HF Install Instruction
HF Install Instruction
HF Install Instruction
HF Install instruction
1
HF Install instruction
Notice:
1. The install and using system should be the same.
2. If use under Windows, please set up a shortcut menu, and go to
“program” under “attribute” to close “close when exit”.
3. When executing file “install.exe”, if the installation is not successful,
please check the software dog and LPT.
4. The software dog cannot to use with other software dogs.
5. If install this control system at the first time, you can put jump-lines to
“test” without connecting control card and machine, in order to try the
“cut” function under “process”. If “cut” function” working well, shut
down the computer, put jump-lines to “normal” or “work”, and
connect the control card with machine.
(4) Execution
If under DOS, please enter HF subdirectory and executing: FHGD.BAT,
if under Windows98, please set up shortcut menu and executing:
FHGD1.BAT(or FHGD.BAT).
2
HF Install instruction
11 12V-
12 PJD2
13 12V+
14 UA
15 UB
16 UC
17 VA
18 VB
19 VC
20 TK1 ( TK0, TK1,TK2 are stopping controls.TK0,TK1 are normally
open contacts.TK0,TK2 are normally close contacts.)
21 TK0
22 PJD1 (PJD0,PJD1P,JD2 high frequency control.PJD0,PJD1 are
normally open contacts. PJD0,PJD2 are normally close contacts.)
23 PJD0
24 PM- (PM+,PM- are sampling voltages.)
25 PM+
HF 9(Needle)
1 12V-
2 ZA
3 ZB
4 ZC
5
6
7 TK0
8 TK1
9 TK2
2、PCI
HF25(Hole)
1 XA
2 XB
3 XC
4 XD
5 XE
6 YA
7 YB
8 YC
3
HF Install instruction
9 YD
10 YE
11 12V-
12 PJD2
13 12V+
14 UA
15 UB
16 UC
17 VA
18 VB
19 VC
20 TK1 ( TK0,TK1,TK2 are stopping controls。TK0,TK1 are normally
open contacts.TK0,TK2 are normally close contacts.)
21 TK0
22 PJD1 ( PJD0,PJD1,PJD2 high frequency control.PJD0,PJD1 are
normally open contacts. PJD0,PJD2 are normally close contacts.)
23 PJD0
24 PM- (PM+,PM- are sampling voltages.)
25 PM+
HF 15(Needle)
1 TK0
2 TK1*
3 TK2*
4 TK0* (TK0*, TK1* , TK2* are alarm control.TK0*,TK1* are
normally TK0*,TK2* are normally close contacts.)
5
6
7
8 12V-
9 TK2
10 TK1
11 12V+
12
13
14 PM-* ( PM+*,PM-* are external sampling voltages.)
4
HF Install instruction
15 PM+*
Note: 12V can not be connected with PM; 12V is supplied by external
equipment.
Note: V7.0 software must use with V7.0 softdog. Otherwise you
can’t enter the system.
5
Program instruction
Chapter 1 Program
After the computer system is initiated, input “a” under DOS prompting symbol
and press “ENTER”, i.e., c>a↙. A picture of “Digital Control Electric Sparking
Linear Cutting Machine System” appears. Press “ENTER” and enter the processing
window. In this window, click function icon of “Program”, and then enter main menus
of HDG linear cutting program window shown as follows (Figure 1.1.1).
Program window is committed to introduce all menus functions、corresponding
operations, drawing and compiling of graphs, etc.
1.1 Description of Main Menu and Software
1.1.1 Main Menu of Program Window
Main menu of program Window is shown as follow. It is composed of 6
functional sub-menus. They are “Process”, “Program”, “4-Axes”, “Parameter”,
“Other” and “Vector”.
Figure 1.1.1
In which:
Process: Switch to processing window directly from program window
Program: the function sub-menu of drawing graph.
Vector: Vector bit map
4-Axes: the functional sub-menu, which will perform integrated processing
on graph with different upper and bottom surfaces.
Parameter: the functional sub-menu to perform system parameter setup. In
general, the parameter is forbidden to change.
6
Program instruction
Figure 1.1.2
For example, as for “Program” function, when drawing graphs, from beginning
of “Program”, user can go to submenus step by step. After drawing is finished, user
can exit sub-menu step by step. Operations of other menus are similar to this.
1.1.2.2 Drawing Method
There are two ways of drawing graphs when system software is programming:
(1) Drawing graph with auxiliary line;
(2) Drawing graph with traces.
In which:
Auxiliary point, auxiliary straight line, auxiliary circle——called “auxiliary line” by a
joint name;
Trace, trace circle (include circle) ——called “Trace” by a joint name.
1.1.2.3 Trace Generation Method
After drawing is finished, traces required by processing have to be generated. There
are two ways to generate processing traces:
(1) If the graph is shown with “auxiliary line”, the steps to generate traces are given as
follows:
After “take auxiliary point”, “Take auxiliary line”, or “take auxiliary arc” is
7
Program instruction
finished→ pick the point of intersection→ change the auxiliary line between two
points into traces with “Pick trace”.
(2) If the graph is drawn with “trace”, the traces can be taken out with “draw line”,
“draw arc”, “regular curve”, etc.
Direction: After the graph becomes traces, it is necessary to add “lead-in line”
and “lead-out line”(i.e., feed-in line and feed-out line).
Note: After “lead-in line” and “lead-out line” are added, if the graph is required
to modify, “order for traces” has to be performed on the graph, otherwise, the
generated processing list is probably wrong.
1.1.2.4 Common Basic Technical Terms and Agreements of Software
(1) Auxiliary line: Geometric element, used to calculate and generate traces. It
includes point, line and arc. In the software, point is expressed as “red”, line is
expressed as white and arc is expressed as highly bright white.
(2) Traces: Curve segment with starting point and terminal point. Line segment in
traces is expressed as light blue and arc segment is expressed as green.
(3) Cutting line direction: The direction from starting point to terminal point of
cutting.
(4) Lead-in and lead-out line: A special cutting line (called feed-in line and feed-out
line in general), expressed as yellow. They appear in pairs.
(5) Agreement:
1) In “Program”, if confirm a point or line with mouse at first, the user can also
input parameters of next point or line with mouse or keyboard; But if input
parameters of a point or line with keyboard at first, it is impossible to confirm
next point or next line with mouse.
2) In order to assign a point, a line, an arc or a known value accurately in following
drawing operations, the system software allows to make marks on points, lines,
arcs and values:
Pn (n=0,1,2,……) means point, the system defaults P0 as origin point of
coordinate;
Ln (n=0,1,2,……) means line, the system defaults L1 and L2 as X axis and Y axis
of coordinate respectively;
Cn(n=0,1,2,……) means arc;
V n(n=0,1,2,……) means value, the system defaults PI as π
( π =3.1415926……)。
8
Program instruction
Figure 1.2.1
The “Program” window has 3 areas: graph display area, function chosen area 1,
function chosen area 2, in which:
Graph display area: the area to display drawing graph. During the whole
“Program” procedure, this area always exits;
Function chosen area 1: the area used in drawing graph. During the “Program”
procedure, it varies with menu. When graph is being drawn, this function chosen area
has detail operation;
Function chosen area 2: the menu area used when graph is changed. During
“Program” procedure, it also varies with menu. When graph is being drawn, there is
dialogue prompting and hot-key prompting directions in this area.
For example:
After choose sub-function of “center, R” in “Take auxiliary arc” function,
following window (Figure 1.2.1) appears:
9
Program instruction
Figure 1.2.2
“Graph display area” in this window will not change
“Function chosen area 1” becomes “Direction for ‘Center, R’ function”.
“Function chosen area 2” becomes “Dialogue prompting” and “Hot-key Prompting”,
in which, “Dialogue prompting” prompts to input “center point and radius”. Press
“ENTER” after input values according to requirements, an arc appears in “graph
display area” and “Hot-key prompting” prompts that there are available hot-keys in
this function.
Note:The above two windows often appear in “Program” procedure. The second
“center, R” window has different display contents according to different
sub-menus.
1.2.2 Function Introduction of “Program”
“Program” functional modules are included in “Function chosen area 1” and
“Function chosen area 2”
1.2.2.1 Introduction of Function Chosen Area 1
The system divides “Function Chosen Area 1” functional block into 4 sub-areas.
Shown as follows:
l Auxiliary line drawing function area
l Traces drawing function area
l Preparation working area before processing list is generated
l Additional area
10
Program instruction
.................○
1
.... ....................○
2
.. ...................○
3
Figure 1.2.3
○1 This area mainly incorporates functional modules used when drawing graph with
auxiliary line.
○2 This area mainly incorporates functional modules used when drawing graph with
traces directly, including edition & modification of traces and definition of lead-in line
& lead-out line, etc.
○3 This area mainly incorporates preparations, which are made before processing list
11
Program instruction
directions will be seen. Function item operations of other sub-menus are similar to
this.
Figure 1.2.4
When click function items of “Take aux arc” and “1 tang arc”, following
sub-menus (figure 1.2.5) pop up. When continue to click functional item of sub-menu
(such as “take aux arc”), enter specific graph drawing area and succinct operation
direction will be seen. Functional item operations of other sub-menu are similar to
this.
