ED81E OLED55 65E8xLA

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CONFIDENTIAL

OLED TV
SERVICE MANUAL
CHASSIS : ED81E

MODEL : OLED55E8*LA
OLED65E8*LA

CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL70424902 (1803-REV00)

Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS .................................................................... 4

SPECIFICATION ....................................................................................... 6

SOFTWARE UPDATE .............................................................................. 10

BLOCK DIAGRAM ................................................................................... 11

EXPLODED VIEW ................................................................................... 19

DISASSEMBLY GUIDE .......................................................................... 20

TROUBLE SHOOTING GUIDE ................................................. APPENDIX

-2- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

-3- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

-4- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

-5- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the OLED TV with ED81E (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC specification
- Wireless : Wireless HD Specification (Option)
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100~240 V, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.

4. Model General Specification


No. Item Specification Remarks
DTV & Analog (Total 37 countries)

DTV (MPEG2/4, DVB-T) : 26 countrie


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain, , Belgium, Luxemburg, Greece, Czech, Turkey, Morocco,
Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania,
Bosnia, Slovakia, Belarus

DTV (MPEG2/4, DVB-T2) :11 countries


UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan,
Russia, Italy, Croatia, Serbia

DTV (MPEG2/4, DVB-C) : 37 countries


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain, Italy, Belgium, Russia, Luxemburg, Greece, Czech, Croa-
tia, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal,
Romania, Albania, Bosnia, Serbia, Slovakia, Belarus, UK, Sweden, Den-
mark, Finland, Norway, Ukraine, Kazakhstan
EU(PAL Market-36Countries)/CIS
1 Market
+ Morocoo(Africa)
DTV (MPEG2/4,DVB-S) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain,Belgium, Luxemburg, Greece, Czech, Turkey, Morocco,
Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania,
Bosnia, Slovakia, Belarus, UK(Ireland), Sweden, Denmark, Finland, Nor-
way, Ukraine, Kazakhstan,Russia, Italy, Croatia, Serbia

Supported satellite : 35 satellites


ABS1 75.0E, AMOS 4.0W, ASIASAT3S 105.5E, ASTRA 19.2E, ASTRA
23.5E, ASTRA 28.2E, ASTRA 4.8E, ATLANTIC BIRD2 8.0W, ATLAN-
TIC BIRD3 5.0W, BADR 26.0E, DIRECTV-1R 56.0E, EUROBIRD 9A
9.0E, EUROBIRD3 33.0E, EUTELSAT 36 A/B 36.0E, EUTELSAT W2A
10.0E, EUTELSAT W3A 7.0E, EUTELSAT7WA 7.3WEUTELSAT 16.0E,
EXPRESS AM1 40.0E, EXPRESS AM3 140.0E, EXPRESS AM33 96.5E,
HELLASSAT 39.0E, HISPASAT 1CDE 30.0WHOTBIRD 13.0E, INTEL-
SAT10&7 68.5E, INTELSAT15 85.2E, INTELSAT1R 50.0W, INTEL-
SAT903 33.5W, INTELSAT904 60.0E, NILESAT 7.0W, NSS12 57.0E,
THOR 0.8W, TURKSAT 42.0E, YAMAL201 90.0E, OTHER

-6- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
No. Item Specification Remarks
(1) Digital TV
- DVB-T
- DVB-T2*
- DVB-C
2 Broadcasting system *:Depending on country
- DVB-S/S2*
(2) Analogue TV
- PAL/SECAM, B/G,I,D/K
- SECAM L
(1) Digital TV
1) DVB-T/T2
- VHF III : 174~230MHz
- UHF IV : 470~606MHz
- UHF V : 606~862MHz
- S Band II : 230~300MHz
3 Program coverage - S Band III : 300~470MHz
2) DVB-C
- 46 ~ 890MHz
3) DVB-S/S2
- 950~2150MHz
(2) Analogue TV
- 46~862MHz
► DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2 (Model : *L*V*-Z* (T2 only Model)
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
4 Receiving system
Digital : COFDM, QAM 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation :
16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate
DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s
DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Antenna,
5 Head phone out HDMI1, HDMI2, HDMI3, HDMI4 USB1,
USB2, USB3
6 HDMI Input (4EA) HDMI1, HDMI2, HDMI3, HDMI4
7 SPDIF out (1EA) SPDIF out
8 USB (3EA) EMF, For SVC (download)
9 Ethernet Connect(1EA) Ethernet Connect
10 PCMCIA Card slot (1EA) PCMCIA slot

-7- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
5. External Input Format
5.1. HDMI : EDID DATA : Refer to adjust specification.
5.1.1. DTV mode
No Resolution H-freq (kHz) V-freq (Hz) Pixel clock (MHz) Proposed Remarks
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60.00 25.12 SDTV 480P
3 720*480 15.73 59.94 13.50 SDTV, DVD 480I(525I)
4 720*480 15.75 60.00 13.51 SDTV, DVD 480I(525I)
Spec. out but display
SDTV, DVD 576I(625I)
5 720*576 15.62 50.00 13.50
50Hz
6 720*480 31.47 59.94 27 SDTV 480P
7 720*480 31.5 60.00 27.02 SDTV 480P
8 720*576 31.25 50.00 27 SDTV 576P
9 1280*720 44.96 59.94 74.17 HDTV 720P
10 1280*720 45 60.00 74.25 HDTV 720P
11 1280*720 37.5 50.00 74.25 HDTV 720P
12 1920*1080 28.12 50.00 74.25 HDTV 1080I
13 1920*1080 33.72 59.94 74.17 HDTV 1080I
14 1920*1080 33.75 60.00 74.25 HDTV 1080I
15 1920*1080 26.97 23.97 63.29 HDTV 1080P
16 1920*1080 27.00 24.00 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.12 HDTV 1080P
18 1920*1080 33.75 30.00 79.20 HDTV 1080P
19 1920*1080 56.25 50.00 148.50 HDTV 1080P
20 1920*1080 67.43 59.94 148.35 HDTV 1080P
21 1920*1080 67.5 60.00 148.50 HDTV 1080P
22 1920*1080 112.5 100 297.00 HDTV 1080P 120Hz Add
23 1920*1080 134.86 119.88 296.70 HDTV 1080P 120Hz Add
24 1920*1080 135 120 297.00 HDTV 1080P 120Hz Add
25 3840*2160 53.95 23.98 296.70 UDTV 2160P
26 3840*2160 54 24.00 297.00 UDTV 2160P
27 3840*2160 56.25 25.00 297.00 UDTV 2160P
28 3840*2160 61.43 29.97 296.70 UDTV 2160P
29 3840*2160 67.5 30.00 297.00 UDTV 2160P
30 3840*2160 112.5 50.00 594 UDTV 2160P
31 3840*2160 134.86 59.94 593.40 UDTV 2160P
32 3840*2160 135 60.00 594 UDTV 2160P
33 4096*2160 53.95 23.98 296.70 UDTV 2160P
34 4096*2160 54 24.00 297 UDTV 2160P
35 4096*2160 56.25 25.00 297 UDTV 2160P
36 4096*2160 61.43 29.97 296.70 UDTV 2160P
37 4096*2160 67.5 30.00 297 UDTV 2160P
38 4096*2160 112.5 50.00 594 UDTV 2160P
39 4096*2160 134.86 59.94 593.40 UDTV 2160P
40 4096*2160 135 60.00 594 UDTV 2160P

