NMHG 2.0L & 2.

2L LIFT TRUCKS
SPECTRUM III

MIXER AND THROTTLE BODY ASSEMBLY (LPG, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -382- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

MIXER AND THROTTLE BODY ASSEMBLY (LPG, 2007-2008)

Item# Description Qty Part Number

1 Adapter, Nipple Tube Fitting (Oil Sender) 1 A4-50175-001
2 Screw, Hex Cap, MAP Sensor M4x16 2 S1-30295-0416
3 O-Ring 1 S3-1524-005
4 Screw, SHCS-w/Sealant Lock 4 S1-50237-12-0690
5 Nut, Clip M6 2 N1-50181-0640
6 Seal, Air Intake (IAT) Sensor 1 S3-50236-001
7 Screw, Hex Flange, M6 X 16MM 4 S1-30871-02-0616
8 Gasket, Throttle-Mixer, 100, 125 1 G1-11
9 Throttle Body 40 mm, BOSCH 1 E1312100
10 O-ring Nitrile 1 S3-1524-004
11 Gasket, BOSCH TBI 1 32500782
12 Sleeve, Plastic BOSCH Throttle 1 S6-30976-001
13 Screw, M6x10 mm 4 S1-50237-21-0548
14 Mixer, 60 Series 1 FT60M-30741-52-005
15 Pin Retainer (also used on EPR) 1 P1-30559
16 Brkt, Relay NACCO Series III 1 7370840
17 Screw 6 S1-50237-41-0512
18 Fitting, 1/8 NPT 3/8Hs 90El Nyl 1 F4-12
19 Plug, 1/8 NPT Hex Hd Stl Oxd 1 P3-46
20 Screw, 1/4x28 x 5/16 2 S1-69
21 Cover, Air Intake 1 C1-50235-001
22 Adapter, Mixer to Throttle 1 A2-50202-001
23 Bracket, Air Box Support 1 B4-50233-001
24 Screw, Hex Flange, M10 x 16mm 1 S1-30871-04-1016

August, 2009 -383- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

THROTTLE BODY (GASOLINE, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -384- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

THROTTLE BODY (GASOLINE, 2007-2008)

Item# Description Qty Part Number

1 BOSCH Throttle Body 40 mm 1 E1312100
2 Gasket, BOSCH TBI 1 32500782
3 Bolt, M6 X 1.0 X 50 mm 4 S1-30295-0650
4 Adapter, Nipple Tube Fitting 1 A4-50175-001
5 Bracket, Relay NACCO Series III 1 7370840
6 Screw, Hex Flange, M6 X 16 mm 4 S1-30871-02-0616
7 Screw, M6x10 mm 4 S1-30871-02-0610
8 Screw, Hex Flange, M8 X 10MM 1 S1-30871-02-0810
9 Nut, Clip M6 1 N1-50181-0640
5/16” Rubber Cap for unused Intake
10 1 C2-10760-003
Manifold fitting.

August, 2009 -385- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EPR ASSEMBLY (LPG, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -386- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EPR ASSEMBLY (LPG, 2007-2008)

Item# Description Qty. Part Number

1 Fitting, 1/8 NPT X 3/8 H 90° EL NYL 1 F4-12

2 Plug, 1/8 NPT 3/16 Hex SCH Brass 1 P3-46
3 Fitting, Assy., Straight, 3/4" 1 AF4-31193-001
4 Electronic Pressure Regulator, (EPR) 1 EPR-50388-001
5 Sensor, Fuel Temperature 1 AS8-31353-001
6 Vibration Mounts 3 R5-50080-002
7 Screw, Hex Flange-M10X1.25X35 1 S1-30871-04-1035
8 Nut-Hex Flange 3 N1-30876-M08
9 Fitting,1/4 NPT Street 90 EL Brass 1 F4-16238-1
10 Valve, LPG Shut-off 1 ET98-30515-001
11 Fitting, 1/4 NPT 3/8 Flare Brass 90° 1 F4-25
12 Fitting, Assy, 70-degree 5/8” 2 AF4-30614
13 Bracket, EPR 1 7176720
14 Pin Retainer (also used on Mixer) 4 P1-30559
15 Screw, Hex Flange-M10X1.25X60 2 S1-30871-04-1060
16 Screw, Hex Flange 3 S1-30871-04-1030
17 Screw, Hex Flange, M6-1.0 X 12mm 2 S1-30871-02-0612
18 Bracket, Retaining Hose 1 B4-50319-001

