POWERGEAR LIMITED

SASAN UMPP
PROJECT
(6x660 MW)
INDIA TECHNICAL DATA SHEET
DOCUMENT No. 336 10461

REVISION: B
SL
Particulars (A) Tech data
No.
4000A 3000A 2500A 1600A
1 GENERAL
1.1 Service : Indoor / Outdoor
1.2 Manufacturer : Powergear Ltd.
2 LT BUSDUCTS
2.1 Type : Non Segregated Phase busduct
2.2 Reference standard: IS 8084
2.3 Rated voltage: 415V
2.4 Maximum voltage: 1.1KV
2.5 Insulation level (KV) 1.1kV
a) 1 min Hipot. (kV rms) Dry : 2.5
2.6 Number of phases : 3Ph + 1N
2.7 Frequency (Hz) : 50±5%
2.8 Rated Continuous current at site operating conditions ( 500C,
4000A 3000A 2500A 1600A
considering solar radiation effect)
2.9 Short time withstand current ( kA rms for 1 sec) 50kA for 1 sec
2.10 Peak momentary Withstand Current ( kA peak) 105kA
2.11 Maximum temperature rise over 500 C ambient temperature :
a) Busbars : 40 Deg C
b) Enclosure : 30 Deg C
c) Type of conductor Joints Bolted
2.12 Type of cooling, Self cooled (Yes/No) Yes
2.13 Weight per meter run of busduct (kg) for each rating 60 55 50 40
2.14 Shipping data for each rating
a) Weight of heaviest package (kg) 1500 (Approx.)
b) Dimension of largest package (LxBxH) 1500 x 600 x 5000
c) Standard bus section length Will be decided later
2.15 Material with grade
a) Busbar : Aluminium alloy Grade 63401-WP
b) Busduct enclosure : Aluminium alloy Grade 19000-M
c) Bus Insulator : FRP, EP-2 GRADE
d) Flexible conductor : Copper/ Aluminium
e) Earth Bus : Galvanised Iron
f) Expansion bellows (equipment terminal end) : EPDM
g) Expansion bellows (straight run) : EPDM
h) Support structure : Hot-Dip Galvanised steel
i) Hardware-Conductor joint : HTS Grade 8.8
j) Hardware-Equipment terminal : HTS Grade 8.8
k) Hardware-Support structure Galvanized Steel Grade 5.6
l) Seal off bushing : FRP, EP-2 GRADE
2.16 Conductivity (mhos/cm)
a) Conductor 55 % of IACS
b) Enclosure N/A
2.17 Conductor Shape FLAT
2.18 Conductor Size (mm2) for each rating 2 Nos.- 2 Nos.- 2 Nos.- 127x9.53 1 No.-
203.2x12.7 203.2x9.53 (2421mm2)/ Ph. 152.4x9.53
(5161mm2)/ Ph. (3873mm2)/ Ph. (1452mm2)/ Ph.
1 No.- 1 No.- 1No.- 127x9.53 1No.- 152.4x4.76
203.2x12.7 203.2x9.53 (1210mm2)/N. (725mm2)/N.
(2581mm2)/N. (1936.5mm2)/N.
a) Conductor treatment (Painting/Insulation) Painting
b) Flexible conductor dimension Refer the respective termination drawing
c) Flexible conductor connection Bolted
d) Flexible conductor material and conductivity Electrolytic Copper, 97% Min
e) Silver plating thickness Not Applicable

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 POWERGEAR LIMITED
SASAN UMPP
PROJECT
(6x660 MW)
INDIA TECHNICAL DATA SHEET
DOCUMENT No. 336 10461

REVISION: B
SL
Particulars (A) Tech data
No.
4000A 3000A 2500A 1600A
2.19 Enclosure Data
a) Enclosure Shape Rectangle
b) Phase Spacing 125 125 125 200
c) Phase to neutral spacing 125 125 125 100
d) Overall dimension (enclosure drawing) 1000x500 1000x500 1000x500 800x400
e) Thickness 3 mm
f) Degree of protection
Indoor IP52
Outdoor IP55 (Outdoor Busduct flange cover provided)
2.20 Expansion bellows
a) Number of expansion bellows considered:
Equipment Terminal As per Bill of Material
Straight Run At every 25 Mtrs. (Approx)
b) Technical details of expansion bellow enclosed? EPDM
c) Dimension drawing of expansion bellow enclosed? To suit the Busduct
2.21 DC Resistance in micro ohm/meter/phase at:
a) Conductor
20 degrees Centigrade ambient temperature: 6.1 8.1 13.1 21.59
90 degrees Centigrade conductor temperature: 7.64 10.14 16.4 27.03
b) Enclosure
20 degrees Centigrade ambient temperature: N/A
85 degrees Centigrade enclosure temperature: N/A
2.22 Skin effect ratio :
1.38 1.28 1.2 1.12