-8- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
5.1.2. HDMI Input (PC)
No Resolution H-freq (kHz) V-freq (Hz) Pixel clock (MHz) Proposed Remarks
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60.00 65 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80 VESA
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.5 60 158.40 WUXGA(Reduced Blanking)
10 1920*1080 135 120 297
11 3840*2160 54 24.00 297.00 UDTV 2160P
12 3840*2160 56.25 25.00 297.00 UDTV 2160P
13 3840*2160 67.5 30.00 297.00 UDTV 2160P
14 4096*2160 53.95 23.97 296.703 UDTV 2160P
15 4096*2160 54 24 297 UDTV 2160P

-9- Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
SOFTWARE UPDATE
1. USB 2. NSU
(1) Insert the USB memory Stick to the USB port. (1) Menu -> All Settings -> General -> About This TV
(2) Automatically detect the SW Version and show the below
message

(2) C lick [CHEK FOR UPDATES] : system check newest


(3) Click [YES]: initiate the download and install of the update. version

(4) Click [Check Now]: move to “About This TV” page for (3) Click [DOWNLOAD AND INSTALL]
update. (4) TV is updating
(5) TV is updating.

(5) After finished the update, below Pop-up appear

(6) After finished the update, below Pop-up appear.

(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
(7) Click [Yes] : TV will be DC OFF -> ON
(8) After TV turned on, Check the updated SW Version and
Tool Option.

- 10 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
X_TAL
24MHz DDR4 / 2640
512MB
DDR4 2640
DVB-T2/T/C/S2
whsOiVnSpSkrPVzljhtOsVs˅P 512MB

IF(+/-) M0
IF_P/N
I(+/-), Q(+/-) DDR4 / 2640
I_P/N, Q_P/N
Tuner SIF 512MB
DDR4 2640
TDJQ-G521D AAD_ADC_SIF M1
CVBS Main IC 512MB
CVBS_IN1
I2C 5
DDR4 / 2640
TS 512MB
DDR4 2640
M2 512MB

USB1 (2.0) OCP USB2.0_1_DM/P0


EEPROM(NVRAM)
1. O18 Circuit Block Diagram

USB2 (2.0) I2C 4


OCP USB2.0_2_DM/P1 (256Kb)
USB3 (2.0) OCP USB2.0_3_DM/P0
eMMC

- 11 -
(8GB)
HDMI1 HDMI 2.0 PHY3_RX0N
HDMI2(ARC) HDMI 2.0 Vx1 Output
PHY2_RX0N
HDMI3 HDMI 2.0 PHY1_RX0N
BLOCK DIAGRAM

Copyright ©
HDMI4 HDMI 2.0 PHY0_RX0N
I2S Out Audio 3 AMP
RS232C/HP HP AMP I2C 0 NTP7518

AV/CVBS AV/CVBS USB_WIFI WIFI/BT Combo


SUB
COMPONENT IR / KEY/EYE ASSY
YPbPr

Only for training and service purposes.


I2C
OPTIC SPDIF OUT Sub Micom
X_TAL
(RENESAS
ETHERNET I2C 1 32.768KHz
LAN R5F100GEAFB)

LG Electronics. Inc. All rights reserved.


PHY
+3.3V_NORMAL IC7001
IC5300
XWW˟ ZZ˟ LNB
AMP_Front Main IC
2. I2C Map

33pF ZUZr˟
+3.3V_TU IC7300
I2C_SCL0: AL20[SCL0] ZZ˟ LNB
IC5400
XWW˟
AMP_Woofer I2C_SDA0: AL19[SDA0]
YU^r˟
33pF

I2C_SCL3: AL23[SCL3] TU6705


ZZ˟ Tuner(Demod)
IC5500 I2C_SDA3: AL22[SDA3]
AMP_Tweete XWW˟
r 18pF

33pF +3.3V_NORMAL

IC2000 ZUZr˟
ZZ˟ +3.3V_NORMAL
0.9V CORE

- 12 -
I2C_SCL4: AL21[SCL4]
ZZ˟ IC102
I2C_SDA4: AM21[SDA4] NVRAM
ZUZr˟

IC3000 I2C_SCL1: AM19[SCL1]


MICOM ZZ˟ +3.3V_TU

Copyright ©
I2C_SDA1: AN19[SDA1]

EYE_SDA ZUZr˟ +3.5V_ST


EYE_SCL XWW˟ XU_r˟

IR / KEY/EYE
+3.3V_NORMAL I2C_SCL5: AN22[SCL5]
ZZ˟ TUNER
I2C_SDA5: AM22[SDA5]

Only for training and service purposes.


ZUZr˟ 47pF
OLED Module I2C_SCL2: AM20[SCL2]
P7601 XWW˟
Vx1 51p Wafer I2C_SDA2: AN20[SDA2]
(T-con)

LG Electronics. Inc. All rights reserved.


Sequence 3.3V / 1.8V -> 1.2V-> 0.9V [DCDC / LDO part List]
IC1700
12V 3.5V ST-BY Division Vin Vout Iout
4A
ETH
12V 3.5V_ST 4A
IC2100
0.9V_CPU WIFI
3. Power Block

3A
12V 0.9V_CPU 3A
IC2000 MICOM/IR/ETC
0.9V_CORE
15A 12V 0.9V_CORE 15A
IC1500
1.2V DDR
IC1600 3.5A
5V Normal 12V 5V_Normal 6A
6A IC1501 DC
2.5V DDR4 VPP
LDO 1A DC 12V 3.3V_Normal 4A
IC1400
3.3V Normal

- 13 -
4A
SOC-O18
12V 1.8V_IO 3A
IC1800 IC6800
1.8V IO 2.5V Tuner
3A 3.5V 1.2V_DDR 3.5A
LDO 2A

Copyright ©
Japan option
IC2200
0.9V DDR IC6900 12V 0.9V DDR 3A
3A 1.2V DEMOD
LDO 2A
3.3V 1.2V DEMOD 2A
LNB

Only for training and service purposes.


