DESIGN PARAMETER

PROJECT : WATER TREATMENT PLANT

CLIENT
REF NO : DATE
DESIGN DATA
SCHEME DM Plant STREAMS 1
NORMAL FLOW RATE PER STREAM 15 M3/Hr
MAXIMUM FLOW RATE PER STREAM 15 M3/Hr Regn /day
NETT OUTPUT PER CYCLE PER STREAM 300 M3
NETT OUTPUT PER DAY PER STREAM DM 2100 MB 7
OPERATING CYCLE - HRS SERVICE 20 REGENERATION
DM UNIT 20
MIXED BED UNIT 140
DESIGN INFLUENT ANALYSIS (expressed as ppm)
CATIONS As such as CaCO3 ANIONS As such
Ca 0.179 0.45 Cl 8.676
Mg 0.1 0.41 SO4 0.536
Total Hardness 0.86 Nitrates 0
Na 6.89 14.95 Fluorides 0.12
K 0.957 1.22 Phosphates
NH4 0 0.00 E.M.A
Iron 0 0.00 M Alkalinity
P Alkalinity
CO2
8.127 Silica 0.23
Total Cations 17.04 Total Anions
Load on WAC NA 14.53
Load on SAC 17.04 Load on SBA Ex DGT
Load on SAC Ex WAC 0.00 Load on DGT

DESIGN RATIOS IN %
Na/TC 88
TH/TC 5
SO4/EMA 3
TH/T.Alk 17
Alk/TC 29
 SiO2/TA 1
CO2/TA 13.64

Conversion factor
Na 2.17 HCO3 0.82
K 1.28 NO3 0.81
Ca 2.5 PO4 1.58
Mg 4.12 SO4 1.04
Al 5.56 CO3 0.83
NH4 2.78 Cl 1.41
HCO3 0.82 F 2.63
Fe 2+ 1.79 Silica 0.83
Prepared by Checked by Approved by
As CaCO3
12.233
0.557
0.000
0.000
0.000
12.791
4.963
0.000
0.000
0.191
17.94
22.65

19.98
4.96
Approved by
STORNG ACID CATION CALCULATION

Resin Used
Ioinic Load 17.04
Net Output 300
Gross output 304.9
Regeneration Level 50 Kg/m3
Exchange Capacity 56 Kg/m3
Correction Factor For NA/TC 1.03
Correction Factor For Alk/TC 1.01
Bed Depth 1
Deratror Factor 0.9

Corrected Exchange Capacity 52.4 Kg/m3

Design Exchange Capacity 52.4 Kg/m3
Active resin Volume 0.10 m3
Diameter 0.8 m
Area 0.50
Active Resin Bed depth 0.20 m
Bed Depth Provided 1.00 m
Resin Provided 0.50 m3
Inert 0
Total Bed Depth 1.00 m
Rising Space 100%
HOS 2 m
Unit Dimension
Acid required/ regeneration 25.1 Kg 100% as HCL
Chemical per Regeneration as CACO3 at 33 % 76.1 lts
Chemical per regeneration as 5% 502.4 lts
Design Surface flow rate 29.9 m/hr
Specific Flow rate 29.9
426.3
 From Resin Graph

From Resin Graph

From Resin Graph
From Resin Graph
From Resin Graph

Kg 100% as HCL
STORNG BASE ANION CALCULATION

Resin Used
Ioinic Load 20.0
Net Output 300.0
Gross output 302.9
Regeneration Level 50.0 Kg/m3 From Resin Graph
Exchange Capacity 38.0 Kg/m3
Corection Factor For SIO2/TA 0.9 From Resin Graph
Correction Factor for end point of SiO2 1.0 From Resin Graph

Corrected Exchange Capacity 33.7 Kg/m3

Derating Factor 0.9
Design Exchange Capacity 30.3 Kg/m3
Active resin Volume 0.20 m3
Diameter 0.8 m
Area 0.5
Active Resin Bed depth 0.4 m
Bed Depth Provided 1.2 m
Resin Provided 0.60
Inert
Total Bed Depth 1.2
Rising Space 1.0
HOS 2.4
Unit Dimension
Caustic required/ regeneration 30.1 Kg 100% as NaOH
Chemical per Regeneration as CACO3 at 33 % 62.8 lts
Chemical per regeneration as 5% 753.6 lts
Design Surface flow rate 29.9 m/hr
Specific Flow rate 24.9 m/hr
MIXED BED CALCULATION

Resin Used
Ioinic Load 2.00
Net Output 2,100.00
Gross output 2,118.60
Regeneration Level 60.00 Kg/m3
Exchange Capacity 40.00 Kg/m3

