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    Timing Belt: Service and Repair Timing Belt, Dismantling

    Uploaded by

    Gustavo Guzuck Gutierrez Gonzalez

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Timing Belt: Service and Repair Timing Belt, Dismantling

    Uploaded by

    Gustavo Guzuck Gutierrez Gonzalez
    922 views5 pages

    Original Title

    Volvo s40 2

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    922 views5 pages

    Timing Belt: Service and Repair Timing Belt, Dismantling

    Uploaded by

    Gustavo Guzuck Gutierrez Gonzalez

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    At a glance
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    The document outlines the procedure for dismantling and inspecting components of a vehicle's timing system.

    The steps outlined are to slacken the belt tensioner, remove the timing belt from the camshaft pulleys, remove the crankshaft pulley, and remove the belt tensioner and idler pulley.

    The vibration damper, oil pump, coolant pump and timing belt covers need to be removed before removing the timing belt.

    2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.

    10 Page 1

    Timing Belt: Service and Repair


    Timing Belt, Dismantling
    Timing belt, dismantling

    Special tools:

    999 5304
    999 5433

    Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential
    information in the illustrations is always correct.

    Preparatory work

    Aligning the engine according to the marking

    Install the upper timing belt cover.


    Turn the crankshaft clockwise until the markings on the crankshaft's timing belt pulley and the camshafts' timing belt pulleys correspond with the
    markings on the oil pump and the upper timing belt cover.
    Remove the upper timing belt cover.

    Marking on the crankshaft's timing belt pulley and the oil pump.

    Removal

    Removing vibration damper


    2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 2

    Remove the screws, 4 pcs. Use the crankshaft's center nut as counterhold.
    Install: 999 5433 and remove the center nut.
    Remove: 999 5433.
    Wiggle/pull loose the vibration damper.

    Removing the timing belt

    Slacken off the center screw for the belt tensioner slightly. Hold the center screw still. Turn the tensioner eccentric clockwise to 10 o'clock using a 6 mm
    Allen key
    Remove the timing belt from the camshafts' timing belt pulleys.
    Remove the timing belt.

    Removing the crankshaft's timing belt pulley

    Caution! The crankshaft must not rotate!

    Use: 999 5304 and two screws (M8 x 45 mm) with washers.
    2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 3

    Pull loose the timing belt pulley.

    Removing the belt tensioner and idler pulley

    Remove the belt tensioner and the idler pulley. Check the roller surfaces and bearings.
    Listen for any noise and feel for any clearance in the bearings.
    Check that the roller surfaces are smooth and clean.

    Removing oil pump

    Remove the belt guard from the oil pump.


    Remove oil pump's screws, 4 pcs.
    Carefully wiggle out the oil pump. Use a screwdriver at the pry lugs.
    2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 4

    Carefully pull the oil pump past the crankshaft end.


    Thoroughly clean the gasket surfaces and contact faces.

    Check

    Checking the oil pump

    Dismantle the oil pump.


    Clean and check all parts.
    Check the parts for damage and wear.
    In case of defects, replace the oil pump.

    Assembly

    Assembling oil pump

    Place the outer and inner pump rotors in the oil pump housing. The inner pump rotor has a face-recessed surface around the hole for fitting against the
    crankshaft. This face-recessed surface shall be placed facing against the seal ring in the oil pump housing.
    Install the reducer valve's piston and spring.
    Assemble the pump and tighten the screws according to:
    Summary of tightening torques for specific components.

    Removal

    Removing coolant pump and timing belt cover


    2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 5

    Remove the screws.


    Tap carefully with a plastic mallet on the pump rotor. Wiggle/pull loose the pump.
    Thoroughly clean the gasket surfaces and contact faces. Remove the inner timing belt cover.

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