and the
joint housing.
90
90 Counter piece MS-E 7026310 A 316

3060
2.08.3
copyright by
MJFCIFSS
Special tools for axles Service Manual
Machin
e
95 Mounting tool MS-E 7011527 A 316 Used to insert the outer be-
3060 aring race in the joint hou-
sing.
100 Mounting tool MS-E 10353378 A 316 Used to insert shaft seal
3060 rings / bushings in the axle
housing and the joint hou-
sing.
103 Handle MS-E 7011518 In conjunction with tool no.
3060 103
* = Drum brake
2.08.4
copyright by
MJFCIFSS
Service Manual Assembly tools for hydraulic cylinders
Assembly wrenches for pistons of hydraulic cylinders WN 4121
Assembly tools for hydraulic cylinders
1 Assembly wrenches for pistons of hydraulic cylinders WN 4121
Fig. 1 Assembly tool (bore for mounting bolt a)
ID no. a b c d e f g h i Square
9131359 52 38 75 200 10 8 8 15 60 1/2
9131362 60 44 85 200 14 10 10 15 65 1/2
9231993 68 52 100 220 14 10 10 15 70 1/2
8007364* 75 54 110 220 14 12 10 20 84 3/4
8007364* 80 54 110 220 14 12 10 20 84 3/4
8007365 88 63 120 250 14 12 10 20 90 3/4
8007366 100 78 135 260 14 14 10 20 95 3/4
9919856 115 88 150 300 14 14 10 20 105 3/4
9196978# 125 97 170 320 14 14 10 25 110 3/4
9196978# 130 97 170 320 14 18 15 25 110 3/4
8007367 145 113 185 380 14 18 15 25 120 3/4
9925117 160 125 200 420 14 18 15 25 130 3/4
9131373 175 135 215 450 14 20 19 25 135 3/4
9131376 220 156 280 500 14 30 28 40 158 3/4
0541380 85 72 110 210 11 8 8 15 210 1/2
0542336 120 100 140 240 12 8 9 152 240 1/2
0540947 124 100 150 240 12 8 9 15 240 1/2
0541379 145 125 170 280 11 8 9 15 280 3/4
0540966 160 135 185 280 12 10 9 20 280 3/4
0529897 165 140 190 280 12 10 9 20 280 3/4
Tab. 1 List of assembly wrenches (all dimensions in mm)
Note!
The dimensions of the pistons and assembly wrenches and the ID numbers can be looked up in
Lidos (* and # correspond to one wrench each)!
2.12.1
copyright by
MJFCIFSS
Assembly tools for hydraulic cylinders Service Manual
Assembly wrenches for piston nuts
2 Assembly wrenches for piston nuts
Fig. 2 Assembly wrenches for piston nuts
Size of piston nut WS Slotted nut

*WS hex. Square ID no.
ID no. paral. Ø
M30X1.5 - 7006469 44 **
M32X1.5 - 7010262 50 **
M33 X1.5 - 9226916 41 1/2 9921132
M36X1.5 - 9875702 50 1/2 9211967
M42X1.5 - 7010163 62 **
M42X1.5 - 9970088 60 1/2 9211967
M42X1.5 - 9113734 55 1/2 9921132
M50X2 - 4129202 70 1/2 9921123
M50X2 - 9166795 65 1/2 9921123
M56X2 - 9921260 80 1/2 9921124
M60X2 - 4129203 80 1/2 9921124
M65X2 - 9247441 85 1/2 9921133
M68X2 - 9129554 90 1/2 9921124
M76X2 - 9970448 100 3/4 9921125
M85X3 - 9142472 110 3/4 9921125
M95X3 - 9101411 120 3/4 9921126
M100X3 - 9950036 130 3/4 9951123
M110X3 - 9129653 / 9112934 149 3/4 9921127
M120X3 - 9143685 165 3/4 9921128
M130X3 - 9125066 180 3/4 9921129
M150X3 - 9144654 210 3/4 9921131
M170X3 - 5008571 230 3/4 9921134
Tab. 2 List of piston nuts
* width over flats / ** conventional grooved socket spanner
2.12.2
copyright by
MJFCIFSS
Assembly wrenches for WN 4122 piston rod bearings
3 Assembly wrenches for WN 4122 piston rod bearings
Fig. 3 Assembly wrenches for piston rod bearings
0541665 76 62 95 210 9 6 7 15 70 1/2
0541666 87,5 72 110 210 10 8 8 15 70 1/2
0541063 92 75 115 210 12 8 8 15 75 1/2
0541064 100 80 120 210 12 10 10 15 80 1/2
0529893 110 90 130 240 12 10 10 15 90 1/2
0542005 115 95 135 240 12 8 10 15 95 1/2
0541667 125 98 150 240 12 10 9 15 98 1/2
0529894 135 110 160 260 12 8 8 15 105 1/2
0540948 140 120 160 260 12 8 8 15 110 1/2
0541661 145 120 170 280 12 10 9 15 110 1/2
0529895 145 120 170 280 12 12 13 15 120 1/2
0540949 150 130 170 280 12 12 12 20 110 3/4
0529896 170 140 200 300 12 14 13 20 110 3/4
0541378 180 160 200 300 12 10 9 20 120 3/4
Tab. 3 List of assembly wrenches
2.12.3
copyright by
MJFCIFSS
Assembly wrenches for version 5100 pistons
4 Assembly wrenches for version 5100 pistons
Fig. 4 Assembly wrenches for version 5100 pistons
Øa WS
Size of piston nut *WS hex. ID no.
for mounting bolts square
M120X3 175 220 3/4 9584641
M140X3 190 240 3/4 9581705
* width over flats
4.1 Assembly wrenches for pistons
Fig. 5 Assembly wrenches for pistons
9249886 250 204 310 600 14 30 28 30 175 3/4
9249741 260 176 330 600 19 36 35 40 180 3/4
9243215 280 206 354 650 19 36 35 40 190 3/4
2.12.4
copyright by
MJFCIFSS
Mounting and expanding sleeves
4.2 Assembly wrenches with hex nut for pistons
Fig. 6 Assembly wrenches with hex nut for pistons
mm mm mm mm mm mm mm mm
Piston Piston
ID no.
smallest largest
*SW 6-KT 4-KT l Ø Ø a b c
9600751 80 3/4 170 Ø110 Ø140 Ø160 525 15
9602239 85 3/4 170 Ø115 Ø140 Ø160 525 15
9600418 90 3/4 170 Ø120 Ø150 Ø160 525 15
9597668 100 3/4 170 Ø130 Ø160 Ø180 525 15
9600928 110 3/4 170 Ø160 Ø190 Ø200 525 15
9600769 120 3/4 174 Ø170 Ø200 Ø200 525 15
* width over flats
5 Mounting and expanding sleeves
990 mounting sleeve 991 expanding sleeve

Piston Ø
ID no. ID no.
32 9136418 9136416
32 9113100 9113099
38 9143279 9143280
40 9196902 9136417
40 9580414 9580413
45 9136419 9136417
50 9288953 9288954
63 9170510 9170512
65 9177541 9177540
70 9110556 9110402
80 9227165 9227166
2.12.5
copyright by
MJFCIFSS
990 mounting sleeve 991 expanding sleeve

