ASTM A 510 - 02 Standard Specification For General Requirements For Wire Rods and Coarse Round Wire, Carbon Steel
ASTM A 510 - 02 Standard Specification For General Requirements For Wire Rods and Coarse Round Wire, Carbon Steel
ASTM A 510 - 02 Standard Specification For General Requirements For Wire Rods and Coarse Round Wire, Carbon Steel
Designation: A 510 – 02
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A 510 – 02
TABLE 1 Steel Wire GageA TABLE 2 Sizes of Wire RodsA
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A 510 – 02
TABLE 3 Nonresulfurized Carbon Steel Cast or Heat Chemical Ranges and Limits
NOTE 1—Silicon—When silicon is required the following ranges and limits are commonly used for nonresulfurized carbon steels: 0.10 max, %, 0.07
to 0.15 %, 0.10 to 0.20 %, 0.15 to 0.35 %, 0.20 to 0.40 %, or 0.30 to 0.60 %.
NOTE 2—Copper—When required, copper is specified as an added element.
NOTE 3—Lead—When lead is required as an added element, a range from 0.15 to 0.35 % is specified. Such a steel is identified by inserting the letter
“L’’ between the second and third numerals of the grade number, for example, 10L18.
NOTE 4—Boron Addition to Improve Hardenability—Standard killed carbon steels, which are fine grain, may be produced with a boron addition to
improve hardenability. Such steels are produced to a range of 0.0005 to 0.003 % boron. These steels are identified by inserting the letter “B’’ between
the second and third numerals of the grade number, for example, 10B46. The UNS designation is also modified by changing the last digit to “1” to indicate
boron, for example, G 1046.1.
NOTE 5—Boron Additions to Control Strain-Ageing Behavior—Intentional additions of Boron to low carbon steels for the purpose of controlling
strain-ageing behavior during wire drawing is permissible only with the agreement of the purchaser. In such cases, the Boron content shall be reported
in either a material test report or certification.
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A 510 – 02
TABLE 4 Nonresulfurized Carbon Steel, High Manganese, Cast or Heat Chemical Ranges and Limits
NOTE 1—Silicon—When silicon is required the following ranges and limits are commonly used for nonresulfurized carbon steels: 0.10 max, %, 0.07
to 0.15 %, 0.10 to 0.20 %, 0.15 to 0.35 %, 0.20 to 0.40 %, or 0.30 to 0.60 %.
NOTE 2—Copper—When required, copper is specified as an added element.
NOTE 3—Lead—When lead is required as an added element a range from 0.15 to 0.35 % is specified. Such a steel is identified by inserting the letter
“L’’ between the second and third numerals of the grade number, for example, 15L18.
TABLE 5 Resulfurized Carbon Steels, Cast or Heat Chemical Ranges and Limits
NOTE 1—Silicon—When silicon is required, the following ranges and limits are commonly used: Up to 1110, incl, 0.10 max, %; 1116 and over, 0.10
max, %, 0.10 to 0.20 %, or 0.15 to 0.35 %.
NOTE 2—Because of the degree to which sulfur segregates, product analysis for sulfur in resulfurized carbon steel is not technologically appropriate
unless misapplication is clearly indicated.
specified for carbon steel wire rods and coarse round wire are his representative. Reporting of significant figures and round-
shown in Table 3, Table 4, Table 5, and Table 6. ing shall be in accordance with Test Methods, Practices, and
6.2 Cast or Heat Analysis (Formerly Ladle Analysis)—An Terminology A 751.
analysis of each cast or heat shall be made by the producer to 6.3 Product Analysis (Formerly Check Analysis)—A prod-
determine the percentage of the elements specified. The analy- uct analysis may be made by the purchaser. The analysis is not
sis shall be made from a test sample, preferably taken during used for a duplicate analysis to confirm a previous result. The
the pouring of the cast or heat. The chemical composition thus purpose of the product analysis is to verify that the chemical
determined shall be reported, if required, to the purchaser, or
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A 510 – 02
TABLE 6 Rephosphorized and Resulfurized Carbon Steel Cast or Heat Chemical Ranges and Limits
NOTE 1— It is not common practice to produce the 12XX series of steel to specified limits for silicon. Silicon impairs machinability.
NOTE 2—Because of the degree to which phosphorus and sulfur segregate, product analysis for phosphorus and sulfur in the 12XX series steel is not
technologically appropriate unless misapplication is clearly indicated.
composition is within specified limits for each element, includ- that properly represent its original composition. Therefore,
ing applicable permissible variations in product analysis. The purchasers should analyze chips taken from the steel in the
results of analyses taken from different pieces of a heat may condition in which it is received from the producer.
differ within permissible limits from each other and from the 6.3.3.2 When samples are returned to the producer for
heat or cast analysis. Table 7 shows the permissible variations product analysis, the samples should consist of pieces of the
for product analysis of carbon steel. The results of the product full cross section.
analysis obtained, except lead, shall not vary both above and 6.3.4 For referee purposes, Test Methods E 30 shall be used.
below the permissible limits.