Figure 1.2.5
12
Program instruction
When click “2 tang arc” and “3 tang arc”, following sub-menus (Figure 1.2.6)
pop up. When continue to click functional item of sub-menu (such as “2 tang arc”),
enter specific graph drawing area and succinct operation direction will be seen.
Function item operations of other sub-menus are similar to this.
Figure 1.2.6
When click “common tangent line” and “other” functional items, following
sub-menus (figure 1.2.7) pop up. When continue click to functional items of sub-menu
(such as “common tangent line”), enter specific graph drawing area and succinct
operations directions will be seen. Function item operations of other sub-menus are
similar to this.
Figure 1.2.7
13
Program instruction
For example, if draw following graph (Figure 1.2.8) with auxiliary line drawing
way:
Figure 1.2.8
The drawing steps are shown as follows:
1) Take auxiliary arc
(1) Click “Program” in program window and the system goes to its sub-menu;
(2) Choose “center, R” in “take aux arc” of auxiliary line drawing area, the system
prompts “circle (X0 , Y0, R) {Cn +-*/}?”;
(3) Input (0,0,10), the system prompts “circle (X0 , Y0, R) {Cn +-*/}?”;
(4) Input (30,0,10), the system prompts “circle (X0 , Y0, R) {Cn +-*/}?”
(5) Press “ESC” key to terminate and return to “Program” window;
2) Take auxiliary line
(6) Drawing line with auxiliary line: choose “2 side parallel” in Aux line” menu,
and system prompts “known line (X3, Y3, X4, Y4) {Ln+-*/}?”
(7) Choose X axis with left key of mouse, the system prompts “Translation
distance L={Vn + -*/}?
(8)Input 10, the system prompts “known line (X3, Y3, X4, Y4){Ln+-*/}?
(9) Press “ESC” key to terminate and return to “Program” window;
3) Change intercrossing point
(10) Click “Change inter” on screen bottom in program window, the system
prompts “change inter crossing (tangent) point?”
(11) Change all intercrossing points of the curve in accordance with the
requirements of the curve.
(12) Press “ESC” key to terminate and return to “program” window;
14
Program instruction
Figure 1.2.9
4) Change trace
(13) After all intercrossing points have been changed (As figure 1.2.9), click
“change trace” on screen bottom in “Program” window, then the system prompts
“Take a point between two terminals of auxiliary line?”
(14) Change all traces of the curve in accordance with the requirements of the
curve, and get the new curve as shown in the picture below.
(15) Press “ESC” key to terminate and return to “program” window; Click
“display trace” on screen bottom and get the required curve.
1.2.2.1.2 Trace drawing functional area
The graph is drawn with traces directly, “change inter” and “change trace”
functions are not required to be used to change the auxiliary line between two points
into trace. Main functions of this function area include: “draw trace line”, “draw trace
arc”, “regular curve”, “list points curve”, “change continues”, “change block”,
“modify trace”, “change trace”, “order for trace”, “fillet/chamfer” and “in/out-line”. In
which:
Click “draw trace line”, and “draw trace arc” functions and appear sub-menu as
shown in picture below. Click the functions item in sub-menu (for example “new
startpoint”) and enter detailed graph drawing area with simple operation description.
Operations of other functions item in sub-menu are similar to this.
15
Program instruction
Figure 1.2.10
Click “Regular curve” and “list points curve” functions item and appear
following sub-menu (Figure 1.2.11). Click functions item of the sub-menu (for
example “Input discrete point”) and enter detailed graph drawing area with simple
operation description. Operations of other functions item in sub-menu are similar to
this.
Figure 1.2.11
Click “change continues” and “change block” functions itemd and appear
following sub-menu (Figure1.2.12). Click sub-functions item of the sub-menu (for
16
Program instruction
example “specified continuous graphs”) and enter detailed graph drawing area with
simple operation description. Operations of other functions item in sub-menu are
similar to this.
Figure 1.2.12
Click “Modify trace” and “change trace” functions items and appear following
sub-menu (Figure 1.2.13). Click functions item of sub-menu (for example “two point
into line”) and enter detailed graph drawing area with simple operation description.
Operations of other function items in sub-menu are similar to this.
Figure 1.2.13
17
Program instruction
Click “Modify trace” and “change trace” functions and appear following
sub-menu (Figure 1.2.14). Click functions of sub-menu (for example “two part into
line”) and enter detailed graph drawing area with simple operation description.
Operations of other functions in sub-menu are similar to this.
Figure 1.2.14
Click “in/out-line” function item and appear following sub-menu (Figure 1.2.15).
Click functions items of sub-menu (for example “point method” and enter detailed
graph drawing area with simple operation description. Operations of other function
items in sub-menu are similar to this.
Figure 1.2.15
18
Program instruction
For example, draw the following graph (Figure 1.2.16) with drawing line
method:
Figure 1.2.16
Drawing steps are as follows:
1) Click “program” function in program window, the system enters the
sub-menu of “program”
2) Draw the graph with traces directly, click “Rec. with arcs” sub-function of
“Draw trace line”, then the system prompts “center (X0, Y0){Pn+-*/}?”
3) Input (0,0) and press “enter”, the system prompts “X length={Vn+-*/}?”
4) Input “50” and press “enter”, the system prompts “X width={Vn+-*/}?”
5) Input “30” and press “enter”, the system prompts “arcs radius {Vn+-*/}?”
6) Input “5” and press “enter”, the system prompts “center (X0, Y0){Pn+-*/}?”
7) Press “ESC” key to terminate and a graph required for drawing appears on
the screen.
After the graph has been drawn, the system returns to the “program” window.
1.2.1.3 Preparation operation area before generation of processing menu.
This area is for the preparation operation of drawn graph before processing menu.
Its main functions include “read”, “save”, “next 1” and “next 2”
Click “read” and “save” function items and following sub-menu (Figure 1.2.17)
appears on the screen. Click the function item in sub-menu (for example “1> call
traces”) and enter detailed graph
operation area. Operations of other
functions in sub-menu are
similar with the introduction above.
19
Program instruction
Figure 1.2.17
Click “next 1” and “next 2” functions and appear following sub-menu (Figure
1.2.18). When offset has been input, press “Enter” key to continue. Operations of
other functions in sub-menu are similar with the introduction above.
Figure 1.2.18
1.2.1.4 Additional Area
The area used for additional procession of drawn graph. The main function items
include “backward”, “measure” and “dividing”. Click “backward”, “measure” and
“dividing” function items and enter following sub-menus (Figure 1.2.19). Click
function items of the sub-menu
(for example “measure
length”) and enter detailed graph
measure area with simple
operation description.
Operations of other function
item in sub-menu are similar to
this.
20
Program instruction
Figure 1.2.19
1.2.2 Introduction of function optional area 2
“Function optional area 2” is a optional dialog box with special function on bottom of
“Program” window, as shown in the picture (Figure 1.2.20) below:
Figure 1.2.20
Ch. Inter: Choose the intercrossing point of two traces in graph display area
Ch. Trace: Choose the segment between two points on the curve as a trace
Note: Both of these two points have to be displayed together in the graph area in
“Ch. Trace”
De. Trace: delete a trace line
De. Traces: delete several tail-around traces
De. Aux: delete the point line and circle that is drawn with auxiliary lines.
Clear. Sc: clear the graph in the graph display area
Exit: return to the main menu of “program” window.
Di. Trace: display the trace line only and hide the auxiliary line in the graph display
area.
Disp. All: display all geometrical elements (including auxiliary lines and traces)
Di. Direc: display the trace’s direction
Move: move the graph within the graph display area.
Full: display the graph in full display area.
Zoom: zoom parts of the graph in or out.
Display: The functions of “display” are composed of several
sub-functions. Some sub-functions are same as above functions, as
shown in right picture (Figure 1.2.21). “Display traces”, “display all”
and “move graph” have same functions as above “Di. Trace”, “disp.
all” and “move”. Sub-function of “del all auxs.” is different from
function of “del aux.” and can recover the deleted auxiliary lines to
the graph display area with recovery function.
1.2.3 Introduction of “program” sub-functions
This item is used to further introduce main sub-functions of “program”. Figur1.2.21
1.2.3.1RegularCurves
21
Program instruction
Figure 1.2.23
1.2.3.1.3 Regular components’ curves
The system also provide many curves used for mechanical components’ design,
other than these regular geometric curves introduced above, including “involute gear”,
“place changing”, “spline gear”, “sprocket”, “cycloid gear”, “dividing cam”, “trigonal
spline or gear rack” and “gear on curve”
Drawing method of these curves is very simple. The user is only required to input
the corresponding standard parameter in the curves form, and then the curve’s
22
Program instruction
Figure 1.2.24
Click a data item with mouse (for example “out teeth no.”) and input a value
(“100”), then press “ENTER” key. After all data item are input, click “valid
confirmation” and appear following graph.
Note: The user must press “ENTER” key after a single value has been input.
Figure 1.2.25
23
Program instruction
24
Program instruction
EXP () X power of e
SQR () Square The square value of a number, for example: 234 is SQR
(234)
LOG () Logarithm function The nature logarithm of a number.
PI/Vn Pi or sign Constant: ∏or the sign of a number
25
Program instruction
Input the right part of the parameter equation on the prompting line and use a
comma (,) between every two equations, i.e., inputting:
20*(cos (t*v2))^3,20*(sin (t*v2))^3
After pressing “enter”, the prompting content changes to be:
Variable range is from t1={Vn+-*/}?