3.3V 2.5V Tuner 2A
LDO
AUDIO AMP. IC 1A
20V FRONT 3.5V 2.5V DDR4 VPP
2A
AUDIO AMP. IC

LG Electronics. Inc. All rights reserved.


WOOFER
+3.3V_TU
LNB_OUT
Main IC Tuner
LNB

AT26[IFAGCS] SAT_AGC +3.3V_RF +3.3V_Demod


+3.3V_TU

XU_r˟
+3.3V_Demod +1.2V_Demod
AN22[SCL5/GPIO73] I2C_SDA/SCL_5_TU SCL_RF
AM22[SDA5/GPIO72] ZZ˟ SDA_RF
+3.3V_TU

+1.2V_Demod
YU^r˟
4. Tuner Block Diagram

AL23[SCL3/GPIO77] I2C_SDA/SCL_5_TU SCL_Demod


ZZ˟
AL22[SDA3/GPIO76] SDA_Demod

AN34[TP_DVB_CLK ]
AL31[[TP_DVB_SOP/S.PWM_IN5] Demod1_CLK/Sync/Valid
AM32[TP_DVB_VAL/S.PWM_IN6]

- 14 -
AP31/AN31/AP32/AN32
AP33/AM31/AP34/AN33 Demod1_DATA[0:7]

AL30[STPI0_CLK/GPIO47]
AM30[[STPI0_SOP/GPIO46/S.PWM_IN7] Demod2_CLK/Sync/Valid

Copyright ©
AM29[STPI0_SOP/GPIO46/S.PWM_IN8]

AN29/AM28/AN28/AL29
AL28/AL27/AM27/AM26 Demod2_DATA[0:7]

AM16[GPIO6] /TU_RESET1 Reset_Demod

Only for training and service purposes.


AR16[DVBS_IN1] TU_CVBS_SOC CVBS
IF_AGC
AT25[IFAGC] IF_AGC
TU_SIF_TU
AU24[AAD_ADC_SIF] SIF
AU23[DMD_TADC_INN] TADC_INN/P IF_N
IF Filter

LG Electronics. Inc. All rights reserved.


AT23[DMD_TADC_INP] IF_P
+5V_NORMAL

Main IC XWr˟ CI SLOT


5. CI Slot

PCV_5V_CTL CI Power +5V_CI_ON


K33[CAM_VCCEN_N] +5V_CI_ON
Detect
XWr˟
L31[CAM_IREQ_N] CAM_IREQ_N
XWW˟ /PCM_IRQA
K32[CAM_WAIT_N] CAM_WATI_N /PCM_WAIT

L33[CAM_CD1_N] CAM_CD1,2_N
XWW˟ /CI_CD1,2
L32[CAM_CD2_N]
M31[/PCM_CE1] /PCM_CE1,2
N32[/PCM_CE2] /PCM_CE1,2

V35[EB_OE_N] EB_OE_N /PCM_OE


U36[EB_BE_N1] EB_BE_N1 /PCM_IORD
U35[EB_WE_N] EB_WE_N ZZ˟ /PCM_WE
T36[EB_BE_N0] EB_BE_N0 /PCM_IOWR
N33[CAM_REG_N] CAM_REG_N /PCM_REG

- 15 -
M32[CAM_RESET] PCM_RESET
PCM_RESET
PCM_INPACK

AC31[TPIO_VAL] TPO_VAL
CI_IN_TS_VAL
AC34[TPIO_CLK] TPO_CLK ZZ˟ CI_IN_TS_CLK

Copyright ©
AB32[TPIO_SOP] TPO_SOP
CI_IN_TS_SYNC

Y32[TPI_VAL] TPI_VAL CI_TS_VAL


Y33[TPI_CLK] TPI_CLK XWW˟ CI_TS_CLK
W33[TPI_SOP] TPI_SOP CI_TS_SYNC

EB_ADDR[0:14] EB_ADDR[0:14]
ZZ˟ CI_ADDR[0:14]

Only for training and service purposes.


EB_DATA[0:7] EB_DATA[0:7]
CI_DATA[0:7]

TPO_DATA[0:7] TPO_DATA[0:7]
ZZ˟ CI_IN_TS_DATA[0:7]
TPI_DATA[0:7]

LG Electronics. Inc. All rights reserved.


TPI_DATA[0:7] XWW˟ CI_TS_DATA[0:7]
Jack Side SOC Side Main IC

AV_CVBS_IN AV1_CVBS_IN_SOC
AV JACK AR15 [CVBS_IN2]

COMP2/AV_L_IN AUAD_L_CH2_IN AR10 [AUAD_L_IN


COMP2/AV_R_IN AUAD_R_CH2_IN AT10 [AUAD_R_IN]
EU Spec out

COMP2_Pb COMP2_Pb_IN_SOC AR13 [PB1_IN]


Component COMP2_Pr COMP2_Pr_IN_SOC AU14 [PR1_IN]
JACK COMP2_Y COMP2_SOG2_IN_SOC AR12 [SOY1_IN]
6. Video & Audio IN/OUT

COMP2_Y_IN_SOC AT12 [Y1_IN]

MICOM
AMP_MUTE

- 16 -
Audio AMP AJ5[DACLRCH]
Front Speaker AK5[DACSCK/GPIO81] I2S I/F
NTP7518
AJ6[DACLRCK]

WOOFER_MUTE AMP_RESET
AL7[GPIO23]

Copyright ©
Audio AMP
Woofer Speaker
NTP7518

SPDIF_OUT
SPDIF AU9[IEC958OUT]
OUT

SPDIF_OUT_ARC

Only for training and service purposes.


ARC OUT
(HDMI2) AL34[PHY0_ARC_OUT]

HP_L/ROUT_JAC HP AMP AR10[AUDA_L_IN]


H/P JACK K TPA6138 AT10[AUDA_R_IN]

LG Electronics. Inc. All rights reserved.


