Polar Flex Carve: Parts Manual
Polar Flex Carve: Parts Manual
Polar Flex Carve: Parts Manual
Parts Manual
PFC4146222780121110
Serial # PFC530-119
May, 2013
Wolf-tec, Inc.
20 Kieffer Ln.
Kingston, NY 12401
845-340-9727
www.wolf-tec.com
SP_PFC530‐119
PARTS & ASSEMBLY ORDERING
INFORMATION
From time to time our customers require spare parts or entirely
new assemblies to maintain operations. To make sure that we do
not contribute to any delays in the ordering process we have
listed the information required to facilitate shipment of any order
placed with us.
Please have the following information at hand when placing an order for
parts or assemblies.
10
12
16
15
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001
NONE D 1:8 POLAR FLEX CARVE -
27 7
12
9
19 2
20
26
25
24
5 4
18
LOWER ASSY
15 .
ITEM
11 PART NUMBER DESCRIPTION QTY.
NO.
1 S34723 BLADE LOCKIN SAFETY KEY 2
2 WT100-015 GB,STAINLESS 140TC INPUT 1.25" HOLLOW OUTPUT 2
13 3 WT100-016-01 GB, STAINLESS WORM 14mm BORE 1
4 WT102-058 MTR 2HP SS 460V 1800RPM 145TC 2
3 21 5 WT102-076A MOTOR, 1/4 HP 1800RPM 1
6 WT112-030 AT5 URETHANE TIMING BELT W / STEEL CORDS 1
7 WT220-345 PLATE, SLIDE BLADE ADJUST INNER 2
16 8 WT220-348 GUIDE, PFC INNER BLADE ADJUST 2
9 WT220-352 BUSHING, ACETRON YOKE SLIDE 4
10 WT240-651 BRACKET, BLADE SCRAPER MOUNT 4
11 WT240-676 FLAG, PFC BLADE ADJUST SENSOR 1
12 WT290-675 ASM, PFC CRADLE BLADE ADJUST 1
13 WT290-676 ASM, BLADE ADJUST CYLINDER PLT 1
6 14 WT290-677 ASM, BELT IDLER BLADE ADJUST 1
14
15 WT290-679 BLADE ADJ POSITION Asm 1
16 WT290-680 ASM, BLADE ADJ GB PULLEY 1
17 WT290-685 ASM, PFC FRONT FREE END 1
18 WT290-686 ASM, PFC REAR FREE END BEARING 1
19 WT290-687 ASM, PFC DRIVE HOUSING FRONT 1
20 WT290-688 ASM, PFC DRIVE HOUSING REAR 1
21 WT399-035 PROX- M8-X1 4MM 2
22 WT951-06020 HEX BOLT- M6x20 8
23 WT951-06045 BOLT - M6x45 HEX, FT 8
24 WT951-08060 BOLT - M8x60 HEX, FT 4
25 WT955-031 BOLT, 3/8-16 X .75 LG HEX HEAD 8
26 WT960-010 WASHER - M10 FLAT STAINLESS 8
27 WT961-006 SPLIT LOCKWASHER FOR M6 16
UNLESS OTHERWISE SPECIFIED DRAWN
JCG 9/28/2010
DO NOT SCALE DRAWING
* BREAK ALL EDGES * CHECK
POLAR
TECHNOLOGY
DIMENSIONS TOL. INCHES MM
20 KIEFER LANE, KINGSTON, NEW YORK 12401 USA
INCHES .X .03 .75 APPROVED 845-340-9727 / FAX 845-340-9732
THIRD ANGLE
.XXX .005 .13
MATERIAL:
SEE LIST PFC BLADE ADJUST
THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH FRACTIONAL 1/64
IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR ANGULAR 0-30' FINISH: SIZE: SCALE: DWG: REV:
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:8 WT290-689-380 -
BOM Table
ITEM servo dual PART NUMBER DESCRIPTION
NO. default/QTY.
1 1 WT200-715 WELDMENT, PFC REAR CROSS TIE ASM. FOR DUAL FLOOR MACERATOR
2 1 WT200-716 WELDMENT, CRADLE MOTOR SIDE
3 1 WT200-717 WELDMENT, CRADLE FREE END
4 4 WT949-012 M12 HEX NUT
5 4 WT951-12035 BOLT - M12x35 HEX, FT
6 4 WT960-012 WASHER - M12 FLAT
5
3 4
6
79 LBS.
QTY 2x
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 GLASSBEAD B N:A WT290-675 -
10
1
2
8
7
9
WT240-654
4
IF MUFFLER IS BROKEN OR MISSING
WT240-653
IT MUST BE REPLACED. IF LEFT OPEN
WT952-04010 FOR ANY PERIOD OF TIME, MOISTURE WILL
WT399-058 (2X)USE LOC-TITE ENTER THE CYLINDER, PREVENT
PROPER OPERATION AND CAUSE
DAMAGE TO THE MACHINE.
