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FORMULA

STUDENT/SAE
CATALOGUE
2014

BREMBO TECHNICAL CENTER


DEUTSCHLAND SÜD

1
ARE YOU
READY
FOR RED?

www.brembo.com

2
INTRODUCTION

Brembo is a world leader in the design, development and production of


braking systems and components for cars, motorbikes, industrial vehicles
and machinery, for the OE market, after-market and racing. The Group has
recently branched out into the design and production of passive safety
systems.

Brembo guarantees the utmost safety and comfort and improved product
performance thanks to process integration and optimisation of the entire
production cycle, from the initial design and cast-iron or aluminium casting
to assembly, testing and simulations on the bench, track and road.

Brembo’s constant quest for innovation calls for new technologies, new
materials, new shapes and new markets; product performance is
accompanied by the search for a unique style in line with the design of the
equipped vehicles.

Research at Brembo is conducted at the Research & Development Centre,


which has also been involved since 2002 in mechatronics, a border
science that combines mechanics, electronics and informatics.

The increasing application of ecocompatible technologies, recycling of all


materials used in the production process and systematic prevention of all
forms of pollution all bear witness to Brembo’s commitment to
safeguarding the environment.

For Brembo the workforce is considered an invaluable asset, providing the


thrust and drive that lead to any breakthrough - Brembo works as one
great team.

Brembo sells its products in 70 different countries and has production sites
in Italy, UK, Poland, Slovakia, Czech Rep., Spain, Germany, Brazil, Argentina,
the USA, Mexico, China and India. The products are marketed by
companies located in the main outlet markets, with headquarters in France,
UK, Sweden, the USA and Japan.

The Group has over 7.200 collaborators; close on 10% of whom are
engineers and product specialists involved in research and development.

3
FORMULA
STUDENT/SAE
CATALOGUE

Since it first made its appearance in


the world of racing in the mid 70’s,
Brembo has proven to be a key partner for
drivers and the most prestigious teams
which, with its brakes, have won a great number
of World Championships in various Motorsport
categories.

This is the spirit with which the Formula Student/SAE is conceived,


a catalogue that wants to be the starting point when choosing
the braking system for light race cars.

This document comes from the experience Brembo has gained over the
years on the track, on and off the road and from what has already been
experienced in the past by teams of formula Student/SAE.

The catalogue consists of a selection of products for cars, motorcycles,


from Original Equipment and racing already in production and adaptable
to a wide variety of design requirements, with an excellent balance
between quality, performance and price.

To facilitate the selection of the pieces, in addition to the product code,


to be reported during purchase, technical drawings and additional
information useful to design were included.

If these components are not compatible with the project


you are developing, you can consult the Brembo
catalogues in the racing car and motorcycle sections
at the link and/or contact our
distributors.

4
BRAKE CALIPERS

XA8.88.20/21

5
BRAKE CALIPERS

20.2945.01/02
Pads not included,
suitable pads 07BB14.xx

6
BRAKE CALIPERS

22.5555.30

7
BRAKE CALIPERS

20.B851.XX

8
BRAKE CALIPERS

20.B852.XX

9
BRAKE CALIPERS

20.5161.XX

10
BRAKE CALIPERS

20.6951.XX

11
BRAKE MASTER CYLINDERS

10.4776.14/89

Diameter Code Push rod


(mm) length (mm)
11 10.4776.89 95
12 10.4779.80 95
10.4779.29 95
13
10.4779.81 95
14 10.4779.14 95

12
BRAKE MASTER CYLINDERS

X97.54.11/16

13
BRAKE MASTER CYLINDERS

XA3.G1.32/45
XA2.L2.A7/F7

14
BRAKE MASTER CYLINDERS

XA6.S2.11/15

15
BRAKE MASTER CYLINDERS

10.9243.54/96

16
BRAKE MASTER CYLINDERS

10.6815.56/97

17
BRAKE MASTER CYLINDERS

10.6815.35

18
RESERVOIRS

10.3214.10

19
RESERVOIRS

10.4446.60

20
RESERVOIRS

10.8687.14/15
Nipple Kit not included

21
RESERVOIRS

10.8687.10/13
Nipple Kit not included

22
BRAKE DISCS

TECHNICAL FEATURES

Code ØA ØB ØC ØD E F G

68.B407.76 240 125 140 6,5 4 5 35,5


68.B407.49 220 105 125 10,5 5 4 35,5
68.B407.B6 260 125 140 6,5 4 5 38
68.B407.C2 267 132 150 8,5 5 5 42,5
68.B407.C0 265 136,5 160 10,5 5 5 32,5
68.B407.C4 267 132 150 8,5 5 3 40,5
68.B407.70 240 89 110 10,5 4,5 3 35,5