Input an initial value (for example “0”) and press “enter”, then the prompting
content changes to be:
Variable range to t2={Vn+-*/}?
Input a final value (for example “360”) and press “enter”, then a star curve defined
by the parameter expression will be displayed in the graph area.
1.2.3.1.4.2 Formula Curve (rows)
Supposed that a curve is defined by a group of equations as follows:
⎧ π
⎪ H 0 = cos(t + 4 )
⎪ H = 1 + 0.8 * H
⎪⎪ 1 0
40 0<t<2Π
⎨ H2 =
⎪ H1
⎪ X t = H 2 cos(t )
⎪
⎪⎩ Yt = H 2 sin(t )
“Formula Curve (rows)” function has to be used to draw above curve. Press
“Formula Curve (rows)” and enter the function, following prompting content will be
displayed in the dialog box:
Variable rang: from t1={Vn+_-*/}?
Input an initial value “0” and press enter, prompting content changes to be:
To: t2={Vn+_-*/}?
Input a final value 2*PI and press enter. There will be: “filename of formula curve
(rows)”
Input the file name of the multi-line formula curve that you have edited before and
press “Enter”. The operation of this function is finished. Then a curve will be displayed
in graph display box as shown in the following graph (Figure 1.2.26).
26
Program instruction
Figure 1.2.26
Note: File content of the multi-line formula curve should be input firstly in the
mode of text editing.
1.2.3.2 List’ points Curve
“List’ point curve” is used to draw the require curve with coordinates of
discrete points. Press “list’ point curve” and enter this function, as shown in
figure 1.2.27. Among these sub-functions, the first four sub-functions are
used to make preparations for following five sub-functions.
Input list points firstly. If the file of list points has been stored, the
coordinates of list points could be directly from the file. After all list points
have been input, the coordinates of these points could be stored in the disk
by storing the file of list points.
Note: The approximation accuracy should be conformed before
using the following five sub-functions.
Warning: The approximation accuracy should be the system’s default value
and not be changed generally.
The sub-function of “list curve” could be easily operated following the prompting
words in dialog box. The graph should below is drawn with same list points in different
five drawing modes. Curves are respectively in accordance with sub-functions
“universal” “arc spline” “quadraic spline” “cubic spline” and “line connection” from
left to right.
27
Program instruction
Figure1.2.28 Figure1.2.29
28
Program instruction
Initial point for copying (Ax, Ay)={Pn+-*/}?
Input coordinates of the initial point for copying and press enter.
Then the curve will be copied from the initial point and original curve also exists.
1.2.3.3.3 Zoom in (out)
“Zoom in (out)” function is used to perform the operation of contracting and
magnifying. Press “zoom in (out)” and enter this function. Following information will
be displayed in the dialog box:
Zoom in (out) scale (L=1 keeping, L>1 magnifying, 0<L<1 contracting={Vn+-*/}
Input a number and press enter. The graph will be magnified or contracted and the
original graph exists.
Note: Zoom in (out) operation of continuous curve is performed based on origin of
coordinates system.
1.2.3.3.4 Axial Symmetry
“Axial symmetry” is used to copy the graph based on an axis of symmetry. Press
“Axial symmetry” and enter this function. Following information will be displayed in
the dialog box:
Axis of symmetry on the graph (X1, Y1, X2, Y2){Ln+-*/}
Take a line as the axis of symmetry by mouse or input the coordinates of two
points on the line directly and press enter. Then the symmetric graph will be displayed
on the screen and the original graph also exits.
1.2.3.3.5 Translation
“Translation” function is used to translate the continuous curve, which means the
continuous curve could be copied isometric ally by many times. Press “translation” and
enter this function. Following information will displayed in the dialog box:
Number of translation times [1]=?
Input the number of translation times (for example: 2), the prompting information
will change to be:
Translation metric (if 0,0; continuous translation) (Dx, Dy)={Pn+-*/}?
Input a translation metric and press enter. Then, two continuous curves after
translation are displayed on the screen and the original graph also exists.
Note: Coordinates’ increment of the corresponding points on two continuous
curves is used as the translation metric. So coordinates of the points should be
input. If input (0,0), the terminal point of the first continuous curve is the initial
point of the second continuous curve, and the terminal point of the second curve
also is the initial point of the third curve, which are called “continuous
translation”
29
Program instruction
1.2.3.3.6 Rotation
“Rotation” function is used to rotate the continuous graph. Press “Rotation” and
enter this function. Following information will be displayed in the dialog box:
Number of rotation times [1]=?
Input the number of rotation times and press enter, the prompting information will
change to be:
Rotation center (x0, y0){Pn+-*/}?
Take a rotation center by mouse or input coordinates of the rotation center by
keyboard, then press enter. The curve after rotated is displayed in graph area and the
original curve also exists.
Note: If input “0” for the rotation angle, the rotation is continuous and following
graph is displayed on the screen: the initial point of the second continuous curve is
on the connecting line between the terminal point of the first curve and the
rotation center.
1.2.3.3.7Common Isometry
Common isometry of the graph means that the distance between the initial point
and the terminal point of continuous graph along the curve’s direction, i.e. the distance
between two corresponding points of two curves’ is always same. Press “common
isometry” and enter this function. Following information will be displayed in the dialog
box:
Isometric value of the curve (along the curve’s direction, left is positive (+) and
right is negative (-)) d=?{Vn+-*/}
Input the isometric value of the curve and press enter. The isometric graph is
displayed in graph area and the original graph also exists.
1.2.3.3.8 Gradual Change Isometry
“Gradual change isometry” is different from “common isometry” and means that
the distance between corresponding points of two curves is different and general
varying. Press “gradual change isometry” and enter this function. Following
information will be displayed in the dialog box:
Isometric value from the initial point of the curve (along curve’s direction, left is
positive and right is negative) d=? {Vn+-*/}
Input the isometric value from the initial point and press enter, the prompting
information changes to be:
Isometric value from the terminal point of the curve (along curve’s direction, left is
positive and right is negative) d=? {Vn+-*/}
Input the isometric value from the initial point and press enter, a new continuous
30
Program instruction
curve will be displayed in the graph area.
Note: If the signs of above values are positive and negative respectively, the curve
after variation will cross the original curve.
1.2.3.3.9Isometry with changing taper & distance
The isometry value of some segments on the continuous curve could be different
from the other isometrc value. This function deals with taper isometric, i.e. the
isometric value could be expressed either in taper mode or in distance mode.
1.2.3.3.10 Expressing changing
“Expressing changing,” means there is an expression relation between the new
graph and the original graph. For example, if you want to process a turning tool, you
should produce a fixture firstly. The fixture could make the bottom of the turning tool
tilted against the platen in X and Y direction. By calculation, coordinates of points on
the turning tool change by following expression:
If coordinates of cross point on the turning tool’s contour lines changing are (x, y)
and the coordinates after changing are (X, Y), to the relation between (x, y) and (X, Y)
is as follows:
X=x*cos (n)-y*sin2 (n)
Y=y*cos (n)
The function of “expression changing,” is used to get the contour lines after
changing. Press “Expression changing” and enter this function. Following information
will be displayed in the dialog box:
X (expression)
Input y* cos (n*v2) and press enter. The contour after changing will be displayed
on the screen.
1.2.3.3.11 Remove Continuous Graph
“Remove Continuous Graph” is used to delete the original continuous graph.
Without any prompting information, click “remove continuous graph”
once more and the original continuous graph is deleted.
1.2.3.4 Chang Block
“Change Block” function is different from “change continuous”
function. “Change block” is used to press a continuous graph, i.e. the
processing graph has to be trail-around and there is only one routing for
the graph. “Change block” is another method for graph processing
when the graph cannot meet the requirements of “change continuous”.
Press “change block” and enter this function, as shown in right picture.
31
Program instruction
1.2.3.4.1 Take Block
As “change continuous” function, user has to select the block before graph
processing. The system provides three methods to select the block (i.e. first three items
of “change block” sub-functions): rectangular selecting box, direct catching and
polygon selecting box.
1.2.3.4.1.1 Take Block (rectangular)
The function is used to select the block of graph with a rectangular box. Click
“Take Block (rectangular)” and enter this function. Following prompting message will
be displayed in the dialog box;
Give block range by mouse
Define initial point of the graph by mouse firstly. A blue rectangular box changes
following mouse’s moving, then define the terminal point of the graph. The graph in the
blue rectangular box will changes to be in blue color. Now, a block is selected.
Note: If a certain terminal point of a line is not in the blue rectangular box, the line
will not be selected as the block (i.e. the block has not been selected).
1.2.3.4.1.2 Take Block (by parts)
The function is used to catch a trace line. Several selected lines group to be a graph
block. Click ‘take block (by parts)” and enter this function. Following information will
be displayed in the dialog box:
Catch a trace line (F1 for exit)?
Select trace line directly by mouse and selected lines will change to in blue color.
Then press “F1” after the selecting is finished and the graph block is defined.
