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 ABB Drives and Controls

VSD Data Sheet

Project: DS197 / 1DM Sewage System for Interconnecting

Developed Communities in Jebel Ali Area to DM Networks

Item: ACS2K-2MW-6.6kV-DFE-Int

Customer: Transgulf Electromechanical LLC

Order number:

Converter Type: ACS2000-066-A03D-J4-010

Serial number: 2UFA9020 2UFA9020 2UFA9020 2UFA9020

No. of p.
Prep. KR srinivas 2018-01-03 Data sheet
Appr. draft ACS2000 12
Resp.
dept. ID: 22950-01 DS197 / 1DM Sewage System for
Interconnecting
Document number
Developed Lang. Rev. ind. Page

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Networks
INDEX
1 VSD system configuration ....................................................................................... 3
1.1 Main VSD system data ................................................................................. 3
1.1.1 General VSD Description ................................................................ 3
1.1.2 Main VSD output and driven motor data (motor 1) ......................... 3
1.1.3 Main VSD input and supply network data........................................ 3
1.2 Auxiliary supply network and utility consumption .......................................... 4
1.3 VSD enclosure ............................................................................................. 4
1.4 Site conditions .............................................................................................. 5
1.5 Cooling data ................................................................................................. 5
1.6 Configuration ................................................................................................ 5
1.6.1 Control interface ............................................................................. 5
1.6.2 Protection functions ........................................................................ 5
1.6.3 Drive options ................................................................................... 6
1.6.4 Additional options ........................................................................... 6
1.6.5 Certifications ................................................................................... 6
1.6.6 Design comments ........................................................................... 6
2 Drawings ................................................................................................................... 7
2.1 Converter layout (front view) ......................................................................... 7
2.2 Converter layout (top view) ........................................................................... 7
2.3 Converter layout (side view) ......................................................................... 8
2.4 VSD single line diagram ............................................................................... 8
3 Scope of supply ....................................................................................................... 9
3.1 Additional scope and services ...................................................................... 9
Appendix: Operation points ......................................................................................... 10
Appendix: Spare parts .................................................................................................. 11

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1 VSD system configuration

1.1 Main VSD system data

1.1.1 General VSD Description

Type code ACS2000-066-A03D-J4-010
Design Industrial standard

1.1.2 Main VSD output and driven motor data (motor 1)

Output voltage range [V] 0 … 6'600
Output frequency range [Hz] 0 … 50.5

Type of motor Asynchronous

Motor shaft power [kW] 2'000
Maximum continuous output current [A] 215
Maximum peak output current [A] 238 (60s every 600s)
Motor nominal voltage [V] 6'600
Motor nominal speed [rpm] 750
Motor nominal frequency [Hz] 50.5
Motor power factor [pu] 0.84
Motor nominal efficiency [pu] 0.97

Speed encoder interface None

Motor space heater control and 10.0 A, 110 -240V
protection
Control or motor starter for motor Dry contact for on/off command
cooling fans/pumps

1.1.2.1 Operation points

See Appendix for the operation points.

1.1.3 Main VSD input and supply network data

Rectifier type Diode Front End (DFE) 24 pulse
Supply type Integrated transformer
Number of input phases 1x3
Min supply fault level [MVA] 200
Max supply fault level [MVA] 300
Supply network voltage [V] 11'000

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 Max cont supply network current [A] 116
Voltage tolerance1 [%] -10 … +10
Supply frequency [Hz] 50
Frequency tolerance1 [%] -2 … +2
1 According IEC 61800, IEC 60146

Converter efficiency [pu] 0.962

1.2 Auxiliary supply network and utility consumption

Auxiliary supply configuration Single 3-phase
3-phase auxiliary supply voltage 3x 400 V (+/-10%)
Nominal 3-ph auxiliary power [VA] 22'400
Peak 3-ph auxiliary power [VA] 50'000

Control supply configuration Single supply (UPS integrated in drive)

Control supply voltage 1x 230 Vac (+/-10%)
Control power [VA] 300
Control power ride-through 15 minutes control ride-through (battery
based UPS)
Space heater for converter Single phase 230/240Vac supply
Space heater power [VA] 600