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Code ØA ØB ØC ØD E F G

68.B407.81 240 110 124 6,5 5 6 35,5


68.B407.78 240 92 114 8,5 5 4 33,5
68.B407.A1 250 117,5 138 10,5 5 4 35,5
68.B407.A2 250 118 138 10,5 5,5 5 38,5
68.B407.80 240 105 125 10,5 5 4 40,5
68.B407.65 230 116 136 8,5 5 3 36,5
68.B407.26 210 90 110 10,5 5 5 40
68.B407.25 ...... 60 90 10,5 ...... 3 ......
68.B407.91 245 115 133 8,5 4 6 37,5
68.B407.75 240 105 125 10,5 4 4 40
68.B407.B2 260 88 110 10,5 4 5 35
68.B407.A6 256 144 166 10,5 5 6 36
68.B407.62 230 84 102 8,5 5 3 36,5
68.B407.D0 282 132 150 8,5 5 6 33,5
68.B407.23 200 98 110 6,5 4 6 34
68.B407.15 190 58 80 9 4 3 36
68.B407.13 175 73 86 6,5 4 5 36
68.B407.E4 267 132 150 8,5 5 6 38,5
68.B407.48 220 105 125 6,2 4 4 39
68.B407.43 220 88 110 10,5 4,5 3 37,5
68.B407.38 220 105 120 6,5 4 6 37,5
68.B407.22 200 96 107 6,5 4 5 34
68.B407.53 220 110 124 6,5 5 6 34
68.B407.50 220 105 125 10,5 5 5 37,5
68.B407.55 220 115 133 8,5 5 6 35
68.B407.B5 260 121 142 10,5 4,5 4 35
68.B407.46 220 100 116 6,5 4,5 6 35
68.B407.86 240 121 140 6,25 4 4 32
68.B407.52 220 110 125 6,5 4 6 35
68.B407.69 240 118 134 6,5 4 4 35
68.B407.61 230 82 104 10,5 6 5 37
68.B407.58 226 58 80 8,5 4 3 33
68.B407.B4 260 121 142 10,5 4,5 5 35
68.B407.99 240 125 150 10,5 5 5 34,5

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Code ØA ØB ØC ØD E F G

68.B407.98 240 105 120 6,25 4 5 35,5


68.B407.71 240 89 110 10,5 5 5 33,5
68.B407.77 240 125 140 6,5 5 5 40
68.B407.93 245 105 125 8,5 5 5 40
68.B407.B7 260 125 140 6,5 5 5 40
68.B407.74 240 105 120 6,5 4 6 37
68.B407.C7 276 144 166 10,5 4 4 37,5
68.B407.42 220 86 102 6,25 4 6 40
68.B407.44 220 89 110 10,5 5 5 35
68.B407.A9 245 58 76 6,5 4 5 35,5
68.B407.E2 260 120 135 6,5 4 6 35
68.B407.28 220 97,5 120 10,5 4,5 5 35
68.B407.30 220 58 80 6,5 4 5 35
68.B407.21 200 58 80 9 4 3 37
68.B407.32 220 60 80 8,5 4 5 36
68.B407.B0 260 60 80 8,5 4 5 36
68.B407.E7 276 144 166 10,5 6 6 35
68.B407.B3 260 121 142 10,5 4,5 6 37,5
68.B407.A8 240 126 140 6,25 6 5 37,5
68.B407.67 220 88 110 10,5 4 3 32
68.B407.66 220 105 125 10,5 4 4 36
68.B407.35 220 90 101,5 6,25 4 6 40
68.B407.29 220 89 110 10,5 4 3 38
68.B407.20 190 72 94 10,5 5 4 36
68.B407.19 190 70 89,5 8,5 4,5 3 35
68.B407.36 220 96 115 6,25 4 5 36
68.B407.37 220 100 120 10,5 4 3 39
68.B407.72 240 90 101,5 6,25 4 6 40
68.B407.97 240 105 125 10,5 6 4 38
68.B407.A5 256 144 166 10,5 4 4 35
68.B407.39 220 105 120 6,25 4 5 35
68.B407.45 220 96 107 6,5 4 5 40
68.B407.73 240 105 120 6,25 4 5 40
68.B407.95 240 88 110 10,5 4 5 35