1.2.3.4.1.3 Take Block (polygonal)
The function is used to select the block of graph with a polygon box. Click “Take
Block (polygon)” and enter this function. Following prompting message will be
displayed in the dialog box:
Take terminal points of polygon:
Define the initial point of the graph by mouse firstly and move mouse to select the
screen point. Then, there will be a blue line between the first and the second point on
the screen. The second point will be connected with the third point also by a blue line
after the third point is selected. Click the right key of the mouse after all points are
selected, then the polygon is closed. Following message will be displayed in the dialog
box:
Take a point within the polygon:
Click the left key on mouse within the closed polygon and define an area. The
32
Program instruction
segment of curve within the area is the graph block.
1.2.3.4.2 Block Processing With Mouse
The system provides three sub-functions operated by mouse for block processing,
including “Move block with mouse”, “Zoom block with mouse” and “rotate block with
mouse”.
1.2.3.4.2.1Move Block With Mouse
Click “move block with mouse” and enter this function. Then a defined block is
moving with mouse in the graph box. When the block is moved to a suitable position,
click the left key of mouse and form a new block, while the original defined block also
exists.
1.2.3.4.2.2Zoom Block With Mouse.
Click “zoom block with mouse” and enter this function. Following prompting
information will be displayed in the dialog box:
Give zooming reference point (x, y) {Pn +-/*}?
Move mouse to a suitable position and click the left key of mouse once (i.e. give
coordinates of zooming reference point), then the operation of this sub-function is
finished.
Note: The relation between the reference point and zooming connect the reference
point and every point within the block to group a team of radiation lines. Every
point is moving on the radiation line respectively and keep the geometric relation
of graph. That’s zooming operation.
1.2.3.4.2.3 Rotate Block With Mouse
Click “rotate block with mouse” and enter this function. Following prompting
information will displayed in the dialog box:
Give rotating center (x, y) {Pn+-*/}?
Move mouse to a suitable position and click the left key of mouse (i.e. give
coordinates of the rotating center). The operation of this sub-function is finished.
Note: The relation between the rotating center and rotation is: let the rotating
center as the center of a circle and the distance between every point within the
block and the center as the radius, then a series of concentric circles are formed.
Every point within the block is moving on its respective circle and keeping the
geometric relation of graph. That’s rotating operation.
1.2.3.4.3 General Operation of block
In “block editing” functions, the system provides five general operations: copying,
zooming, axial symmetry, translation and rotation.
1.2.3.4.3.1 Copy Block
33
Program instruction
Click “copy block” and enter this function. Following prompting information will
be displayed in the dialog box:
Give the reference point within block (x, y){Pn+-*/}?
Take a reference point with mouse, or input coordinates of the reference point with
keyboard and press enter. Then, information displayed in the dialog box will change to
be:
Give the insertion point of the block (x, y) {Pn+-*/}?
Take an insertion point on the expected position, or input coordinates of the
insertion point with keyboard and press enter. Then a copied graph will be displayed in
the graph box.
Note: Copied graph is displayed based on the reference point.
1.2.3.4.3.2Zoom block
Click “zoom block” and enter this function. Following prompting information will
displayed in the dialog box:
Give zooming factor on X direction {Vn+-*/}?
If zooming factor>1, the block will be amplified; if 0<factor<1, the block will be
contracted on x direction. Input a suitable number and press “enter”. The information
will change to be:
Give zooming factor on Y direction {Vn+-*/}?
Input a suitable number and press “enter”. The information will change to be:
Give reference point (x, y) {Pn+-*/}?
Take a reference point with mouse or input coordinates of the reference point with
keyboard, then press enter. The information displayed in the display box will change to
be:
Give insertion point (x, y) {Pn+-*/}?
Take an insertion point on suitable position with mouse, or input coordinates of the
insertion point with keyboard. Then press enter, the graph after zooming will be
displayed in the graph box.
1.2.3.4.3.3 Axial Symmetry, Translation & Rotate block
The function and operation method of these three sub-functions are as same as that
of “Axial symmetry”, “Translation” and “Rotation” in “change continuous”. Please
refer to the introduction of “change continuous”
1.2.3.5 Change Trace
The Function of “change trace” is different from that of “change continuous and
“change block”. “Change block” is processing a series of traces or a team of traces, but
“change trace” is processing only one piece of trace. Click “change trace” and enter this
34
Program instruction
function as shown in the right picture.
1.2.3.5.2Direction Processing of trace offset
During the compilation of processing graph, it is required to add molybdenum
wire’s offset value and direction to the processing trace. If one or several traces will not
add wire’s offset value or add only one side offset of the trace, “left offset”, “right
offset” and “no offset” functions could be used to perform these operation.
1.2.3.5.2.1 left offset
“Left offset” function is to add the wire’s offset to left side of the trace. Click “left
offset” and enter this sub-function. Following information will be displayed in the
dialog box:
Pick left offset trace:
Move mouse to the trace, which the offset will be added to the left side, then click
once. A leftward red arrow appears in the middle of the trace, which means that the
offset will be added to the left side of the trace.
1.2.3.5.2.2 right offset
Click “right offset” and enter this sub-function. Following information will be
displayed in the dialog box:
Pick right offset trace:
Move mouse to the trace, which the offset will be added to the right side, then
click once. A rightward red arrow appears in the middle of the trace, which means that
the offset will be added to the right side of the trace.
1.2.3.5.2.3 No Offset
“No offset” means that processing trace will not add the molybdenum wire’s offset.
Click “no offset” and enter this function. Following prompting information will be
displayed in the dialog box:
Pick no offset trace
Move mouse to the trace, which will not add the offset, and click once. A red arrow
on trace direction in the middle of the trace, which means that the trace will not add
offset and only cut on trace direction.
1.2.3.5.2.4 Delete offset
If the user wants to delete the operations of “left offset”, “right offset” and “no
offset” which function has been clicked, “delete offset” could be used.
1.2.3.6 Modify trace
“Modify trace” function is used to process the trace and is different from “graph
edit”, “block edit” and “offset L./R.”. Function of “graph edit”, “block edit” and “offset
L./R.” are used to perform regular procession, but “modify trace” function is used to
35
Program instruction
process the traces that are not required too exactly for the accuracy of components’ size
and could be modified flexibly. Click “modify trace” and enter this function, as shown
in the right picture.
1.2.3.6 Truncate
The function is used to truncate the trace into two or several pieces, and new traces
have same property as the original trace. Click “truncate” and enter this function.
Following information will be displayed in the dialog box:
Pick the truncate point between two terminals of the trace?
Take a point on the trace with mouse, then the operation is finished. Above cnotent
will be displayed in the dialog box again. One point could truncate the trace into two
segments (i.e. two new traces), and so on.
1.2.3.6.2Two part into line
The function is used to integrate two parts traces into a straight line. The new trace
is a straight line from the initial point of the first trace to the terminal point of the
second trace. Click “two part into line” and enter this function. Following information
will be displayed in the dialog box:
Click at the cross point of two traces
Click once at the cross point of two traces, then these two traces will be integrated
into a new trace.
1.2.3.6.3 Two Part Into Arc
The function is used to integrate two traces into an arc. The new trace is an arc
from the initial point of the first trace to the terminal point of the second trace. Click
“Two part into arc” and enter this function. Following information will be displayed in
the dialog box:
Click at the cross point of two traces
Click once at the cross point of two traces, then two traces will be integrated into
an arc (i.e. the new trace)
1.2.3.6.4Arc To Line
The function is used to change an arc trace into a straight-line trace. Click “Arc
into line” and enter this function. Following information will displayed in the dialog
box:
Click on the arc
Click once on the arc segment, which will be changed to be a straight line, then the
arc trace will be changed to the straight-line trace.
1.2.3.6.5 Extend
The function is used to extend the trace and could be operated with one or two
36
Program instruction
traces. Click “extend” and enter this function. Following prompting information will be
displayed in the dialog box:
Pick the cross point of two traces or click the trace directly
Take the cross point of two traces if user wants to extend these two traces; or click
one trace if user wants to extend only one trace. Then the information will change to be:
Extend the trace to a suitable position and click the mouse
(Press “ESC” key and keep original shape)
Move mouse and the trace changes its shape following mouse moving. Click the
left key on mouse if the trace is extended to a suitable position.
Note: If user picks the cross-point of two traces at the first step, these two traces
will change to be straight line following mouse’s moving whatever these two traces
are straight lines or arcs. If user picks only one trace at the first step, then this
trace will change to be an arc trace following mouse’s moving whatever the trace is
straight or arc.
1.2.3.7 Measure
The function of measure is used to measure graph’s size and to know whether the
graph can meet the requirements before the graph will be post-processed and after the
graph has been drawn. Click “measure” and enter this function, as shown in right
picture. There are several sub-functions, including “measure circle”, “measure length”,
“measure included angle”, “measure point”, “measure circle”, “measure line”, “measure
parallel distance” and “measure distance between point and line”. Descriptions of above
sub-functions are very clear and user can perform the operations following these
descriptions. Result of each measure will be displayed in the function description box at
right part of the screen.
1.2.3.8Dividing length and Con.Gra
The function of “dividing” has five sub-functions, as shown in the right picture.
These sub-functions include “dividing point of segment”, “dividing lines of angle”,
“dividing point of arc”, “dividing point of con.gra” and “con.gra. Length” Description
of above sub-functions is very clear and user can perform the operations following these
descriptions
1.2.3.9 Read
The function of “read” is in correspondence with the function of “save” and has
four sub-functions, as shown in the right picture. “Call traces”, “Call Auxs”, “File of
DXF” and “File of DAT” are sub-functions to read files.