2.23 50 cycle reactance in micro ohm/meter/phase

79 79 105 131

2.24 Capacitance to ground (micro farads/meter/phase at 20 degrees

Negligible, Hence neglected.
Centigrade ambient temperature :
2.25 Losses in Watt/meter/phase
a) Conductor 168 117 123 78
b) Enclosure Negligible, Hence neglected.
2.26 Enclosure finish
a) Outside RAL 7032 / Shade 631 of IS:5
b) Inside BLACK
2.27 Phase to earth clearance provided (mm) 25(Minimum)
2.28 Details of arrangement offered to prevent insulation of busduct Space Heaters
going down when generating unit is under shut down?
2.29 Isolating links and copper clamps
a) Cross section area (mm2) Same as Busbar
b) Current density (A/mm2) Same as Busbar
c) Conductivity (mho/cm) 55% of IACS
d) Tensile strength (kg/cm2) 170Mpa
e) Shape and size Flat, size same as busbar
2.30 Supporting steel structure
a) Hot dip galvanized as required? Yes
2.31 Grounding
a) Size of ground bus 65x10 mm
b) No. of ground pads provided for 65x10 mm galvanized steel flats 2 Nos for each busduct
2.32 Switchgear terminal adapter box
a) Material of enclosure Al. Alloy
b) Thickness of enclosure 3mm
c) Material of inter-phase barrier if any FRP or SMC
d) Thickness of inter phase barrier 2 mm
e) Clearance (phase to earth) 25 (Minimium)
f) Seal off bushing provided? Yes

Page 2 of 3
 POWERGEAR LIMITED
SASAN UMPP
PROJECT
(6x660 MW)
INDIA TECHNICAL DATA SHEET
DOCUMENT No. 336 10461

REVISION: B
SL
Particulars (A) Tech data
No.
4000A 3000A 2500A 1600A
2.33 Transformer terminal adapter box
a) Material of enclosure Al. Alloy
b) Thickness 3mm
c) Phase barrier material/thickness FRP or SMC / 2 mm
d) Phase to earth clearance 25 (Minimium)
3 BUS INSULATOR
a) Make : Powergear Ltd.
b) Type : Plate
c) Reference Standard : IS 10192
d) Voltage Class (KV) : 0.415
e) One (1) minute power frequency test voltage :
Dry (KV) : 2.5
Wet (KV) : N/A
f) Creepage distance :
Total (mm) : 50
Protected (mm) : N/A
g) Cantilever strength (Kg) :
Upright (Kg) : N/A
Under hung (Kg) : N/A
h) Compression Strength 350 kg/mm2
i) Number per support 1
j) Number of insulator/support 1
k) Tensile strength 230N/mm2
l) Insulation resistance 2000 Mega Ohms
m) ComparativeTracking index 200V
n) Water absorption 0.40%
o) Heat distortion temperature 160°C
4 SEAL OFF BUSHINGS
a) Make : Powergear Ltd.
b) Type : Plate
c) Reference Standard : IS 10192
d) Rated Voltage (KV) : 0.415
e) One (1) minute power frequency test voltage :
Dry (KV) : 2.5
Wet (KV) : N/A
f) Creepage distance :
Total (mm) : 50
Protected (mm) : N/A
g) Weight of each bushing (kg) 11
5 WALL FRAME ASSEMBLY
a) Type of wall frame assembly Steel plate type
b) Number considered in scope As per layout drawings.
c) Number of silica gel breather 1 No. per Busduct
6 Space heater with thermostat
a) Number As per drawing
b) Rating 240V, 50Hz
c) Voltage rating 240V, (1.5x240V=360V insulation)
d) Cable type/spec PVC Insulated, 2.5 Sq. mm
e) Marshalling Box Provided
7 Bus bar sizing calculation enclosed? Yes
8 Type certificates enclosed? Yes
9 Any site assembly required Yes (Individual sections need to be assembled at site)
10 Painting for external surface – shade & thickness micron Indoor - RAL 7032 / Outdoor - Shade 631 of IS:5 & 50 Microns

11 Painting for busbar and internal surface of enclosure Black & 30 Microns
12 All process tests confirmed as per specification / quality plan? Yes

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