IC3000
MICOM +5V_HDMI_4
7.HDMI
Main IC JK3104

AE33[HDMI2_0_SCL] DDC_SCL/SDA_4
AD33[HDMI2_0_SDA]
HDMI_HPD_4
AD32[HDMI_2_0_HPD]
CEC_REMOTE

HDMI4(2.0)_H +5V_HDMI_3

JK3103

AF33[HDMI2_1_SCL] DDC_SCL/SDA_3
AF34[HDMI2_1_SDA] HDMI_HPD_3
AF32[HDMI_2_1_HPD]
CEC_REMOTE

- 17 -
HDMI3(2.0)_V
+5V_HDMI_2

JK3102

AL34[PHY0_ARC_OUT] SPDIF_OUT_ARC

Copyright ©
AJ33[HDMI2_2_SCL] DDC_SCL/SDA_2
AJ34[HDMI2_2_SDA] HDMI_HPD_2
AJ32[HDMI2_2_HPD]
CEC_REMOTE
+5V_HDMI_1
HDMI2(2.0)_V with ARC

JK3101

Only for training and service purposes.


AK33[HDMI2_3_SCL] DDC_SCL/SDA_1
AK32[HDMI2_3_SDA] HDMI_HPD_1
AL33[HDMI2_3_HPD]
CEC_REMOTE

HDMI1(2.0)_V

LG Electronics. Inc. All rights reserved.


Main IC +5V_NORMAL

JK4200
AA37[USB3_0_DP0] USB2.0_1_DM/DP0 USB2.0_1_DM/DP0_JACK
AA36[USB3_0_DM0]
/USB_OCD1
W37[GPIO91/EB_CS1] IC4300
USB_CTL1 +5V_USB_1
W36[GPIO90/EB_CS0] OCP

USB1(2.0)

JK4400
AU31[USB2_1_DP0] USB2.0_2_DM/DP1 USB2.0_2_DM/DP0_JACK
AT31[USB2_1_DM0]
/USB_OCD2
AM33[GPIO94] IC4501
USB_CTL2 +5V_USB_2
AM34[GPIO95] OCP
8. USB / WIFI / BT / UART

USB2(2.0)
JK4600
AU30[UB2_0_DP0] USB2.0_3_DM/DP0 USB2.0_3_DM/DP0_JACK
AT30[USB2_0_DM0]
/USB_OCD3
AL24[JTMS1/SPI_CS1/GPIO33] IC4700
USB_CTL3 +5V_USB_3
AL25[JTDO1/SPI_DO1/GPIO34] OCP +3.5V_WIFI

- 18 -
USB3(2.0)

P4000
AT8[USB2_2_DP0] WIFI_DP/DM WIFI_DP/DM_JACK
AU8[USB2_2_DM0]

Copyright ©
BT_WAKEUP_HOST
BT_WAKEUP_DEVICE
IC3000
MICOM COMBO_RESET +3.3V_NORAML
WOL/WIFI_POWER_ON

Only for training and service purposes.


SOC_TX/RX P3401/3402
AM12[UART0_RXD/GPIO106] SOC_RX/TX
AL12[UART0_TXD/GPIO105] UART

IC7200
RS232C

LG Electronics. Inc. All rights reserved.


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

420
700

400

710
A10

510
AR2

920
511

570
571

120

502
HW1

HS1
540

500

900
LV2

HR1

121
HP1
LV1

T-Con Board
200T
530
300

301
200

- 19 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
DISASSEMBLY GUIDE
1. Remove screw 1ea, disassemble power cord from back cover.
- Total Screw No. : 34ea

1 4DSFXFB

2. Remove screw 5ea, disassemble back cover from module


* Put hand on the marked area( ), separate the back cover to the top.

2 2 2 2 2 2 2 2

2 2

1 1 1 1 1

1  2 -BUDIFB
4DSFXFB

- 20 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
3. Remove screw 1ea, disassemble Wifi/Jog assy.

Latch

1 4DSFXFB Latch

4. Remove the latch 2ea, disassemble IR assy.

2 2
2 -BUDIFB

Latch Latch

- 21 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
5. Remove all sort of cable.

6. Disassemble Screw(2points) and speaker.

1 1

2 2

1 4DSFXFB 
2 4QFBLFS

- 22 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
7. Remove screw 16ea, disassemble T-con, Main PCB and PSU.

1 1 1 1
1 1
1 1

1
1

1 1 1

1 1 1
1 1 1

1 4DSFXFB
8. Remove T-con Cable.

1 1 1 1

1 $BCMFFB
- 23 - Copyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
9. Remove Tape and Screw(5points), Disassemble Module and Glass Ass’y
(Assemble with Magnetic , top/L/R).

2 2

2
2 2

1 1

1 &.*5BQFFB
2
4DSFX&"

10. Module / Glass Disassemble Complete.

- 24 - Copyright © LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
TROUBLE SHOOTING GUIDE

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks

1 No video/Normal audio 1

2 No video/No audio 2

3 A. Video error Picture broken/ Freezing 3

4 Color error 4

Vertical/Horizontal bar, residual image,


5 5
light spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power
7 7-8
auto on/off
8 No audio/Normal video 9
C. Audio error
9 Wrecked audio/discontinuation/noise 10

10 Remote control & Local switch checking 11

11 MR18 operating checking 12


D. Function error
12 Wifi operating checking 13
13 External device recognition error 14

14 E. Noise Circuit noise, mechanical noise 15

15 F. Exterior error Exterior defect 16

First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/16

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,)

☞A1 ☞A9
No video Normal Y Check Vx1 lock Y Check Power Normal Y
Normal audio 0V Replace Main Board
audio voltage Board (Main) voltage
20V, 12V etc.
N N N

Move to No Check Power Board (Module) 23V output Repair Power


☞A9
video/No audio Board or parts

Normal Y
Replace module
voltage

N End

Repair Power
Board or parts

※Precaution ☞A4 & A2


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

1
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/16

☞A9
Check various voltages Check and
Y
No Video/ of Power Board (Main) Normal
replace
No audio (20V, 12V…) voltage?
MAIN B/D

N End

Replace Power
Board and repair
parts

2
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/16

. By using Digital signal level meter


☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`

N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
N Y

S/W Upgrade
N Contact with signal distributor
Normal
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

3
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error A. Video error date
symptom
Color error Revised date 4/16

☞A6 ☞ A7
※ Check
Check color by input
and replace
-External Input Y Y Y
Color Link Cable Color Color
-AV Replace Main B/D Replace module
error? (V by one) error? error?
-HDMI
and contact
N condition N N

Check error End


color input
mode

☞A15 Check
External device Y
External Input external
Check Test pattern /Cable Replace Main B/D
error device and
normal
cable
N

Request repair
for external
device/cable

Check external External device Y


HDMI
device and /Cable Replace Main B/D
error
cable normal

4
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

A. Video error Established


Error date
symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date 5/16

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A6
☞ A7 N
Check color condition by input Check external
Y Check and
-External Input Screen Y device Screen N Screen
-HDMI Normal? replace Link Replace Main
normal? connection normal? normal?
Cable
condition
N N Y Y