Derating Factor 0.90

Design Exchange Capacity 36.00 Kg/m3
Diameter 0.80 m
Area 0.50
Rising Space 1.00
Active resin Volume 0.12 m3
Active resin Bed Depth 0.23
Bed Depth Provided 0.50 m
Cation Resin provided 0.25 m3
Acid required/ regeneration 15.07 Kg 100% as HCL
Chemical per Regeneration as CACO3 at 33 % 45.67 lts
Chemical per regeneration as 5% 301.44 lts

Anion Load 0.50 PPM of SiO2

Regeneration Level 60.00 Kg/m3
Exchange capacity 3.00 kg as SiO2
Dearator Factor 0.90
Design Excahange capacity 2.70 Kg/m3
Active resin Volume 0.39 m3
Anion Resin Bed Depth 0.78 m
Bed Deth Provided 0.80 m
Anion Resin Provided 0.40
NaOH /Regeneration 24.12 Kg 100% as NaOH
Chemical per Regeneration as CACO3 at 33 % 50.24 lts
Chemical per regeneration as 5% 602.88 lts

Design Surface flow rate 29.86 m/hr

Specific Flow rate 22.97 m/hr
 1-2 ppm

From Resin Graph

80

140
Kg 100% as HCL

PPM of SiO2

250

250
Kg 100% as NaOH
SAC Area 0.5
Flow Velocity Flow in M3/hr Time In Min Qty in M3
Back wash 9 4.5 5 0.38
Middle collector wash 9 4.5 3 0.23
Acid Injection 5% 2.0 1.0 30 0.50
Down Flow 2.0 1.0 30 0.50
Acid Rinse 0.8 50 0.70
Down flow 1.0 50 0.84
Final Rinse 15.0 15 3.75
1.20
103 5.69

Area 0.5
SBA
Flow Velocity Flow in M3/hr Time In Min Qty in M3
Back wash 9 4.5 5 0.38
Middle collector wash 9 4.5 3 0.23
Caustic Injection 2.5% 3 1.5 30 0.75
Down Flow 3 1.5 30 0.75
Caustic Rinse 1.3 65 1.36
Down flow 1.5 65 1.63
Final Rinse 3.0 15 0.75
118 2.11
3.74
0.5
MB
Flow Velocity Flow in M3/hr Time In Min Qty in M3
Back wash 9 4.5 10 0.75
Middle collector wash 9 4.5 5 0.38
Acid Injection 3% 2.4 1.2 15 0.30
Down Flow 2.4 1.2 15 0.30
Acid Rinse 1.0 20 0.33
Down flow 1.2 20 0.40
Caustic Injection 2.5% 3.3 0.2 15 0.60
Up Flow 3.3 0.2 15 0.60
Caustic Rinse 0.1 28 0.06
Up flow 0.2 28 0.07
Drain Down 3 -
Air Mix 60.3 10 10.05
Fill 15.0 3 0.75
Final Rinse 15.0 5 1.25
3.80
114 2.00
Type of Water
Filter Water
Filter Water 2-3min
Degasser Water
Filter Water
Degasser Water
Filter Water
Filter Water 10-15min
Degasser Water
Filter water

Type of Water
Degasser Water
Degasser Water
DM water
Degasser Water
DM water
Degasser Water
Degasser Water
DM water
Degasser Water

Type of Water
DM water
DM water
DM water
DM water
DM water
DM water
DM water
DM water
DM water
DM water

SBA water
SBA water
DM water
SBA water
SAC

Gross Output of SBA 300.0

Degassed water required for SAC regeneration 1.2
DEgassed water required for SBA Regeneration 3.7
Gross Output 304.9
Considered for Design

SBA
Net Out 300.0
DM water required for SBA Regeneration 2.1
DM water required for MB Regeneration 0.5
SBA Water required for MB Regeneration 0.3
Gross Output 302.9
Considered for Design

MB
Net Out 2,100.0
DM water required for MB Regeneration 3.8
DM water required for SBA Regeneration 14.8
Gross Output 2,118.6
Neutralization Calculation

SAC
Gross output of SAC 304.9
Work done by SAC Per Regenartion 4.9 Kg as CaCO3
Acid injected per regeneration 25.1
34.4 Kg as CaCO3
Excess acid in the effulent 29.5 Kg as CaCO3

SBA
Gross output of SBA 302.9
Work done by SBA Per Regenartion 6.0 Kg as CaCO3
Caustic injected per regeneration 30.1
37.7 Kg as CaCO3
Excess caustic in the effulent 31.7 Kg as CaCO3

MB

Work done 4.2 Kg as CaCO3

Acid injected per regeneration 25.1 Kg 100% as HCL
34.4 Kg as CaCO3
Excess acid in the effulent 30.2 Kg as CaCO3

Work done 0.4 Kg as CaCO3

Caustic injected per regeneration 30.1 Kg 100% as NaOh
37.7 Kg as CaCO3
Excess Caustic in the effulent 37.3 Kg as CaCO3