1.3 VSD enclosure

Type of enclosure Corrosion protected, 1.5mm thick sheet
steel
Cabinet protection class IP42
Cabinet color Customer specific
Customer specific color of cabinets During Engg
Painted surfaces Only front and sides
Door interlocking Electromechanical door interlocking system
Dimensions main converter (w x d x h) [mm] 4'930 x 1'298 x 2'652
Weight main converter [kg] 7'088
Type of power cable entry (motor-side) Aluminum plate undrilled
Location of power cable entry (motor- From bottom
side)
Type of power cable entry (line-side) Aluminum plate undrilled
Location of power cable entry (line-side) From bottom
Type of cable entry for auxiliary cables Aluminum plate undrilled

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 Location of auxiliary cable entry From bottom
Location of control cable entry From bottom

Surface sound pressure level @1m [dB(A)] < 85

distance

Language of warning labels English

1.4 Site conditions

Site altitude [masl] 1'000
Min ambient temperature [°C] 5
Max ambient temperature [°C] 50
Min off-state temperature [°C] 5

1.5 Cooling data

Cooling method Air forced
Losses into air [kW] 83
Cooling fan redundancy Yes
Cooling air flow [m3/h] 39'000

1.6 Configuration
Drive system grounding Hard grounded
Winding material of integrated Manufacturers selection
transformer

1.6.1 Control interface

Fieldbus adapter modules Modbus RTU
Control I/O extension Extension 1
Enhanced customer interface 30 spare terminals

1.6.2 Protection functions

Number of controlled MCBs Control of 1 MCB
MCB requirements:
Maximum MCB tripping time [ms] 75
Auxiliary switch Status Open indication
Auxiliary switch Status Closed indication

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 Motor temperature supervision Motor supervision, 8 PT100 inputs
MCB interposing relays MCB interposing relay + internal trip loop
power supply (24V)

1.6.3 Drive options

Corrosion protected busbars Corrosion protected
Coated control boards Yes

Ground ball studs in TEUs Ball size 25mm

1.6.4 Additional options

Control cabinet lighting 4
Copper winding transformer in frame 3 4
Inupt Isolator. 4

1.6.5 Certifications
Standards IEC 61800, IEC 60146
Certification country specific CE

1.6.6 Design comments

The auxiliary power for the motor space heater is not included in the datasheet values
and has to be considered separately.

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2 Drawings

2.1 Converter layout (front view)

Remarks:
Dimensions may vary, please consider the dimensions in chapter VSD enclosure for more precise width.

2.2 Converter layout (top view)

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2.3 Converter layout (side view)

2.4 VSD single line diagram

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3 Scope of supply
Number of identical frequency 4
converters

Spare part package 1 x Standard

See Appendix for the spare part package
content
Toolkit 1 x Standard
Grounding set 1 x Yes
Software diagnostic tools 1 x Yes
Language of user manual English
User manual (electronically) 4

3.1 Additional scope and services

Factory acceptance test 1 x Standard factory acceptance test 1
(including light load test and visual
inspection)

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Appendix: Operation points
Motor 1

Operation point Unit start-up base maxspeed

Load point speed rpm 750 750

Frequency Hz 50.5 50.5

Continuous overload p.u. 0 1 1

Continuous power kW 2000.0 2000.0

Continuous torque Nm 25465.0 25465.0

Motor current A 214.7 214.7

Converter Losses kW 82.1 82.1

Short time overload p.u. 1 1.1 1.1

Overload power kW 0.0 2200.0 2200.0

Overload torque Nm 7639.0 28011.0 28011.0

Motor current A 82.2 238.2 238.2

Overload time s 1 60 60

Overload cycle time s 600 600 600

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Appendix: Spare parts
Spares.ACS2000-0xx-A03x-J4: Standard

Amount Component type

1 Phase module
1 Main control board
1 Interface board
1 IO board
1 Power supply (mini)
1 Power supply (QUINT)
1 Power supply (IPS 24V)
1 Power supply buffer
6 LV fuse
1 Fan
1 Filter mat

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REVISION
Rev. Ind. Description Date / Status
- First issue 2018-01-03 / draft

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