Scribd Logo
Upload

Welcome to Scribd!

  • 992 views

    Form Checklist Red Inspection Crane

    Uploaded by

    JoeArdjo

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Form Checklist Red Inspection Crane

    Uploaded by

    JoeArdjo
    992 views7 pages

    Original Title

    FORM CHECKLIST RED INSPECTION CRANE.xls

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    992 views7 pages

    Form Checklist Red Inspection Crane

    Uploaded by

    JoeArdjo

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 7
    At a glance
    Powered by AI
    The document provides a detailed checklist of components that should be inspected for a crane. It lists various parts of the engine, electrical system, hydraulic system, structures, load and boom winches, safety devices, and other components.

    The inspection checklist lists components of the engine, electrical system, hydraulic system, lower construction, transmission, steering system, outriggers, turn table, upper structures, load and boom winches, boom sections, hook block, and safety devices.

    Safety devices listed in the inspection checklist include the anti-two blocking device, angle/boom stop, lock swing, level indicator, boom angle indicator, main and auxiliary hoist drum locks, boom drum lock, telescopic pad, and anti-lightning device.

    CHECK LIST OF INSPECTON

    CRANE

    Date Inspection : Engine S/N :


    Brand : Year Manufact :
    Model / Type : HR/KM :
    Crane Serial No. : Capacity :
    Asset Number : Location : Palabuhan ratu, T - 3108.

    Condition Function
    No. Description Remarks
    Good Damage Missing Good Bad
    A ENGINE
    1 Cylinder Block engine
    2 Oil Pan
    3 Radiator
    4 Fan
    5 V - Belts
    6 Fuel line
    7 Filters
    8 Fuel Tank
    9 Compressor
    10 Turbo
    ELECTRIC SYSTEM
    1 Battery
    2 Starting Motor
    3 Alternator
    4 Wiring
    5 Horn
    6 Wiper
    7 Gauges
    8 Lamp's
    GENERAL HYDRAULIC SYSTEM
    1 Hydraulic Pump
    2 Hydraulic Hose / Line
    3 Hydraulic Cylinder ( Jack )
    4 Hydraulic Steering Pump
    5 Hydraulic Control Valve
    LOWER CONSTRUCTION
    1 Cwawler
    2 Frame
    3 Upper Roller
    4 Lower Roller
    5 Track Shoe Adjusment
    6 Sprocket
    7 Gear Box
    8 Gear and Propel Chain
    9 Coupling
    UPPER STRUCTURES
    1 Mast and Coupling
    2 Gantry and Coupling
    3 Counter Weight and Connection
    4 Boom Foot
    GENERAL
    1 Master Coupling
    2 Transmission
    3 Swing and Propel Drum ( Crawler )
    a. Brake Lining
    b. Coupling Drum
    c. Lever,Pin and Bolt
    d. Master Cylinder
    e. Safety and Protection
    4 Swing Brake
    MAIN & AUXILIARY LOAD WINCH
    1 Lier / Frame Drum
    2 Drum Brake
    3 Lining and Shoe Brake
    4 Lining and Shoe Coupling
    5 Drum / Brake Housing
    6 Coupling Drum
    7 Coupling Lining
    BOOM DRIVE WINCH
    1 Coupling Lining
    2 Coupling Drum
    3 Lining and Shoe Brake
    4 Drum
    5 Planetary Gear
    6 Planetary Brake
    BOOM SECTION GENERAL
    1 Upper Boom
    2 Lower Boom
    3 Fly Jib
    4 At Main Boom
    5 Main Boom Hoist
    6 Auxiliary Boom Hoist
    7 Upper Pendant Hoist
    8 Connection Pendant Hoist
    9 Lower Pendant Hoist
    HOOK BLOCK
    1 Pulley's
    2 Safety Latch
    3 Hook
    4 Pulley Protection
    5 Wire Rope Safety
    6 Block
    7 Weight Socket Bolt
    SAFETY DEVICE
    1 Anti Two Blocking
    2 Angle / Boom Stop
    3 Lock Swing
    4 Level Indicator
    5 Boom Angle Indicator
    6 Main Hoist Drum Lock
    7 Auxiliary Hoist Drum Lock
    8 Boom Drum Lock
    9 Boom Angle
    OTHER COMPONENT
    Cabin Operator
    Cabin Driver
    Windows and Door
    Ladder and Safety
    Mirror
    Fire Extinguiser
    Communication Aid
    f. Steering Cylinder
    g. Track Adjustment Cylinder
    h. Counterweight Cylinder
    i. Gantry Cylinder
    5 Hydraulic Control Valve
    a. Relief Valve
    b. Main Drum Lier Control Valve
    c. Aux Drum Lier Control Valve
    d. Boom Drum Lier Control Valve
    e. Lift Control Valve
    f. Telescopic Control Valve
    H PNEUMATIC COMPONENT
    1 Compressor
    2 Tank & Safety Valve
    3 Air Line
    4 Solenoid Valve
    5 Air Filter
    6 Air Pressure Regulator
    7 Air Swivel
    8 Brake Chamber