August, 2009 -387- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EPR REGULATOR REPAIR (LPG, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -388- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EPR REGULATOR REPAIR (LPG, 2007-2008)

Item# Description Qty. Part Number

Kit, Minor Repair (Includes items 2-10 only) 1 RK-EPR-3

1
Kit, Major (Includes All parts shown in box, assembled) 1 RK-EPR-4
2 Seat, Secondary 1 NSS
3 Gasket, Body Secondary 1 NSS
4 Pin, Primary 1 NSS
5 Spring, Primary 1 NSS
6 Clip, Primary 1 NSS
7 Diaphragm, Primary 1 NSS
8 O-ring 4 NSS
9 O-ring 4 NSS
10 Seal, Clamp Plate, EPR 1 NSS

August, 2009 -389- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

HOSE ASSEMBLIES COOLANT/VACUUM/FUEL (LPG, 2007-2008)

For Engines With a 10mm (3/8”), 90 Coolant Hose Fitting:

For Engines With a 5/8”, Straight Coolant Hose Fitting:

© IMPCO TECHNOLOGIES, INC. -390- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

HOSE ASSEMBLIES COOLANT/VACUUM/FUEL (LPG, 2007-2008)

Item# Description Qty. Part Number

1 Hose, Balance 3/8” 1 H1-19253-010
2 Clamp, Hose 2 C2-16664-1
3 Conduit, Round Convoluted 5/8” ID 1 W3-50302-004
4 Conduit, Round Convoluted 1 W3-50302-006
5 Clamp, Hose 1 C2-14106-006
6 Hose, Formed-Coolant 1 H1-50253-001
7 Clamp, Hose 5 C2-14106-006
8 Screw, Hex Flange M6 X 16MM 2 S1-30871-02-0616
9 Hose, Vacuum 5/32" 1 H1-19253-011
Hose 5/8” ID Formed* 1 H1-50253-001
10
Hose, Formed, Coolant** 1 H1-50320-001
11 Hose Coolant ID 3/8”* 1 H1-19255-018
12 Clamp, Loop Cushion 2 C2-16653-6
13 Bracket, Hose Support 1 B4-50260-001
14 Nut, Hex Flange Serrated 1 N1-30876-M06
15 Conduit, Round Convoluted 1 W3-50302-005
16 Adapter 5/8-3/8* 1 A4-50082
17 Clamp, Hose* 2 C2-14106-018
Screw, Hex Flange M10 X 18mm
18 1 S1-30871-04-1018
Fine
19 Clamp, Tubing 7/8” ID 1 C2-16653-6
Hose, Fuel (non-1 Ton) 1 H1-50232-001
20
Hose, Fuel (1 Ton) 1 H1-50232-002
*Used on engines with a 10mm (3/8”), 90 coolant hose fitting (2007 & early 2008 production).
** For engines with a 5/8”, straight coolant hose fitting (later and post 2008 production).

August, 2009 -391- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

ENGINE ELECTRICAL (LPG & GASOLINE, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -392- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

ENGINE ELECTRICAL (LPG & GASOLINE, 2007-2008)

ECM/Calibration Application Table

Calibrated ECM Part Hardware Module Calibration Gov NMHG ECM

Engine/Fuel
Number Part Number Number (.mot) RPM Part Number
2042400 E1687002 2042400B 2.0 LPG 2400 8539149
2042700 E1687002 2042700B 2.0 LPG 2700 8539150
2052400 E1687001 2052400A 2.0 GAS 2400 8539155
2052700 E1687001 2052700A 2.0 GAS 2700 8539156
2102700 E1687002 2102700B 2.2 LPG 2700 8539151
2112700 E1687001 2112700A 2.2 GAS 2700 8539157
2040612 E1687006 2040612A 2.0 LPG 2400 8546571
2040632 E1687006 2040632A 2.0 LPG 2700 8546572
2100632 E1687006 2100632A 2.2 LPG 2700 8546573
2050612 E1687007 2050612B 2.0 GAS 2400 1702980
2050632 E1687007 2050632B 2.0 GAS 2700 1702981
2110632 E1687007 2110632B 2.2 GAS 2700 1702982