Replace Request repair End End


module for external
☞A19 device
Check Test pattern

External device screen error-Color error


Check screen Connect other external N
condition by input External device and cable Screen Replace
N -External Input Input (Check normal operation of normal? Main B/D /
Check S/W Version Check
-AV error External Input, HDMI/DVI Module
version
-HDMI/DVI by connecting Jig, pattern Y
Generator ,Set-top Box etc.
Y
Request repair for
external device
S/W Upgrade
Y
Connect other external
device and cable N
(Check normal operation of Screen Replace
HDMI/ Main B/D /
External Input, Component, normal?
DVI Module
Normal N RGB and HDMI/DVI by
screen? connecting Jig, pattern
Generator ,Set-top Box etc.
Y

End
5
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error B. Power error date
symptom
No power Revised date 6/16

☞A8 ☞A9
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On N
. Operating: Turn Off Y
Check Power cord Replace Main B/D
was inserted properly
☞A9
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
Normal Replace Main B/D
voltage?
Close Normal
Check ST-BY (7.8V)
Y
voltage? N
☞A9 Replace Power B/D
N

Replace Power
B/D

6
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/16

Check outlet

☞A10
N Y
Check A/C cord Error? Check Power Off CPU
Replace Main B/D Normal? End
Mode Abnormal

N
Check for all 2- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet ☞A9


and check each 2
(If Power Off mode
phase out
is not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
※ Caution
Check and fix exterior Replace Power B/D
of Power B/D Part

7
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 8/16
* Please refer to the all cases which can be displayed on power off mode.
Power Off list Explanation Action contents
Power off by CPU Abnormal status
1. Power off (Last Cold, Last Cool, Last Warm)
CONDITION : When power on and checking Power on Mode, abnormality appears.
POWER_OFF_BY_CPU_ABNORMAL Check & Change Main B/D
2. Power off in CPU Abnormal Case (Exception)
- Release Mode : Reboot
- Debug/Event Mode : Power off
POWER_OFF_BY_CPUCMD Power off by main SoC command. Check & Change Main B/D
Case1 : Pipe line overflow
POWER_OFF_BY_ABN Check & Change Main B/D
Case2 : reboot to suspend Fail
Power off when TV is not turned off during a certain time
RESULT : micom force to trigger TV power off.
POWER_OFF_BY_KEYTIMEOUT Check & Change Main B/D
CONDITION : When pressing power key while power on/off status, CPU does not
response within 8 seconds or call the WDT timer API.
Power off by not detecting AC (abnormal case) Normal Case
POWER_OFF_BY_ACDET RESULT : micom triggers TV power off
Check & Change Main B/D
CONDITION : Power detect port drops to low while power on status.
Power off by not unstable AC power detect.
RESULT : micom check the stable power.
POWER_OFF_BY_5VMNT Check & Change Main B/D
CONDITION : When AC on or DC on, stabilization check routine (Power Detect High
Check) fail after multi power on.
Power off when receiving no ack
Debug Status : Release Mode
POWER_OFF_BY_NO_POLLING RESULT : TV power off/on (Reboot) Check & Change Main B/D
CONDITION : There is no I2C response from CPU for 15 seconds.
==> if warm standby, power off occurs.
similar with POWER_OFF_BY_KEYTIMEOUT, but different concept.
RESULT : micom force to trigger TV power off within 4 seconds.
POWER_OFF_BY_REMOTE_KEY2 Check & Change Main B/D
CONDITION : When TV power on/off, CPU does not response within 4 seconds, and
then pressing power key.
Check & Change OLED
POWER_OFF_BY_INV_ERROR Power off by LCD module inverter error (OLED)
Module
RESULT : Reboot Check & Change OLED
POWER_OFF_BY_ONRF_FAIL
CONDITION : OLED module compensation is running but fails. Module
Check & Change OLED
POWER_OFF_BY_PNWASHFAIL Power off by panel noise wash function fail case. (OLED)
Module
Power off by resume fail when dc on case.
POWER_OFF_BY_RESUME_FAIL Check & Change Main B/D
If occur the resume fail, TV will be rebooted.
8-A
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 8/16
* Please refer to the all cases which can be displayed on power off mode.

Power Off list Explanation Action contents


Power off by Micom Reset
POWER_OFF_BY_RESET It's not recommend. Please use POWER_OFF_BY_REQUEST_RESET.
RESULT : Reset the TV and init time data.
POWER_ON_BY_REMOTE_KEY Power on by remote Power Key.
POWER_OFF_BY_OFF_TIMER Power off by Off timer
POWER_OFF_BY_SLEEP_TIMER Power off by sleep timer
POWER_OFF_BY_INSTOP_KEY Power off by Instop Key
Power off by auto off function
POWER_OFF_BY_AUTO_OFF 1. When it lasts for 15 minutes that no signal and no remote key input.
2. When screen mute status lasts for 2 hours.
Power off by On timer
POWER_OFF_BY_ON_TIMER
Power off when no remote and local key input for 2 hours after power on by On timer.
POWER_OFF_BY_RS232C Power off by RS232C command Normal Case
Power off by reserved recording
POWER_OFF_BY_RESREC Power off automatically after recording finishes after TV turns on by reservation
recording from power off status.
POWER_OFF_BY_SWDOWN Power off by software download
POWER_OFF_BY_LOCAL_KEY Power off by local key
RESULT : Power off
POWER_OFF_BY_COMP_END
CONDITION : OLED threshold voltage degradation completes.
POWER_OFF_BY_HDMI_CEC Power off by HDMI CEC command
POWER_OFF_BY_PNWASHSTART Power off for starting OLED panel noise function in warm state.
POWER_OFF_BY_PNWASHDONE Power off by panel noise wash function complited. (OLED)
POWER_OFF_BY_COOLING Power off for cool down the OLED t-con. (OLED)
POWER_OFF_BY_EDID_WRITE Power off by EDID write done.

