TB3 - 117 Engine Maintenance Manual: (EMM Book1 TOC) (Chapter 72 TOC)

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The document discusses the description, operation, and maintenance practices of an oil filter.

The main components of an oil filter are the filter casing, frame, pack of filtering elements, cover, and coarse filter.

The purpose of the oil filter is to strain the oil delivered by the oil pump from foreign particles and oil decomposition products.

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[EMM Book1 TOC] TB3 - 117


[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

TABLE OF CONTENTS

Title Section,
Sub-Section, Page
Subject
072.90.03

OIL FILTER – DESCRIPTION AND OPERATION ............................................................................................ 1


1. GENERAL ............................................................................................................................................. 1
2. DESCRIPTION ....................................................................................................................................... 1
3. OPERATION .......................................................................................................................................... 1
Figure 1 Oil Filter ............................................................................................................................... 2
OIL FILTER – MAINTENANCE PRACTICES ................................................................................................... 3
TASK CARD NO. 201.................................................................................................................................. 3
ROCEDURE: Removal/Installation of Oil Filter ...................................................................................... 3
Figure 201 Removal/Installation of Oil Filter ......................................................................................... 4
TASK CARD NO. 202.................................................................................................................................. 6
ROCEDURE: Inspection and Washing of Oil Filter ................................................................................. 6
Figure 202 Oil Filter ............................................................................................................................ 7
TASK CARD NO. 203.................................................................................................................................. 9
ROCEDURE: Replacement of Filtering Elements of Oil Filter .................................................................. 9
Figure 203 Pack of Filtering Elements of Oil Filter ............................................................................... 11
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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

OIL FILTER – DESCRIPTION AND OPERATION

1. General

The purpose of the oil filter is to strain the oil delivered by the oil pump block from the oil tank into the engine
oil lines from the oil decomposition products and foreign particles.

2. Description

The oil filter includes the following:


- Filter casing (2) (Ref. Fig. 1).
- Frame (6).
- Pack (3) of fine filtering elements.
-Cover (1).
- Coarse filter (12).

Filter casing (2) carries oil inlet connection (5), oil outlet connection (4) and coarse filter (12). Filter casing
(2) has two passages serving to supply oil to the first support assembly and to the external drive gearbox.
Installed on frame (6) is pack (3) of 18 to 20 filtering elements. Their quantity is dictated by Specifications
for assembly of filter.

Used as a filtering element is a metallic gauze having a clear mesh size of 0.063x0.063 mm. Frame (6) is
secured to cover (1).

Spring loaded cross-piece (7) is secured to cover (1) with the aid of screw (11). Cover (1) is secured in casing
(2) by means of cross-piece (7) by engaging its ends with lugs (8) provided on casing (2). When finger
tightening screw (11), cover (1) together with pack (3) of filtering elements is set to the operational position.

The leak tightness of the cover (l) to casing (2) joint is ensured by fitting sealing ring (10).

The chambers of strained and non-strained oil are separated by sealing ring (9).

3. Operation

The oil is supplied from the oil pump block, along a pipe via oil inlet connection (5) into filter casing (2).

Then the oil passes via the side surfaces of pack (3) of fine filtering elements into the chamber of frame (6)
and coarse filter (12) and then flows via oil outlet connection (4) and along a pipe into the engine oil lines.

Apart from this, the oil is supplied along two passages provided in casing (2) to the first support assembly
and external drive gearbox.

EFEECTIVITY:
ALL
072.00.00
Nov 25/09
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SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]

To external gearbox

1 2 3 To first support assembly

A
11 7 10 6 Oil out
9 12

Oil in
5
View A

1. Oil Filter Cover 7. Cross-Piece


7
2. Oil Filter Casing 8. Filter Casing Lug
3. Pack of Filtering Elements 9. Sealing Ring 8
4. Oil Outlet Connection 10. Sealing Ring
5. Oil Inlet Connection 11. Screw
6. Cover Frame 12. Coarse Filter

Figure 1 Oil Filter


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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

OIL FILTER – MAINTENANCE PRACTICES

PAGES
TO M. S. TASK CARD No. 201
201 to 203/204

MS. ITEM ROCEDURE: Removal/Installation of Oil Filter

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

1. Removal
1.1. Unsafety and disconnect pipe (2) (Ref. Fig. 201), supplying oil from the oil pump block to oil filter (5),
from connection (1).
1.2. Unsafety and detach pipe (3), supplying oil to the engine support assemblies, from connection (4)
1.3. Unscrew three nuts (12) securing the oil filter to the external drive gearbox, remove spring washers (11),
plain washers (10) and clip (14) attaching the electric wiring.
1.4. Remove the oil filter from three studs (9) of the external drive gearbox.
NOTE: While removing the oil filter, two bushes (6), each carrying two rubber sealing rings (7), may
come out together with the oil filter.