Piston Ø
ID no. ID no.
85 9998618 9110404
85 9115710 9115708
90 9227161 9227162
98 9289130 9289131
100 9998626 9110405
105 9951984 9951983
106 9583670 9583671
110 9170509 9170511
110 9960483 9960502
115 9998625 9110406
120 9998778 9110407
125 9227163 9227164
125 9960484 9960503
130 9998624 9110408
135 9285578 9285579
140 9998623 9110409
150 9998622 9110410
160 9998621 9110411
170 9107931 9110412
180 9998619 9110413
180 9107932 9110413
190 9907684 9907701
190 9280862 9280863
200 9107933 9110414
Tab. 7 List of mounting and expanding sleeves
2.12.6
copyright by
MJFCIFSS
Mounting sleeves used to insert pistons into cylinders

950 mounting sleeve
Piston Ø
ID no.
65 9177543
80 9231749
90 9248893
90 9248894
100 9248895
110 9248897
120 9248898
130 9248899
140 9177541
140 9952180
160 9248909
190 9281241
210 9281240
250 9951147
260 9284918
Tab. 8 950 mounting sleeves
Note!
The mounting sleeve 950 is required to restore the shape of the expanded sealing elements to suit
the inside diameter of the cylinder (calibration).
Mounting sleeves used to mount the piston rod bearings on the piston rods
960 mounting sleeve

Piston rod Ø
ID no.
90 9282761
105 9287177
140 9926806
Tab. 9 960 mounting sleeves
Note!
The 960 mounting sleeve is required in order to prevent damage to sealing and guide elements.
2.12.7
copyright by
MJFCIFSS
2.12.8
copyright by
MJFCIFSS
Service Manual Mounting device for piston rod bearings
Tool used to dismantle piston rod bearings in hydraulic cylinders
Mounting device for piston rod bearings
1 Tool used to dismantle piston rod bearings in hydraulic cylinders
Fig. 1 Mounting device
Thread in Thread of Length of

Thread in
bearing head mounting driver mounting driver ID -no.
flange ring
M1 M2 L
M12 M16 M10 250 9951120
M16 M20 M12 270 9959261
M20 M24X2 M16 290 9959262
Tab. 1 Mounting devices sizes for various flange ring threads
2.13.1
copyright by
MJFCIFSS
Mounting device for piston rod bearings Service Manual
Tool used to dismantle piston rod bearings in hydraulic cylinders
2.13.2
copyright by
MJFCIFSS
Service Manual Slotted nut wrench for slewing gear
Tool used to remove the slotted nut in the slewing gear mechanism
Slotted nut wrench for slewing gear
1 Tool used to remove the slotted nut in the slewing gear mechanism
Fig. 1 Slotted nut wrench for Sat 225
Slewing gear type ID number

SAT 225 9202820
Tab. 1 ID numbers of slottet nut wrenches
2.14.1
copyright by
MJFCIFSS
Slotted nut wrench for slewing gear Service Manual
Tool used to remove the slotted nut in the slewing gear mechanism
Fig. 2 Technical drawing of slotted nut wrench
SAT A B C D E F G H J K L M N O P
225 90 40 30 55 71.5+0.2 77 100 95 3.8 80 35 30 40 56 7.8
Tab. 2 Dimensions
Material: 42 CrMo 4 hardened to 800 - 950 N/mm2
2.14.2
copyright by
MJFCIFSS
Service Manual Mounting device for slewing gear
Mounting device for slewing gear
Tool used to dismantle and mount the multi-disc brake of the slewing gear mecha-
nism SAT 225
Fig. 1 Mounting device of slewing gear mechanisms
Size SAT 225

A 268
B 40
C 12
D 10
E 10
F 16
G 100
H 117
ID no. 9202825
Tab. 1 List of mounting device sizes
2.15.1
copyright by
MJFCIFSS
Mounting device for slewing gear Service Manual
2.15.2
copyright by
MJFCIFSS
Service Manual Mounting device for travel gear
Mounting device for travel gear
Tool used to dismantle and mount the multi-disc brake of the FAT 350 travel gear me-
chanism
Fig. 1 Technical drawing of mounting device
FAT 350
Size
022 / 032
A 238
B 205
C 100
D 108
E 40
F 18
G Ø16
H 15
ID no. 9981445
Tab. 1 Dimensions of mounting device (in mm)
2.16.1
copyright by
MJFCIFSS
Mounting device for travel gear Service Manual
2.16.2
copyright by
MJFCIFSS
Service Manual
SUBGROUP - INDEX
Section Group Type
Technical data 3.09.1 A 309 LI 20221-
Technical data 3.13.1 R 313 LI 27752-

A 316 LI-IND 2001-
Technical data 3.17.1 R 317 LI 18161-
Inspection and maintenance schedule 3.29.1 A 309 LI 20221-

A 311 LI 20222-
Inspection and maintenance schedule 3.32.1 A 312 LI 12363-

A 314 LI 2001-
A 316 LI 2001-
A 316 LI-IND 2001-
Inspection and maintenance schedule 3.38.1 R 313 LI 27752-

R 317 LI 18161-
3.1
MJFCIFSS
Service Manual
3.2
MJFCIFSS
Service Manual Technical data
A 309 Litronic
Technical data
1 A 309 Litronic
Type 717
Typ 717 717

Valid from serial number 20221 29269
General 20221 29269

Weight of basic machine with 2-point support t 9,05 =
Weight of backhoe bucket attachment (2-point support) t 10,82 =
Overall length (with blade support) mm 4230 =
Overall width mm 2550 =
Overall height without attacment mm 3110 =
Rear reach from centre/slewing radius mm 1600 / 1600 =
Ground clearance mm 320 =
Break-out force at tooth KN 44,8 / 68,5 =
Max. drawing pull (in offroad gear and max. operating KN 71,1
pressure)
Drive motor 20221 29269

Type BF 4 M 1012 =
Power at rated speed according to DIN ISO 9249 KW 63 (86 PS) =
Rated speed min-1 2000 =
Max. torque Nm 352 ± 10 =
bei1300-1500 min-1
Oil volume in engine (filling quantity at oil change with filter) l 15,5 =
Oil quality/oil viscosity and oil change intervals see groups 1.50 and =
3.29
Fuel tank capacity l 215 =
Additional information see group 4.02 =
Hydraulic system 20221 29269

Hydraulic pump Typ A 8 VO 55 =
Design axial piston swash =
plate double pump
Drive power of pump with power control (min. power) KW 53 =
Max. flow l/min 212 =
Hydraulic oil volume (oil change with filter) l ca.200 =
Hydraulic oil and filter change intervals see groups 1.50 and =
3.29
Control valve block Typ M8/NG 20 =
Rotary connection 7 x Typ DDF 720 =
A 309 LI 20221- 3.09.1

copyright by
MJFCIFSS
Technical data Service Manual
A 309 Litronic

Rotary connection 6 x Typ 815.006 =
Boom cylinder (adjustable and gooseneck equipment) Ø mm 115 / 70 =
piston / rod
Stick cylinder with adjustable attachment Ø piston / rod mm 90 / 60 =
Bucket cylinder Ø piston / rod mm 80 / 50 =
Swivel cylinder mm 90 / 50 =
Support cylinder with outrigger - blade support Ø piston / rod mm 110 / 50 =
Regulating cylinder with boom attachment Ø piston / rod mm 125 / 70 =
Additional cylinder see group 7.31 =
Hydraulic pump / pilot control Typ Gear pump =
Max. flow / pilot control l/min 22 =
Hydraulic pump / brake system - swivel bearing and AS1 Typ Gear pump =
max. flow rate through flow distributor l/min 53 =
Constant current for brake I residual current for swivel l/min 2 51 =
bearing and AS1
Hydraulic pump / fan drive (cooling) Typ Gear pump =
Max. flow / fan drive (cooling) l/min 50 =
Pilot control unit / working attachment / slewing gear Typ VG - 7 - 4 =
Pilot control unit / travel drive VG - 7 - 1 =
Pilot control unit / support VG - 7 - 2 =
Additional information see group 6. / 7. =
Elektrical system 20221 29269

