Crane Monthly Inspection Form

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CRANE'S INSPECTION FORM

Project/ Site :
Date of Inspection :
Contractor :
Location of Inspection :
Type of Crane :

MACHINE MODEL SERIAL NO. ENG. MAKE ENG. NO. HOURS YEAR OF MF

OWNER LOCATION USER INSPECTOR DATE INITIAL

TYPE OF CRANE PEDESTAL CRAWLER HYDRAULIC TRUCK ROUGH TERR


tick mark the box
BOOM LENGTH
MAX. CAP. MAIN HOIST
MAX. CAP. AUX. HOIST
MAX. CAP. MAIN @ RAD
MAX. CAP. AUX. @ RAD

NO. DESCRIPTION STATUS REMARKS/RECOMMENDATIONS

CERTIFICATES
01 Crane - MIGAS
02 Crane - 3rd Party
03 Boom Hoist Wire Rope
04 Main Block Wire Rope
05 Aux. Block Wire Rope
06 Operator's license

CRANE LOGBOOK
07 Daily inspection Check
08 Weekly Wire Rope Check
09 Weekly Safety Device Test
10 Limit Switches/Load Indicator
11 Weekly Boom Visual
12 Maintenance Schedule
13 Replacement/Repair Record
14 Supervisor's Signature

MANUALS/PROCEDURES
15 Operating Manual
16 Operating Procedure
17 Emergency Procedure
ACCEPTABLE POOR
NO. DESCRIPTION REPLACE REMARKS
CONDITION CONDITION
MARKINGS
18 SWL Marking
19 Colour Coding
20 Sign Board
ANNUAL MPI TEST
21 Main Block Hook
22 Aux. Block Hook
23 Boom Lacing
UPPER STRUCTURE
24 Overall Condition
25 Paint Condition
26 Mast Condition
27 Boom Backstop
28 Counterweight
29 Pendants/Links
30 Sheaves
31 Bearings/Bushings
32 Condition Boom Lacing (bent ones)
33 Condition A-frame
POWER PLANT
34 Condition of Belts
35 Condition of Radiator
36 Piping/Hoses
37 Batteries condition & water level
38 Any leakage
39 Engine temperature
40 Engine oil pressure
41 Governor operation
42 Performance of engine
43 Condition of engine
44 ESD System
45 Oil Pressure Gauge
46 Water Temperature Gauge
47 Air Pressure Gauge
CONVERTER
48 Converter condition
49 Control linkages/pins
50 Piping/hoses condition
51 Clutches
MAIN DRIVE
52 Gear/Pinion condition
53 Drum condition
54 Clutch lining
55 Control linkages/pins
56 Rotating joint
57 Leakage?
58 Shoe? Drum clearance (clutch)
59 Travel brakes
INDEPENDENT SWING
60 Gear/Pinion condition
61 Drum condition
ACCEPTABLE POOR
NO. DESCRIPTION REPLACE REMARKS
CONDITION CONDITION
62 Clutch lining
63 Control Linkages/ping/pins
64 Rotating joint
65 Swing brake lining
66 Swing lock, functional
67 Clutch clearance
BOOM HOIST
68 Gear/Pinion condition
69 Auto brake
70 Aux. Brake
71 Rotating joint
72 linkages/pins/Pins
73 Clutch clearance
74 Boom hoist pawl
75 Wire rope condition
76 Leakages?
FRONT DRUM (HOIST)
77 Gear/Pinion condition
78 Drum condition
79 Brake lining
80 Brake clearance
81 Clutch lining
82 Clutch clearance
83 Rotating joint
84 linkages/pins/Pins
85 Wire rope condition
REAR DRUM (HOIST)
86 Gear/Pinion condition
87 Drum condition
88 Brake lining
89 Brake clearance
90 Clutch lining
91 Clutch clearance
92 Rotating joint
93 linkages/pins/Pins
94 Wire rope condition
CONTROLS AND VALVES
95 Condition/functional of valves
96 Drum rotation indicator
97 Hydraulic leakages?
98 Hydraulic hoses/piping condition
99 linkages/pins/Pins
100 Wiper/Horn
101 Brakes/Clutch pedal
ROTATING BED/CAR BODY
102 House roller, bushing & bearing
103 Hook roller, bushing & bearing
104 Condition of roller path
105 Travel brake
106 Pan cover
107 Linkages/Pins/Bolts/Pins/Bolt
ACCEPTABLE POOR
NO. DESCRIPTION REPLACE REMARKS
CONDITION CONDITION
HYDRAULIC SYSTEM
108 Condition hydraulic pumps
109 Condition swing motor
110 Condition main hoist motor
111 Condition aux. Hoist motor
112 Leaks on pump seals
113 Leaks on motor seals
CRAWLER
114 Drive chain condition/tension
115 Sprocket condition
116 Intermediate roller
117 Idler roller
118 Crawler frame
119 Track condition/tension
120 Track pin condition
ELECTRICAL SYSTEM
121 Wiring condition on engine/panel
122 All gauges on panel, functional
123 Alternator/Generator charging
124 Starter condition
125 Swing Light & Alarm
126 Crane Reversing Light & Alarm
127 Electrical switches/fuses
CABIN
128 Safety glass/frame
129 Seat and cushion
130 Doors/window
131 Reversing Mirror
132 Main Hoist Drum Mirror
133 Fire Fighting Equipment
134 Condition window wipers
LUBRICANT & COOLANT
135 Radiator coolant - inhibiter
136 Engine oil level/condition
137 Hydraulic oil level/condition
138 Chain case oil level/condition
139 Rotating bed sump oil level
140 Swing bevel gear case
141 Accumulator pressure
142 Greasing point-sheaves, rotating
143 Parts, roller & etc.
SLI SYSTEM
144 Anti-two block
145 Load indicator/moment
146 Angle indicator
147 Length indicator
148 Load chart
MISCELLANEOUS
149 Main Hook block
150 Main Hook condition
151 Aux. Hook block
ACCEPTABLE POOR
NO. DESCRIPTION REPLACE REMARKS
CONDITION CONDITION
152 Aux. Hook condition
153 Safety Latch
154 Sheaves
155 Bearing/Bushing
156 Socket/wedges/clips
157 Gantry (A-frame)
158 Boom Cylinder Bushing
159 Rope Guide Rollers
160 Boom Lattice/members (bracing)

REMARKS/COMMENTS/ITEMS NOT MENTIONED ABOVE

Witnessed by, Inspected by,

__________________________ _______________________ __________________________


Equipment Dept. HSE Dept.

Note:
Priority Assessment:
A : Non – conformities and not to be used until repaired
B : Have to be repaired within 14 days
C : Have to be corrected within 1 month.

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