2. Installation

2.1. Examine sealing rings (7) fitted to bushes (6). Insert bushes (6) complete with sealing rings (7) into Replace sealing rings, if
wells (8) in the external drive gearbox. found damaged.
2.2. Install the oil filter onto studs (9) of the external drive gearbox.
Install clip (14) attaching the electric wiring. Fit plain washers (10) and spring washers (11). Tighten oil
filter attachment nuts (12).
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9
8
1. Oil Inlet Connection
2. Pipe Supplying Oil to Oil Filter
3. Pipe Supplying Oil to Engine Support Assemblies
4. Connection
5. Oil Filter
6. Bush 7
7. Sealing Ring
8. Well 6
9. Stud
10. Plain Washer
11. Spring Washer
12. Nut
13. Locking Nut
14. Electric Wiring Attachment Clip 5

4
3

10
13 11
12
2
14

Figure 201 Removal/Installation of Oil Filter


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[Chapter 72 TOC] ENGINE MAINTENANCE MANUAL SPAF–TB3EMM–1

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

2.3. Screw on and safety the coupling nuts of pipes (2) and (3).

NOTE: To facilitate installation of pipe (2), back off locking nut (13) and turn connection (1) into a
position convenient for installation of the pipe. Having attached pipe (2), tighten and safety
locking nut (13).

2.4. Start the engine (Ref. 072.00.00, Task Card No. 501), operate it at the cruise 1 power condition for a
period of 3 to 5 minute, shut down the engine and examine the attachment points of the pipes for
absence of leakages.

TEST EQUIPMENT TOOLS AND FIXTURES MATERIALS

1. Socket wrench, S = 10 mm 1. Safety wire


2. Open-end wrench, S = 10 mm
3. Pliers
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PAGES
TO M. S. TASK CARD No. 202
201 to 203/204

MS. ITEM ROCEDURE: Inspection and Washing of Oil Filter

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

1. Place a tray under cover (1) (Ref. Fig. 202) of the oil filter
2. Remove the lead seal, unlock and drive out screw (9) of oil filter cover (1).
3. Turn cross-piece (8) through 90 ℃ .
4. While driving in screw (9), pull up cross-piece (8) and stand it onto lugs (3) of oil filter casing (2)
5. By unscrewing screw (9), withdraw oil filter (7) from casing (2)
6. Examine the oil filter and make sure the filtering elements are free from:
(a) Metallic swarf. Carry out operations
prescribed in 072.90.00,
Fig. 104.
(b) Coking.
If the area of coke
NOTE: Presence of coke deposits on the oil filter or products of running-in and natural wear of pats in the
deposits occupies 50 %
form of metallic dust either on the filter or suspended on the oil drained from the oil filter is
surface of the filtering
acceptable.
elements, drain oil from
(c) damage to the filtering elements (tears, distortion of gauze).
the helicopter’s oil tank
and oil cooler and fill the
oil and tank with clean oil
Replace the filtering
element (Ref. Task Card
No. 203).
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SPAF–TB3EMM–1 ENGINE MAINTENANCE MANUAL [Chapter 72 TOC]

5 4
6
7
8
9

1. Oil Filter Cover


2. Oil Filter Casing
3. Lugs
4. Rubber Plug
5. Sealing Ring
6. Sealing Ring
7. Oil Filter
8. Cross-Piece
9. Screw

Figure 202 Oil Filter


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CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

7. Stop off the outlet orifice of the oil filter with rubber plug (4) taken from the engine tools kit and place it
into kerosene for a period of 10 to 15 minute, then wash it in kerosene with a brush to remove coke
deposits.

CAUTIONS: 1. DO NOT DISASSEMBLE THE OIL FILTER WHEN WASHING IT.