Operating voltage V 24 =
Battery capacity Ah 2 x 92 (in series) =
Alternator voltage / current V/A 28 / 55 =
Starter V / KW 24 / 4,0 =
Slewing gear mechanism 20221 29269

Gearbox Typ SAT 225 / 220 =
Oil motor Typ FMF 45 =
Max. slewing speed min-1 9,0 =
Oil volume in gearbox l 4,4 =
Oil quality/oil viscosity and oil change intervals see groups 1.50 =
and 3.29
Slewing gear brake Typ wet multi-disc brake =
(negative)
Transmission 20221 29269

Gearbox Typ 2 HL 70 2 HL 270
Oil motor Typ DMVA 108 =
3.09.2 A 309 LI 20221-

copyright by
MJFCIFSS
A 309 Litronic

Travel speed in creeper / offroad / on-road gear km/h 2,5 / 5,0 / 20,0 =
Oil volume in gearbox l 3,3 3,0
Oil quality/oil viscosity and oil change intervals 1.50 u. 3.29 =
Parking brake Typ wet multi-disc brake =
(negative)
Additional information see group 11.08 group 11.20
Axles 20221 29269

Steering axle Typ 212 =
Rigid axle Typ 112 =
Oil volume in steering axle housing l 7,3 =
Oil volume in steering axle wheel hub l 2 x 0,8 =
Oil volume in rigid axle housing l 8,0 =
Oil volume in rigid axle wheel hub l 2 x 2,1 =
Oil volume in axle housing of steered rigid axle (4-wheel l 7,3 =
steering)
Oil volume in wheel hub of steered rigid axle (4-wheel l 2 x 2,0 =
steering)
and 3.29
Steering axle working brake Typ disc brake =
Rigid axle working brake Typ disc brake =
Brake type (positive) =
Additional information see groups =
12.02 / 12.03 / 12.05
Tyres Zoll 9.00 - 20 =
500 / 45 - 20
Steering 20221 29269

Hydraulic pump Typ Gear pump =
Flow l/min 39 =
Steering / steering valve Typ Servostat 2 / LAGS 200
LAGS 200
Additional information see group 13.20/ see group 13.22
13.22
Brake system 20221 29269

Max. flow l/min 2,0 =
A 309 LI 20221- 3.09.3

copyright by
MJFCIFSS
A 309 Litronic
3.09.4 A 309 LI 20221-

copyright by
MJFCIFSS
A 311 Litronic
Technical data
1 A 311 Litronic
Type 718
Typ 718 718

General 20222 29170

Weight of backhoe bucket attachment (2-point support) t 11,99 =
Max. drawing pull (in offroad gear and max. operating KN 71,1
pressure)

Type BF 4 M 1012 =
at 1300-1500 min-1
3.29

Hydraulic pump Typ A 8 VO 55 =
plate double pump
Drive power of pump with power control (min. power) KW 57 =
3.29
A 311 LI 20222- 3.11.1

copyright by
MJFCIFSS
A 311 Litronic

piston / rod
Swivel cylinder mm 90 / 50 =
Support cylinder with outrigger - blade support Ø piston / rod mm 110 / 50 =
Hydraulic pump / pilot control Typ Gear pump =
Hydraulic pump / brake system - swivel bearing and AS1 Typ Gear pump =
max. flow rate through flow distributor l/min 53 =
Constant current for brake I residual current for swivel l/min 2 51 =
bearing and AS1


and 3.29
(negative)

3.11.2 A 311 LI 20222-

copyright by
MJFCIFSS
A 311 Litronic

Oil quality/oil viscosity and oil change intervals 1.50 and 3.29 =
(negative)
Axles 20222 29170

Steering axle Typ 262 LD =
Rigid axle Typ 162 LD =
Oil volume in rigid axle housing l 8,0 =
Oil volume in rigid axle wheel hub l 2 x 2,1 =
Oil volume in axle housing of steered rigid axle (4-wheel l 7,3 =
steering)
Oil volume in wheel hub of steered rigid axle (4-wheel l 2 x 2,0 =
steering)
and 3.29
Rigid axle working brake Typ disc brake =
12.05 / 12.10 / 12.11
Tyres Zoll 9.00 - 20 =
500 / 45 - 20

Flow l/min 39 =
LAGS 200
13.22

A 311 LI 20222- 3.11.3

copyright by
MJFCIFSS
A 311 Litronic
3.11.4 A 311 LI 20222-

copyright by
MJFCIFSS
A 312 Litronic
Technical data
1 A 312 Litronic
Type 719
Typ 719 719

General 12363 29898

Weight of backhoe bucket attachment (2-point support) t 12,5 - 13,5 =
Max. drawing pull (in offroad gear and max. operating KN 87
pressure)

Type BF 4 M 1013 E =
at 1400 min-1
3.32

Hydraulic pump Typ LMV 130 =
plate pump
3.32
A 312 LI 12363- 3.12.1

copyright by
MJFCIFSS
A 312 Litronic

piston / rod
Support cylinder with outrigger - blade support Ø piston / rod mm 120 / 70 - 90 / 50 =
Hydraulic pump / Brake system - Servo control Typ Gear pump =
Flow devider K (Brake) / R (Servo control) 2 30


and 3.32
(negative)

3.12.2 A 312 LI 12363-

copyright by
MJFCIFSS
A 312 Litronic

(negative)
Axles 12363 29898

Steering axle Typ 262 / 51 =
Rigid axle Typ 162 / 51 =
Oil volume in rigid axle housing l 10,5 (at disc brake) =
Oil volume in rigid axle wheel hub l 2 x 0,7 (2,0 l at disc =
brake)
and 3.32
Rigid axle working brake Typ drum brake (option =
disc brake)
12.20 / 12.21 / 12.23
Tyres Zoll 10.00 - 20 =
18.00 - 19,5
600 / 40 - 22,5

Flow l/min 44 =
LAGS 200
13.22

A 312 LI 12363- 3.12.3

copyright by
MJFCIFSS
A 312 Litronic
3.12.4 A 312 LI 12363-

copyright by
MJFCIFSS
R 313 Litronic
Technical data
1 R 313 Litronic
Type 636
Valid from serial number 27752

R 313 Litronic
General
Type 636
Weight of backhoe bucket attachment and 600 mm base pla- t 15.3 (16.4*)
tes
Overall length mm 4095
Overall width (500-750 mm base plates) mm 2500-2750
Overall height without attachment mm 2925
Rear reach from centre/slewing radius mm 2215
Ground clearance mm 435
Max. break-out force at tooth kN 111.3 / 79.2
Max. drawing pull (in off-road gear and max. operating pres- kN 151
sure)
Drive motor R 313 Litronic

Type 636
Type BF 4 M 2012 C
Power at rated speed according to DIN ISO 9249 kW 73 (99 HP)
Rated speed rpm 1800
Max. torque Nm 422 ± 10
at 1500 rpm
Oil volume in engine (filling quantity at oil change with filter) l 14,0
Oil quality/oil viscosity and oil change intervals see groups 1.50 and
3.38
Total tank capacity l approx. 230
Additional information see group 4.03
Hydraulic system R 313 Litronic