Click one sub-function and enter it. Following information will be displayed in the
dialog box:
Select “call traces”——filename[.HGT]
Select “call Auxs”——filename[.HGN]
Select “File of DXT”——filename [.DXF]
37
Program instruction
Select “File of DAT”——filename[.DAT]
38
Program instruction
In which:
[.HGT],[.HGN],[.DXF],[.DAT] respectively present the extended names of
pathway file, auxiliary file, AUTOCAD file.
Press “Enter” key after inputting the name of graphic file, then the corresponding
graph will be displayed on the graphic display area in the drawing-programming
interface.
Note:
(1) If you want to inquire corresponding name of calling file, you can push the
“Enter” key according to the left prompting box of the screen, then a grey
window will be shown on the screen center and the file names of existing files
will be listed on the window.
(2) If you want to inquire corresponding graph, you can press “F1” key, then all
existing graphs in current catalog will be shown in the graphic display space
of the screen.
1.2.3.10Other
Press “other”; enter this function, shown as right figure.
1.2.3.10.1Marking
Press “marking”, enter operation of definition Pn, Ln, Cn. Display in dialogue
prompting box shown as right figure:
(Marking) select point/line/circle select one point or one line or circle with
mouse.
When selecting one point, notation of “This point will be stored in P1. Will be
displayed in the bottom of function description box of right screen. If you select
another point, display “the point” will be stored in p2, and so on.
When selecting a direct line, “The line will be stored in L3” will be displayed in
the bottom of function description box of right screen. If selecting another line,
display “the line will be stored in L4” and so on.
Note: The marking number of direct line is recorded from L3, L1 and L2 are
respectively expressed in X-axis and Y-axis by the system.
When selecting a circle, “the circle will be stored in C1” will be displayed in the
bottom of function description box of right screen. If you select another circle, display
“the circle will be stored in C2”, and so on.
The marking of value V is defined with calculator function.
Note: In the function description box of right screen, the content shown in the
38
Program instruction
upper is the type and number marked by current system, for example:
Marking (register value)
V value number register=4; P value number register=5;
L value number register=6; C value number register=2;
Respectively express that Vn values register in the current system are from
V1 to V4; P values from P1 to P5; L values from L1 to L6; C values from C1 to
C2.
With the definition of Pn, Ln, Cn and V value, if you meet the following
prompting when making point, line and circle:
When {Pn+-*/},{Ln+-*/},{Cn+-*/},{Vn+-*/} displayed directly input Pn (n is
the number of register value, n=1,2,…n) to confirm some point; Input Ln (n is the
number of register value, n=1,2,…n) to confirm some direct line; Input Cn (n is the
number of register value, n=1,2,…n) to confirm some circle; input Vn (n is the
number of register value, n=1,2,…n) to confirm some value.
1.2.3.10.2Calculator
Press “calculator”, enter operation for calculating and displaying register value,
display in dialogue prompting box is shown in right figure:
In which:
Look at (single) V value: look at value of Vn(n=1,2,…n) already marked;
Look at (point) P value: look at value of Pn(n=1,2,…n) already marked;
Look at (circle) C value: look at marked coordinate and radius of Cn(n=1,2,…n);
Look at (line) L value: look at marked origin coordinate and terminal coordinate
of Ln(n=1,2,…n);
Calculation of expression: make algebraic operation for an expression.
For example: expression operation: 10*sin45+20*cos60-12*4 etc.
Calculation of iterative method: calculate root with iterative method of an
equation.
For example: calculate the root of equation
F(y)=4*3+2*2+0.2*y+6 with iterative method, etc.
1.2.3.10.3Auxiliary definition function of point, line and circle
Defined function in relation with point is as follow: “pedal from point to line”.
Defined function in relation with the straight line is as follows: “tang arc and l
included angle.”
You can operate according to the prompting, because the description of the
39
Program instruction
40
Program instruction
1.4 4-Axes
Graph drawing of top surface and bottom surface will be performed as following:
Graph of top surface will be drawn and saved, the graph of bottom surface will be
drawn and saved, then the two surface graph files will be combined with function of
4-axes. Finally, ISO-processing program (processing list) will be generated.
Press “4-axes” in the program window, following menu will be shown (figure
1.4.1):
Figure1.4.1
In which:
Graph names will be given: graph files with trace of up and down surface which
will be combined, workpiece thickness and integrating mode will be given.
If graph file with trace of top surface is lxw1.hgt, graph file with trace of bottom
41
Program instruction
Figure1.4.2
At last, combined mode (combined by length or by section) will be chosen, then
press “Return ”, surface integration will be performed.
Display stereograph: After combining of top and bottom surfaces, stereograph
effect will be checked by this function.
Display processing list: After combining of top and bottom surfaces, 3B
processing program combined will be checked with this function.
Print processing list: If printer is connected, processing list will be printed.
Store processing list: Processing list could be stored in a form of file in the
diskette.
Generate processing file, and operate: After combining of top surface and bottom
surface, and 3B-processing program have been generated with this function and
operation window will pop up.
Direction:
1) Trace graph of top and bottom surfaces should be drawn in the window of
program mode and be stored in the diskette.
2) Trace graph of top and bottom surfaces should have in/out-line.
3) As combined according to segment, segment numbers of top and bottom
surfaces should be equal.
4) As combined according to segment, system will divide segment
automatically.
5) 4-Axes processing shouldn’t be used in leapfrog mode.
1.5 Setting Parameter
Setting parameter is mainly to set up parameters in the system, and usually,
parameters of system wouldn’t be randomly modified.
Click “setting parameter” in the window of program, following window will be
42
Program instruction
. Figure1.5.1
In which:
The biggest radius of circular arc is 999mm:
The biggest tolerance is 0.002mm.
1.6 Others
The function “Others” is mainly a function sub-menu with which the files would
be conventionally processed (like DOS).
Click “Others” in the window of program, the following window will be shown
as figure 1.6.1
Figure1.6.1
In which:
Option ⑴,⑵…⑺ are all the contents which files will be operated in DOS.
Option ⑻—Transforming ISO processing list : In this option, ISO files in other
43
Program instruction
format will be transformed into ISO files, which the system could identify.
Option ⑼—System information. Operation notice of this system and relative
contents of program operation are introduced in detail.
44
Program instruction
Figure1.4.2
2. Editing
⑻ Press “In/Out-line” option, system will enter the sub-menu .
⑼ Select “Point method”, the system will indicates to “Start’P of In-line (Ax ,
Ay) ? ;”
⑽ Input (25,10) , press “Return” , the system indicates to “End’p of In-line (Bx ,
By) ? ;”
⑾ Input (0,10) , press “Return”, the system indicates to “radius of arc (Auto-fillet)?
(NO: Enter)”, If not, press “Enter”, and the system indicates to “direction:
Yes(Mouse-R)/No(Mouse-left)” ;
⑿ Press right key of mouse to define direction of compensation, and return
window of program ”;
3. Generating ISO-processing list.
⒀ Press “Execute 1” option ,the system indicates to “input offset: ”;
⒁ Input 0.1 and than press “Enter” ,the system give menu of “next” processing , as
following ;
⒂ Press “next” option , “Generating cone Format(y)/No cone Format (Return)” ,
press “Return” the following back menu will appear .
⒃ Press “⑴Display lists” ,ISO-processing list code which the system finally
generate appears as following (Figure 4.7.2).
⒄ And “⑶save lists” …“⑺Others” options can also be used to operate .
Example 2 Programming of common graph
The following shown graph will be drawn. (figure 1.7.3)
45
Program instruction
Figure 1.7.3
1. Drawing Circle
(1) Press “program” option in window of program, the system will enter
sub-menu.
(2) The following graph are drawn by the method of drawing by subsidiary line :
Select “Circle, R” of “Take aux’arc”, prompt “circle (x0,y0,r) ﹛Cn+-*/﹜? ”;
(3) Input(0,30,8),system prompts “circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(4) Input(0,20,8),system prompts “circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(5) Input(0,30,25),a circle is drawing as c1, system prompts “circle (x0,y0,r)
﹛Cn+-*/﹜?”;
(6) Input(-40,0,16), a circle is drawing as c2, system prompts “circle (x0,y0,r)
﹛Cn+-*/﹜?”;
(7) Press “ESC” to end, return the window of program.
(8) Circle is drawing directly by path: Select “Circle” option of “Take Aux’arc”
function , the system prompts “Center (x0,y0,r) ﹛Cn+-*/﹜?”;
(9) Input(-40,0,8), system prompts “circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(10) Input(40,0,8), the system prompts “circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(11) Press “ESC” to end, return the window of program.
2. Drawing Line
(12) Straight line is drawn by the method of subsidiary line: Select “Two side
parallel” option of “Take Aux’line” ,the system prompts “Line (x3,y3,x4,y4)
﹛Ln+-*/﹜?”;
(13) Select Y axis with left key of mouse ,the system prompts “Move distance L=
﹛Vn+-*/﹜?”;
(14) Input 8 ,the system prompts “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
46
Program instruction
(15) Press “ESC” to end , select “Point Angle” option of “Take Aux’line”, the
system prompts “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(16) Select X axis with left key of mouse , the system prompts “passing point
(x1,y1) ﹛Pn+-*/﹜?”;
(17) Input (-40,0), the system prompts “Angle (Degree) W=c”;
(18) Input 30 , a straight line contained angle 30 with X axis is done , and the line
is known as L1 , then system prompts “Known Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(19) Press “ESC” to end , Select “One side parallel” option of “Drawing Line”,
the system prompts “Known Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(20) Select Line L1 with left key of mouse, the system prompts “Take one side of
parallel”;
(21) Click below under Line L1 with left key of mouse, prompt “Move distance
L=﹛Vn+-*/﹜?”;
(22) Input 16, a line to L1 with distance 16 was down , and this line is known as
L2 , prompt “Known Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(23) Press “ESC” to end, and return to the window of program.