2. WHEN WASHING THE OIL FILTER, DO NOT BLOW IT THE WITH COMPRESSED AIR.

8. After washing the oil filter, holding it with one hand by cover (1) (Ref. Fig. 203), check with the other hand, Ref. Task Card No. 203.

without applying the excessive efforts, for absence of slipping of each filtering element (8) relative to casing
(9).
9. Check outer sealing ring (5) and (6) for condition. Replace the sealing rings
Damage to the searing rings or loss of their resilience is intolerable. with new ones taken from
10. Remove the rubber plug and carefully install the air filter into the casing. the SPTA set.
11. Bring cross-piece (8) behind lug (3) of the oil filter casing and manually driving in screw (9) as far as it
will go, sink the oil filter into the casing. Secure cross-piece (8) and screw (9) to the casing.
12. After the first test, unlock screw (9) and cross-piece (8) on the "hot" engine. Tighten up manually screw
(9) as far as it will go. Secure finally cross-piece (8) and screw (9) to the casing. Lock and seal screw (9).

TEST EQUIPMENT TOOLS AND FIXTURES MATERIALS

1. Combination pliers 1. Kerosene


2. Rubber plug 7818.0025 2. Safety Wire
3. Sealing ring 0800980063
4. Sealing ring 0800980081
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PAGES
TO M. S. TASK CARD No. 203
209 to 211/212

MS. ITEM ROCEDURE: Replacement of Filtering Elements of Oil Filter

CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

It is permissible to disassemble oil filter (7) (Ref. Fig. 202) for replacing the damaged filtering elements
and also for eliminating the faults indicated in Steps 8 and 9 of the present task card.
1. Using the tweezers, remove locking ring (6) (Ref. Fig. 203). For convenience of maintaining the relative
position of the working surfaces of the demountable and mountable parts, it is conventionally accepted
that the oil filter located on the cover side is considered to be the left side, and that located on the side of
locking ring (6) - the right side.
2. Remove sequentially from framework (9): dividing plate (7), thrust washer (4) and adjusting washer (3).
Put the removed parts in the order of their removal with their right side on the work table covered with
clean paper.
3. Remove filtering elements (8) from framework (9) to the damaged one and put them with their right side
on the table in the order of their removal.
4. Inspect sequentially, avoiding misplacing and confusion of sides, all the removed parts for freedom from
damage, burrs and dirt.
If necessary, eliminate the detected faults or replace the faulty part.
5. Remove the damaged filtering element and install the serviceable one.
NOTES: 1. It is permissible to replace the several filtering elements.
2. It is permissible to install the oil filters or filtering elements removed by the production necessity
from the other engines; in this case, the filtering elements should be serviceable and clean.
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CORRECTIVE CHECKED
OPERATIONS AND TECHNICAL REQUIREMENTS (T. R.)
ACTIONS BY

6. Install removed filtering elements (8), adjusting washer (3), thrust washer (4) and dividing plate (7) in the
order reverse to their removal with their left side on framework (9).
7. Using the tweezers, install locking ring (6).
Upon installation, turning locking ring (6) with the aid of the tweezers on both sides, make certain that the
ring is installed in its place.
8. Using a 0.05 mm feeler gauge, check the clearance on both sides between adjusting washer (3) and
filtering elements (8) (Detail "A"). The feeler gauge should not go through.
9. Holding cover (1) with one hand, check with the other hand, without applying the excessive effort, for
absence of slipping of each filtering element relative to framework (9).
10. If the clearance exceeds the normal value given in Step 8 or in case of slipping of the filtering elements
as per Step 9, install adjusting washer (3) having its thickness greater by 0.3 to 0.4 mm and repeat the
checks as indicated in Steps 8 and 9.
CAUTION: 1. THE ADJUSTING WASHER HAS SIZE STEPS 0.6 mm. 0.8 mm. 1.0 mm AND 1.5 mm.
2. IT IS PERMISSIBLE TO INSTALL TWO ADJUSTING WASHERS ONLY FROM THE RIGHT.
11. Install the oil filter on the engine as directed in Task Card No. 202.

TEST EQUIPMENT TOOLS AND FIXTURES MATERIALS

1. Special tweezers У6350-0152 1. Filtering element


2. Feeler gauge No. 1 2358A-4 (0822358038) or
7867.9780 (0901301504-99)
2. Adjusting washer 0780679023
0780679023-01
0780679023-02
0780679023-03
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1 2
3 4 5

A
9 8 A 7 6

1. Filter Cover
2. Sealing Ring
3. Adjusting Washer
4. Thrust Washer
5. Sealing Ring
6. Locking Ring
7. Dividing Plate
8. Filtering Element
9. Framework

Figure 203 Pack of Filtering Elements of Oil Filter

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