Type 636
Hydraulic pump Type DPVO 165
Design Axial piston swash pla-
te pump
Drive power of pump with power control (min. power) kW 29
Drive power of pump with power control (max. power) kW 73
Max. flow l/min 297
Hydraulic oil volume (oil change with filter) l approx. 350
Hydraulic oil and filter change intervals see groups 1.50 and
3.38
R 313 LI 27752- 3.13.1

copyright by
MJFCIFSS
R 313 Litronic
Hydraulic system R 313 Litronic

Type 636
Control valve block Type M7/NG 20-16
Rotary connection 5x Type DDF 520
Rotary connection 1x Type 815.001
Boom cylinder (adjustable and gooseneck equipment) Ø pis- mm 110 / 70
ton / rod
Stick cylinder with adjustable attachment Ø piston / rod mm 115 / 70
Bucket cylinder Ø piston / rod mm 90 / 60
Cylinder with blade support Ø piston / rod mm 130 / 90
Regulating cylinder with boom attachment Ø piston / rod mm 140 / 80
Hydraulic pump / pilot control Type Gear pump
Max. flow / pilot control l/min 36
Hydraulic pump / fan drive (cooling) Type Gear pump
Max. flow / fan drive (cooling) l/min 39
Pilot control unit / working attachment / slewing gear Type VG - 7 - 4
Pilot control unit / travel drive Type 5 TH 6 NR
Additional information see group 6
Electrical system R 313 Li

Type 636
Operating voltage V 24
Battery capacity Ah 2 x 92 (in series)
Alternator voltage / current V/A 28 / 55
Starter V / kW 24 / 4.8
Slewing gear mechanism R 313 Li

Type 636
Gearbox Type SAT 225 / 218
Oil motor Type FMF 45
Max. slewing speed rpm 9.0
Oil volume in gearbox l 5.2
3.38
Slewing gear brake Type Wet multi-disc brake
(negative)
3.13.2 R 313 LI 27752-

copyright by
MJFCIFSS
R 313 Litronic
Travel gear R 313 Litronic

Type 636
Gearbox Type FAT 350
Oil motor Type A6 VE 55
Travel speed in standard / fast travel mode km/h 2.4 / 5.0
Oil volume in gearbox l 3.0
3.38
Travel brake Type Multi-disc brake
Additional information see group
11.62
or 11.67
Drive R 313 Litronic

Type 636
Drive bar D4 L
Running rollers Type/ D4 L / 2 X 7
num-
ber of
rollers
Support rollers Type/ D4 L / 2 X 2
num-
ber of
rollers
Number of base plates / chains Units 46
Base plate width mm 500/ 600/
750
Specific pressure on ground (max.) N/cm2 4.6(4.9*) / 3.9(4.2*)/
3.2(3.4*)
Additional information see group 12
* in machines with blade
R 313 LI 27752- 3.13.3

copyright by
MJFCIFSS
R 313 Litronic
3.13.4 R 313 LI 27752-

copyright by
MJFCIFSS
A 314 Litronic
Technical data
1 A 314 Litronic
Type 635
Typ 635
General 2001
Weight of basic machine with 2-point support t 11,4
Weight of backhoe bucket attachment (2-point support) t 13,4 - 15,2
Overall length (with blade support) mm 4235
Overall width mm 2500
Overall height without attacment mm 3107
Rear reach from centre/slewing radius mm 2030 / 2030
Ground clearance mm 348
Break-out force at tooth KN 66,1 / 72,9
Max. drawing pull (in offroad gear and max. operating KN 87
pressure)
Drive motor 2001

Type BF 4 M 1013 EC
Power at rated speed according to DIN ISO 9249 KW 80 (109 PS)
Rated speed min-1 1800
Max. torque Nm 460 ± 10
at 1400 min-1
Oil volume in engine (filling quantity at oil change with filter) l 15,5
3.32
Fuel tank capacity l 290
Hydraulic system 2001

Hydraulic pump Typ LMV 130
Design axial piston swash
plate pump
Max. flow l/min 234
Hydraulic oil volume (oil change with filter) l ca.250
3.32
Control valve block Typ M7/NG 20
Rotary connection 7 x Typ DDF 720
Rotary connection 6 x Typ 815.006
A 314 LI 2001- 3.14.1

copyright by
MJFCIFSS
A 314 Litronic
Hydraulic system 2001

Boom cylinder (adjustable and gooseneck equipment) Ø mm 110 / 70
piston / rod
Stick cylinder with adjustable attachment Ø piston / rod mm 115 / 75
Bucket cylinder Ø piston / rod mm 100 / 70
Support cylinder with outrigger - blade support Ø piston / rod mm 120 / 70 - 90 / 50
Regulating cylinder with boom attachment Ø piston / rod mm 140 / 80
Additional cylinder see group 7.35
Hydraulic pump / Brake system - Servo control Typ Gear pump
Max. flow / pilot control l/min 32
Flow devider K (Brake) / R (Servo control) 2 30
Hydraulic pump Typ Gear pump
Hydraulic pump / fan drive (cooling) Typ Gear pump
Max. flow / fan drive (cooling) l/min 45
Pilot control unit / working attachment / slewing gear Typ VG - 7 - 4
Pilot control unit / travel drive VG - 7 - 1
Pilot control unit / support VG - 7 - 2
Additional information see group 6. / 7.
Elektrical system 2001

Operating voltage V 24
Battery capacity Ah 2 x 92 (in series)
Alternator voltage / current V/A 28 / 55
Starter V / KW 24 / 4,8
Slewing gear mechanism 2001

Gearbox Typ SAT 225 / 218
Oil motor Typ FMF 45
Max. slewing speed min-1 9,0
Oil volume in gearbox l 4,4
Oil quality/oil viscosity and oil change intervals see groups 1.50
and 3.32
Slewing gear brake Typ wet multi-disc brake
(negative)
Transmission 2001
Gearbox Typ 2 HL 100
Oil motor Typ LMV 108
Travel speed in creeper / offroad / on-road gear km/h 2,5 / 5,0 / 20,0
Oil quality/oil viscosity and oil change intervals 1.50 and 3.32
3.14.2 A 314 LI 2001-

copyright by
MJFCIFSS
A 314 Litronic
Transmission 2001
Parking brake Typ wet multi-disc brake
(negative)
Axles 2001
Steering axle Typ APL - B 745
Rigid axle Typ AP - B 745 TR
Oil volume in steering axle housing l 7,5
Oil volume in steering axle wheel hub l 2 x 0,7
Oil volume in rigid axle housing l 9,0 ( 10,0 l at disc
brake)
Oil volume in rigid axle wheel hub l 2 x 0,7 (2,0 l at disc
brake)
and 3.32
Steering axle working brake Typ disc brake
Rigid axle working brake Typ drum brake (option
disc brake)
Brake type (positive)
Additional information see groups
12.28 / 12.29 / 12.31
Tyres Zoll 10.00 - 20
18.00 - 19,5
600 / 40 - 22,5
Steering 2001
Flow l/min 44
Steering / steering valve Typ Servostat 2 /
LAGS 200
Additional information see group 13.20/
13.22
Brake system 2001

Max. flow l/min 2,0
A 314 LI 2001- 3.14.3

copyright by
MJFCIFSS
A 314 Litronic
3.14.4 A 314 LI 2001-

copyright by
MJFCIFSS
A 316 Litronic
Technical data
1 A 316 Litronic
Type 715 / 716
Typ 715 716 715 716