    I TRANSMISSION
    1 Trans Pump
    2 Control Valve
    3 Filter
    4 Gear & Bearing
    5 Oil Seal
    6 Hose Line

    J TORQUE CONVERTER
    1 T.C. Pump
    2 Turbin & Impeler
    3 Bearing
    4 Propeler Shaft

    K STEERING SYSTEM
    1 Steering Wheel
    2 Tyrod
    3 Ball Joint
    4 Stabilizer
    5 Rod Steering
    6 Steering Pump
    7 Steering Cylinder
    8 Steering Oil / Tank
    9 Steering Line
    10 King Pin
    11 Ring Cylinder

    L LOWER CONSTRUCTION (WITH CRAWLER)


    1 Crawler
    2 Frame
    3 Upper Roller
    4 Lower Roller
    5 Track Shoe Adjustment
    6 Sprocket
    7 Gear Box
    8 Gear and Propel Chain
    9 Coupling
    10 Wheel and Tyre
    11 Differential
    12 Differ
    13 Axle
    14 Shaft Proper
    15 Differential Coupling

    M OUTRIGGER
    1 Extension Housing
    2 Extension Rod
    3 Jack
    4 Sole Outrigger/Float
    5 Outrigger Couplings
    6 Outrigger Lock
    N TURN TABLE
    1 Slewring Bearing
    2 Roll Bearing Pointed
    3 Path
    4 Connection (Weld, Bolt & Nut)

    O UPPER STRUCTURES
    1 Mast and Coupling
    2 Gantry and Coupling
    3 Counter Weight and Connection
    4 Boom Foot

    P GENERAL
    1 Master Coupling
    2 Transmission
    3 Steering :
    a. Crawler Steering
    b. Front Wheel Steering
    c. Rear Wheel Steering
    4 Break System for Tyre Wheel
    a. Hand Brake
    b. Parking Brake
    c. Emergency Brake
    5 Swing and Propel Drum (Crawler):
    a. Brake Lining
    b. Coupling Drum
    c. Lever, Pin and Bolt
    d. Master Cylinder
    e. Safety and Protection
    6 Coupling and Hand Brake (Crawler):
    a. Lining and Shoe Brake
    b. Drum (Brake Housing)
    c. Coupling Jaw
    d. Lever, Pin and Bolt
    e. Safety and Protection
    7 Swing Brake :
    a. Lining and Shoe Brake
    b. Drum (Brake Housing)
    c. Master Cylinder
    d. Shaft Drum
    e. Lever, Pin and Bolt
    f. Safety or Protection
    8 Swing Gear Housing
    9 Drive Gear Housing
    10 Others

    Q MAIN LOAD WINCH


    1 Lier / Frame Drum
    2 Drum
    3 Lining and Shoe Brake
    4 Drum Brake
    5 Lining and Shoe Coupling
    6 Coupling Drum
    7 Lever, Pin and Bolt
    8 Cylinder
    a. Hydraulic Pusher Cylinder
    b. Air Pusher Cylinder
    9 Baji & Rachet
    10 Free Fall Utility :
    a. Chain Driven Gear
    b. Driven Chain
    c. Coupling