8-B
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 9/16

☞A11 ☞A12+A9
No audio
Check user N Check audio B+
Normal Y
menu > Off 20V of Power
Screen normal voltage
Speaker off Board
Y N

Cancel OFF Replace Power Board and repair parts

Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y

connecting Speaker

9
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date 10/16

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

Wrecked audio/
☞A12+A9
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (20V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/ Y
-External Input Normal
signal Discontinuation/
Replace Main B/D voltage?
N Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y

Check and fix external device

10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

D. Function error Established


Error date
symptom
Remote control & Local switch checking Revised date 11/16

1. Remote control(R/C) operating error Replace


Main B/D
☞A13 ☞A13 ☞A13
Check & Repair N Check B+ Y Y
Check R/C itself Normal Y Normal Normal Check IR Normal
operating? Cable connection operating? 3.5V Voltage? Signal?
Operation Output signal
Connector solder On Main B/D
N Y N N
☞A9
Check R/C Operating Check & Replace Check 7.8V on Power B/D Repair/Replace
Close
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal Y
operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

D. Function error Established


Error date
symptom
MR18 operating checking Revised date 12/16

2. MR18 (Magic Remocon) operating error


☞A4
Check the RF Receiver ver N Check MR18 Normal Y Turn off/on the
Press the Is show ok N
INSTART menu is “00.00”? itself Operation operating? wheel message? set and press
the wheel
N Y
Y
☞A14
Check & Replace
Check & Repair Battery of MR18 Close
RF assy
connection

Normal Y
☞A4 operating? Close
Is show ok N Press the back
RF Receiver ver N message? key about 5sec
Close N
is “00.00”?
Y
Replace
MR18
Y
Close
Down load the Firmware

* INSTART MENU12.RF •If you conduct the loop at 3times,


Remocon Test Receiver change the MR18.
Firmware download

12
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

D. Function error Established


Error date
symptom
Wifi operating checking Revised date 13/16

3.Wifi operating error

☞A4 ☞A14
Check the Wi-Fi Mac value N Check the Wifi wafer Normal N Replace
INSTART menu is “NG”? 1pin Voltage? Main B/D

Y
☞A14 Y

Check & Repair Close


Wifi cable
connection

☞A4
Wi-Fi Mac value N
is “NG”? Close

Change the Wifi


assy

13
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error D. Function error date
symptom
External device recognition error Revised date 13/15

Check technical
Check Y
Signal information Technical N External Input
input Replace Main B/D
input? - Fix information information? Recognition error
signal
- S/W Version
N Y

HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

14
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 15/16

Identify Check
Circuit
nose location of Replace PSU
noise
type noise

Mechanical Check location of


noise noise

※ When the nose is severe, replace the module


※ Mechanical noise is a natural (For models with fix information, upgrade the
phenomenon, and apply the 1st level S/W or provide the description)
description. When the customer does not OR
agree, apply the process by stage. ※ If there is a “Tak Tak” noise from the
※ Describe the basis of the description cabinet, refer to the KMS fix information and
in “Part related to nose” in the Owner’s then proceed as shown in the solution manual
Manual. (For models without any fix information,
provide the description)

15
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process

Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 16/16

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
control Replace remote control
damage

Stand
Replace stand
dent

16
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks


1 A. Video error_ No video/Normal Check Vx1 lock A1
2 audio Check White Balance value A2

TUNER input signal strength checking


3 A3
method
A. Video error_ video error /Video
4 lag/stop Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6 Connection diagram A6
residual image, light spot
Check Link Cable (Vx1) reconnection
7 A7
condition
A. Video error_ Color error
8 Adjustment Test pattern - ADJ Key A19

Exchange Main Board (1) A-1/5


Exchange Main Board (2) A-2/5
<Appendix>
9 Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5
Power / Module
Exchange Module (1) A-4/5
Exchange Module (2) A-5/5

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page

No. Error symptom Content Page Remarks


10 Check front display LED A8
B. Power error_ No power
11 Check power input Voltage & ST-BY 3.5V A9
B. Power error_Off when on, off
12 POWER OFF MODE checking method A10
while viewing
Checking method in menu when there is
13 A11
C. Audio error_ No audio/Normal no audio
video Voltage and speaker checking method
14 A12
when there is no audio
Remote control operation checking
15 A13
method
Motion Remote operation checking
16 D. Function error A14
method

17 Wifi operation checking method A14

18 How to use the Service remote control A15-A17

19 Check items after Main B/D replacement A18


E. Etc
20 Adjustment Test pattern A19

21 Update Download Guide A20

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check Vx1 lock A1
date

R7624 : 0[V]

R7624

R7632

Check a voltage of R7624 after turn on the TV. Check a voltage of R7632 after turn on the TV.
If the voltage is low, Vx1 is locked.(OK) If the voltage is high, BDP issue.(NG)

A1
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date

Entry method

1. Press the ADJ button on the remote control for adjustment.

2. Enter into White Balance of item 12.

3. After recording the R, G, B (GAIN, Cut) value of Color Temp


(Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3

All Settings  Programmes  Programme Tuning & setting When the signal is strong, use the
 Manual Tuning  Antenna DTV attenuator (-10dB, -15dB, -20dB etc.)

A3
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
OLED TV Version checking method Revised
Content date A4

1. Checking method for remote control for adjustment

Version

Press the IN-START with the remote


control for adjustment

A4
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date

Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.

A5
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content OLED TV Connection diagram date A6

As the part connecting to the external input, check


the screen condition by signal

A6
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable (Vx1) reconnection condition date A7

Check the contact condition of the Link Cable, especially dust or mis insertion.

A7
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Image error) Check for poor cable contact

Symptom
Item Cause Symptom Image
Name
Pin 단선

CABLE Color smear Poor broken pin of FFC cable

Color is Excessive due to FFC Cable


CABLE R Color Excessive
Contact.

screen is dark due to poor contact due


CABLE Screen darkness to disconnection of the FFC cable pin.

G color transient due to poor FFC cable


CABLE G Color Excessive connection

A - 1/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Image error) Check for poor cable contact

Symptom
Item Cause Symptom Image
Name

CABLE Color spread LVDS cable connection problem

CABLE Color spread LVDS cable connection problem

CABLE Color spread LVDS cable connection problem

Due to foreign substance withi nLVDS


CABLE Screen stop cable PIN

A - 2/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Main Screen noise Bit noise from horizontal screen

Broken screen due to


Main Screen noise
Main IC problem

Main Dark picture Dark left-side screen

Top/bottom screen part


Main Broken picture
Picture problem due to tuner
Inner side quality problem

A - 3/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Main Broken screen Broken screen in a horizontal manner

Main Screen spread Screen corner appears blurry

Main Color Spread Color spread on the screen

Main Blurry Screen Blurry picture on the screen

A - 4/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

No problem at the initial stage,


Main Broken picture G-color spread after 10 minutes

Right-side
Main
Screen Right-side screen problem
problem

LG logo
Main Screen picture spread problem
Screen problem

No problem at the initial stage.