25
Code ØA ØB ØC ØD E F G

68.B407.14 180 58 80 10,6 4 3 36


68.B407.41 220 64,5 86 10,5 4 4 38
68.B407.47 220 100 120 10,5 5 4 35
68.B407.31 220 58 80 10,5 4 5 32
68.B407.79 240 100,5 120 10,5 4,5 4 36
68.B407.64 230 100 120 10,5 5 4 38
68.B407.E5 270 90 101,5 6,25 4 6 37,5
68.B407.F2 220 119,5 136 6,5 5 5 33,5
68.B407.F1 240 107 130 8,5 5 5 33
68.B407.A4 255 105 125 10,5 5 4 36
68.B407.88 240 122 140 10,5 4 4 34
68.B407.85 240 120,5 141 10,5 5 5 35
68.B407.83 240 116,5 135 10,5 5 4 36
68.B407.68 240 107 125 8,5 4 5 35
68.B407.87 240 121 140 6,5 4 4 34
68.B407.92 245 108 125 8,5 5 4 37,25
68.B407.A3 250 110,5 130 10,5 5 4 36
68.B407.E8 245 83 102 9,85 5 4 37
68.B407.89 240 112 130 9,5 4 4 35
68.B407.A0 250 84 100 8,5 6 5 40
68.B407.63 230 100 116 10,5 4,5 6 40
68.B407.56 220 115 133 6,5 5 6 35,5
68.B407.54 220 112 130 9,5 4 4 35
68.B407.C9 245 115 133 6,25 5 6 40,5
68.B407.C3 267 132 150 8,5 4 5 42,5
68.B407.D2 285 62 79 10,5 4 4 41
68.B407.B1 260 62 79 8,5 5 5 41
68.B407.33 220 60 80 6,5 4 5 36
68.B407.E6 270 128 146 8,5 5 6 40
68.B407.E9 276 144,5 166 10,5 5 6 36
68.B407.60 240 102 120 8,5 5 5 36
68.B407.71 240 89 110 10,5 5 5 33,5
68.B407.94 260 125 150 10,5 5 5 35
68.B407.A7 260 (121) 148 10,5 4 5 36,5

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Code ØA ØB ØC ØD E F G

68.B407.B9 260 (98) 125 10,5 4 5 36,5


68.B407.C6 260 130 150 10,5 5 5 38
68.B407.34 220 104 126 10,5 5 5 35
68.B407.51 226 126 140 6,5 4,5 5 33
68.B407.E3 260 141 162 10,5 5 4 36,5
68.B407.G0 270 150 175 10,5 5 5 33
68.B407.G1 190 63 80 8,5 5 3 36
68.B407.G2 220 102 120 8,5 4,5 5 41
68.B407.G3 220 54 76 8,5 4,5 4 40
68.B407.G4 282 144 166 10,5 5 6 39
68.B407.G6 220 102 120 8,5 5 5 41
68.B407.G8 240 …. 136 10,5 5 5 35
68.B407.G9 276 …. 160 10,5 5 5 35
68.B407.18 200 58 80 10,5 4 3 33
68.B407.F4 226 59 88 8,5 4 5 38
68.B407.F6 280 142 164 8,5 5 5 33
68.B407.F8 282 134 166 10,5 5 5 37
68.B407.F9 220 88 110 10,5 4 5 37,5
68.B407.H0 245 108 125 8,5 5 4 37,25
68.B407.H1 245 83 102 9,9 5 4 37
68.B407.H2 265 83 102 9,9 6 4 34
68.B407.H3 245 105 125 10,5 5 5 40
68.B407.H6 220 82 100 10,5 5 4 34
68.B407.D8 200 90 110 10,5 4 5 36
68.B407.H8 245 115 133 8,5 5 6 40,5
68.B407.J2 220 108 125 7,5 5 4 36
68.B407.J3 250 110,5 130 10,5 6 4 36
68.B407.J4 226 60 90 8,5 4 5 38
68.B407.J5 280 60 80 8,5 5 5 38
68.B407.J6 240 125 140 6,5 5 5 40
68.B407.J8 220 108 132 10,5 5 5 34
68.B407.J9 240 98 125 10,5 4 5 34

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BRAKE PADS

The compounds used normally in braking Organic materials are composed mainly of
system are classifiable in just two families, resin binders, metal, lubricants and abrasive.
ORGANIC and SINTERED. In this instance the friction coefficient is
generated by metals and resins, with the
Sintered materials are metallic powders lubricants and abrasives performing the
mixed with lubricants and abrasive agents functions as mentioned above.
in such a way as to produce a compound
that is solidified by compacting even at high Usually sintered brake pads have higher
temperatures. average friction coefficient than organics
The metal powders determine the braking and keep more stable at high temperatures.
power of the pad at high temperature. At the same time sintered pads could affect
operating brake system temperatures.