Valid from serial number 2001 2001 28061 28062
General 2001 2001 28061 28062

Weight of basic machine with 2-point support t 12,4 14,9 12,4 14,9
Weight of backhoe bucket attachment (2-point support) t 15,0 - 18,9 - 15,0 - 18,9 -
16,7 21,0 16,7 21,0
Break-out force at tooth KN 66,8 / 90 =
Max. drawing pull (in offroad gear and max. operating KN 90 =
pressure)
Drive motor 2001 2001 28061 28062

Type BF 4 M 1013 EC =
at 1350 min-1
3.32
Hydraulic system 2001 2001 28061 28062

Hydraulic pump Typ LMV 150
Design axial piston swash
plate pump
Max. flow l/min 270
Hydraulic oil volume (oil change with filter) l ca.290
3.32
Control valve block Typ M7/NG 20
Rotary connection 7 x Typ DDF 720
A 316 LI 2001- 3.16.1

A 316 LI-IND 2001- copyright by
MJFCIFSS
A 316 Litronic
Hydraulic system 2001 2001 28061 28062

piston / rod
Stick cylinder with adjustable attachment Ø piston / rod mm 120 / 80 110 / 70 120 / 110 /
80 70
Support cylinder with outrigger - blade support Ø piston / rod mm 120 / 70 - 90 / 50 =
Hydraulic pump / Brake system - Servo control Typ Gear pump =
Flow devider K (Brake) / R (Servo control) 2 30 =
Elektrical system 2001 28061 28062

Operating voltage V 24 = =
Battery capacity Ah 2 x 92 (in series) = =
Alternator voltage / current V/A 28 / 55 = =
Starter V / KW 24 / 4,8 = =
Slewing gear mechanism 2001 28061 28062

Gearbox Typ SAT 225 / 218
Oil motor Typ FMF 45
Max. slewing speed min-1 9,0
and 3.32
Slewing gear brake Typ wet multi-disc brake
(negative)
Transmission 2001 2001 28061 28062

Oil motor Typ LMV 100 DMVA 108
3.16.2 A 316 LI 2001-

copyright by A 316 LI-IND 2001-
MJFCIFSS
A 316 Litronic
Transmission 2001 2001 28061 28062

(negative)
Axles 2001 2001 28061 28062

Steering axle Typ APL-B APL-B MS-E 3060
755 755 HD
Rigid axle Typ AP-B AP-B MT-E 3060
755 TR 755 HD
Oil volume in steering axle housing l 9,0 9,5
Oil volume in steering axle wheel hub l 2 x 2,0 2,5
Oil volume in rigid axle housing l 9,0 (10 l 10,0 12,5
at disc
brake)
Oil volume in rigid axle wheel hub l 2 x 1,0 2,0 2,5
(2,0 l at
disc bra-
ke)
and 3.32
Rigid axle working brake Typ drum bra- disc bra- disc brake
ke (option ke
disc bra-
ke)
Additional information see see see groups
groups groups 12.46 / 12.47 /
12.36 / 12.41 / 12.48
12.37 / 12.42 /
12.39 12.44
Tyres Zoll 10.00 - 20 =
18.00 - 19,5 =
600 / 40 - 22,5
=
Steering 2001 2001 28061 28062

Flow l/min 44 =
Steering / steering valve Typ Servostat 2 / LAGZ 190
LAGZ 190
13.24
Brake system 2001 2001 28061 28062

A 316 LI 2001- 3.16.3

A 316 LI-IND 2001- copyright by
MJFCIFSS
A 316 Litronic
Brake system 2001 2001 28061 28062

3.16.4 A 316 LI 2001-

copyright by A 316 LI-IND 2001-
MJFCIFSS
R 317 Litronic
Technical data
1 R 317 Litronic
Type 970/ 362

R 317 Li R 317
General
Type 970 Type 362
Weight of backhoe bucket attachment and 600 mm track pad t 17,6 18,7
Overall length mm 3975 5010
Overall width (500-750mm track pad) mm 2500.2750 =
Rear reach from centre/slewing radius mm 2450 =
Max. drawing pull (in offroad gear and max. operating pressure) KN 151 =
Drive motor R 317 Li R 317

Type 970 Type 362
Type BF 4 M 1013 EC =
Power at rated speed according to DIN ISO 9249 kW 86 (115 HP) =
at 1400 min-1
Oil quality/oil viscosity and oil change intervals see group 1.50 =
and 3.38
Hydraulic system R 317 Li R 317

Type 970 Type 362
Hydraulic pump Type DPVO 165 =
Design axial piston =
swash plate
pump
Drive power of pump with power control (min. power) kW 29 =
Drive power of pump with power control (max. power) kW 73 =
Hydraulic oil volume (oil change with filter) l approx. 290 =
Hydraulic oil and filter change intervals see group 1.50 =
and 3.38
Control valve block Type M7/NG 20-16 =
R 317 LI 18161- 3.17.1

copyright by
MJFCIFSS
R 317 Litronic
Hydraulic system R 317 Li R 317

Type 970 Type 362
Rotary connection 5-way Type DDF 520 =
Rotary connection 1-way Type 815.001 =
Boom cylinder (adjustable and gooseneck equipment) Ø piston / mm 125 / 70 =
rod
Hydraulic pump / pilot control Type Gear pump =
Hydraulic pump / fan drive (cooling) Type Gear pump =
Pilot control unit / working attachment / slewing gear Type VG - 7 - 4 =
Pilot control unit / travel drive Type 5 TH 6 NR =
Electrical system R 317 Li R 317 Li

Type 970 Type 362
Starter V / kW 24 / 4,8 =
Slewing gear mechanism R 317 Li R 317 Li

Type 970 Type 362
Gearbox Type SAT 225 / 218 =
Oil motor Type FMF 45 =
Max. slewing speed min-1 9.0 =
and 3.38
Slewing gear brake Type Wet multi-disc =
brake (negative)
Travel gear R 317 Li R 317 Li

Type 970 Type 362
Gearbox Type F40 / FAT 350 FAT 350
Oil motor Type A6 VE 55 =
Travel speed max on slow speed / on fast speed km/h 1,8 / 6,0 =
and 3.38
3.17.2 R 317 LI 18161-

copyright by
MJFCIFSS
R 317 Litronic
Travel gear R 317 Li R 317 Li

Type 970 Type 362
Parking brake Type multi-disc brake =
Additional information see group 11.62 /
11.60 / 11.62 11.67
11.65 / 11.67
Translation R 317 Li R 317 Li

