Chromium-Vanadium Alloy Steel Spring Wire: Standard Specification For

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Designation: A 231/A 231M – 04

Standard Specification for


Chromium-Vanadium Alloy Steel Spring Wire1
This standard is issued under the fixed designation A 231/A 231M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1. Scope* 2.4 Federal Standard:


1.1 This specification covers round chromium-vanadium Fed. Std. No. 123 Marking for Shipment (Civil Agencies)4
alloy steel spring wire having properties and quality intended 2.5 AIAG Standard:
for the manufacture of springs used at moderately elevated AIAGB-5 02.00 Primary Metals Identification Tag Applica-
temperatures. This wire shall be either in the annealed and tion Standard5
cold-drawn or oil-tempered condition as specified by the 3. Ordering Information
purchaser.
1.2 The values stated in either SI (metric) units or inch- 3.1 It shall be the responsibility of the purchaser to specify
pound units are to be regarded separately as standard. The all requirements that are necessary for material under this
values stated in each system are not exact equivalents; there- specification. Such requirements may include, but are not
fore, each system must be used independent of the other. limited to, the following:
3.1.1 Quantity (mass),
2. Referenced Documents 3.1.2 Name of material (chromium-vanadium alloy steel
2.1 ASTM Standards: 2 wire),
A 370 Test Methods and Definitions for Mechanical Testing 3.1.3 Wire diameter (Table 1 and Table 2),
of Steel Products 3.1.4 Packaging (Section 14),
A 700 Practices for Packaging, Marking, and Loading 3.1.5 Cast or heat analysis report (if requested) (5.2),
Methods for Steel Products for Domestic Shipment 3.1.6 Certification or test report, or both, if specified (Sec-
A 751 Test Methods, Practices, and Terminology for tion 13), and
Chemical Analysis of Steel Products 3.1.7 ASTM designation and date of issue.
A 752 Specification for General Requirements for Wire NOTE 1—A typical ordering description is as follows: 20 000 kg
Rods and Coarse Round Wire, Alloy Steel oil-tempered chromium-vanadium alloy steel wire, size 6.00 mm in
E 29 Practice for Using Significant Digits in Test Data to 150-kg coils to ASTM A 231M dated_______ , or for inch-pound units,
Determine Conformance with Specifications 40 000 lb oil-tempered chromium-vanadium alloy steel spring wire, size
2.2 ANSI Standard: 0.250 in. in 350-lb coils to ASTM A 231 dated_______.
B 32.4M Preferred Metric Sizes for Round, Square, Rect- 4. Materials and Manufacture
angle, and Hexagon Metal Products3
2.3 Military Standard: 4.1 The steel may be made by any commercially accepted
MIL-STD-163 Steel Mill Products, Preparation for Ship- steel–making process. The steel may be either ingot cast or
ment and Storage4 strand cast.
4.2 The finished wire shall be free from detrimental pipe
and undue segregation.
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel, 5. Chemical Composition
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee
A01.03 on Steel Rod and Wire. 5.1 The steel shall conform to the requirements as to
Current edition approved Sept. 1, 2004. Published September 2004. Originally chemical composition specified in Table 3.
approved in 1939. Last previous edition approved in 2002 as A 231/ 5.2 Cast or Heat Analysis—Each cast or heat of steel shall
A 231M – 96 (2002).
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
be analyzed by the manufacturer to determine the percentage of
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM elements prescribed in Table 3. This analysis shall be made
Standards volume information, refer to the standard’s Document Summary page on from a test specimen preferably taken during the pouring of the
the ASTM website.
3
Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036.
4 5
Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd.,
Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098 Suite 200, Southfield, MI 48034.

*A Summary of Changes section appears at the end of this standard.


Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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A 231/A 231M – 04
TABLE 1 Tensile Requirements, SI UnitsA TABLE 3 Chemical Requirements
Tensile Strength, MPa Reduction of Areas, Element Analysis, %
Diameter,B mm min, %
min max Carbon 0.48–0.53
C Manganese 0.70–0.90
0.50 2060 2260
C Phosphorus 0.040 max
0.55 2050 2240
C Sulfur 0.040 max
0.60 2030 2220
C Silicon 0.15–0.35
0.65 2010 2200
C Chromium 0.80–1.10
0.70 2000 2160
C Vanadium 0.15 min
0.80 1980 2140
C
0.90 1960 2120
C
1.00 1940 2100
C
1.10 1920 2080 steel. The chemical composition thus determined, as to ele-
C
1.20 1900 2060
1.40 1860 2020 C ments required or restricted, shall conform to the product
1.60 1820 1980 C
analysis requirements specified in Table 5 of Specification
C
1.80 1800 1960 A 752.
C
2.00 1780 1930
2.20 1750 1900 C 5.4 For referee purposes, Test Methods, Practices, and
2.50 1720 1860 45 Terminology A 751 shall be used.
2.80 1680 1830 45
3.00 1660 1800 45 6. Mechanical Properties
3.50 1620 1760 45
4.00 1580 1720 40 6.1 Annealed and Cold Drawn—When purchased in the
4.50 1560 1680 40 annealed and cold-drawn condition, the wire shall have been
5.00 1520 1640 40
5.50 1480 1620 40 given a sufficient amount of cold working to meet the purchas-
6.00 1460 1600 40 er’s coiling requirements and shall be in a suitable condition to
6.50 1440 1580 40 respond properly to heat treatment. In special cases the
7.00 1420 1560 40
8.00 1400 1540 40 hardness, or tensile strength, if desired, shall be stated in the
9.00 1380 1520 40 purchase order.
10.00 1360 1500 40
11.00 1340 1480 40
6.2 Oil Tempered—When purchased in the oil-tempered
12.00 1320 1460 40 condition, the tensile strength and minimum percent reduction
A
Tensile strength values for intermediate diameters may be interpolated. of area, sizes 2.50 mm or 0.105 in. and coarser, of the wire
B
Preferred sizes. For a complete list, refer to ANSI B 32.4M, Preferred Metric shall conform to the requirements as shown in Table 1 or Table
Sizes for Round, Square, Rectangle, and Hexagon Metal Products. 2.
C
The reduction of area test is not applicable to wire diameters under 2.34 mm.
6.2.1 Number of Tests—One test specimen shall be taken for
each ten coils, or fraction thereof, in a lot. Each cast or heat in
TABLE 2 Tensile Requirements, Inch-Pound UnitsA a given lot shall be tested.
Tensile Strength, ksi Reduction of Area,
6.2.2 Location of Tests—Test specimens shall be taken from
Diameter,B in. min, % either end of the coil.
min max
C
6.2.3 Test Method—The tension test shall be made in
0.020 300 325
0.032 290 315 C accordance with Test Methods and Definitions A 370.
0.041 280 305 C 6.3 Wrap Test:
C
0.054 270 295
C
6.3.1 Oil tempered or cold drawn wire 4.00 mm or 0.162 in.
0.062 265 290
0.080 255 275 C and smaller in diameter shall wind on itself as an arbor without
0.105 245 265 45 breakage. Larger diameter wire up to and including 8.00 mm or
0.135 235 255 45 0.312 in. in diameter shall wrap without breakage on a mandrel
0.162 225 245 40
0.192 220 240 40
twice the wire diameter. The wrap test is not applicable to wire
0.244 210 230 40 over 8.00 mm or 0.312 in. in diameter.
0.283 205 225 40 6.3.2 Number of Tests—One test specimen shall be taken for
0.312 203 223 40
0.375 200 220 40
each ten coils, or fraction thereof, in a lot. Each cast or heat in
0.438 195 215 40 a given lot shall be tested.
0.500 190 210 40 6.3.3 Location of Test—Test specimens shall be taken from
A
B
Tensile strength values for intermediate diameters may be interpolated. either end of the coil.
Preferred sizes. For a complete list, refer to ANSI B 32.4M, Preferred Metric
Sizes for Round, Square, Rectangle, and Hexagon Metal Products.
6.3.4 Test Method—The wrap test shall be made in accor-
C
The reduction of area test is not applicable to wire diameters under 0.092 in. dance with Supplement IV of Test Methods and Definitions
A 370.
7. Metallurgical Properties
cast or heat. When requested, this shall be reported to the 7.1 Surface Condition:
purchaser and shall conform to the requirements of Table 3. 7.1.1 The surface of the wire as received shall be free of rust
5.3 Product Analysis—An analysis may be made by the and excessive scale. No serious die marks, scratches, or surface
purchaser from finished wire representing each cast or heat of imperfections shall be present. Based upon examination of