6.3.1 Rimmed or capped steels are characterized by a lack 7. Metallurgical Structure
of uniformity in their chemical composition, especially for the 7.1 Grain size, when specified, shall be determined in
elements carbon, phosphorus, and sulfur, and for this reason accordance with the requirements of Test Methods E 112.
product analysis is not technologically appropriate for these
7.2 Wire rods of the steel grades listed in Table 3, when
elements unless misapplication is clearly indicated.
supplied in the “as-rolled’’ condition, shall not contain injuri-
6.3.2 Because of the degree to which phosphorus and sulfur
ous microconstituents such as untempered martensite.
segregate, product analysis for these elements is not techno-
logically appropriate for rephosphorized or resulfurized steels,
8. Mechanical Requirements
or both, unless misapplication is clearly indicated.
6.3.3 The location at which chips for product analysis are 8.1 The properties enumerated in individual specifications
obtained from the sample is important because of segregation. shall be determined in accordance with Test Methods and
For rods and wire, chips are taken by milling or machining the Definitions A 370.
full cross section of the sample. 8.2 Because of the great variety in the kinds of wire and the
6.3.3.1 Steel subjected to certain thermal treatment opera- extensive diversity of end uses, a number of formal mechanical
tions by the purchaser may not give chemical analysis results test procedures have been developed. These tests are used as
control tests by producers during the intermediate stages of
TABLE 7 Permissible Variations for Product Analysis of wire processing, as well as for final testing of the finished
Carbon Steel product, and apply particularly to specification wire and wires
for specified end uses. A number of these tests are further
Limit, or Max of Over Under described in Supplement IV, Round Wire Products, of Test
Specified Range, Max Min
Element
% Limit, Limit,
Methods and Definitions A 370.
% % 8.3 Since the general utility of rods and wire requires
Carbon 0.25 and under 0.02 0.02 continuity of length, in the case of rods, tests are commonly
over 0.25 to 0.55, incl 0.03 0.03 made on samples taken from the ends of coils after removing
over 0.55 0.04 0.04
Manganese 0.90 and under 0.03 0.03
two to three rings. In the case of wire, tests are commonly
over 0.90 to 1.65, incl 0.06 0.06 made on samples taken from the ends of coils, thereby not
Phosphorus to 0.040, incl 0.008 ... impairing the usefulness of the whole coil.
Sulfur to 0.060, incl 0.008 ...
Silicon 0.35 and under 0.02 0.02
over 0.35 to 0.60, incl 0.05 0.05 9. Dimensions, Mass, and Permissible Variations
CopperA under minimum only ... 0.02
LeadB 0.15 to 0.35, incl 0.03 0.03 9.1 The diameter and out-of-roundness of the wire rod shall
A
Product analysis permissible variations for copper apply only when the amount
not vary from that specified by more than that prescribed in
of copper is specified or required. Copper bearing steels typically specify 0.20 % Table 8.
min copper. 9.2 The diameter and out-of-roundness of the coarse round
B
Product analysis permissible variations for lead apply only when the amount of
lead is specified or required. A range from 0.15 to 0.35 % lead is normally specified wire and straightened and cut wire shall not vary from that
for leaded steels. specified by more than that prescribed in Table 9.
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A 510 – 02
TABLE 8 Permissible Variations in Diameter for Wire Rod in TABLE 11 Permissible Variations for Burrs for Straightened and
Coils Cut Wire
NOTE 1—For purposes of determining conformance with this specifi- NOTE 1—For purposes of determining conformance with this specifi-
cation, all specified limits are absolute as defined in Practice E 29. cation, all specified limits are absolute as defined in Practice E 29.
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A 510 – 02
14.2 The certification shall include the specification num- 15.3 Bar Coding—In addition to the previously-stated iden-
ber, year date of issue, and revision letter, if any. tification requirements, bar coding is acceptable as a supple-
mentary identification method. Bar coding should be consistent
15. Packaging and Package Marking
with AIAG B-5 02.00, Primary Metals Identification Tag
15.1 A tag shall be securely attached to each coil or bundle Application. The bar code may be applied to a substantially
and shall be marked with the size, ASTM specification number, affixed tag.
heat or cast number, grade number, and name or mark of the
manufacturer.
16. Keywords
15.2 When specified in the purchase order, packaging,
marking, and loading for shipments shall be in accordance with 16.1 carbon; carbon steel; coarse round wire; general; grain
those procedures recommended by Practices A 700. size; straightened and cut; weld; wire; wire rods
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