Right-side
Main During Heat run, right-side picture
picture problem
problem

A - 5/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Un-repairable Cases
Module Vertical bar
In this case please exchange the module

Module image broken Source Driver issue

Module White dot White dot cause by panel issue

Module Line Dim Vertical Line cause by source drive IC

A - 6/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Module Burnt Module burnt

Module Horizon line Module has damaged

Module has damaged


Module Line Defect

Un-repairable Cases
Module Press damage
In this case please exchange the module

A - 7/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Module Vertical bar Vertical Bar cause by source drive IC

Vertical Noise Un-repairable Cases


Module Brightness
In this case please exchange the module
difference

Module Green light Compensation error when Power On/off

Color difference between screen cause


Module Color difference by compensation error

A - 8/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Module has damaged


Module No image
(Can’t fix it)

Burnt
Module Burnt
(Can’t fix it)

Screen Mura
Module Mura
(Can’t fix it)

A - 9/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Appendix : Exchange Power Board (PSU)

No Light No picture/Sound Ok

A – 10/10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A8

ST-BY condition: On or Off


Power ON condition: Turn Off

A8
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A9
date

Check the DC 12VT line for ST-BY Voltage Power To Main B’d
(ST-BY : 7.8V, Normal : 12V)

P201

P251

Power To Module

A9
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A10

Entry method

1. Press the IN-START button of the remote control for adjustment

2. Check the entry into adjustment item 3 (Power On/Off Status)

A10
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A11

Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker

A11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A12
when there is no audio

P201
② ①

1 SPK_R-_FT 2 SPK_R+_FT
3 SPK_L-_FT 4 SPK_L+_FT

5 SPK_R-_CT 6 SPK_R+_CT
7 SPK_L-_CT 8 SPK_L+_CT

9 SPK_R-_TW 10 SPK_R+_TW
Checking order when there is no audio 11 SPK_L-_TW 12 SPK_L+_TW

① Check the contact condition of or 20V connector of Main Board

② Measure the 20V input voltage supplied from Power Board


(If there is no input voltage, remove and check the connector)

③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
A12
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A13

① IR & EYE Sensor Pin Pin name


1 LED_R
2 GND
3 IR
4 3.5V_ST
③ 5 GND
6 GND
7 EYE_SCL
8 KEY2
9 EYE_SDA
IR 10 KEY1
11 n.c
LED
Eye 12 n.c
13 GND

14 GND
WAKEUP_DEVIC
15
E
BT_WAKEUP_HO
16
ST
WOL/WIFI_POWE
17
R_ON
18 GND
19 3.5V_WIFI
20 WIFI_DP
Checking order to check remote control 21 COMBO_RESET
1. Check IR cable condition between IR & Main board.( Check picture number① and ②) 22 WIFI_DM
2. Check the standby 3.5V on the terminal 4 pin (③) 23 GND
3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester 24 3.5V_WiIFI
needle should move slowly, otherwise, it’s defective. 25 GND

A13
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Motion Remote operation checking method date A14

① Wifi & BT Front


Pin Pin name
1 LED_R
2 GND
3 IR
4 3.5V_ST
5 GND
6 GND
7 EYE_SCL
8 KEY2
9 EYE_SDA
10 KEY1
Wifi & BT Rear 11 n.c
12 n.c
13 GND
14 GND
WAKEUP_DEVIC
15
② ③ E
BT_WAKEUP_HO
16
ST
WOL/WIFI_POWE
17
R_ON
18 GND
19 3.5V_WIFI
20 WIFI_DP
Checking order to check motion remote/wifi 21 COMBO_RESET
Checking order 22 WIFI_DM
23 GND
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 24 3.5V_WiIFI
2.Check the 3.5V on the terminal 19
25 GND

A14
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E.Etc date
Revised
Content How to use the Service remote control date A15

1. How to access the remote control

0 4 1 3

0 4 1 3

A15
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E.Etc date
Revised
Content How to use the Service remote control date A16

2. Remote control part definition


POWER Power On/Off

[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time

ETC (Added Function) All KEY function [PIP PR-][PIP PR+][SWAP]

[PIP INPUT][DVI] KEY Function

Changed to factory mode


P-ONLY (Added
Function)
All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action

INPUT Change to the external device mode

ARC Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Aucto Screen=>4:3=>16:9

Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=>


PSM
Custom PIcture1=>Custom Picture2=>Bright Picture

SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)

PIP Picture In Picture is activated

TEXT Access to the Power Only mode

CAP Broadcasting caption(on/off)

MPX Stereo mode (mono, stereo, foreign language) access

Used when in factory mode

Simplink (Added
Access to the Simplink-connected device
Function)

Digital EYE function ON/OFF


EYE
For some Model, access to the Test Pattern

TILT Used for screen tilting change (Access to the old PDP control mode)

A16
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E.Etc date
Revised
Content How to use the Service remote control date A17

B-TOOTH
Connected to Blue-Tooth
(Added function)

Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex)
IN-START V03.11.0 Current S/W version

MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage time

POWER OFF STATUS ex) Shows power-off status


ADJ
Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change

X-STUDIO (Added function) HDD,USB, external device’s HDD screen is activated

MENU User function gets activated

EXIT Exit from the current mode

TIME SHIFT (Added


Moves forward/backward of recorded contents
function)

MUTE Mute function (0 Volume)

IN-STOP SET to factory mode

VOL + - Volume Up/Down

CH + - Channel Up/Down

AV1,2,3 (Added function) Connects to external input 1,2,3

COMP1,2 (Added function) Connects to Component 1,2

HDMI1,2,3,4
Connects to HDMI 1,2,3,4
(Add function)

DVI (Add function) Connects to DVI

A17
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E.Etc date
Revised
Content Check items after Main B/D replacement date A18

Check items afer Main B/D(Model Number D/L, White Balance)

1. Press the Service remote control instart Key.

No.7 Select Model Number D/L


- Key in the model name and serial number
after checking the ID label on the back cover.

2. Press the Service remote control ADJ Key.

No.13 Select White Balance


- Record the R, G, B (GAIN, Cut) value of the
color temperature before main board
replacement.
A14 After replacing the main board, key in the
recorded value.