3. Drawing Common Tangent
(24) Common tangent is drawn by subsidiary line: click “Common Tange’ line ”,
prompts “SNAP the first point/circle?”;
(25) Click Circle C1 with leftkey of mouse, prompt “Take the second point/Circle
(common tangent)?”;
(26) Click Circle C2 with leftkey of mouse, a common tangent that twinkles in
blue will be drown;
(27) Click common tangent chosen with leftkey of mouse (Assuming common
tangent is L3), than click and insure with rightkey of mouse.
4. Drawing Symmetrical Pattern
(28) Symmetrical pattern is drawn by subsidiary line: Click “symmetry” of “Take
Aux’arc”’ prompt “Circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(29) Click Circle C2 with left key of mouse, prompt “symmetrical axis
(x1,y1,x2,y2) ﹛Ln+-*/﹜?”;
(30) Click Y axis with left key of mouse, symmetrical pattern which reflects C2
about Y axis is drown, prompt “Circle (x0,y0,r) ﹛Cn+-*/﹜?”;
(31) Press “ESC” to end, return to the window of program.
(32) Click “symmetry” option of “Take Aux’line”, prompt “Line (x3,y3,x4,y4)
47
Program instruction
﹛Ln+-*/﹜?”;
(33) Select Line L2 with left key of mouse, prompt “Symmetrical axis
(x1,y1,x2,y2) ﹛Ln+-*/﹜?”;
(34) Click Y axis with left key of mouse, the line which reflects L2 about Y axis
(This symmetrical line is named as L4), and prompts “Line (x3,y3,x4,y3)
﹛Ln+-*/﹜?”;
(35) Click Line L3 with left key of mouse, prompt “Symmetrical axis (x1,y1,x2,y2)
﹛Ln+-*/﹜?”;
(36) Click Y axis with left key of mouse, the line which reflects L3 about Y axis is
drawn, prompt “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(37) Press “ESC” to end, and return to the window of program.
5. Drawing 2 tange’ Circle
(38) Tangent Circle is drawn by subsidiary line: Click “2 tange’ Circle” option,
prompt “SNAP the circle (or point or line)?”;
(39) Click Line L2 with left key of mouse, prompt “SNAP the second circle (or
point or line/)?”
(40) Click Line L4 with left key of mouse, prompt “Radius r (>0)=?
﹛Vn+-*/﹜?”;
(41) Input 20, Circle, which is tangential to Line L2 and Line L4 is drawn, and it
twinkles in blue.
(42) Click tangent circle needed with left key of mouse, and insure with right key
of mouse.
6. Del Aux
(43) In the window of program, click “Delete Subsidiary Line” option on lower of
screen prompt “Position of delete (Subsidiary Line) Point/line/circle?”;
(44) Click line L1 with leftkey of mouse, line L1 is deleted.
(45) Press “ESC” to end, return to the window of program.
7. Taking point of intersection
(46)In the window of program, click “Ch.Inter” option on lower of screen, prompt
“Position of talking point of intersection (tangent)?”;
(47) According to requirements of drawing graph, take all points of intersection for
curves.
(48) Press “ESC” to end, return to the window of program.
8. Taking path
48
Program instruction
(49) After taking all points of intersection, click “CH.trace” option on lower of
screen, prompt “Taking one point between two ends of subsidiary line?”;
(50) According to requirements of drawing graph, take paths of graph;
(51) Press “ESC” to end, return to the window of program;
9. Arranging
(52) After taking paths, click “Arrange” option on the right side of , select
“Arranging automatically” to arrange path.
(53) Press right key of mouse and end, return to the window of program
Notice: After arranging, user could check by clicking “Display” option on
lower of screen.
10. Editing and Generating processing list
(54) For leap-frog mode of graph, “Entrance path and exit path” would be
independently entered. When processing list is generated and “Execute 1” is
executed, leap-frog path will be added automatically by system, the detailed
editing and process list generating methods are same as example 1.
Figure1.7.4
Example 3 Drawing of Complex graph
The graph is shown as following(figure 1.7.6)
Figure1.7.6
49
Program instruction
50
Program instruction
(18) Input 21, a line to L1 with distance 21is drawn, and this line is named as L5,
prompt “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(19) Select Line L4 with left key of mouse, prompt “one side parallel in”;
(20) Click above Line L4 with left key of mouse, prompt “Move distance L=
﹛Vn+-*/﹜?”;
(21) Input 0.25, a line to L4 with distance 0.25 is drawn, and this line is named as
L7, prompt “Known Line (x3,y3,x4,y3) ﹛Ln+-*/﹜?”;
(22) Click Line X axis with left key of mouse, prompt “Taking one side parallel
in”;
(23) Click above Line X axis with left key of mouse, prompt “moving Distance L=
﹛Vn+-*/﹜?”;
(24) Input 21, a line to X axis with distance 21 is drawn, and this line named as L6,
prompt “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(25) Click Line X axis with left key of mouse, prompt “one side parallel in”;
(26) Click below under Y axis with left key of mouse, prompt “Move Distance L=
﹛Vn+-*/﹜?”;
(27) Input 25, a line to X axis with distance 25 is drawn, and this line is named as
L8, prompt “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(28) Click Line Y axis with left key of mouse, prompt “one side parallel in”;
(29) Click left side of line Y axis with left key of mouse, prompt “Move Distance
L=﹛Vn+-*/﹜?”;
(30) Input 25, a line to Y axis with distance 25 is drawn, and this line is named as
L9, prompt “Line (x3,y3,x4,y4) ﹛Ln+-*/﹜?”;
(31) Press “ESC” to end, return to the window of program
3. Taking point of intersection
(32) In the window of programming, click “Ch.Inter” option on lower of screen,
prompt “Take intersect point?”;
(33) Separate, take all points of intersection for Circle r1 and Line L1, r1 and L2,
L1 and L6, L2 and L6, r1 and L7, L7 and L5, corresponding points of intersection:
P1、P2、P3、P4、P5、P6;
(34) Press “ESC” and end, return to the window of program
4. Taking Trace
(35) After taking all points of intersection, in the window of programming, click
“CH.Trace” option on lower of screen, prompt “(choose trace) Take any between
51
Program instruction
52
Program instruction
﹛Pn+-*/﹜?”, Click Point P5 with left key of mouse, prompt “Take a trace in
graphs”;
(54) Click any part path between P1 and P5 with left key of mouse;
(55) Click “Rotation” option of “Change continues”’ prompt “Times of Rotation
[1]=?”;
(56) Input 14, prompt “Angle of rotation (if is 0, then continuous)﹛Vn+-*/﹜?”;
(57) Input –24, prompt “Center of rotation ((x0,y0)﹛Pn+-*/)?”;
(58) Input (0,0), rotating of graph is performed;
(59) With right key of mouse, back to the window of programming;
8. Taking points of intersection again
(60) In the programming window, click “Ch.Inter” option in the bottom of screen,
prompt “Take intersect’ point?”;
(61) Separately, take all points of intersection for Line L8 and Y-axis, L9 and
X-axis, L8 and L9. Corresponding points of intersection are: P7, P8, P9.
(62) Press “ESC” and return to the window of program
9. Change block
(63) In programming window, click “Taking Block (rectanquar)” option of
“Change block” on the right of screen, prompt “input block area”;
(64) Click paths of continued graph on the lower left of circle with leftkey of
mouse.
(65) Click “Remove Block” option of “Change block” to eliminate selected block.
(66) Back to the window of programming with right key of mouse.
(67) In the window of programming, click “Ch.trace” option on the bottom of
screen, prompt “Take any (between two points of Aux)?”;
(68) Taking path between Point P8 and P9, P7 and P9, and all paths are taken
according to drawn graph;
(69) Press “ESC” and end, back to the window of programming;
10. Order for Trace
(70) After taking paths, in the window of programming, click “Order for Trace”
option on the right of screen. Firstly, click “Del overlap” option to eliminate repeat
lines. And click “Auto Order” option to arrange path automatically.
Notice: Generally, after drawing graph paths with modes of auxiliary lines,
repeat paths will be eliminated, and then others are arranged. Finally, users can
look up in “Di.Direct (Display traces’ direction)” option in bottom screen on the
53
Program instruction
window of program
11. Editing and Generating ISO processing list
(71) The operation method of editing and generating processing list is same as
Example 1, Excepts when ISO process list is generated, “Next 2” is used to perform.
Example 4 Drawing of top graph and down graph for 4-axes
Drawing of top graph and down graph will be performed as following (figrure
4.7.7): top graph will be drown and stored, the down graph will be drown and stored,
then two graphs files will be composed with function of 4-axes. Finally,ISO process
program (process list) will be generated.