    R AUXILIARY LOAD WINCH


    1 Lier / Frame
    2 Drum
    3 Lining and Shoe Brake
    4 Drum / Brake Housing
    5 Coupling Drum
    6 Coupling Lining
    7 Lever, Pin and Bolt
    8 Baji & Ratchet
    9 Others

    S BOOM DRIVE WINCH


    1 Lier / Dudukan
    2 Coupling Lining
    3 Coupling Drum
    4 Lining and Shoe Brake
    5 Drum
    6 Planetary Gear
    7 Sun Gear
    8 Planetary Brake
    9 Baji & Ratchet

    T UPPER BOOM
    1 Main Chord
    2 Brace
    3 Idle Pulley
    4 Main Pulley
    5 Safety and Protection Pulley
    6 Wire Rope Safety
    7 Boom Connection

    U INSERT BOOM
    1 Main Chord
    2 Brace
    3 Boom Connection

    V LOWER BOOM
    1 Main Chord
    2 Brace
    3 Boom Connection
    4 Roll Pin Boom
    5 Stopper / Boom Stop

    W TELESCOPIC BOOM
    1 Main Boom
    2 Telescopic Boom
    3 Conductor Pulley
    4 Main Pulley
    5 Pulley Protection
    6 Wire Rope Safety
    7 Roll Pin Boom
    8 Conductor Wire Roll
    9 Roll Pin Boom
    10 Mast and Utility
    11 Lower Wire Rope Pulley

    X FLY JIB (BOOM EXTENSION)


    1 Main Chord
    2 Brace
    3 Fly Jib Pulley
    4 Conductor Pulley
    5 Pulley Protection
    6 Boom Connection
    7 Wire Rope Safety
    8 Wire Rope Conductor Roll
    9 Roll Pin Boom
    10 Mast and Utility
    11 Lower Wire Rope Pulley
    12 Upper Wire Rope Pulley
    13 Wire Rope Pendant Jib Pulley

    Y AT MAIN BOOM
    1 Main Boom Hoist
    2 Auxiliary Boom Hoist
    3 Upper Pendant Hoist
    4 Connection Pendant Hoist
    5 Lower Pendant Hoist

    Z AT FLY JIB
    1 Extention Hoist
    2 Front Pendant Hoist
    3 Rear Pendant Hoist

    AA HOOK BLOCK
    1 Pulley's:
    a. Pulley Grove
    b. Pulley Grove Lip
    c. Pulley Bearing
    2 Trunion
    3 Nut and Roll Bearing
    4 Safety Latch
    5 Hook
    6 Pulley Protection
    7 Wire Rope Safety
    8 Block
    9 Weight Socket Bolt

    AB BABY OR HEADAGE BALL


    1 Ball
    2 Swivel
    3 Safety Latch

    AC SAFETY DEVICE
    1 Main Hoist Roller / ATB
    2 Auxiliary Hoist Roller / ATB
    3 Angle / Boom Stop
    4 Lock Swing
    5 Level Indicator
    6 Safety Load Indicator
    7 Over Load Indicator
    8 Over Moment Indicator
    9 Load Chart
    10 Wind Speed Indicator
    11 Boom Angle Indicator
    12 Main Hoist Drum Lock
    13 Auxiliary Hoist Drum Lock
    14 Boom Drum Lock
    15 Telescopic Pad
    16 Anti Two Blocking
    17 Anti Lighting
    18 Wheel Indicator
    19 Boom Angle
    20 Others

    AD OTHER COMPONENT
    1 Cabin Operator
    2 Cabin Driver
    3 Windows and Door
    4 Ladder and Safety
    5 Rail Deck
    6 Hand Rail
    7 Mirror
    8 Fuse
    9 Fire Extinguisher
    10 Communication Aid
    11 Ignition Switch
    12 Copy Certificate
    13 Copy Manual Book
    14 Copy Part Book

    Recommendation :

    Inspected by : Checked by : Approved by :

    ______________ ______________ ______________ ______________


    Quality Control / RED Rep. Rigging Spv HSE Engineer Site Manager

    You might also like