Type 970 Type 362
Track bar B 60 L =
Track roller Type/ B 60 L / 2 x 7 D6KL 2 x 9
Qty
Carier roller Type/ B 60 L / 2 x 2 B 60 L / 2 x 3
Qty
Quantity of track pads piece 44 55
Track pad width mm 500 / 600 / 750 / 600/ 900 /
900 / 1000 1000
Ground pressure n/cm2 5,0 / 4,3 / 3,5 / 2,7 3,5 / 2,4 / 2,1
/ 2,4
Additional information see group 12 =
R 317 LI 18161- 3.17.3

copyright by
MJFCIFSS
R 317 Litronic
3.17.4 R 317 LI 18161-

copyright by
MJFCIFSS
Service Manual Inspection and maintenance schedule
A 309 Litronic / A 311 Litronic
Inspection and maintenance schedule
1 A 309 Litronic / A 311 Litronic
A 309:Typ 717 from serial number 20221
A 311:Typ 718 from serial number. 20222
Customer: ................................ Serial no.: ................................ Date: .............................
Type: ................................ Operating hours: ................................
Caution!
Careful maintenance can only be carried out when the machine is clean. In particular, visual inspec-
tions, such as for cracks, can only be made on a clean machine.
Clean the machine before starting any maintenance work (see also the chapter Maintaining the
machine safely, subheadings Cleaning and Checking for cracks).
Note!
The daily maintenance tasks, which the machine operator has to carry out, include a function check
of the brakes (swing gear, operating and parking brake), steering and the electrical and hydraulic
systems.
Additionally, a visual check must be made for leaks on the engine, hydraulic system, transmission
and axles.
Maintenance /
WORK TO BE CARRIED OUT
inspection at
A 309 / A 311 Litronic
operating hours
By maintenance personnel By authorized expert personnel Note

(machine operator)
First and only interval
Repeat interval First and only interval
Special interval every 250 hours Repeat interval
DIESEL ENGINE
Check oil level and oil pressure in engine
Check coolant level and coolant temperature
Check air filter via maintenance indicator
Check and drain water separator on fuel filter
Drain off water and sediment on fuel tank
3.29.1
copyright by
MJFCIFSS
Inspection and maintenance schedule Service Manual
Maintenance /
inspection at
operating hours

(machine operator)
Empty dust collector on air filter (shorten or extend interval as necessary)
Check and clean cooler, pressure relief valve, coolant hose, fan
Replace lube oil filter cartridge
Replace engine oil 1)

Check oil, cooling and fuel system for leaks and condition
Replace water filter cartridge (at least 1 x annually)
Check and adjust throttle control

Check anti-corrosion fluid / antifreeze in coolant (replace coolant every
2 years)
Check condition and tension of the V-belt (using a testing device at operating
temperature). (Replace every 2 years)
Check / adjust valve clearance

Check engine console and oil sump mounts, clamps etc.
Check flexible fuel leak oil line

(change at least every 2 years)
Check intake system and exhaust system for leaks and for condition
Replace fuel fine filter cartridge (or as necessary) 4)
Replace fuel prefilter cartridge (or as necessary) 4)
Replace main element of air filter (according to maintenance indicator / annu-

ally)
Replace safety element of air filter (every third change of main element / annu- Never
ally) clean!
Check clean air line (during filter maintenance)
Check / adjust injection valves every 3000 hrs. (if performance diminishes)
HYDRAULIC SYSTEM
Check oil level in hydraulic tank
Clean magnetic rod in return filter (daily during first 300 hrs.)
Replace filter element in return filter (first time at 500 hrs.) 2)
Replace filter unit on servo oil unit
Check mounting of components
3.29.2
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Clean hydraulic oil cooler (and as necessary)
Drain off water in hydraulic tank

(when using environmentally friendly fluids, max. 0.1 % part of water permissi-
ble, insert bypass filter, take oil sample)
Check hydraulic system for leaks and function
Check / adjust servo, primary and secondary pressures

Replace hydraulic oil in tank (or optimize interval with oil analysis) 2), 3)
Replace breather filters on hydraulic tank 2)
ELECTRICAL SYSTEM
Check indicator lights and displays when turning on

Check lighting
Check acid concentration and level and cable terminals and pole ends on bat-
teries as well as all plug connections
Spray slip rings on rotary connection (if present) with Cramolin contact spray
Check function of entire system and components
SWING GEAR
Check oil level and look for leaks
Check function and action of swing gear brake
Check mounting of gear and oil motor
Replace gear oil (first time at 500 hrs.)
SWING RING
Renew lubrication on gear
Renew lubrication on swing race
Check mounting screws for tight seating and entry of swing gear pinion
TRANSMISSION
Check function of gear shift and parking brake
3.29.3
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Check mounting of transmission, oil motor and drive shafts
AXLES
Check oil level and for leaks, check wheel lugs for tight seating.
Check mounting tightness of axles

Lubricate steering knuckle bearing (weekly / monthly, depending on applica-
tion)
Replace oil of differential and planetary gear, front and rear (first time at
500 hrs.)
Check wear on multi-disk brake (1 x annually or as necessary)
STEERING
Check for leaks and function
Check mounting tightness of components and steering parts
OSCILLATING AXLE SUPPORT
Check for leaks and function
Check mounting tightness of cylinders
BRAKE SYSTEM
Check system for leaks
Check function and action
Check accumulator and brake pressure as well as control switch
OPERATORS CAB + HEATER
Check / refill washing fluid in windshield washer system container
Check function of heater (before start of winter)
Check heating system for leaks
Check door and window hinges as well as locks
3.29.4
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Check water inlet valve for function and dirt, clean if necessary
AIR CONDITIONING SYSTEM
Turn on air conditioning system regularly (at least 1 x every 14 days)
Check condenser for contamination, blow out if necessary
Check mounting screws and compressor drive belt

Check dryer collector unit (moisture, fill and condition), replace if required (at
least every 2 years)
Clean fresh air filter (at least 1 x monthly, weekly for dust intensive use)
Replace fresh air filter (shorten change interval for dust intensive use)
Check mounting of air conditioning system, hose connections and electrical
contacts (at least 1 x annually)
UNDERCARRIAGE + UPPERCARRIAGE + ATTACHMENTS
Lubricate bearing points on attachment
Grease swing bearing
Visually check wear condition of teeth
Lubricate bearing points on undercarriage

(depending on application, daily in mult-shift operation)
Check parts for cracks
Check mounting tightness of counterweight and tank
Check tight seating of attachment pins 400 Nm
Check line and screw connections for tight seating
Check cover hinges, quick connections and gas cylinders on hoods
Point out appropriate use of attachment
Have machine lubricated according to lubrication schedule by the machine op-

erator and point out any operating errors.
HYDRAULIC QUICK CHANGE ADAPTER
Check function of visual and acoustic warning devices
Check extended position of locking pins visually
3.29.5
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Check condition of hydraulic hoses and of wiring harness
Lubricate locking pins

Clean strainer
MECHANICAL QUICK CHANGE ADAPTER

Tab. 1-1 Inspection and maintenance schedule
1 Engine oil change intervals can be shortened depending on temperature, fuel and oil quality.
2 Observe shortened maintenance intervals in dust intensive application.
3 When using environmentally friendly hydraulic fluids, the maintenance interval is to be determined by regular analy-
sis.
4 Shorten the maintenance interval depending on application (e.g. dust intensive application, barrel refuelling).
Comments / defects
Date: ...................................... Mechanic: ......................................... Customer: .........................................