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A 231/A 231M – 04
etched end specimen, surface imperfections shall not exceed TABLE 5 Permissible Variations in Wire Diameter, Inch-Pound
3.5 % of the wire diameter, or 0.25 mm or 0.010 in., whichever UnitsA
is the smaller as measured on a transverse section. Permissible Permissible Out-of-
Diameter, in. Variations, plus and Round, in.
7.1.2 Number of Tests—One test specimen shall be taken for minus, in.
each ten coils, or fraction thereof, in a lot. Each cast or heat in 0.020 to 0.028, incl 0.0008 0.0008
a given lot shall be tested. Over 0.028 to 0.075, incl 0.001 0.001
7.1.3 Location of Test—Test specimens shall be taken from Over 0.075 to 0.375, incl 0.002 0.002
Over 0.375 to 0.500, incl 0.003 0.003
either or both ends of the coil. A
For purposes of determining conformance with this specification, all specified
7.1.4 Test Method—The surface shall be examined after limits are absolute as defined in Practice E 29.
etching in a solution of equal parts of hydrochloric acid and
water that has been heated to approximately 80°C. Test ends 9. Workmanship and Appearance
shall be examined using 103 magnification. Any specimen 9.1 Annealed and Cold Drawn—The wire shall not be
which shows questionable surface imperfections of borderline kinked or improperly cast. To test for cast, a few convolutions
depth shall have a transverse section taken from the unetched of wire shall be cut loose from the coil and placed on a flat
area, properly mounted and polished and examined to measure surface. The wire shall lie flat on itself and not spring up nor
the depth of the imperfection. show a wavy condition.
7.2 Decarburization: 9.2 Oil Tempered—The wire shall be uniform in quality and
7.2.1 The depth of complete decarburization (free ferrite) temper and shall not be wavy or crooked.
shall not exceed 0.75 % of the wire diameter. The total affected 9.3 Each coil shall be one continuous length of wire
depth (free ferrite plus partial decarburization) shall not exceed properly coiled. Welds made prior to cold drawing are permit-
2 % of the wire diameter on all sizes of wire. ted. If unmarked welds are unacceptable to the purchaser,
7.2.2 Test Method—Decarburization shall be determined by special arrangements should be made with the manufacturer at
etching a suitably polished transverse section of the wire with the time of the purchase.
nital. The entire periphery to be examined shall be in a single 9.4 Appearance—The surface shall be smooth and free of
plane with no edge rounding. pits, die marks, and other imperfections tending to impair the
7.2.3 The entire periphery shall be examined at a magnifi- use of the wire for springs. Any additional surface require-
cation of no less than 1003 for depth of free ferrite and total ments shall be negotiated at the time of entry of the order.
affected depth. Smaller wire diameters may require higher
magnification. Measure the worst area present excluding de- 10. Retests
carburization associated with any surface imperfections. Com- 10.1 If any test specimen exhibits obvious imperfections or
plete decarburization exists when only free ferrite is present. shows the presence of a weld, it may be discarded and another
Partial decarburization exists when ferrite is found mixed with specimen substituted.
pearlite or tempered martensite, depending on the wire pro- 11. Inspection
cessing.
7.2.4 Decarburization shall be checked on annealed wire by 11.1 Unless otherwise specified in the contract or purchase
giving a wire sample an austenitize, oil quench and temper heat order, the manufacturer is responsible for the performance of
treatment. A flat shall be ground on the test sample prior to heat all inspection and test requirements specified in this specifica-
treatment. The flat shall have a minimum width equal to one tion. Except as otherwise specified in the contract or purchase
half of the wire diameter. Any decarburization visible on this order, the manufacturer may use his own or any other suitable
ground section shall necessitate a retest with new samples. If facilities for the performance of the inspection and test
no decarburization is visible on the ground flat after heat requirements unless disapproved by the purchaser at the time
treatment, evaluate the complete wire section in accordance the order is placed. The purchaser shall have the right to
with 7.2.3. perform any of the inspections and tests set forth in this
specification when such inspections and tests are deemed
necessary to assure that the material conforms to prescribed
8. Dimensions and Permissible Variations
requirements.
8.1 The permissible variations in the diameter of the wire
shall be as specified in Table 4 or Table 5. 12. Rejection and Rehearing
12.1 Unless otherwise specified, any rejection based on tests
made in accordance with this specification shall be reported to
TABLE 4 Permissible Variations in Wire Diameter, SI UnitsA the manufacturer as soon as possible so that an investigation
Permissible Permissible Out-of may be initiated.
Diameter, mm Variations, plus and Round, mm 12.2 The material shall be adequately protected and cor-
minus, mm
rectly identified in order that the manufacturer may make a
To 0.70, incl 0.02 0.02 proper investigation.
Over 0.70 to 2.00, incl 0.03 0.03
Over 2.00 to 9.00, incl 0.05 0.05
Over 9.00 0.08 0.08
13. Certification
A
For purposes of determining conformance with this specification, all specified 13.1 When specified in the purchase order or contract, a
limits are absolute as defined in Practice E 29. manufacturer’s or supplier’s certification shall be furnished to

