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METAL DETECTION 101 DETECTION PERFECTION

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Document No. ABD-5DKD81XXS020-00
INTRODUCTION DETECTION PERFECTION

• ANRITSU INDUSTRIAL SOLUTIONS USA


At Anritsu Industrial Solutions USA it is our goal to be your preferred partner for the latest and best safety and security
solutions through offering both precision quality inspection products based on our leading-edge ‘mechatronics’
technologies and responsive flexible service that meets your latest R&D and production needs.

• ANRITSU INDUSTRIAL SOLUTIONS GLOBAL


The largest worldwide manufacturer of inspection systems for the food industry, Anritsu Industrial Solutions Global
specializes in high-speed, small format x-ray inspections systems for rejecting contaminated products, checkweighing
solutions for detection of under fill and over fill situations and the only metal detector technology with simultaneous dual
frequency operation for maximizing the detection of all metal contaminants.

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EXPERIENCE DETECTION PERFECTION

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EXPERIENCE DETECTION PERFECTION

Anritsu Industrial Solutions has over 25 years of metal


detection and checkweighing experience. Our focus
is to provide reliable, easy to use and ACCURATE
food safety solutions.

Our designs are easy to clean, operate and set up for


may products as flexibility is built into each model.

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DETECTION PERFECTION

ANRITSU INDUSTRIAL SOLUTIONS


OPERATING YOUR METAL DETECTION SYSTEM EFFICIENTLY,
ACCURATELY AND EFFECTIVELY

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DETECTION PERFECTION

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4 Reasons to use a Metal Detector DETECTION PERFECTION

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Applications – Contaminant Detection DETECTION PERFECTION

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Applications – Missing Items DETECTION PERFECTION

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The Basic Design DETECTION PERFECTION

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The Basic Principle DETECTION PERFECTION

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The Basic Design DETECTION PERFECTION

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Detection Indication DETECTION PERFECTION

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5 Keys to Success with a Metal Detector DETECTION PERFECTION

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Management – Defining Accuracy of the Product DETECTION PERFECTION

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Management – Checking Accuracy of the System DETECTION PERFECTION

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Management – Checking Accuracy of the System DETECTION PERFECTION

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Understanding the Technology – Metal Principles DETECTION PERFECTION

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Understanding the Technology – Metal Principles DETECTION PERFECTION

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Understanding the Technology DETECTION PERFECTION

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Understanding the Technology – Installation Conditions DETECTION PERFECTION

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Understanding the Technology – Installation Conditions DETECTION PERFECTION

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Understanding the Technology – Installation Conditions DETECTION PERFECTION

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FAQs DETECTION PERFECTION

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FAQs DETECTION PERFECTION

Or use Xray

Or use Xray

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Document No. ABD-5DKD81XXS020-00
FAQs DETECTION PERFECTION

Or use Xray

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Document No. ABD-5DKD81XXS020-00
FAQs DETECTION PERFECTION

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Document No. ABD-5DKD81XXS020-00
FAQs DETECTION PERFECTION

Or use Xray

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FAQs DETECTION PERFECTION

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Example Report DETECTION PERFECTION

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Example Report DETECTION PERFECTION

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Example Report DETECTION PERFECTION

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ANRITSU INDUSTRIAL SOLUTIONS USA DETECTION PERFECTION

METAL DETECTION SYSTEMS

Anritsu is the only metal detector manufacturer


in the World to offer Dual Wave (DuW) technology.

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Dual Wave (DuW) Technology Introduction DETECTION PERFECTION

Anritsu is the only metal detector manufacturer in the World to offer Dual Wave (DuW)
technology. Other metal detector brands provide multi-frequency or dual frequency metal
detectors yet all others do not …

• Automatically choose from pre-installed frequencies


• Run two frequencies simultaneously
• Maximize detection of both ferrous and stainless contaminants.

Dual Wave technology offered exclusively by Anritsu was developed on the principle that two
metal detectors at two independent frequencies are required to maximize detection of both
the ferrous and stainless metals contaminants. Having two metal detectors to achieve this
goal requires extra cost, maintenance and operator knowledge.

Multi-frequency metal detectors, a technology offered by Anritsu as standard, provides


flexibility in the metal detector itself. Most manufacturers provide single frequency heads
designed to the specific application. In some cases, this may provide good results on that
product but other products may not be maximized. In essence, the single frequency metal
detector can become obsolete for a new product introduction because the installed frequency
is no longer ideal for the application.

