Ohlins YA 145

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The document provides instructions for installing Öhlins shock absorbers on a Yamaha XJR 400 motorcycle. It details the kit contents, mounting instructions over multiple pages, and information about adjustments.

The steps are to put the motorcycle on a workstand, loosen and remove the original shock absorbers, and install the Öhlins shock absorbers in the same positions with the cylinder head up and gas reservoir towards the rear.

Safety precautions mentioned are to ensure all screws are tightened correctly, nothing fouls movement during suspension compression/extension, work on a raised vehicle securely supported, and see the vehicle service manual for procedures.

Kit Contents

Description Part No Pcs


Shock absorber YA145 2
Washer 03118-13 2
C-spanner 00710-01 2
Sticker set Öhlins 1
Owner’s manual 07241-02 1

Note! Note!
Please note that this image is a general representation Before installing this product, check the contents
of the product and may differ slightly from your product. of the kit. If anything is missing, please contact an
Öhlins dealer.
Note!
Please note that during storage and transportation, Warning!
especially at high ambient temperature, some of the oil Before installing this product, read the Öhlins Owner’s
and grease used for assembling may leak and stain the Manual. The shock absorber/front fork/steering damper
packaging. This is in no way detrimental to the product, is an important part of your vehicle and will affect
wipe off the excessive oil/grease with a cloth. the stability.

Shock absorber for Yamaha XJR 400

YA 145
Mounting Instructions
MOUNTING INSTRUCTIONS
Warning!
It is advisable to have an Öhlins dealer install the shock
absorber/front fork/steering damper.

Warning!
If working on a raised vehicle, ensure it is securely
supported so that it will not tip.

Note!
Before mounting this product clean the vehicle
thoroughly.

Note!
When working on this product, always see the Vehicle
Service Manual for vehicle specific procedures and
important data.

1
Put the motorcycle on a workstand so that the
rear wheel barely touches the ground.

2
Loosen and remove the original shock
absorbers.

3
Install the Öhlins shock absorbers in the same
positions as the original shock absorbers.
Cylinder head up and gas reservoir towards
the rear.

Note!
Lower the vehicle so that the suspension is slightly
compressed before tightening the screws.

Caution!
Ensure that all screws are tightened to the correct
torque and that nothing fouls or restricts movement of
the shock absorber/front fork/steering damper when the
suspension is fully compressed or extended.

2/4
MOUNTING INSTRUCTIONS

3/4
ADJUSTMENTS
Warning!
Before riding, always make sure that the basic settings
made by Öhlins are according to recommended Set- Spring
up Data. Read about adjustments and setting up in preload
adjuster
the Öhlins Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you have any
questions about setting up.

SET-UP DATA
Length 320,5 mm
Stroke 83 mm
Spring preload 14 mm

Öhlins products are subject to To find the latest information


continuous improvement and contact an Öhlins distributor.
development, therefore, although Please contact Öhlins if you have
these instructions include the most any questions regarding the
up-to-date information available at contents in this document.
the time of printing, minor updates
may occur. Part no. MI_YA145_1
Issued 2017-01-01

© Öhlins Racing AB. All rights Öhlins Racing AB


reserved. Any reprinting or Box 722
unauthorized use without the written S-194 27 Upplands Väsby, Sweden
permission of Öhlins Racing AB Phone +46 8 590 025 00
is prohibited. fax +46 8 590 025 80

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