07BBO1.XX
Available in different compounds

07BB01.SP 39,8 x 56,2 x 6,8


07BB01.06 ˝ ˝ ˝
07BB01.35 ˝ ˝ ˝
GENUINE

07BBO3.XX
Available in different compounds

07BB03.SA 108,5 x 40,1 x 7,6


07BB03.SP ˝ ˝ ˝
07BB03.06 ˝ ˝ ˝
07BB03.3A ˝ ˝ ˝
GENUINE

07BB03.35 ˝ ˝ ˝
GENUINE

07BB03.59 ˝ ˝ ˝
GENUINE

07BB03.90 ˝ ˝ ˝
GENUINE

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BRAKE PADS

07BB14.XX
Available in different compounds

07BB14.SP 55,6 x 53,8 x 8,9


07BB14.08 ˝ ˝ ˝
07BB14.18 ˝ ˝ ˝
GENUINE

07BB20.XX
Available in different compounds

07BB20.35 50,8 x 53,7 x 7,4


GENUINE

07BB20.65 ˝ ˝ ˝
GENUINE

07BB20.9A ˝ ˝ ˝
GENUINE

07BB31.35

07BB31.35 39,8 x 56,2 x 7,9


GENUINE

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BRAKE FLUIDS

LCF 600 PLUS


04.8164.11

P/N 04.8164.11
LCF 600 PLUS BRAKE FLUID - 500cc

Exclusively for racing use

Brembo Racing LCF 600 plus has been specifically


formulated to provide the highest performance under
all racing conditions:

• an indipendently proven low compressibility at high


temperatures

• a typical dry boiling point of 601°F (316°C)


HTC 64T Racing Brake Fluid              
• a typical wet boiling point of 399°F (204°C)
120

It even exceeds the requirements of U.S. FMVSS 116


DOT4 specification.
100
Brembo HTC 64T Brake Fluid

COMPATIBILITY
80

Compatible
60
with all Brembo Racing Brake Systems.
It can be mixed with other DOT3 and DOT4 racing Typicalbrake
Competitor Fluid
fluids40but for maximum performance advantage, before
filling, other types of fluid should be drained from the
brake20system to avoid diluting the flid characteristic.
Brembo LCF 600 plus must not be used in fluid Brake
Systems 0
0
containing magnesium20
parts. 40 60

Pedal Travel (mm)

LCF 600 plus Racing Brake Fluid


120

100
Brembo LCF 600 plus Brake Fluid
80

60

Typical Competitor Fluid


40

20

0
0 20 40 60

Pedal Travel (mm)

30
BRAKE FLUIDS

HTC 64T
04.8164.20

P/N 04.8164.20
HTC 64T BRAKE FLUID - 500cc

Exclusively for racing use

Brembo Racing HTC 64T plus has been specifically


formulated to provide the highest performance under all
racing conditions:

• an indipendently proven low compressibility at high


temperatures

• a typical dry boiling point of 635°F (335°C)

COMPATIBILITY

Compatible with all Brembo Racing Brake Systems.


It can be mixed with other DOT3 and DOT4 racing brake
fluids but for maximum performance advantage, before
filling, other types of fluid should be drained from the
brake system to avoid diluting the flid characteristic.
Brembo HTC 64T plus must not be used in fluid Brake
Systems containing magnesium parts.

HTC 64T Racing Brake Fluid              


120

100
Brembo HTC 64T Brake Fluid
80

60

Typical Competitor Fluid


40

20

0
0 20 40 60

Pedal Travel (mm)

LCF 600 plus Racing Brake Fluid 31


120
CALIPER THERMO TAPES

02.5168.XX

P/N 02.5168.10/12 P/N 02.5168.20/23/25


CALIPER THERMO TAPES SMALLER CALIPER THERMO TAPES
P/N Temperature Range P/N Temperature Range
02.5168.10 - From 132°C/270°F to 210°C/410°F 02.5168.20 - From 132°C to 210°C
02.5168.11 - From 88°C/190°F to 127°C/260°F 02.5168.23 - From 210°C to 260°C
02.5168.12 - From 132°C/270°F to 171°C/340°F 02.5168.25 - From 350°C to 450°C