UNLESS OTHERWISE SPECIFIED DRAWN
LOT 2/12/2010
1 4/14/2011 Change item#2 from WT951-06025 LOT DO NOT SCALE DRAWING
* BREAK ALL EDGES * CHECK
POLAR
TECHNOLOGY
- 2/12/2010 INITIAL RELEASE LOT - TOL. INCHES MM
MJT
DIMENSIONS 20 KIEFER LANE, KINGSTON, NEW YORK 12401 USA
.X .030 .75 APPROVED
REV DATE REVISION / CHANGE DESCRIPTION BY APPR
INCHES MJT 845-340-9727 / FAX 845-340-9732
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:1 WT290-676 1
1 2.362
1.250
.638
.250
5
+.004
.630
- .002
7
WT240-658
4 1.45 WT220-346
ACETRON
2.64
.25
M8x1.25 Tapped Hole (3x) 1.68
BOM Table
ITEM QTY. PART NUMBER DESCRIPTION
NO.
GRAIN
1 1 WT240-656 BRACKET, BLADE AJUST IDLER 5.88
4.89
2 2 WT970-005 SHOULDER BOLT 5/8" X 1 3/4" (18-8 SS) 1/2"-13 THD
3 1 WT240-657 NUT PLATE, BLADE AJUST IDLER
4 2 WT240-658 IDLER WASHER
5 3 WT961-008 SPLIT LOCKWASHER FOR M8
6 3 WT951-08025 BOLT - M8x25 HEX, FT
7 2 WT220-346 IDLER,ACETRON
WT240-657
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 AS NOTED B N:A WT290-677 -
11
12
Note:
Magnet not shown in BOM 10
WT399-058 SET SCREW
WT945-06010
8
7 9
REF
WT240-655-03
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 AS NOTED B N:A WT290-679 1
1
7
3
WT945-06006
6MM SET SCREW 6
4
LOC-TITE
5
1
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B N:A WT290-680 1
6 1 5 4
SECTION A-A
8
9
A
A
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE C 1:1 WT290-685 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
6 1 5 4
7
8 9
SECTION A-A
A A
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE C 1:1 WT290-686 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
12 9 11 8
9
15 6
REF.
PLASTIC KEYED BUSHING
WT220-363
WT220-363-01
WT220-363-02
7 WT220-363-03
SECTION A-A
1 14 10 2 4
A A
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE C 1:2 WT290-687 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
7 1 2 14 10 11 3
4
15
REF.
PLASTIC KEYED BUSHING
WT220-363
WT220-363-01
WT220-363-02
5 WT220-363-03
SECTION A-A
9
8
A A
12
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE C 1:2 WT290-688 1
4
3
2
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE A 1:2 WT290-703 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES 1
7 3
7
2 5
WT290-681
4
RIGHT
WT290-681-01
2
LEFT
3
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B NA WT290-681-01 -
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE C 1:2 WT290-684 -
S31692
USE TEFLON TAPE
ON ALL FITTINGS
3
WT817-005
2
1
QTY 2X
IN CONTROL
ENCLOSURE
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:1 WT290-690 -
6
1
3
4
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:4 WT290-691 1
REAR - TOP PFC SHAFT ASSEMBLY
6
2 ITEM PART NUMBER DESCRIPTION QTY
NO.
1 WT260-515 SHAFT, PFC UPPER REAR BLADE 1
2 WT260-516 NUT, PFC BLADE POSITION ADJUSTMENT 1
3 WT260-517 PLATE, JAM NUT M70 NUT 1
4 WT260-518 NUT, M40 X 1.5 JAM 2
1 5 WT260-519-01 DOUBLE SPACER, PFC SHAFT END 1
2 6 WT951-08030-02 BOLT - M8 x 30 HEX, FT, 1mm PITCH 2
2 4/8/2013 BOLTS REPLACED BY FINE PITCH JCG - DRAWN
UNLESS OTHERWISE SPECIFIED
JCG 4/23/2010
1 8-30-2011 Change single spacer to double spacer LOT DO NOT SCALE DRAWING
* BREAK ALL EDGES * CHECK
POLAR
TECHNOLOGY
- 4/23/2010 INITIAL RELEASE JCG - DIMENSIONS TOL. INCHES MM
20 KIEFER LANE, KINGSTON, NEW YORK 12401 USA
INCHES .X .03 .75 APPROVED 845-340-9727 / FAX 845-340-9732
REV DATE REVISION / CHANGE DESCRIPTION BY APPR
MM .XX .01 .25 ASM/PART DESCRIPTION:
THIRD ANGLE
.XXX .005 .13
MATERIAL:
SEE LIST ASM, PFC TOP REAR SHAFT
THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH FRACTIONAL 1/64
IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR ANGULAR 0-30' FINISH: SIZE: SCALE: DWG: REV:
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:4 WT290-692 2
LOWER FRONT PFC SHAFT ASSEMBLY
6
1
3
4
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:4 WT290-694 1
LOWER REAR PFC SHAFT ASSEMBLY
6
1 ITEM PART NUMBER DESCRIPTION QTY
NO.