Figure1.7.7
Top graph and down graph are shown as right drawing, and top graph is winter
flower, down graph is star.
The drawing procedure of graph is:
1. Drawing top graph
1.1 Drawing circle
(1) Click “programming” option of program window, sub-menu will be shown:
(2) Following graph will be drawn with auxiliary line: Click “Center R” of “Take
Aux’arc”, prompt “Circle (x0,y0,r)﹛Cn+-*/)?”;
(3) Input (30,0,20) a circle is drawn, and is named as C1, system prompts “Circle
(x0,y0,r)﹛Cn+-*/)?”;
(4) Press “ESC” to end, but not back to window of all drawing program.
1.2 Rotating
(5) Click “Rotate” of “Take Aux’arc”, prompt “Circle (x01,y01,r1)﹛Cn+-*/)?”;
(6) Click Circle C1 with left key of mouse, prompt “Rotate Center (x0,y0,
54
Program instruction
﹛Pn+-*/)?”;
(7) Input (0,0), prompt “Rotate Angle: W (°)=﹛Vn+-*/)?”;
(8) Input 72, prompt “Time [1]=﹛Vn+-*/)?”;
(9) Input 4, prompt “Circle (x01,y01,r1)﹛Cn+-*/)?”;
(10) Press “ESC” to end, back to the window of all drawing program.
1.3 Taking point of intersection
(11) In the window of programming, click “CH.inter” on the bottom of screen,
prompt “Take the intersect’ point?”;
(12) According to requirements of drawing graph, all points of intersection for
corresponding traces will be taken.
(13) Press “ESC” to end, back to the window of all drawing program.
1.4 Taking traces
(14) After taking all points of intersection, in the window of all drawing
program, click “CH.trace” option on the bottom of screen, prompt “[Choose
trace] Take any between two points of Aux”.
(15) According to requirements of drawing graph, take all needed graph traces
(16) Press “ESC” to end, back to the window of program
1.5 Adding In/Out-Line
(17) Click “In/Out-Line” option, sub-menu is displayed.
(18) Click “Point method” option, prompt “Start’P of In-Lines (Ax, Ay)?;
(19) Input (0,0), Press “Enter”, prompt “End’p of In-Line (Bx, By)?”;
(20) Input (50,0), press “Enter”, the system indicates to “radius of arc
(Auto-fillet)? (No: Enter)”, If not, Press “Enter”, and the system indicates to
“Direction: Yes (Mouse-R)/No (Mouse-L)”.
(21) Click right key of mouse to define direction of compensation, and back to
window of all drawing program.
1.6 Save graph
(22) Click “Trace-->[][.HGT]” of “Save”, prompt “Enter filename of trace
[]][.HGT]?”;
(23) Input name of file, such as LXW1, press “Return”;
(24) Press “ESC” to end, back to the window of program
2. Drawing Down-graph
2.1 Drawing Star
(1) In the window of programming, click “Clear Scr” at the bottom of screen and
55
Program instruction
56
Program instruction
[]][.HGT]?”;
(23) Input name of file, such as LXW2, press “Return”;
(24) Press “ESC” to end, back to the window of program
3 Editing and Generating 3B Processing List
(25) Click “Exit” at the bottom of the screen in “Program” window, the system
return to the main menu
(26) Click “Names of Top-Down gragh” function of “4-Axes”, system prompts
“Filename of Top (UV) [.HGT]”
(27) Input the filename of the trace of the top graph: “LXW1”, system prompts
“Filename of Top (XY)[.HGT]”
(28) Input the filename of the trace of the bottom graph: “LXW2”, system
prompts: “work piece thickness (>0)(mm)”
(29) Input the thickness of work piece, for example 40, system prompts:
“Compose: Use Length (Y)/Use segment (Enter)”
(30) Select the first, i.e., input “y”. System will finish composing.
(31) Then you can select functions such as “(2) Display 3D-graph” “(3) Display
Lists” “(5) Save Lists” and “(6) Form lists, To process”.
57
Demonstration of programming
Demonstration of programming
Example one: familiarity with basic programming
Picture 1
Picture 1-2
Step3:Round processing the four corner of square trochoid
Produce round corner Hit four corner and input radius value 5。
Now ,producing the figure as followed:
Picture 1-3
Step4:Draw leadin line and leadout line
Leadin line and leadout line Draw downlead(End point function)
▲The start point of square’s leadin line:Get 30,0 to form P6 点(thread
hole)。
The end point of square’s leadin line:Hit P1。
Don’t automatically trim round
According to hint(use arrowhead to ask you to select),hit the left and right key
59
Demonstration of programming
of your mouse to select the compensating direction of square
▲ The begin point of full circle leadin line, Can use:0,0 to
produceP8。
The end point of full circle leadin line,:Hit P7。
Don’t automatically trim round
According to hint,select the compensating direction of full circle。
Note:The final compensating direction and track direction can use Show
direction to examine 。 Needed amend , choose Amend compensating
direction to amend。
Picture2
Step1:Draw square trochoid
Picture 2-1
60
Demonstration of programming
Picture 2-2
Step3 : Now link P1P7and P7P1, produce two trochoid with special
character(unswerving compensating)
Draw line Get new start point of track Hit P1。
Line:End point Hit P7,(form P1P7 line)Hit P1。
Now ,producing the figure as followed:
To make P1P7 and P7P1 have the “unswerving”,
must:
Change track prescribe impartiality Hit two
line。
Note:Now, can show direction ,can see the direction
of trochoid is disorderly and unsystematic。
Step4:Order trochoids according to track direction showed in picture 2
Order Steer order function
Hit the line between P1 and P7(get the first section)
Hit P1(Get the start point of first section)
Press [F1]Key(finish the selection of first section)
According to hint(using arrowhead to ask you to select),Press right key of
your mouse to select the direction of track
Finally, use Show direction to see whether the direction is right,if wrong,
order again。
Note:through order,we can get:
61
Demonstration of programming
Impartiality line─full circle─Impartiality line─square。
Step5:Draw leadin and leadout line
Leadin line and leadout line drawing down-lead(end point method):
The begin point of leandin line:30,0(thread hole)。
The end point of leandin line:Hit P1。
Don’t automatically trim round
According to hint(using arrowhead to ask you to select),Press right key of
your mouse to select the direction of track
Note:Finally, use Show direction to see whether the direction and
compensating direction are right,
If compensating direction is wrong, select amend compensation direction to
amend.
If track direction is wrong, use Order to process。
62
Specification of interface
Specification of interface
To enter the machining interface, please select [machining] from main
menu or select [turning machining] in full drawing programming mode.
63
Specification of interface
A、Parameter setting
Use can use the item of [Parameter] to set parameter .As followed:
To machine cone degree and different and different face object (four axes
linkage), you must set “the distance between under idler pulley and top idler
pulley ”,“the distance between under idler pulley and work desk”, “radius of
idler pulley” .When four axes linking, including small cone degree, system use
precise calculation. It has considered that idler pulley may produce error for the
X,Y,U,V axis movement trace. When machining plane, this three parameter is
not used. You can set any value to them.
[short circuit testing time]:It is used to judge whether there is short circuit
when machining. Usually, set it to 5—10 second.
[clean corner delay tmei]:It is set for the delay of transition between
segments. It’s aim is to smaller the trace error produced by electrode wire
bending at the corner. It’s default value is zero.
[back step] : If shorting when machining, the system will go back
automatically. The step of going back is decided by this item. Manual going
back also use this item.
[Speed of going back]:This item is used for both automatical and manual
going back。
64
Specification of interface
[empty walk speed]:When empty waling, moving axis, going to origin,
finding center, finding border , the speed is decided by this item。
[Delay time for reporting when finishing incising and stopping]:The time
for reporting after finishing machining. You can set it.
[The maximal speed of incision]:When machining very thick or very thin
piece, because of the instability of sampling frequency, there may some
unnecessary short circuit report. You can set maximal speed to solve it.
[machining thickness]:To calculate machining efficiency, you must set the
thickness of machining part.
[idler pulley parameter]:This item include idler pulley type, idler pulley
radius, distance between up idler pulley and under idler pulley, distance
between under idler pulley and work desk. User can set them according to
machine tool.
[X、Y、U、V axis type]:It must be set and set once.(Usually machine tool
producer set it).
[XY axis tooth compensation]:This is an option. It is used to compensate
the error when the tooth gap of machine tool’s pole changes. You must measure
the tooth gap; otherwise the machining precision will be weaken.
[The direction of X drags board.]、[The direction of Y drag board]、[The
direction of U drag board]、[The direction of V drag board]。If a axis’s direction
is opposite to the desired direction, please set it(Usually machine tool producer
set it)
When machining, some parameter can’t be changed at will. When using
[reading disk] to produce machining data, the current parameter is used. For
example, when machining polyhedron, the “distance between two pulleys” is
used. If you change these parameters, some mistake will be produced. When
automatic machining, if you change these
parameters, system will ignore these change.
B、Moving axis
You can manually move XY axis and UV axis.
The moving distance can be automatically or
manually set. As right:
To automatically set, please select “moving
65
Specification of interface
distance”. The distance is 1.00,0.100,0.010,0.001。
To manually set,please select “automatically moving distance”. The
distance can be input using keyboard.