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Document No. ABD-5DKD81XXS020-00
Anritsu Metal Detection Technology DETECTION PERFECTION

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Document No. ABD-5DKD81XXS020-00
Dual Wave Metal Detection DETECTION PERFECTION

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Dual Wave Technology DETECTION PERFECTION

Why is it called "duw"?


duw=Dual Wave

Uses Simultaneous dual wave magnetization


detection technology.

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Dual Wave Technology DETECTION PERFECTION

• Sensitivity realized is No1 in the world per our competitive


testing.

• Designed to achieve high sensitivity and stability that any


operator can easily achieve via a product learn setup
procedure on any customer’s production line!

• New duw Series Previous model


KD801X/802X series
– KD811X/812X series
– 12 models total

• Previous Model still available


– Larger systems only

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DUAL WAVE Metal Detection DETECTION PERFECTION

nonFe(SUS)
Fe detection detection
optimization optimization
Previous model and competitor’s model
In order to detect Fe and SUS with high sensitivity,
two sets of metal detectors are required because both
Fe and SUS cannot be set at the optimal sensitivity
with only a single magnetic field frequency.

Anritsu DUW series model

Fe and SUS are detectable only by one DUW series


metal detector with high sensitivity because “Duw” is
using dual magnetic field frequencies.

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Dual Wave Technology DETECTION PERFECTION

Development Concept
High Sensitivity and stability
anyone can achieve
in customer’s production line

Dual Wave & Easy Setting

First in the world! First in the world !


Simultaneous Auto Setting algorithm
Dual Wave (frequency) based on the Estimated
magnetization detection method detection sensitivity
(dual wave)

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SINGLE FREQUENCY Metal Detection DETECTION PERFECTION

Frequency when product effect


signal is largest MD frequency

Frequency when Fe Frequency when SUS detection


HIGH

detection signal is largest signal is largest


Sensitivity

It uses magnetic field frequency with the


larger signal of Fe(1) and SUS(2) than
product effect.

(1)
(2)
LOW

LOW HIGH
Frequency
The frequency is different when the Fe and SUS metal
detection signal is largest.

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DUAL WAVE Metal Detection DETECTION PERFECTION
Metal detection using two frequencies simultaneously

Frequency when product effect signal is largest

Best frequency at Best frequency at SUS detection


Fe detection
HIGH

Difference from single frequency


Sensitivity

detection method

(1) Able to detect smaller


contaminants
(2)
LOW

LOW HIGH
Frequency
The best frequency for detecting Fe and SUS is different, so detection
sensitivity is improved by selecting the best frequency for each metal.

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DUAL WAVE METAL DETECTION DETECTION PERFECTION
Stability in Design

In head to head testing, the Anritsu DUAL WAVE technology was


more stable when product temperature rises.

Anritsu Industrial Solutions Competitor


安定性評価 02MD 安定性評価 SD3008W_SQUARE
毎回ワーク影響値(Fe) 毎回ワーク影響値(SUS) 毎回ワーク位相(Fe)
毎回ワーク位相(SUS) 毎回トラッキング位相(Fe) 毎回トラッキング位相(SUS)
Temp(℃) SD3008 Fe SD3008 SUS Temp(℃)
800 16.0 800
15.0
14.0 14.0
13.0
700 12.0 700
11.0

温度(℃)
10.0
9.0 9.0
位相角(°)/Temp(℃)
600 8.0 600
7.0 35分以降連続誤動作
6.0 30分後断続的誤動作
5.0
500 4.0 500 4.0
3.0
2.0

影響値
影響値

1.0 400
400 0.0 0.0
- 1.0 (1.0)
- 2.0 24分後誤動作
- 3.0 300
300 - 4.0
- 5.0 Fe/ SUS (6.0)
- 6.0
- 7.0 側検出リミット 200
200 - 8.0
- 9.0 ” 184”  (3倍)
- 10.0 (11.0)
- 11.0 100
100 - 12.0
- 13.0
- 14.0
- 15.0 0 (16.0)
0 - 16.0
0:00
0:02
0:04
0:06
0:08
0:11
0:13
0:15
0:18
0:20
0:22
0:24
0:26
0:28
0:30
0:32
0:34
0:36
0:38
0:40
0:42
0:44
0:45
0:47
0:50
0:52
0:53
0:55
0:56
1:00
1:02
1:04
1:06
1:09
1:11
0:00
0:02
0:04
0:06
0:08
0:11
0:13
0:15
0:18
0:20
0:22
0:24
0:26
0:28
0:30
0:32
0:34
0:36
0:38
0:40
0:42
0:44
0:45
0:47
0:50
0:52
0:53
0:55
0:56
1:00
1:02
1:04
1:06
1:09
1:11

