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    Zoki Zavarivanje PDF

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    Dejan
    The document discusses joint preparation according to ISO 9692 for welding. It covers different types of edge preparations, joint types including butt, tee, lap, and corner joints. It also discusses factors that influence edge preparation selection and different weld types including groove, fillet, plug, and spot welds that are applicable for different joint types. Finally, it provides details on joint designs for specific joint types like butt, tee, and lap joints including dimensions and recommendations.

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    Zoki Zavarivanje PDF

    Uploaded by

    Dejan
    100 views46 pages
    The document discusses joint preparation according to ISO 9692 for welding. It covers different types of edge preparations, joint types including butt, tee, lap, and corner joints. It also discusses factors that influence edge preparation selection and different weld types including groove, fillet, plug, and spot welds that are applicable for different joint types. Finally, it provides details on joint designs for specific joint types like butt, tee, and lap joints including dimensions and recommendations.

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    The document discusses joint preparation according to ISO 9692 for welding. It covers different types of edge preparations, joint types including butt, tee, lap, and corner joints. It also discusses factors that influence edge preparation selection and different weld types including groove, fillet, plug, and spot welds that are applicable for different joint types. Finally, it provides details on joint designs for specific joint types like butt, tee, and lap joints including dimensions and recommendations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    100 views46 pages

    Zoki Zavarivanje PDF

    Uploaded by

    Dejan
    The document discusses joint preparation according to ISO 9692 for welding. It covers different types of edge preparations, joint types including butt, tee, lap, and corner joints. It also discusses factors that influence edge preparation selection and different weld types including groove, fillet, plug, and spot welds that are applicable for different joint types. Finally, it provides details on joint designs for specific joint types like butt, tee, and lap joints including dimensions and recommendations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 46

    Weld Joint Preparation

    (ISO 9692)
    Edge Preparation - Need
    Poor penetration
    Poor strength

    Good penetration
    Good strength
    (100% joint
    efficiency)
    Edge Preparation
    Factors which influence choice of edge preparation

    - Thickness
    - Material
    - Welding process
    - Extent of penetration required
    - Welding distortion
    - Cost
    Basic Joint Types

    butt

    lap
    tee

    corner
    edge
    Basic Weld Types
    Groove welds

    Fillet weld
    Plug / slot weld

    Spot / seam weld


    Applicable Welds for Butt joint
    Square Groove weld V Groove weld

    Bevel Groove weld U Groove weld

    J Groove weld
    Applicable Welds for Butt joint

    Double V Groove weld Double Bevel Groove weld

    Double U Groove weld Double J Groove weld


    Applicable Welds for Tee joint
    Applicable Welds for Lap joint

    Fillet weld

    Plug / slot weld


    Spot / seam weld
    Applicable Welds for Corner Joint
    Applicable Welds for Edge Joint

    Edge weld
    Butt joint
    Square Groove weld

    Root gap
    Butt joint
    Single V Groove weld
    Groove angle α

    Root face

    Root gap
    Weld Reinforcement

    Correct Excess Under


    reinforcement reinforcement reinforcement
    Minimum cost High cost
    Good joint Poor joint strength Poor joint strength
    strength
    Butt joint – Complete Joint penetration

    Weld from face side

    Back gouging

    Back weld
    Butt joint – Complete Joint penetration

    Backing weld

    Back gouging
    Butt joint – Complete Joint penetration
    (welding from one side)

    TIG / SMAW
    welding

    Consumable
    guide
    Butt Joint – Double V groove
    Double V groove Less weld metal
    Less distortion
    Higher edge preparation cost
    Better for thickness > 20 mm
    Single V groove
    More weld metal
    More distortion
    Lower edge preparation cost
    Better for thickness < 20 mm
    Butt Joint – U groove
    Groove angle

    Root radius
    Root face
    Root gap

    Good access at the root


    Less weld metal
    Higher edge preparation cost
    Better for thickness > 40 mm
    Butt Joint – Bevel groove
    Single bevel groove
    Bevel angle 40 to 50°
    Difficult to approach
    the root
    Weld defects

    Double bevel groove Back gouging to


    remove root defects
    Good weld quality
    Butt Joint – J groove

    Good access at the root


    Back gouging and back welding to get good weld quality
    Less weld metal
    Higher edge preparation cost
    Better for thickness > 40 mm
    Tee Joint – Full strength joint

    throat = 0.707 x leg In a full strength


    joint, leg = 0.75 x
    leg = 1.414 x throat thickness

    leg throat

    leg
    Tee Joint – Full penetration joint

    45° or 60°

    leg = throat leg = throat


    Tee Joint

    Actual throat
    Theoretical throat

    AWS D 1.1 recommendation when gap > 1.6 mm –


    to increase leg size of fillet by the amount of gap
    Lap Joint

    overlap
    AWS D 1.1 recommendation
    Overlap = 5 x thickness (1 inch minimum)
    Gap between mating faces = 1.6 mm max
    Welding Position – Groove
    1G

    3G

    2G
    4G
    Welding Position – Groove

    1G 2G

    5G 6G

    45°
    Welding Position – Fillet

    1F

    2F
    3F

    4F
    Welding Position – Fillet
    1F

    2F

    5F
    Welding Positions – Groove
    Position Inclination of axis Rotation of face
    Flat 0° to 15° 150° to 210°
    Horizontal 0° to 15° 80° to 150°
    210° to 280°
    Overhead 0° to 80° 0° to 80°
    280° to 360°
    Vertical 15° to 80° 80° to 280°
    80° to 90° 0° to 360°
    Welding Positions – Fillet
    Position Inclination of axis Rotation of face
    Flat 0° to 15° 150° to 210°
    Horizontal 0° to 15° 125° to 150°
    210° to 235°
    Overhead 0° to 80° 0° to 125°
    235° to 360°
    Vertical 15° to 80° 125° to 235°
    80° to 90° 0° to 360°
    Joint preparation

    According to ISO 9692


    Welding and allied processes -Recommendations for joint preparation

    Part 1: Manual metal-arc welding, gas shielded metal-arc welding, gas


    welding, TIG welding and beam welding of steels

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