C、Checking
If two axis, the display is:
66
Specification of interface
pulley such as the distance between up and down idler pulley, the distance
between down idler pulley and working desk, radius of idler pulley can
influence four axis machining and big cone degree machining . These
parameter can’t be measure exactly. You can using system’s calculating
function to calculate them.
Furthermore, according to theory analysis and experiment, we can
correct the idler pulley distance by differentiation of a up small cone. The rules
is as followed:
If the right is bigger than the left of the cone, you should make the distance
of between the up and down idler pulley bigger. Otherwise, make the distance
smaller.
If the up circle of cone is big, please make the distance between the down
idler pulley and working desk smaller. Otherwise, make the distance bigger.
D、Reading disk
As mentioned before, to machining and incise, you must produce
machining file in full drawing programming mode or in [different plane
synthesize]. The file’s suffix name is “2 axis /2NC”,”3 axis/ 3NC”, “4 axis/
4NC”. Now, you can select [reading disk] to process these files. And then, you
can begin to machining.
As long as you don’t change these parameter in the parameter table, next
time, you needn’t read disk again.
Reading the 2 axis file is quick. But, it will take longer time to read 3 axis
and 4 axis file, you can see the gauge on the bottom of screen.
When the system reading disk, it can process the 3B machining sheet. The
3B machining sheet can also be produce if you use [other] in [postposition].
You can also edit it using [edit text] in [other].Of course, the system can read
other 3B machining sheet producing by other software.
E、Empty walking
Empty walking can be divided to positive direction empty walking, reverse
empty walking, positive direction single segment empty walking, reverse
empty single segment walking. You can interrupt empty walking using“ESC”.
67
Specification of interface
F、Moving back
It is manually moving back as mentioned before. You can interrupt
manually moving back using“ESC”. The direction of manually moving back is
relative to the direction of automatic incising. If the system performing positive
direction incision before moving back, it will move back.
G、Orientation
1、Decide the jumping-off point of machining
After [reading disk] a file, system will automatic go to the jumping-off
point. But, if the workpiece is machining completely, and you want to
machining again, you must use [Orientation] to go to the jumping-off point.
Using [Orientation], system can go to end point or a jumping-off point of a
segment.
If system stop when machining, and you want to keep on machining, you
needn’t use [Orientation], and you can use [incision],[reverse incision],
[continue] to carry on machining. [Orientation] is applicable to empty walking.
2、Decide the end point of machining
When positive direction incision, the end of machining is the reporting
point or the end point of the trace.
When reverse direction incision, the end of machining is the reporting
point or the begin point of the trace.
The end point of machining can be changed by the method of Orientation.
3、Make sure whether save the reporting point
The machining jumping-off point, end point, report point are displayed on
screen.
H、Going to origin
Replace the X,Y dragging board and U,V dragging board (if four axis) to
origin (0,0).You can interrupt the reposition using “ESC” key.
68
Specification of interface
and aligning border. You can interrupt the centering and aligning border using
“ESC”. When using this function, the distance between molybdenum wire’s
beginning point and the border of workpiece must be greater than 1mm.
J、Automatically incising
There are six items in automatically incising. They are [incise], [single
segment], [reverse incising], [single reverse], [continue],[pause]
[Incise] is positive direction incising; [single segment] is positive direction
single segment incise. [Reverse incising] is reverse direction incise. [single
reverse] is reverse direction single segment incise. When automatically incise,
these four item can be switched.。
[Continue] mean continuing incising as last automatically incision
direction.
[Pause] can stop automatically incise. When automatically incise, “ESC”
can’t work.
When automatically incise, the speed is controlled by frequency
conversion. The bigger frequency conversion is, the smaller speed is. The
frequency conversion vary from 1 to 255. When automatically incise, the
frequency conversion can be changed. Press “-” to minish the frequency
conversion. Press “+” to largen it. Press the left key of mouse change the
value of the frequency conversion by 1. Press the right key of mouse change
the value of the frequency conversion by 10.
When automatically incise, if the system automatically coming back
because of short, you can press F5 to interrupt .
When automatically incise, you can do full drawing programming or other
operation. If you select [coming back to main menu], you can select the full
drawing programming or other choice.
In full drawing programming, you can enter the machining menu. If system
stay in automatically machining, the trace and data are displayed on screen.
K、Display picture
When automatically machining, empty waling, simulating, the trace is
displayed.
When automatically machining, the displayed picture can be zoomed in,
zoomed out, moved. When four axis machining, you can switch between plane
69
Specification of interface
picture and three-dimensional picture.
L、Others
This system’s interface is usually controlled by mouse. If you want to use
hot-key, please consult [system information].
This system can correct pitch of screws.
This system can protect machining data. If power is turn off suddenly, after
reboot computer, this system can recover machining data.
This system can also protect programming data.
70
Solution
Solution
1. the program HF can’t run
Please run the softdog Install.exe again as followed:
A) After the execution of the softdog, if the message “Install
OK” appears, the softdog was installed successfully.
B)If the message “Not Install” appears, the installation is
unsuccessful. Now, please make sure that the softdog and the parallel
port are installed rightly.
c) If no message appear, the control card was not found.
Please make sure the card is inserted rightly. You can try another
ISA/PCI slot.
2. The HF programe is dead or exit automatically
If the OS is Windows98/ME, please make sure the integrality and
security of OS. You can install the full Windows system.
If the OS is DOS, please make sure the integrality and security
of OS. If your computer is old and the computer is not powerful, please
edit the Config.sys as followed:
DEVICE=C:\DOS\HIMEM.sys
DEVICE=C:\DOS\EMM386.exe
DOS=HIGH,UMB
BUFFERS=40
FILES=30
(HF software package contain the boilerplate of Config.sys.)。
3.HF run abnormality
Please unpack FHGD-C.EXE, and select “A overlay” .And run
Install.exe, reboot the computer.
Please inspect whether many HF are running. They may conflict.
4.HF controlling card not incise
1)Please inspect interrupt jumper and make sure test/work jumper
accord with your work state.
2)If you use ISA card, please make sure the interrupt setting in
card accord with the setting in computer(if the parameter is changed,
please reboot computer.)
3)If you use ISA card, please make setting is BIOS.
71
Solution
Entering the PNP/PCI Configuration, change the content
according to the content in controlling card
Pnp OS Installed:YES
Resources Controlled By:Manual
Rest configuration Data:Enabled
IRQ-3 assigned to: PCI/ISA Pnp
IRQ-4 assigned to: PCI/ISA Pnp
IRQ-5 assigned to: PCI/ISA Pnp
IRQ-6 assigned to: PCI/ISA Pnp
IRQ-7 assigned to: PCI/ISA Pnp
IRQ-9 assigned to: Legacy ISA (if the interrupt is set
IRQ-9,the item must be set)
IRQ-10 assigned to: PCI/ISA Pnp
IRQ-11 assigned to: PCI/ISA Pnp
IRQ-12 assigned to: PCI/ISA Pnp
IRQ-14 assigned to: PCI/ISA Pnp
IRQ-15 assigned to: PCI/ISA Pnp
(If ISA controlling card’s interrupt jumper is set to 9, please
choose the jumper in control card. Of course, you can set the
interrupt to 10-13)。
5.HFcan use which printer?
All parallel port printers are supported by HF.USB-printer are
not supported.
6.How can I get the last version if I buy HF before.
Please buy a new floppy disk which contain the last HF version.
You can install old software (the default directory is C:\HGD\HF).
Copy new file in the flop to the directory(overlay old files),and
select “A overlay installation”. Run the program “Install.exe”.
Reboot computer.
7. Computer is contaminated with virus and HF can’t run
HF software is destroyed, please install again.
8.Can’t save file
Some computer is old or secondhand and it’s hardware may be aging.
So it don’t work well. If you can’t save file, please inspect
whether the hard disk is damaged.
9.HF automatically exit when longtime running
72
Solution
Please inspect whether the computer power management is set to
automatically close up the hard disk or other hardware. At the same,
please inspect the screen protect is cancel. Some power management
are set in BIOS.
10. Can HF software be download form HGD website?
We don’t provide download of HGD series software, but we provide
our longtime user with web download. User can get website by our email.
User can download software within 24 hours, after 24 hours, user must
reapply.
11. Can HF automatically update from internet?
Yes. From version6.2, HF can automatically update from internet.
But only special user can use this function.
12.How can HF work efficiently?
Firstly, the computer must work in good condition .The static
and other factor can harm the computer. If computer is instable, the
program running on it will be instable too. So you must keep the
computer work stably.
Windows OS must be full and efficient, and install anti-virus
software. You must update anti-virus software regularly.
Avoid other people use this computer to affect system’s safety.
Avoid lose data.
13.Analysis to the failure of centering
①.Arriving at border, molybdenum wire don’t come back and keep going
ahead
Usually the molybdenum wire don’t touch well with conductive block.
The sampling signal line PM+、PM- don’t link well.
②.The wire march a little and go back, but don’t arrive at the border.
Workpiece and molybdenum wire short. Or the insulation between clamp
and lathe bed is weakened. The load resistance of impulse power output loop is
too small. (Usually the resistance must be greater than 250ohm. You can cut off
the power and test it.)
Note: Between the PM+ and PM-, there is about 0.5V DC adding
between the workpiece and molybdenum wire. There must be no link between
PM+、PM- and power supply’s anode and cathode.
73