Valve and Injector Adjustment With VEB
Valve and Injector Adjustment With VEB
Valve and Injector Adjustment With VEB
Greensboro, NC USA
TSI
Date Group No. Supp. Page
This TSI Service Bulletin replaces TSI Service Bulletin
214–013, “Valves, D12C” (11.2001), publication no. 7.2004 214 020 1(9)
PV776–TSP160587.
Valve and Injector Adjustment with EPG
D12, D12A, D12B, D12C
Valve and Injector Adjustment with EPG
W2003805
This information covers procedures for adjusting valves and injectors on VOLVO D12,
D12A, D12B, and D12C engines.
Contents
• “Special Tools” page 2
• “Valves and Unit Injectors, Adjustment” page 3
Tools
Special Tools
The following special tools are used to replace or repair components. The tools can be
ordered from Volvo. Please use the specified part number when ordering.
C0000220 W0000416
9996956 J41610
Cranking tool Feeler Gauge Set
C2001260
1159794
Torque Wrench
Volvo Trucks North America, Inc. Date Group No. Page
TSI 7.2004 214 020 3(9)
Service Procedures
2140-05-03-01
Valves and Unit Injectors, Adjustment
(Valve cover removed.)
T2008968
1
Remove the flywheel inspection cover located under
the engine flywheel housing. Install engine turning
tool 9996956.
9996956
C2000183
2
Turn the engine to the camshaft marking to adjust the
corresponding valve (for example, no. 5, as shown in
illustration), as indicated below:
Example:
Adjustments for no. 5 intake clearances, no. 5 injector
preload, and no. 5 exhaust valve clearances would be
made in this engine position.
T2006771
Volvo Trucks North America, Inc. Date Group No. Page
TSI 7.2004 214 020 5(9)
4
Adjust the unit injector’s adjusting screw to zero
clearance.
5
Tighten the adjusting screw 4 flats or 240 .
6
Torque-tighten the adjusting screw lock nut to
52 ± 4 Nm (38 ± 3 ft-lb).
Note: Mark the rocker arm and injector rocker when each
valve has been adjusted.
52 ± 4 Nm
(38 ± 3 ft-lb)
Volvo Trucks North America, Inc. Date Group No. Page
TSI 7.2004 214 020 6(9)
T2019496
W2004467
W2004433
CAUTION
The valve bridge must be adjusted prior to the valve
clearance adjustment that is related to it. Failure to
do this can result in breakage or damage to the
valve bridge guide.
38 ± 3 Nm
(28 ± 2 ft-lb)
9
Recheck valve clearance after nut is torque-tightened.
10
Rotate the engine to the next cylinder mark on the
camshaft. Adjust unit injector, valve bridges, intake and
exhaust valves on that cylinder.
Volvo Trucks North America, Inc. Date Group No. Page
TSI 7.2004 214 020 8(9)
11
With engine cold (140 F or less), adjust the valve
clearance for exhaust to 0.5 mm (0.020 in.). Hold
adjusting screw in place and torque-tighten lock nut to 38
± 3 Nm (28 ± 2 ft-lb).
W2003805
38 ± 3 Nm
(28 ± 2 ft-lb)
T2008968
Volvo Trucks North America, Inc. Date Group No. Page
TSI 7.2004 214 020 9(9)
13
Use steps 3 - 13 to adjust the injectors and valves.