Protection Test Report

STERLING AND WILSON LIMITED ANNEXURE-B
PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

CLIENT: GAIL (India) Limited
CONSULTANT: ENGINEERS INDIA LIMITED
DOCUMENT NO.: SWL/GAIL/RELAY/06/F-1 Rev No.: R0 DATE: 22.10.2012
TRANSFORMER DIFFERENTIAL RELAY
1. Location : SUBSTATION-1 CONTROL ROOM
Feeder Name : 132/6.6KV TRANSFORMER-3 FEEDER
2. Equipment details:
Make GE
Type / Model no T60
SI. No. ABHC12000599
RATING 25MVA
VECTOR GROUP YNyn0
HV SIDE-1 CT Ratio 150/1 A
LV SIDE CT Ratio 2500/1 A
PT Ratio 132kV/√3:110V/√3
3. General Inspection : OK
4. Measurements:
INJECTED MEASURED PRIMARY CURRENT VALUES(A)
PHASE SECONDARY
CURRENT(A) HV SIDE LV SIDE
R-N 1∟0° 0.149∟0° 2502∟0° -
Y-N 1∟-120° 0.150∟-120° 2500∟-120° -
B-N 1∟1200° 0.149∟120° 2501∟120° -
5. DIFFERENTIAL PROTECTION TEST:
PICKUP TEST: SETTING: 0.2XF.L CURRENT
HV SIDE-1 LV SIDE
REF
PICKUP CURRENT(A) PICKUP CURRENT(A)
0.168 0.202
3-PH 0.168 0.202
0.168 0.202
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

SINGLE PHASE PICKUP:
HV SIDE-1 LV SIDE
REF
PICKUP CURRENT(A) PICKUP CURRENT(A)
0.251 0.300
1-PH 0.250 0.301
0.251 0.300
STABILITY TEST
INJECTED CURRENTS(A) MEASURED VALUES STATUS
Ref
HV SIDE-1 LV SIDE Id Ir
R ph 0.728∟0° 0.874∟180° 0 0.873 RELAY STABLE
Y ph 0.728∟240° 0.874∟60° 0 0.873
B ph 0.728∟120° 0.874∟300° 0 0.873
TRIP TEST:
TIME STATUS
INJECTED CURRENTS(A) MEASURED VALUES
(ms)
Ref
R ph 0.728∟0° 0.874∟0° 1.746 0.873 31.4 TRIP

Y ph 0.728∟240° 0.874∟240° 1.745 0.873
B ph 0.728∟120° 0.874∟120° 1.745 0 .873
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

SLOPE TEST:
I Diff Initial point:
TIME STATUS
(ms)
Ref
R ph 0.167∟0° 0 0.200 0.200 30.4 TRIP
Y ph 0.167∟240° 0 0.200 0.200
B ph 0.167∟120° 0 0.200 0.200
SLPOE:1 SETTING:m1=30%
0.5 times of full load current:

Ref
HV SIDE-1 LV SIDE Id1 Ir1
R ph 0.364∟0° 0.437∟180° 0 0.437 STABLE

Y ph 0.364∟240° 0.437∟60° 0 0.437
B ph 0.364∟120° 0.437∟300° 0 0.437
R ph 0.530∟0° 0.437∟180° 0.200 0.636 TRIP
Y ph 0.530∟240° 0.437∟60° 0.200 0.636 31.8 ms
B ph 0.530∟120° 0.437∟300° 0.200 0.636
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

1x times of full load current:

Ref
R ph 0.728∟0° 0.874∟180° 0 0.874 STABLE

Y ph 0.728∟240° 0.874∟60° 0 0.874
B ph 0.728∟120° 0.874∟300° 0 0.874
R ph 1.040∟0° 0.874∟180° 0.374 1.248 TRIP
Y ph 1.040∟240° 0.874∟60° 0.374 1.248 28.0 ms
B ph 1.040∟120° 0.874∟300° 0.374 1.248
SLOPE=(0.374-0.2)/(1.248-0.636)=28.40 percent…
SLPOE:2 SETTING:m2=80%