A18
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E.Etc date
Adjustment Test pattern Revised
Content date A19

Press the P-ONLY  HDMI HOT  CH + or -

You can view 11 types of patterns using the CH+ or - key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A19
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Smart JIG Power Diagnosis
Muitl Gender Guide
(P/N : RAD32507801) (P/N : RAD33187801)

A 20 (1/19)
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Power Board Muitl Gender JIG Diagram (P/N: RAD33187801)
<Defect diagnosis : Power Board Main Board>
15Y 16Y 15Y
(LF/UF Series) (OLED B6) (OLED)

28Pin 24Pin 24Pin 24Pin NC

18 Marking check 24Pin


18Pin 16Y
New JIG (OLED)

24Pin
13Y/14Y 28Pin

No Marking
OLD JIG
17Y/18Y
(OLED)
24Pin 12Y
28Pin

SK85/SK96
SK95/SK99 UK64/UK65
16Y/17Y
18Pin (UH/UJ/SK)

24 Marking Check 28Pin


28Pin 12Pin 12Pin 28Pin
Cable Connection
Includes 49UJ63
17Y/18Y 16Y/18Y 16Y/17Y 16Y/17Y 16Y
(SJ/UJ/SK) (UH/UK) (LH/LJ) (UH/SJ) (UH) A21 (2/19)
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
Power Board Muitl Gender JIG Diagnostic model List
Existing 12Y, 13Y, 14Y, 15Y LED models included
15Y, 16Y, 17Y/18Y OLED, 16/17/18 Y LED model Power diagnosis function newly added
<15Y/16Y/17Y/18Y OLED Model, 16Y/17Y/18Y LED Model>
Year Product Model
EG92/EG93/EG94
‘15 OLED EG96
EF95
B6, C6
OLED
E6, G6
UH95/UH96
‘16 UH85/UH93
UH77/UH87
LED
UH75/UH76
UH65/UH68
LH68, LH66, LH60,LH54
B7, C7
‘17 OLED E7, G7
W7
SJ95/UJ98
SJ85/UJ94
SJ80, UJ77
UJ75/UJ78
’17 LED
UJ65/UJ68
UJ63/UJ67
LJ61/LJ68
LJ55/LJ58
SK95/SK85
SK81/SK80
‘18 LED
UK63/UK64/UK65
32LK62, 43/49LK61
C8
‘18 OLED
E8

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
Power Board Muitl Gender How to Connect

▶ Power Board Muitl Gender JIG

“A: 2013 LCD POWER”


2014

▶ Connect the Muiti Gender to the connector (black)


as shown in picture 2 of the Smart JIG.

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
Smart Jig Voltage Setting

1 2

▶ Switch the product S/W in JIG to LCD.

▶ LCD MODEL Check the power voltage


▶ Check power board voltage. and switch to the correct voltage.

※ Note on set up
(The correct power diagnosis can be made only if it is set correctly.)
- 24V Power Board : Change the switch to 24V of Smart Jig Voltage
- 20V Power Board : Change the switch to 24V of Smart Jig Voltage
- 13.2V/18V Power Board : Change the switch to 24V of Smart Jig Voltage

Power B/D Smart Jig Voltage Switch

24V 24V
20V 20V

13.2V/18V 24V

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (1)

1 2

▶ Switch the product S/W in JIG to LCD.

▶ LCD MODEL Check the power voltage


and switch(24V) to the correct voltage.
▶ Check power board voltage. ▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Disconnect the Main Board 24Pin Power Cable connector. ▶ Connect the 24Pin Power Cable connector to the Muitl
Gender JIG 24Pin connector

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
`15Y OLED(EG96,EF95,EG92,EG93,EG94) Power Board Diagnostic method (2)

5 6

▶ When the OK LED(24V,12V) turns on, Power Board is normal.


▶ When the NG LED turns on, the Power Board
can be judged as defective.

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
`16Y OLED(B6) Power Board Diagnostic method

1 2

▶ Switch the LCD MODEL S/W to 24V by checking


the power voltage.

▶ Fix the LCD MODEL switch to 24V.(Smart JIG)


▶ Connect the 24Pin Power Cable connector
to the Multi gender JIG 24Pin connector.

▶ When the OK LED(24V,12V) turns on, Power Board is normal.


▶ When the NG LED turns on, the Power Board
can be judged as defective.

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
`16Y OLED(C6) Power Board Diagnostic method

1 2

▶ Check power board voltage. ▶ Disconnect the Main Board 24Pin Power Cable connector.
▶ Smart JIG: Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 24Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 24Pin connector

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes.
`16Y OLED(E6) Power Board Diagnostic method

1 2

▶ Check power board voltage. ▶ Disconnect the Main Board 24Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 24Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y OLED(G6) Power Board Diagnostic method

1 2

▶ Check power board voltage. ▶ Disconnect the Main Board 24Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 24Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`17Y OLED(B7/C7/E7/G7) Power Board Diagnostic method

1 2

▶ Disconnect the Main Board 28Pin Power Cable connector. ▶ Connect the 28Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector

3 4

▶ Switch the LCD MODEL S/W to 20V by checking ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
the power voltage.
▶ When the NG LED turns on, the Power Board
▶ Fix the LCD MODEL switch to 20V.(Smart JIG)
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`17Y OLED(W7) Power Board Diagnostic method

1 2

▶ Disconnect the Main Board 24Pin Power Cable connector. ▶ Connect the 24Pin Power Cable connector
to the Muitl Gender JIG 28Pin connector

3 4

▶ Switch the LCD MODEL S/W to 20V by checking ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
the power voltage.
▶ When the NG LED turns on, the Power Board
▶ Fix the LCD MODEL switch to 20V.(Smart JIG)
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y/`17Y LED 18Pin Power Board Diagnostic method

1 2

▶ Check power board voltage.


▶ Disconnect the Main Board 18Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 18Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y LED(UH95/UH96) Power Board Diagnostic method

1 2

▶ Check power board voltage. ▶ Disconnect the Main Board 28Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 28Pin Power Cable connector ▶ When the OK(24V,12V) LED turns on, Power Board is normal.
to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y/`17Y LED(UH85/UH93) Power Board Diagnostic method

1 2

▶ Check power board voltage. ▶ Disconnect the Main Board 28Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 28Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y/`17Y LED 12Pin Power Board Diagnostic method

1 2

▶ Check power board voltage.


▶ Disconnect the Main Board 12Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 12Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 12Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`16Y LED 12Pin Power Board Diagnostic method

1 2

▶ Check power board voltage.


▶ Disconnect the Main Board 12Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 24V.(Smart JIG)

3 4

▶ Connect the 12Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 24Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.
`17Y LED 28Pin Power Board Diagnostic method

1 2

▶ Check power board voltage.


▶ Disconnect the Main Board 28Pin Power Cable connector.
▶ Fix the LCD MODEL switch to 20V.(Smart JIG)

3 4

▶ Connect the 28Pin Power Cable connector ▶ When the OK LED(24V,12V) turns on, Power Board is normal.
to the Muitl Gender JIG 28Pin connector ▶ When the NG LED turns on, the Power Board
can be judged as defective.
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes.

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