...
3.29.6
copyright by
MJFCIFSS
A 312 Litronic - A 316 Litronic
1 A 312 Litronic - A 316 Litronic
A 312: type 719, starting with serial no. 12363

A 314: type 635, starting with serial no. 2001
A 316: type 715 / 716, starting with serial no. 2001
Machine type: ................................ Operating hours: ................................
Caution!
Careful maintenance is only possible, if the machine is clean. Especially visual inspections, e.g. for
cracks can only be carried out properly on a clean machine.
Therefore clean the machine thoroughly before starting any maintenance work (see also chapter
1.10 "Save maintenance of machine", subchapters "Cleaning" and "Crack inspection").
Note!
The daily maintenance tasks of the machine operator include a functional test of the brakes (slewing
gear brake, working brake, parking brake), steering, electrical and hydraulic system.
Also to be carried out are a daily visual inspection of the motor, hydraulic system, gearbox and axles
for leakage.
Maintenance/
inspection at
A 312 - A 316 Litronic
operating hours
by maintenance personnel by authorised specialist technician

(machine operator)
Initial and single interval Note
Repeat interval Initial and single interval
Special interval: every 250 hours Repeat interval
DIESEL ENGINE
Check motor oil level and oil pressure
Check coolant level and temperature
Check air filter (maintenance indicator)
Check and drain water separator at the fuel filter
Drain water at fuel tank with bottom settlings
Empty dust collecting container at air filter (shorten or extend interval, if neces-
sary)
3.32.1
copyright by
MJFCIFSS
Maintenance/
inspection at
operating hours

(machine operator)
Check and clean cooler, pressure relief valve, coolant hose and fan
Replace lubricating oil filter cartridge

Change engine oil 1)
Check oil, coolant and fuel systems for leakage

Replace water filter cartridge (at least 1 x every 12 months)
Check and adjust speed adjustment
Check corrosion inhibitor and antifreeze agent in coolant (change coolant eve-
ry 2 years)
Check condition and tension of V-belt; check at operating temperature; use
gauge; replace every two years
Check / adjust valve play (first time after 500 operating hours)
Check motor brackets and oil pan, hose clips etc.

Check flexible fuel leak-oil line
(replace latest every 2 years)
Check intake and exhaust systems for general condition and leaks
Clean or replace the cartridge of the fuel prefilter or Separ prefilter (depending 4)
on filter type); if necessary, clean or replace at shorter intervals
Replace cartridge of the fuel fine filter (shorten interval, if necessary) 4)
Replace air filter main element (based on maintenance indicator / annually)
Replace air filter safety element (at every 3rd replacement of the main element Do not clean
/ annually) element!
Check clean air line (during maintenance of filters)
Check / adjust injection nozzles (every 3000 operating hours or in the event of
loss of performance)
HYDRAULIC SYSTEM
Clean magnetic rod in return filter (daily during first 300 operating hours)
Replace return filter cartridge (first time after 500 operating hours) 2)
Replace filter cartridge in control oil unit
Check components for proper mounting
3.32.2
copyright by
MJFCIFSS
Maintenance/
inspection at
operating hours

(machine operator)
Clean hydraulic oil cooler (shorten interval, if necessary)
Drain water from hydraulic tank

(max. permissible water content for environmentally friendly fluids: 0.1 %; in-
sert bypass filter, take oil sample)
Check hydraulic system for leakage; complete functional test
Check / readjust servo and secondary pressures; check adjust pressure cut-off valve
Change hydraulic oil in tank (optimise interval by carrying out oil analyses) 2), 3)
Replace breather filter on hydraulic tank 2)
ELECTRICAL SYSTEM
Check indicator lights and indicating devices upon start-up

Check lighting
Check acid density and level, wire terminals and terminal ports of the batteries,
and all the plug connections
Spray slip rights of the slewing gear connection with Cramolin contact spray
Carry out functional tests of entire unit and all components
SLEWING GEAR MECHANISM
Check oil level; check system for leakage
Carry out functional test of slewing gear brake
Check gearbox and oil motor for proper mounting
Change gear oil (first time after 500 operating hours)
SLEWING RING
Replace lubricant of the gearing
Replace lubricant of the ball race
Check mounting bolts for press fit; slewing gear pining meshing
TRANSMISSION
Check oil level; check system for leakage
3.32.3
copyright by
MJFCIFSS
Maintenance/
inspection at
operating hours

(machine operator)
Carry out functional test of power shift mechanism and parking brake
Check gearbox, oil motor and joint shafts for proper mounting
Change gear oil (first time after 500 operating hours)
AXLES
Check oil level; check for leaks; check wheel lugs for proper fit
Check axles for proper mounting
Lubricate oscillating axle bearing (weekly or monthly, depending on use)
Lubricate steering knuckle bearing (weekly or monthly, depending on use)

Change oil in axle housing and planetary drives (front and rear) (first time after
500 operating hours)
Check multi-disc brake for wear (1 x every 12 months; shorten interval, if ne-
cessary)
STEERING
Check system for leakage; complete functional test
Check components and steering system parts for proper mounting
OSCILLATING AXLE SUPPORT
Check system for leakage; complete functional test
Check cylinders for proper mounting
BRAKE SYSTEM
Check system for tightness
Carry out functional test
Check pressure of accumulator and brakes; check test switches
OPERATOR'S CAB + HEATING
Check / add detergent solution in windscreen washer tank
Carry out functional test of heating system (before start of winter season)
3.32.4
copyright by
MJFCIFSS
Maintenance/
inspection at
operating hours

(machine operator)
Check heating system for leakage

Check water inlet valve for contamination, and clean, if necessary; carry out
functional test of valve
AIR-CONDITIONING SYSTEM
Regularly switch on air-conditioning system (at least 1 x every 14 days)

Check condenser for contamination; blow clean, if necessary
Check compressor mounting bolts and drive belts
Check dryer-collector unit (humidity, fill level, condition); replace, if necessary;

replace at least every two years
Clean fresh air filter; clean at least once every month; clean once every week
when operation generates lots of dust
Replace fresh air filter; where operation produces lots of dust, replace more of-
ten
Check air condition: proper mounting, hose connections and electric contacts;
check at least once every year
UNDERCARRIAGE + UPPERCARRIAGE + WORKING ATTACHMENTS
Lubricate bearing points of working attachments
Inspect teeth for wear
Lubricate bearing points on undercarriage

Lubricate daily when required due to type of use and/or shift operation
Check counter weight and tank for proper mounting
Check lines and screwed connections for proper fit
Check panelling hinges, quick fasteners and gas pressure springs of the caps
Instruct operators in the proper use of the equipment
Instruct the operator in how the machine must be lubricated according to the
lubricating chart and make him aware of potential operator errors
3.32.5
copyright by
MJFCIFSS
Maintenance/
inspection at
operating hours

(machine operator)
Carry out a functional test of the visual and acoustic warning systems
Carry out a visual inspection of the extended locking bolts
Check hydraulic hoses and wire harness
Lubricate locking bolts

Clean mesh filters inside the screwed connections of the hydraulic hoses
Carry out a visual inspection of the extended locking bolts
Lubricate locking bolts
Tab. 1 Inspection and maintenance schedule
Note:
1 The intervals for the change of the motor oil might have to be shortened, depending on the actual temperature, fuel
and oil quality.
2 In the case of applications with excessive dust generation, observe shortened maintenance intervals, see group 1.50.
3 For environmentally friendly hydraulic fluids, adjust the maintenance interval on the basis of regular analyses, see
group 1.50.
4 The maintenance intervals might have to be shortened, depending on the operating conditions (e.g. generation of
dust, barrel fuelling).
Comments / defects
Date: ......................................... Mechanic: ......................................... Customer: .........................................
3.32.6
copyright by
MJFCIFSS
R 313 Litronic / R 317 Litronic
1 R 313 Litronic / R 317 Litronic
Type: ................................ Operating hours: ................................
Caution!
Careful maintenance can only be carried out when the machine is clean. In particular, visual inspec-
tions, such as for cracks, can only be made on a clean machine.
Clean the machine before starting any maintenance work (see also the chapter Maintaining the
machine safely, subheadings Cleaning and Checking for cracks).
Note!
The daily maintenance tasks, which the machine operator has to carry out, include a function check
of the brakes (swing gear, operating and parking brake), electrical and hydraulic systems.
Additionally, a visual check must be made for leaks on the engine, hydraulic system, transmission
and axles.
Maintenance /
inspection at
operating hours