Ref
R ph 1.820∟0° 2.185∟180° 0 2.183 stable

Y ph 1.820∟240° 2.185∟60° 0 2.183
B ph 1.820∟120° 2.185∟300° 0 2.183
R ph 9.090∟0° 2.185∟180° 8.725 11.350 TRIP
Y ph 9.090∟240° 2.185∟60° 8.725 11.350 24.50 ms
B ph 9.090∟120° 2.185∟300° 8.725 11.350
SWL EIL/GAIL
Sign Sign
Name Name
Date Date


Ref
R ph 2.184∟0° 2.622∟180° 0 2.620 stable

Y ph 2.184∟240° 2.622∟60° 0 2.620
B ph 2.184∟120° 2.622∟300° 0 2.620
R ph 10.90∟0° 2.622∟180° 10.461 13.083 TRIP
Y ph 10.90∟240° 2.622∟60° 10.461 13.083 26.90 ms
B ph 10.90∟120° 2.622∟300° 10.461 13.083
SLOPE=(10.461-8.725)/(13.083-11.350)=79.85percent…
6. INSTANTANEOUS DIFFERENTIAL:
SETTINGS :0.5 p.u. Time-0 sec
TIME STATUS
(ms)
Ref
R ph 4.166∟0° 0 4.998 4.998 29.9 TRIP
Y ph 4.166∟240° 0 4.998 4.998
B ph 4.166∟120° 0 4.998 4.998
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

7. HARMONICS TEST:4
2ND HARMONICS: SETTING: 20%

INJECTED CURRENTS(A)
PHASE STATUS
HV SIDE-1@50HZ LV SIDE@100HZ
R1,R2 0.728∟0° 0.218∟0° RELAY BLOCKING 2ND
Y1.Y2 0.728∟240° 0.218∟240° HORMONICS
29.9 %
B1,B2 0.728∟120° 0.218∟120°
R1,R2 0.728∟0° 0.131∟0°
Y1.Y2 0.728∟240° 0.131∟240° RELAY TRIP
B1,B2 0.728∟120° 0.131∟120° 18.1 %
8.SEF PROTECTION:
GROUND IOC
SET CURRENT SET TIME INJECTED OPERATED TIME

(A) (sec) CURRENT (A) (sec)
0.2 0.0 0.4
Note: SEF (stand by earth fault protection function disable as per the GAIL recommend)
9. Functional checks: (Whether Operational Checks OK / Not OK / Not Applicable)
1 Correct operation of LED OK

2 Correct operation of output contacts OK
3 Harmonic blocking checked OK
4 All Group functions checked OK
5 86 Master tripping were tested for all protection as well
as trouble relay operation.
10. Remarks : Relay found Healthy.
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132/6.6KV TRANSFORMER BAY DIRECTIONAL O/C & E/F PROTECTION RELAY
Feeder Name : 25MVA 132/6.6KV TRANSFORMER FEEDER
Make GE
Type / Model no F650
SI. No. 81.551.704 HW05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110/√3V
4.CURRENT Measurements:
1. PHASE CT
INJECTED MEASURED
Ref
CURRENT CURRENT RELAY CT
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2

Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
2. REF CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
REF CORE 1 ∟0° 0.149∟-359.7° B11-B12
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. voltage measurements:
INJECTED MEASURED MEASURED

RELAY PT
PHASE VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
MODULE
VOLTS (KV) (KV)
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
6. OVER CURRENT PROTECTION TEST:
PH TOC HIGH:
Stage-1 SET CURRENT=0.73A TMS-0.08 Sec Characteristic: IEC A CURVE
Set Pick-up Operating Time (sec) at multiple of PS