Item# Description Qty. Part Number

Engine Control Module Blank (no calibration or software) See

1 1 See Table Above
Table Above for part number and calibrations
2 Bracket, ECM 1 7370830
3 Screw, Hex Flange-M6 X 1 X 30 4 S1-30871-02-0630
4 Screw, Hex Flange, M10 x 1 x 18mm 2 S1-30871-04-1018
Wire Harness E1741000(LPG)
Engine Harness, Main 1
(Not Shown) E174200 (Gasoline)
VSW 5A
Fuse, Mini-Fuse 5A 1 7380660
(Not Shown)
EPR 10A
Fuse, Mini-Fuse 10A 1 914584
(Not Shown)
MAXI 50A
Fuse, Maxi-Fuse 50A 1 7381280
(Not Shown)

NOTE: All ECMs are sold as unprogrammed generic hardware modules. The service technician must
flash the appropriate .mot file before the ECM can be used in the application. IMPCO Technologies, Inc.
does not supply the .mot files. These files must be acquired through the OEM service network. Service
technicians must be factory authorized to access these files. If you are not able to access these files
through your OEM network, you must purchase a pre-programmed ECM through your authorized OEM
parts supplier. To receive Spectrum Series III training please visit our website at
www.impcotechnologies.com.

August, 2009 -393- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

SENSORS (LPG, 2007-2008)

5
4

© IMPCO TECHNOLOGIES, INC. -394- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

SENSORS (LPG & GASOLINE, 2007-2008)

Item# Description Qty. App Part Number

1 Sensor, Oxy BOSCH LSF4 AU 2 LPG & GASOLINE S8-50234-001

2 Sensor, MAP 1 LPG S8-50077
3 Sensor, Air Temp (IAT) 1 LPG See EPR*
4 Sensor, Coolant Temp 1 LPG & GASOLINE S8-50079
5 Oil Pressure Sender 1 LPG & GASOLINE T9-50174
*See EPR Assembly for Fuel Temp Sensor

August, 2009 -395- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EXHAUST SYSTEM (LPG & GASOLINE, 2007-2008)

© IMPCO TECHNOLOGIES, INC. -396- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

EXHAUST SYSTEM (LPG & GASOLINE, 2007-2008)

Item# Description Qty. App Part Number

1 Catalytic Converter 1 All 7332570

August, 2009 -397- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

WIRE HARNESS REPAIR (LPG, 2007-2008)

The individual wire harness connectors listed below replace connectors on P/N E1741000 Spectrum Series III
Wire Harness. Each connector or “pigtail” is pre-wired and tested.

Connector# IMPCO P/N Connector Description

C003 PT-E1741000-C003 ECM Test Port
C004 PT-E1741000-C004 LPG Shut-off Valve
C005 PT-E1741000-C005 LPG Temp Sensor
C006 PT-E1741000-C006 Post-Cat HEGO
C007 PT-E1741000-C007 ECT
C008 PT-E1741000-C008 IAT
C009 PT-E1741000-C009 MAP
C010 PT-E1741000-C010 Oil Pressure Sensor
C011 PT-E1741000-C011 Ground
C012 PT-E1741000-C012 LPG Low Pressure Sensor
C013 PT-E1741000-C013 Air Filter Restriction Indicator
C015 PT-E1741000-C015 Pre-Cat HEGO
C016 PT-E1741000-C016 VIC 8-Pin
C017 PT-E1741000-C017 VIC 6-Pin
C018 PT-E1741000-C018 VIC 4-Pin
C019 PT-E1741000-C019 Diagnostic Connector
C020 PT-E1741000-C020 Ignition Suppressor
C021 PT-E1741000-C021 Cam Angle Sensor
C022 PT-E1741000-C022 EPR Interface
C023 PT-E1741000-C023 Starter Solenoid
C024 PT-E1741000-C024 Ignition Coil, Cyl #4
C025 PT-E1741000-C025 Ignition Coil, Cyl #3
C026 PT-E1741000-C026 Ignition Coil, Cyl #2
C027 PT-E1741000-C027 Ignition Coil, Cyl #1
C028 PT-E1741000-C028 Bosch Throttle Body
C029 PT-E1741000-C029 Alternator
C030 PT-E1741000-C030 Alternator (Ring Terminal)
C031 PT-E1741000-C031 Batt +
C032 PT-E1741000-C032 Fuse Holder
N/A PT-E1741000-MAXI Maxi Fuse Holder