1 WT260-515-01 SHAFT, PFC LOWER REAR BLADE 1
2 WT260-516 NUT, PFC BLADE POSITION ADJUSTMENT 1
3 WT260-517 PLATE, JAM NUT M70 NUT 1
4 WT260-518 NUT, M40 X 1.5 JAM 2
5 WT260-519 SPACER, PFC SHAFT END 1
1 6 WT951-08030-02 BOLT - M8 x 30 HEX, FT, 1mm PITCH 2
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:4 WT290-695 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES ITEM PART NUMBER DESCRIPTION QTY.
NO.
1 WT240-659 DOOR, PFC FRONT 1
2 WT953-06020 SCREW, M6x20mm, FLAT HEAD, SOCKET 2
3 S3044 MAGNET ELOBAU 1
1
4 WT220-351 MAGNET CASING, DEEP 1
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:4 WT290-678-01 1
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
ITEM QTY. PART NUMBER DESCRIPTION
NO.
1 1 WT240-660 DOOR, PFC BACK
2 2 WT904-028 STAINLESS BOW HANDLE
(4X) USE BLUE LOC-TITE 3 2 WT925-027 EMKA LOCK ASSY TRI BIT
4 4 WT946-06012 SCR- M6x12 BUTTON HEAD
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B 1:6 WT290-678-02 -
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 WT240-661 DOOR, PFC LEFT 1
2 WT925-027 EMKA LOCK ASSY TRI BIT 2
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE A 1:6 WT290-678-03 -
NOTES:
1. DEGREASE, DEBURR, & BREAK ALL SHARP EDGES
ITEM PART NUMBER DESCRIPTION QTY.
NO.
1 WT240-662 DOOR, PFC RIGHT 1
2 WT925-027 EMKA LOCK ASSY TRI BIT 2
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE A 1:6 WT290-678-04 -
WT710-111
FOAM TAPE 7FT. USED
.31
.31
2
3 BACK SIDE
1
2X PER MACHINE
1 1 WT240-652 LOWER ENCLOSURE COVER REV DATE REVISION / CHANGE DESCRIPTION BY APPR
MM .XX .010 .25
MATERIAL:
ASM/PART DESCRIPTION:
THIRD ANGLE
.XXX .005 .13
304/304L SS LOWER ENCLOSURE DOOR
2 4 WT925-027 EMKA LOCK ASSY TRI BIT THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH
IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR
FRACTIONAL
ANGULAR
1/64
0-30' FINISH: SIZE: SCALE: DWG: REV:
3 7FT WT710-111 PSE CLOSED CELL GASKET IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001 NONE B N:A WT290-678-05 -
18 41
62
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001
NONE D 1:8 WT450-100 1
ITEM
NO. PART NUMBER DESCRIPTION QTY
1 WT102-075 MTR 0.5HP, DRUM CONVEYOR 1
2 WT102-075-01 SPOCKET KIT FOR DRUM MOTOR 5
45 3 WT130-005-01 BUSHING- FLG .75IDx1ODx.312 2
4 WT130-016-01 BUSH- FLG 1.25IDx1.5ODx.93 4
56 5 WT200-722 TILT ADJUST, PFC CONVEYOR BAR 1
6 WT200-730 FRAME, PFC CONVEYOR 1
7 WT200-731 PFC CONVEYOR LEG, RIGHT 1
14 8 WT200-731-01 PFC CONVEYOR LEG LEFT 1
9 WT200-732 PFC CONVEYOR ADJUSTMENT PLATE 2
10 WT200-733 PFC CONV BELT CAM FOLLOWER 2
42 36 11 WT200-734 PFC CONV BELT CAM SHAFT 1
12 WT200-735 PFC CONVEYOR DRIP PAN 1
13 WT200-736 PFC HOOD 1