32
DISCLAIMER

The data contained in this catalogue are provided the products in violation of such limits and/or in
for information purposes only and therefore connection with the normal wear and tear of such
may be subject to change, nevertheless Brembo products, nor shall any “Product Liability” apply in
S.p.A. hereby grants its reasonable effort to such cases. Any alteration of or tampering with
ensure the accuracy of them. Brembo S.p.A. is not the “racing” products may endanger their safety
responsible for any errors or omissions contained and any guarantee (concerning both contractual
on these pages and accepts no responsibility for and tortuous liability) given by Brembo S.p.A. in
any differences between the codes, types, respect of the products will be terminated by any
measurements, quantities, colors, images such alteration or tampering.
and/or other information provided by us and the The Clients acknowledge and accept that due
actual ones. This catalogue contains an abstract to the particular operative and environmental
of Brembo’s products that Brembo picked conditions under which the racing products
out for the scope of this specific competition operate during competitions, such products may
without performing any test about their possible be subject to use under extreme conditions,
assembly, which remains under Client’s exclusive which may exceed the project limits and control
liability and control. as set by Brembo. Thus, Brembo shall not have
Considering that the Products in this catalogue any liability whatsoever in connection with the use
could be used in different ways, Brembo S.p.A. of the “racing” products under extreme conditions
recommends to examine - with an high level of during the competitions, nor shall any “Product
attention – the technical characteristics, technical Liability” apply in such case.
documents, maintenance manuals of each single
and specific products (if available) with the aim LIMITS TO CONTRACTUAL GUARANTEES
to check and verify that the products have the FOR EACH PRODUCT
necessary and right peculiarities with regard to
the use that the Client intend to realize. Thus, Brembo guarantees that the products are
Brembo shall not have any liability whatsoever manufactured with high quality materials and
in connection with Client’s failure to comply with in accordance with the specifications provided
the instructions and/or in connection with their by the Manufacturer. Should the Client notice
inappropriate and/or incorrect installation on either an apparent or a hidden defect, he shall
vehicles and/or with the lack of and/or incorrect communicate it in writing to Brembo within
maintenance of such products, nor shall any 8 (eight) days from the date of their delivery.
“Product Liability” apply in such cases. Brembo The Client shall, at his own expense, deliver
S.p.A. declines any kind of liabilities in relation the defective products ex works BREMBO,
to any possible products malfunctions and/or in in accordance with the instructions given by
relation to any different performance caused by a BREMBO. Only in case a defect has actually been
wrong choice and/or a wrong evaluation made by ascertained by Brembo’s quality control office, the
the Client. Furthermore, Brembo S.p.A. declines defective parts of the products will be replaced. In
any other liabilities for any kind of possible any event, Brembo’s liability, as well as the liability
damage that could, directly or indirectly, derive to of its agents and/or distributors and/or any other
people or things, as a consequence of the wrong brokers shall not exceed the sale price of the
choice made by the Client, or as a consequence “racing” products. The guarantee does not apply
of the lack of conformity with the law of the in case the products have not been installed and
regulations indicated in the documentation and maintained in accordance with the instructions.
in the use and maintenance manual, regarding, in Brembo’s liability does not exceed the limits
particular, the installation, use and maintenance set forth in this paragraph and no further
of products notices (if available). guarantee, neither express nor implied, which
may determine an extension of such liability, is
BREMBO’S RACING PRODUCTS hereby given. Except upon Brembo’s express
written authorization, none of its agents and/or
Please also consider that products identified distributors and/or other brokers are authorized
as Brembo’s “racing” products are designed to give further guarantees other than those
and manufactured to be used exclusively in provided for in the Sales Conditions. It should be
competitions and, therefore, shall not be used on observed that Brembo guarantees the materials
public roads. Thus, Brembo shall not have any produced by its suppliers within the limits of the
liability whatsoever in connection with the use of guarantees given by such suppliers to Brembo.

33
Brembo S.p.A.
Via Brembo 25
24035 Curno (BG) - Italy
Tel.: +39 035 605 1111
Fax: +39 035 605 2766
E-mail: [email protected]

Brembo S.p.A.
Via Brembo 25
24035 Curno (BG) - Italy
Tel.: +39 035 605 1111
Fax: +39 035 605 2766
[email protected]
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