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A 231/A 231M – 04
the purchaser that the material was manufactured, sampled, 14.4 For Government Procurement:
tested, and inspected in accordance with this specification and 14.4.1 Packaging, packing, and marking of material for
has been found to meet the requirements. When specified in the military procurement shall be in accordance with the require-
purchase order or contract, a report of the test results shall be ments of MIL-STD-163, Level A, Level C, or commercial as
furnished. specified in the contract or purchase order. Marking for
13.2 The certification shall include the specification num- shipment of material for civil agencies shall be in accordance
ber, year date of issue, and revision letter, if any. with Fed. Std. No. 123.
14. Packaging, Marking, and Loading for Shipment 14.5 Bar Coding—In addition to the previously-stated iden-
14.1 The coil mass, dimensions, and the method of packag- tification requirements, bar coding is acceptable as a supple-
ing shall be as agreed upon between the manufacturer and mentary identification method. Bar coding should be consistent
purchaser. with AIAG B-5 02.00, Primary Metals Identification Tag
14.2 The size of the wire, purchaser’s order number, ASTM Application. The bar code may be applied to a substantially
Specification number, heat number, and name or mark of the affixed tag.
manufacturer shall be marked on a tag securely attached to
each coil of wire. 15. Keywords
14.3 Unless otherwise specified in the purchaser’s order,
packing, marking, and loading for shipments shall be in 15.1 alloy; chromium-vanadium; spring; wire
accordance with those procedures recommended by Practices
A 700.

SUMMARY OF CHANGES

Committee A01 has identified the location of selected changes to this standard since the last issue,
A 231/A 231M –96 (2002), that may impact the use of this standard. (Approved Sept. 1, 2004.)

(1) Revised 3.1 to include mandatory language. (4) Updated terminology in 7.1.1, 7.1.4, 9.4, and 10.1.
(2) Deleted reference to “check analysis” in 5.3. (5) Added 7.2 on Decarburization.
(3) Revised 6.1 to include tensile strength. (6) Revised 12.2.

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