© IMPCO TECHNOLOGIES, INC. -398- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

WIRE HARNESS REPAIR (GASOLINE, 2007-2008)

The individual wire harness connectors listed below replace connectors on P/N E1742000 Spectrum Series III
Wire Harness. Each connector or “pigtail” is pre-wired and tested.

Connector# IMPCO P/N Connector Description

C002 PT-E1742000-C002 ECM Test Port
C003 PT-E1742000-C003 Injector Coil #4
C004 PT-E1742000-C004 Injector Coil #3
C005 PT-E1742000-C005 Injector Coil #2
C006 PT-E1742000-C006 Injector Coil #1
C007 PT-E1742000-C007 Post-Cat HEGO (O2 Sensor)
C008 PT-E1742000-C008 MAP
C009 PT-E1742000-C009 ECT
C010 PT-E1742000-C010 IAT
C011 PT-E1742000-C011 Air Filter Restriction Indicator
C012 PT-E1742000-C012 Air Filter Restriction Indicator Cap
C013 PT-E1742000-C013 Oil Pressure
C014 PT-E1742000-C014 Ground Ring Terminal
C015 PT-E1742000-C015 Fuel Level Sender
C016 PT-E1742000-C016 Pre-Cat HEGO (O2 Sensor)
C017 PT-E1742000-C017 8-Cavity Vehicle Interface Connector
C018 PT-E1742000-C018 6-Cavity Vehicle Interface Connector
C019 PT-E1742000-C019 4-Cavity Vehicle Interface Connector
C020 PT-E1742000-C020 Diagnostic Connector
C021 PT-E1742000-C021 Starter Solenoid
C022 PT-E1742000-C022 Ignition Suppressor
C023 PT-E1742000-C023 Cam Angle Sensor
C024 PT-E1742000-C024 Alternator
C025 PT-E1742000-C025 Alternator Ring Terminal
C026 PT-E1742000-C026 Batt + Terminal
C027 PT-E1742000-C027 Ignition Coil #4
C028 PT-E1742000-C028 Ignition Coil #3
C029 PT-E1742000-C029 Ignition Coil #2
C030 PT-E1742000-C030 Ignition Coil #1
C031 PT-E1742000-C031 Bosch Throttle Body
C032 PT-E1742000-C032 Fuel Pump
C033 PT-E1742000-C033 Fuel Pump Test Port
C034 PT-E1742000-C034 Fuel Pump Test Port Cap
C035 PT-E1742000-C035 ECM Test Port Cap
C036 PT-E1742000-C036 Fuse Holder
C037 PT-E1742000-C037 Maxi-Fuse

Using the wire harness drawing or schematic provided in the IMPCO service manual, identify the connector in
need of replacement and its CO (connector) number, then identify the part number using the above table.

August, 2009 -399- © IMPCO TECHNOLOGIES, INC.

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

WIRE HARNESS REPAIR (GASOLINE, 2007-2008)

Repair Kit, P/N RK-PT, provides the following components necessary to splice in a new connector:

1 2 3 4 5

Item # Description Qty Part Number

1 Heat Shrink Tubing, 3/16" 3.5' H5-15342-1

2 Wire Splice Terminal, 16-22 Gauge 30 T4-50879-001
3 Butt Splice, 16-14 gauge wire 30 330368
4 Butt Splice, 12-10 gauge wire 30 330369
5 Wire Harness Repair Kit Instructions for Spectrum III 1 PPI-114

© IMPCO TECHNOLOGIES, INC. -400- August, 2009

 NMHG 2.0L & 2.2L LIFT TRUCKS
SPECTRUM III

August, 2009 -401- © IMPCO TECHNOLOGIES, INC.