14 WT220-351-02 MAGNET CASING, SHALLOW 1
15 WT220-353 WEAR STRIP, PFC CONV STRAIGHT 4
16 WT220-353-01 WEAR STRIP, PFC CONV STR. SIDE 2
17 WT220-353-02 WEAR STRIP, PFC CONV CURVE 4
18 WT220-353-03 WEAR STRIP,PFC CONV CURVE SIDE 2
19 WT220-354 PFC CONVEYOR CAM TENSIONER 2
20 WT220-355 PFC CONV. BELT SLIDE, INNER 2
21 WT220-355-01 PFC CONVEYOR BELT SLIDE, OUTER 2
C (1 : 4) 22 WT220-356 PFC CONV BELT TENSION ROLLER 3
23 WT220-357-01 PFC CONV BELT RETURN SUPPORT, CONTINUOUS 2
24 WT220-358 PFC CONV BELT RETURN UPPER 2
25 WT220-359 PFC CONV TENSIONER BUSHING 2
26 WT240-670 PFC CONVEYOR SIDE, RIGHT 1
27 WT240-671 PFC CONVEYOR SIDE, LEFT 1
28 WT240-672 PFC CONV. POSITIONING ARM 1
29 WT240-672-01 PFC CONV. POSITIONING ARM, LEFT 1
30 WT240-673 PFC CONV HEIGHT ADJUST BLOCK 4
31 WT240-674 PFC CONVEYOR CAM MOUNT 2
47 32 WT240-675 PFC CONV MOUNTING BRACKET 2
34 33 WT260-237 END CAP, AUTO DOOR SHAFT 2
34 WT260-530 PFC CONVEYOR PIVOT 2
39 35 WT260-531 PFC CONVEYOR POSITION LOCK 2
3 68 36 WT260-532 PFC MOTOR RETENTION BLOCK 2
37 WT260-533 PFC CAM SHAFT COLLAR 2
4 38 WT260-534 PFC CONV BELT TENSIONER SHAFT 1
19 39 WT260-535 PFC CONVEYOR PILLOW BLOCK 2
40 WT260-537 PFC HOOD STANDOFF 4
33 41 WT451-000-1521-32100 BELT, 15' x 21" FLUSH GRID 1
54 42 WT502-080 SFTY SWITCH RC MAGNET 1
30 43 WT902-030 SPACER, .75IDx1.25ODx.125THK 1
3 44 WT907-050 E-CLIP ST ST. FOR 3/4" DIA. SHAFT 6
37 31 45 WT948-005 NUT- M5 DOME (ACORN) 2
58 49 46 WT948-006 NUT- M6 DOME (ACORN) 6
25 47 WT948-010 M10 DOME NUT 18
43
48 WT950-12060 BOLT - M12x60 HEX, PT 4
63 35 60 49 WT951-06050 BOLT - M6x50 HEX, FT 6
10 50 WT951-08016 BOLT - M8x16HEX, FT 4
46
51 WT951-10020 10mm X 20MM LONG HEX BOLT 24
7
65 52 WT951-10025 BOLT - M10x25 HEX, FT 20
53 WT951-12035 BOLT - M12x35 HEX, FT 8
54 WT952-06012 SCREW - M6x12 SKT CAP 4
48 55
55 WT952-06020 SCREW - M6x20 SKT CAP 8
67 44 56 WT953-06020 SCREW, M6x20mm, FLAT HEAD, SOCKET 12
59 57 WT953-08020 SCREW - M8x20 FLAT SKT 10
58 WT953-10025 SCREW - M10x25 FLAT SKT 2
65 22 59 WT955-027 5/8"-11 STUBBY PULL RING 1
60 WT956-507 NUT-5/8-11 HEX 1
11 61 WT958-05025 M5 X 25MM WELD STUD 2
38
62 WT960-010 WASHER - M10 FLAT STAINLESS 20
53 28 63 WT960-012 WASHER - M12 FLAT 4
64 WT961-010 10MM LOCK WASHER 4
47 65 WT961-012 WASHER, M12 SPLIT LOCK 12
66 WT966-010 WASHER M10 FENDER 4
9 67 WT966-012 WASHER M12 FENDER DIN9021 8
68 WT992-023 CLAMP - .75" SHAFT COLLAR 1
20
56
21
51
A (1 : 4)
TOL. INCHES MM
CHECK TECHNOLOGY
20 KIEFER LANE, KINGSTON, NEW YORK 12401 USA
INCHES .X .03 .75 APPROVED 845-340-9727 / FAX 845-340-9732
IN PART TO ANYONE WITHOUT THE PERMISSION OF WOLF-TEC INC. FINISH 32 CONCENTRIC .001
NONE D 1:8 WT450-100 1