Phase TMS (Amps) 2xIs 5xIs 10xIs
Current(A)
R 0.73 0.08 0.742 0.835 0.369 0.250
Y 0.73 0.08 0.745 0.837 0.362 0.249
B 0.73 0.08 0.748 0.832 0.359 0.247
Expected Operating Time (Sec) 0.802 0.342 0.238
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

Operating region: For RCA 45 deg, DIR-FWD.
PICK UP REGION: DROP OFF REGION:
R-ph : 40.50°-0°-230.50° R-ph : 45.50°-180°-225.50°
Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°
B-ph: 160.0°-0°-349.50° B-ph: 165.0°-180°-344.50°
7. EARTH FALUT PROTECTION TEST:
NEUTRAL TOC:
Stage-1
I=0.2A TMS: 0.08Sec Characteristic: IDMT

Current(A)
R-N 0.2 0.08 0.210 0.817 0.358 0.257
Y-N 0.2 0.08 0.209 0.815 0.348 0.249
B-N 0.2 0.08 0.210 0.819 0.339 0.241
Expected Operating Time (sec) 0.802 0.342 0.238
Operating region: FOR RCA : -15 deg, DIR-FWD.
70.50°-0°-260.50° 75.50°-180°-255.50°
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

9.BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET : 2 AMPS.
SET TIME : 0.2 SEC
LBB INITIATION: F CARD INPUT F01

2.0 0.2 2.1 0.251
96 Relay Operation checked for LBB Protection.
10. REF PROTECTION:

0.1 0 0.2 0.192

3 86 & 96 relay operations are tested for all protection. OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132KV INCOMING LINE FEEDER DIRECTIONAL O/C & E/F RELAY
Feeder Name : 132 KV INCOMING LINE FEEDER
Make GE
SI. No. 81.551.703 HW:05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110/√3V
4. CURRENT Measurements:
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2
Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
5.voltage measurements:

RELAY PT
PHASE VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
MODULE
VOLTS (KV) (KV)
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

PH TOC HIGH:
Current(A)
R 0.73 0.08 0.744 0.835 0.369 0.250
Y 0.73 0.08 0.749 0.837 0.361 0.251
B 0.73 0.08 0.748 0.839 0.359 0.247
Operating region: For RCA 45 deg, DIR-FWD.
R-ph : 40.50°-0°-230.50° R-ph : 45.40°-180°-225.40°
Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°
B-ph: 160.0°-0°-349.50° B-ph: 165°-180°-344.50°
NEUTRAL TOC
Stage-1 I=0.2A TMS: 0.15Sec Characteristic: IDMT

Current(A)
R-N 0.2 0.15 0.209 1.520 0.669 0.455
Y-N 0.2 0.15 0.210 1.525 0.671 0.460
B-N 0.2 0.15 0.209 1.527 0.670 0.457
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

Operating region: FOR RCA -15 deg, DIR-FWD.
70.50°-0°-260.50° 75.50°-0°-255.50°
8.BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET: 2 AMPS.
SET TIME : 0.2 SEC

2.0 0.2 2.1 0.251
96 RELAY OPERATIONS WERE CHECKED WHILE OPERATION OF LBB PROTECTION
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

9. PT FUSE FAIL:
PT FUSE FAIL CONDITIONS WERE CHECKED BY CUT ANY 1 PHASE VOLTAGE AS WELL AS
ANY 2 PHASE VOLTAGE.CORRESPONDING LEDS WERE CHECKED WHILE FUSE FAIL OPERATION.
NOTE:
IF ALL THE 3 PHASES ARE CUT OFF MEANS RELAY WILL SENSE IT IS A DEAD BUS.
3 Master tripping operation were checked for all protection OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

132KV BUS COUPLER NON-DIR O/C AND E/F RELAY
Feeder Name : 132 KV BUS COUPLER FEEDER.
Make GE
SI. No. 81.556.591 HW05
CT Ratio 150/1 A
PT RATIO 132KV/√3:110V/√3
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 0.149∟-359.7° B1-B2