Time
Time

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Document No. ABD-5DKD81XXS020-00
DUAL WAVE Metal Detection DETECTION PERFECTION
Estimated Detection Accuracies

1 [ A- A] Feφ 3. 5 / SUSφ 8. 0 Experience


2★ [ B- B] Feφ 1. 2★/ SUSφ 1. 5★
3 [ C- C] Feφ 1. 4 / SUSφ 7. 2
4 [ D- D] Feφ 2. 4 / SUSφ 1. 5★

Know-how

Even without experience or know-how, anyone can create the optimum product settings for all
types of products including dry, wet and aluminum-evaporated film products by using Easy
Settings automatic setting function.

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DUAL WAVE Metal Detection DETECTION PERFECTION
Product Set Up WIZARD

Adoption of interactive menu screen system


allows simple and easy operation, using
wizard system.

・Product type registration


・Auto setting
・Rejecting setting

Very easy for any new operator to


successfully create a new product menu or
update and existing menu.

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DUAL WAVE Metal Detection DETECTION PERFECTION
Estimated Detection Accuracies

Once auto setting is complete, an estimated sensitivity of Fe and SUS


test piece size are displayed.

(Example:estimated sensitivity display)

Note:The estimated detection sensitivity display does not assure the size of a test piece that can be
detected. Check the detection sensitivity with the test piece.

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DUAL WAVE Metal Detection DETECTION PERFECTION
Product Effect Monitoring and Password Protection

Product effect monitoring function


The product effect is graphically displayed with
a continuous time scale.

Access level control function(HACCP compliance)


Access level controlled with a password to
prevent unwanted setting changes

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DUAL WAVE Metal Detection DETECTION PERFECTION
HACCP Maintenance and Sanitation

The system is designed to be easily maintained and CLEAN.

• Simple Frame Structure


• Conveyor table and belt can be removed in 30 seconds – no tools
• All ‘AW’ models are IP66 rated and all stainless steel
• Very easy access to conveyor components for proper sanitation
• Conveyor parts can be sterilized in hot water
• Utilizes a water and heat resistant belting
• Bearings are water, heat and dust resistant designs

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DUAL WAVE Metal Detection DETECTION PERFECTION
HACCP Maintenance and Sanitation

Durable, Proven and Simple Conveyor Mechanism Design


for easy maintenance and system longevity

• One touch belt removal – NO TOOLS


• No drive belts that can wear
– Utilizes a direct drive system
• No belt tracking adjustments required
• No belt tension adjustment required
– Coils springs with an auto-tension mechanism

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DUAL WAVE Metal Detection DETECTION PERFECTION
HACCP Maintenance and Sanitation

HACCP Data Recording Function

• Operation History Log = = = Operation History = = = =


– Power ON, Start, Stop, Product Change, Error and Alarm PRINT 98.05.07 06:35
98.05.06 20:35:00
START 01
• Statistical Data 98.05.06 23:55:31
STOP
– Operation Start Stop Time = = = = NG History = = = = = 98.05.07 00:16:59
– Each product totals PRINT 98.05.07 06:33 PRCHG 01>05
98.05.06 20:35:44 98.05.07 00:17:24
– Number of PASS products
NG(2.1/2.0) START 05
– Number of NG products 98.05.06 20:37:00 98.05.07 02:32:19
– NG Rate NG(2.2/2.0) SNS CHG 2.0>2.2
98.05.06 22:16:29
– NG History NG(2.1/2.0)
98.05.06 23:51:17
NG(2.6/2.0)
• Parameter List ====================

Detection Level Set Sensitivity Level

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Models DETECTION PERFECTION

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DUAL WAVE Metal Detection DETECTION PERFECTION
Options

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Thank You DETECTION PERFECTION

1341 Barclay Blvd


Buffalo Grove, IL 60089
847-419-9729 (XRAY)

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