(machine operator)
DIESEL ENGINE
Check oil level and oil pressure in engine
Check coolant level and coolant temperature
Check air filter via maintenance indicator
Check and drain water separator on fuel filter
Drain off water and sediment on fuel tank
Empty dust collector on air filter (shorten or extend interval as necessary)
3.38.1
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Check and clean cooler, pressure relief valve, coolant hose, fan
Check condition of V-belt

Replace lube oil filter cartridge
Replace engine oil 1)

Check oil, cooling and fuel system for leaks and condition
Replace water filter cartridge (at least 1 x annually)
Check and adjust throttle control

Check engine bracket, oil pan mounting and clamps
Check anti-corrosion fluid / antifreeze in coolant (replace coolant every

2 years)
Check / adjust valve clearance, Renew valve bonnet seal

Check fuel leakage oil line
(replace at least every 2 years)
Check intake system and exhaust system for leaks and for condition
Check glow plugs, change if necessary
Replace fuel fine filter cartridge (or as necessary) 4)
Replace fuel prefilter cartridge (or as necessary) 4)
Replace main element of air filter (according to maintenance indicator / annu-

ally)
Replace safety element of air filter (every third change of main element / annu- Never
ally) clean!
Check clean air line (during filter maintenance)
Replace adjust injection valve (every 3000 operating hours)
HYDRAULIC SYSTEM
Clean magnetic rod in return filter (daily during first 300 hrs.)
Replace filter element in return filter (first time at 500 hrs.) 2)
Replace filter unit on servo oil unit
Check mounting of components
3.38.2
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Clean hydraulic oil cooler (and as necessary)
Drain off water in hydraulic tank

(when using environmentally friendly fluids, max. 0.1 % part of water permis-
sible, insert bypass filter, take oil sample)
Check hydraulic system for leaks and function
Check / adjust servo, primary and secondary pressures

Replace hydraulic oil in tank (or optimize interval with oil analysis) 2), 3)
Replace breather filters on hydraulic tank 2)
ELECTRICAL SYSTEM
Check indicator lights and displays when turning on

Check lighting
Check acid concentration and level and wire terminals and pole ends on batte-
ries and all plug connections
Spray slip rings on rotary connection (if present) with Cramolin contact spray
Check function of entire system and components
SWING GEAR
Check function and action of swing gear brake
SWING RING
Check mounting screws for tight seating and entry of swing gear pinion
TRAVEL GEAR
Check function and effectiveness of travel brake
3.38.3
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
TRACK COMPONENTS
Check chain tension visually, retension if necessary

Clean chain (after completion of work)
Check mounting of track pads and sprockets
Clean and grease sliding surfaces of tensioning device

Check for leaks on idlers, carrier and track rollers
OPERATORS CAB + HEATER
Check / refill washing fluid in windshield washer system container
Check function of heater (before start of winter)

Check heating system for leaks
Check water inlet valve for function and dirt, clean if necessary
AIR CONDITIONING SYSTEM
Turn on air conditioning system regularly (at least 1 x every 14 days)
Check condenser for contamination, blow out if necessary
Check mounting screws and compressor drive belt
Check dryer collector unit (moisture, fill and condition), replace if required (at
least every 2 years)
Clean fresh air filter (at least 1 x monthly, weekly for dust intensive use)
Replace fresh air filter (shorten change interval for dust intensive use)
Check mounting of air conditioning system, hose connections and electrical

contacts (at least 1 x annually)
UNDERCARRIAGE + UPPERCARRIAGE + ATTACHMENTS
Visually check wear condition of teeth
Lubrication of bearing points

(depending on application, daily in mult-shift operation)
3.38.4
copyright by
MJFCIFSS
Maintenance /
inspection at
operating hours

(machine operator)
Check mounting tightness of counterweight and tank
Check line and screw connections for tight seating

Check cover hinges, quick connections and gas cylinders on hoods
Point out appropriate use of attachment

Have machine lubricated according to lubrication schedule by the machine
operator and point out any operating errors.
Check function of visual and acoustic warning devices

Check condition of hydraulic hoses and of wiring harness
Clean strainer
Tab. 1-1 Inspection and maintenance schedule
1 Engine oil change intervals can be shortened depending on temperature, fuel and oil quality.
2 Observe shortened maintenance intervals in dust intensive application.
3 When using environmentally friendly hydraulic fluids, the maintenance interval is to be determined by regular analy-
sis.
4 Shorten the maintenance interval depending on application (e.g. dust intensive application, barrel refuelling).
Comments / defects
3.38.5
copyright by
MJFCIFSS
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en

Technical data / maintenance instructions 3

Coupling / pump distribution gear 5

Slewing gear mechanism 9

Oscillating axle support 14

Special equipment / accessory kits 16

Operator's cab / heating and air-conditioning 17

Undercarriage / uppercarriage / attachments 18

Section Group Type

Modification of series 1.02.1 A 309 LI - R 317 LI

Safety instructions 1.10.1 A 309 LI - R 317 LI

Tightening torques WN 4037 1.20.1 A 309 LI - R 317 LI

Tightening torques for screw connections 1.21.1 A 309 LI - R 317 LI

Assembly instruction for cylinder (WN 4121B) 1.22.1 A 309 LI - R 317 LI

Assembly instruction for cylinder (WN 4122B) 1.24.1 A 309 LI - R 317 LI

Fuels, lubricants and other consumables 1.50.1 A 309 LI -R 317 LI

Lubricant list TE-ML 05 1.55.1 A 309 LI -R 317 LI

Lubricant list TE-ML 07 1.56.1 A 309 LI -R 317 LI

Modified measuring connections

Spool for slewing gear A 316 Li: 11822

Spool for chassis

Additional control line from control valve block

Modified shuttle valves 227

Installation of coarse filter 15 in the pressure A 314 Li: 13104

(e) Various modifications to control valve A 312 Li: 16275

Modified TC valve 125

Item Type of modification Affected models

2 General Safety instructions

3 Crushing and burn prevention

4 Fire and explosion prevention

– Switch off the Diesel engine prior to filling the tank.

5 Transporting the machine safely

6 Bringing the machine safely into service

– Before starting the machine, perform a thorough walk around inspection.

7 Starting the machine safely

8 Shutting down the machine safely

9 Towing the machine safely

10 Working with the machine safely

10.2 Safe application of machines with tower elevation

10.4 Protection from vibrations

11 Safe installation and removal of attachment parts

11.1 Safe removal and installation of attachment pins

12 Safe maintenance of the machine

12.1 General safety instructions

• Remove all temporary covers.

12.3 Crack detection

12.4 Welding work

12.5 Fuels and lubricants

12.7 Electrical system

– For machines equipped with electrical medium-voltage and high-voltage lines:

12.8 Hydraulic accumulators

12.9 Hydraulic and other hoses

• Deformation of the hose when pressurised, depressurised, or at bends, resulting in separation

12.10 Cab protection (FOPS)

Metric coarse thread Metric fine thread

Angle tightening method

According to table (strength class 10.9):

According to table (strength class 12.9):

1 of screw-in studs (Ermeto)

Diesel fuel petrol mixing ratio

Tab. 5 Summer diesel fuel petrol mixing ratio

Tab. 6 Winter diesel fuel petrol mixing ratio