Y 1 ∟-120° 0.149∟-119.7° B3-B4
B 1 ∟120° 0.149∟-239.7° B5-B6
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. voltage measurements:

RELAY PT
VOLTAGE VOLTAGE(PH-PH) VOLTAGE (PH-N)
PHASE MODULE
VOLTS KV KV
RN 63.51∟0° 131.8 ∟-329.9° 76.20 ∟0° A5-A6
YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8
BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10
PH TOC HIGH:
Stage-1 SET CURRENT=0.73A TMS-0.08Sec Characteristic: IEC A CURVE
Pick-up Operating Time (sec) at multiple of PS

Set
Current(A)
R 0.73 0.08 0.742 0.835 0.369 0.249
Y 0.73 0.08 0.745 0.836 0.365 0.245
B 0.73 0.08 0.748 0.832 0.361 0.250
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

NEUTRAL TOC:
Stage-1 I=0.2A TMS: 0.15Sec Characteristic: IEC A CURVE

Current(A)
R-N 0.2 0.15 0.208 1.522 0.668 0.457
Y-N 0.2 0.15 0.210 1.525 0.671 0.460
B-N 0.2 0.15 0.209 1.527 0.670 0.455
Expected Operating Time (sec) 1.504 0.642 0.446
8. BREAKER FAIL:
Stage-1
BREAKER FAIL LOW SET : 2 AMPS.
SET TIME : 0.2 SEC

2.0 0.2 2.1 0.251
96 relay tripping were tested for LBB operation.
SWL EIL/GAIL
Sign Sign
Name Name
Date Date


3 86 Master relay tripping were tested for all protection OK
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

6.6 kV OUTGOING FEEDER NON-DIRECTIONAL O/C & E/F RELAY
Feeder Name : 6.6 kV OUTGOING FEEDER
Make GE
SI. No. 81.540.901 HW:05
CT Ratio 2500/1 A
PT RATIO 6.6kV/√3:110/√3V
1. PHASE CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 2.495∟-359.7° B1-B2

Y 1 ∟-120° 2.495∟-119.7° B3-B4
B 1 ∟120° 2.497∟-239.7° B5-B6
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. VOLTAGE measurements:
MEASURED MEASURED
INJECTED VOLTAGE RELAY PT
VOLTAGE(PH-PH) VOLTAGE (PH-N)
PHASE VOLTS MODULE
KV KV
RN 63.51∟0° 6.580 ∟-329.9° 3.807 ∟0° A5-A6
YN 63.51∟-120 6.595 ∟-89.4° 3.808 ∟-119.9° A7-A8
BN 63.51∟120 6.619∟-209.6° 3.809 ∟239.2° A9-A10
PH TOC HIGH: 50

Current(A)
R 1.0 0.08 1.02 0.832 0.369 0.250
Y 1.0 0.08 1.05 0.835 0.366 0.255
B 1.0 0.08 1.02 0.831 0.362 0.252
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

PH IOC HIGH: 51
Stage-1 SET CURRENT=20.0A SET TIME=0 sec
SET CURRENT SET TIME Injected Current Operated time

Ref
(Amps) (sec) (Amps) (sec)
R 20.0 0.0 20.10 0.040
Y 20.0 0.0 20.11 0.045
B 20.0 0.0 20.11 0.040
NEUTRAL TOC:
Stage-1
I=0.1A TMS: 0.08 Sec Characteristic: IEC A CURVE

Current(A)
R-N 0.1 0.08 0.12 0.837 0.369 0.260
Y-N 0.1 0.08 0.11 0.835 0.373 0.265
B-N 0.1 0.08 0.12 0.841 0.370 0.262
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

