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    Maintenance Interval Schedule 938H

    Uploaded by

    Foresight Misr

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Maintenance Interval Schedule 938H

    Uploaded by

    Foresight Misr
    468 views4 pages

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    © © All Rights Reserved

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    Copyright:

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    468 views4 pages

    Maintenance Interval Schedule 938H

    Uploaded by

    Foresight Misr

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines the maintenance schedule and requirements for a Caterpillar 938H wheel loader. Regular maintenance is important to ensure proper performance and prevent accelerated wear of components.

    Daily/weekly maintenance includes tasks like checking fluid levels, cleaning filters, lubricating components, and inspecting tires and hoses.

    Maintenance every few months includes services like changing engine oil/filters, cleaning grease points, and sampling hydraulic and transmission fluids.

    938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEB...

    Page 1 of 4

    Shutdown SIS

    Previous Screen

    Product:  WHEEL LOADER


    Model:  938H WHEEL LOADER LKM01038
    Configuration: 938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine

    Operation and Maintenance Manual


    938H Wheel Loader and IT38H Integrated Toolcarrier
    Media Number -SEBU8079-11 Publication Date -01/04/2012 Date Updated -17/04/2012

    i04876454

    Maintenance Interval Schedule


    SMCS - 7000

    Ensure that all safety information, warnings, and instructions are read and understood before any
    operation or any maintenance procedures are performed.

    The user is responsible for the performance of maintenance. All adjustments, the use of proper
    lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
    included. Failure to adhere to proper maintenance intervals and procedures may result in
    diminished performance of the product and/or accelerated wear of components.

    Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST,
    in order to determine the maintenance intervals. Products that operate in severe operating
    conditions may require more frequent maintenance. Refer to the maintenance procedure for any
    other exceptions that may change the maintenance intervals.

    Note: The aftertreatment system can be expected to function properly for the useful life of the
    engine (emissions durability period), as defined by regulation. All prescribed maintenance
    requirements must be followed.

    Note: Before each consecutive interval is performed, all maintenance from the previous interval
    must be performed.

    Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is
    extended substantially. S·O·S services may extend the oil change even longer. Consult your Cat
    dealer for details.

    The following guidlines shoud be followed if the service hours are not met:

    Items listed between 10 and 100 service hours should be performed at least every 3 months.

    Items listed between 250 and 500 service hours should be performed at least every 6 months.

    Items listed between 1000 service hours and 2500 service hours should be performed at least
    every year.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 2018/01/28
    938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEB... Page 2 of 4

    When Required

    Alternator Air Vent Line and Screen - Clean


    Automatic Lubrication Grease Tank - Fill
    Battery or Battery Cable - Inspect/Replace
    Bucket Cutting Edges - Inspect/Replace
    Bucket Hinge and Lift Arm Clearance Shims - Inspect/Adjust/Replace
    Bucket Tips - Inspect/Replace
    Bucket Wear Plates - Inspect/Replace
    Camera - Clean
    Circuit Breakers - Reset
    Engine Air Filter Primary Element - Clean/Replace
    Engine Air Filter Secondary Element - Replace
    Ether Starting Aid Cylinder - Replace
    Fuel System - Prime
    Fuses - Replace
    High Intensity Discharge Lamp (HID) - Replace
    Oil Filter - Inspect
    Pallet Fork - Inspect
    Radiator Core - Clean
    Ride Control Accumulator - Check
    Secondary Steering - Test
    Window Washer Reservoir - Fill
    Window Wiper - Inspect/Replace

    Every 10 Service Hours or Daily

    Backup Alarm - Test


    Cooling System Coolant Level - Check
    Engine Air Filter Service Indicator - Inspect
    Engine Oil Level - Check
    Fuel System Primary Filter (Water Separator) - Drain
    Hydraulic System Oil Level - Check
    Quick Coupler - Check
    Seat Belt - Inspect
    Transmission Oil Level - Check
    Windows - Clean

    Every 50 Service Hours or Weekly

    Bucket Lower Pivot Bearings - Lubricate


    Cab Air Filter - Clean/Replace
    Fuel Tank Water and Sediment - Drain
    Tire Inflation - Check

    Every 100 Service Hours or 2 Weeks

    Axle Oscillation Bearings - Lubricate


    Bucket Linkage and Loader Cylinder Bearings - Lubricate
    Bucket Upper Pivot Bearings - Lubricate
    Steering Cylinder Bearings - Lubricate

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 2018/01/28
    938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEB... Page 3 of 4

    Initial 250 Service Hours

    Transmission Oil Filter - Replace

    Every 250 Service Hours

    Drive Shaft Support Bearing - Lubricate


    Engine Oil Sample - Obtain

    Every 250 Service Hours or Monthly

    Belt - Inspect/Adjust/Replace
    Brake Accumulator - Check
    Braking System - Test
    Differential and Final Drive Oil Level - Check
    Drive Shaft Spline - Lubricate
    Engine Air Filter Service Indicator - Inspect/Replace
    Quick Coupler - Lubricate

    Every 250 Service Hours or 3 Months

    Engine Oil and Filter - Change


    Pallet Fork - Lubricate
    Steering Column Play - Check

    Initial 500 Service Hours

    Engine Valve Lash - Check

    Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

    Cooling System Coolant Sample (Level 2) - Obtain

    Every 500 Service Hours

    Cooling System Coolant Sample (Level 1) - Obtain


    Differential and Final Drive Oil Sample - Obtain
    Hydraulic System Oil Sample - Obtain
    Open Crankcase Ventilation (OCV) Fumes Disposal Filter - Replace
    Transmission Oil Sample - Obtain

    Every 500 Service Hours or 3 Months

    Engine Crankcase Breather - Clean


    Engine Oil and Filter - Change
    Fuel System Primary Filter (Water Separator) Element - Replace
    Fuel System Secondary Filter - Replace
    Fuel Tank Cap and Strainer - Clean
    Hydraulic System Biodegradable Oil Filter Element - Replace
    Hydraulic System Oil Filter - Replace
    Transmission Oil Filter - Replace

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 2018/01/28
    938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(SEB... Page 4 of 4

    Every 1000 Service Hours or 6 Months

    Articulation Bearings - Lubricate


    Axle Oil Cooler Magnetic Filter - Clean/Replace
    Battery - Clean
    Battery Hold-Down - Tighten
    Drive Shaft Universal Joints - Lubricate
    Roading Fender Hinges - Lubricate
    Rollover Protective Structure (ROPS) - Inspect
    Transmission Oil - Change

    Every 2000 Service Hours or 1 Year

    Brake Discs - Check


    Differential and Final Drive Oil - Change
    Engine Valve Lash - Check
    Hood Tilt Actuator - Lubricate
    Hydraulic System Oil - Change
    Hydraulic Tank Breaker Relief Valve - Clean
    Refrigerant Accumulator (With Desiccant) - Replace
    Service Brake Wear Indicator - Check

    Every 3000 Service Hours

    Steering Column Spline (HMU Steering) - Lubricate

    Every 3 Years

    Seat Belt - Replace

    Every 6000 Service Hours or 3 Years

    Cooling System Coolant Extender (ELC) - Add

    Every 12 000 Service Hours or 6 Years

    Cooling System Coolant (ELC) - Change


    Cooling System Water Temperature Regulator - Replace

    Copyright 1993 - 2018 Caterpillar Inc. Sun Jan 28 10:56:29 UTC+0200 2018
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 2018/01/28

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