8. SEF:
ISG:
SET CURRENT SET TIME Injected Operated time

Ref
Amps sec Current Amps sec
ISG 0.1 0.0 0.2 0.038

SWL EIL/GAIL
Sign Sign
Name Name
Date Date

6.6 kV INCOMER FEEDER REF PROTECION RELAY
Feeder Name : 6.6 kV INCOMER FEEDER
Make GE
SI. No. 81.603.001.HW:202
CT Ratio 2500/1 A
1. REF CT
INJECTED MEASURED
Ref
MODULE
PHASE AMPS KAMPS
R 1 ∟0° 2.495∟-359.7° B09-B10
SWL EIL/GAIL
Sign Sign
Name Name
Date Date

5. REF:
IG: GROUND IOC:
Injected
SET CURRENT SET TIME Operated time
Ref Current
(Amps) (Sec) (sec)
(Amps)
ISG 0.1 0.0 0.15 0.030

SWL EIL/GAIL
Sign Sign
Name Name
Date Date

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What tests were performed on the transformer differential relay?

What tests were performed on the transformer differential relay?

What tests were performed on the 6.6kV incomer feeder protection relay?

What tests were performed on the 6.6kV incomer feeder protection relay?

STERLING AND WILSON LIMITED ANNEXURE-B

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

TRANSFORMER DIFFERENTIAL RELAY

1. Location : SUBSTATION-1 CONTROL ROOM

Feeder Name : 132/6.6KV TRANSFORMER-3 FEEDER

5. DIFFERENTIAL PROTECTION TEST:

PICKUP TEST: SETTING: 0.2XF.L CURRENT

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

SINGLE PHASE PICKUP:

R ph 0.728∟0° 0.874∟0° 1.746 0.873 31.4 TRIP

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

I Diff Initial point:

0.5 times of full load current:

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 0.364∟0° 0.437∟180° 0 0.437 STABLE

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

1x times of full load current:

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 0.728∟0° 0.874∟180° 0 0.874 STABLE

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 1.820∟0° 2.185∟180° 0 2.183 stable

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

INJECTED CURRENTS(A) MEASURED VALUES STATUS

R ph 2.184∟0° 2.622∟180° 0 2.620 stable

SETTINGS :0.5 p.u. Time-0 sec

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

2ND HARMONICS: SETTING: 20%

SET CURRENT SET TIME INJECTED OPERATED TIME

0.2 0.0 0.4

9. Functional checks: (Whether Operational Checks OK / Not OK / Not Applicable)

1 Correct operation of LED OK

10. Remarks : Relay found Healthy.

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

132/6.6KV TRANSFORMER BAY DIRECTIONAL O/C & E/F PROTECTION RELAY

1. Location : SUBSTATION-1 CONTROL ROOM

Feeder Name : 25MVA 132/6.6KV TRANSFORMER FEEDER

R 1 ∟0° 0.149∟-359.7° B1-B2

REF CORE 1 ∟0° 0.149∟-359.7° B11-B12

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

INJECTED MEASURED MEASURED

YN 63.51∟-120 131.7 ∟-89.4° 76.18 ∟-119.9° A7-A8

BN 63.51∟120 131.6∟-209.6° 76.18 ∟239.2° A9-A10

6. OVER CURRENT PROTECTION TEST:

Set Pick-up Operating Time (sec) at multiple of PS

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR

Operating region: For RCA 45 deg, DIR-FWD.

PICK UP REGION: DROP OFF REGION:

R-ph : 40.50°-0°-230.50° R-ph : 45.50°-180°-225.50°

Y-ph: 110.0°-180°-290.0° Y-ph: 105.0°-0°-285.0°

B-ph: 160.0°-0°-349.50° B-ph: 165.0°-180°-344.50°

7. EARTH FALUT PROTECTION TEST:

Set Pick-up Operating Time (sec) at multiple of PS

Operating region: FOR RCA : -15 deg, DIR-FWD.

PICK UP REGION: DROP OFF REGION:

PROJECT: 132 KV OUTDOOR SWITCHYARD, GAIL-VIJAIPUR