Dyneon PTFE All Grades PDF
Dyneon PTFE All Grades PDF
Dyneon PTFE All Grades PDF
solutions
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Dyneon™ PTFE
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Dyneon™ PTFE - Product Forms
Micropowders
Dyneon’s micropowder products are
characterized as having low molecular
weight and very fine particle size, and
are most often used as additives to
improve slip and non-stick characteristics.
You can find Dyneon™ Micropowders
in thermoplastics, inks, lubricants, and
paint and coating systems.
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Dyneon™ PTFE - Product Forms
Micropowders
Dyneon’s micropowder products are
characterized as having low molecular
weight and very fine particle size, and
are most often used as additives to
improve slip and non-stick characteristics.
You can find Dyneon™ Micropowders
in thermoplastics, inks, lubricants, and
paint and coating systems.
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Dyneon™ PTFE Virgin Granular Grades and Selected Compounds
Typical Properties (Not for specification purposes)
ASTM Classification ASTM D 4894(1) type III, type III, type III, type II type IV, type IV, type IV, N/A type II type II type II type II type I type II type II type II type II type I type I type II type I
grade 1 grade 1 grade 2 grade 2 grade 2 grade 2
Powder Flow Properties non-free- non-free- very good non-free- limited very good very good very good very good free- free- free- non-free- free- free- free- free- non-free- non-free- free- non-free-
flowing flowing free- flowing free- free- free- free- free- flowing flowing flowing flowing flowing flowing flowing flowing flowing flowing flowing flowing
flowing flowing flowing flowing flowing flowing
Average Particle Size µm ASTM D 4894(1) 25 25 450 25 220 450 450 800 600 750 750 750 25 750 750 750 750 25 25 750 25
Filler --- --- --- --- --- --- --- --- --- glass glass glass glass fiber/ carbon mineral graphite bronze stainless fiberglass/ carbon/ polyimide PPS
fiber fiber fiber TFM™ PTFE fiber steel moly graphite
Filler Content wt. % ASTM E 1131 --- --- --- --- --- --- --- --- 15 15 25 25 10 15 10 60 50 15/5 23/2 10 proprietary
Bulk Density g/l ASTM D 4894(1) 420 420 830 370 850 830 830 820 820 720 730 710 475 685 650 1200 1100 520 440 580 375
Mechanical Properties
Specific Gravity g/cm3 ASTM D 4894(1) 2.16 2.16 2.16 2.16 2.15 2.15 2.15 2.16 2.21 2.20 2.22 2.24 2.08 2.26 2.14 3.92 3.33 2.27 2.00 2.00 1.95
Tensile Strength psi ASTM D 4894(1) 4800 4800 4600 4000 min 4000 min 4000 min 4000 min 4000 3000 3000 2500 2200 4000 2800 2800 2400 3000 3400 2000 2700 1600
Tensile Elongation % ASTM D 4894(1) 450 450 450 350 350 350 350 400 375 280 230 300 280 250 220 110 220 240 160 270 150
Tensile Modulus psi ASTM D 638 94,250 94,250 94,250 87,000 87,000 87,000 87,000 94,250 14,000 13,500 23,000 24,000 17,500 17,500 19,000 35,500 25,500 22,000 31,500 14,000 10,000
15 second 58 58 58 58 58 58 58 58 57 57 57 57 60 60 56 65 65 60 63 53 61
Shrinkage % ASTM D 4894(1) 5.8 5.8 3.5 4.3 3 2.8 2.6 5.5 2.2 1.9 1.6 2.8 1.4 3.5 2.3 2 1.6 1.9 1.7 2.4 2.4
Thermal Properties
Thermal Conductivity @100°C W/m*K ASTM E 1530 0.22 0.23 0.23 0.30 0.31 0.31 0.31 0.23 0.26 0.32 0.29 0.24 0.29 0.34 0.39 0.47 0.40 0.26 0.36 0.20 0.36
@250°C 0.23 0.24 0.24 0.31 0.32 0.32 0.32 0.24 0.27 0.30 0.30 0.26 0.31 0.30 0.39 0.39 0.39 0.27 0.37 0.22 0.39
Coefficient of Thermal 86 - 212°F (30 - 100°C) in / (in °F) ASTM E 831 5.7 5.9 5.7 6.5 6.5 6.5 6.5 6.2 5.7 5.7 5.0 4.1 6.9 5.5 6.1 4.2 4.6 5.6 4.9 6.0 5.3
Expansion 212 - 392°F (100 - 200°C) x 10-5 7.5 7.7 7.5 8.7 8.7 8.7 8.7 8.1 7.7 7.7 6.8 6.1 9.8 7.3 8.1 6.2 6.3 7.6 6.6 7.7 7.8
392 - 500°F (200 - 300°C) 9.2 9.3 9.2 11.0 11.0 11.0 11.0 9.9 9.5 9.5 8.4 7.8 12.4 8.9 10.0 7.8 7.8 9.5 8.0 9.6 9.2
Dielectric Strength kV/mil ASTM D 149 3.7 3.7 2.6 3.5 2.5 2.5 2.5 3.7 --- --- --- --- --- --- --- --- --- --- --- --- ---
Footnotes
(1)
ASTM D 4894 used for virgin granular grades. ASTM D 4745 used for compounds.
(2)
Resin meets requirements set forth by the 3A Sanitary Standard for multiple-use plastic materials and the USP class VI test for plastic.
(3)
These products comply with 21 CFR 177.1550 and may be used as articles or components of articles intended to contact food subject to the provisions,
including specifications, conditions of use, and limitations, if any, in this regulation. Dyneon makes no recommendation about the suitability of these
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products in the user's intended application. It is user's responsibility to determine 6whether its use of Dyneon products in a particular application is suitable 7 www.dyneon.com 8
and will comply with applicable laws and regulations.
Dyneon™ TFM™ PTFE Dyneon™ PTFE Fine Powders (Paste Extrusion Grades)
Modified for Improved Performance and Typical Properties (Not for specification purposes)
Design Flexibility
TFM™ PTFE Unmodified PTFE
Dyneon™ TFM™ PTFE is a modified Dyneon™ TFM™ PTFE opens up new
PTFE which bridges the gap between design possibilities, processing Powder Properties Unit Test method TFM 2001 TF 2021 TF 2025 TFX 2035 TF 2029 TF 2071 TF 2072
conventional PTFE and melt- options and applications. It is ideal
processable PFA. for end-uses requiring high standards ASTM Classification ASTM D 4895 type I type I type I type I type I type I type I
of reliability, such as in automotive
Dyneon™ TFM™ PTFE offers systems and plant and process
significantly improved properties equipment in the chemical, petroleum, Bulk Density g/l DIN 53466 450 510 510 470 480 510 500
over standard PTFE, such as: and semiconductor industries. Average Particle Size µm ASTM D 4895 500 500 500 500 500 500 600
Extrusion Pressure at RR(1) 400 psi ASTM D 4895 3770 4350 5800 5200 7250 - -
• substantially lower deformation
under load Molecular structure of at RR 1600 psi ASTM D 4895 - - - - - 7685 5800
• denser polymer structure conventional, unmodified PTFE min. RR Internal Dyneon method 20 20 20 15 5 20 50
• lower permeability max. RR Internal Dyneon method 1000 500 300 300 100 1600 3000
• smoother surfaces = Fluorine
• higher transparency
• weldability to itself and to PFA = Carbon
Mechanical Properties, measured at 23°C on sintered moldings
Specific Gravity g/cm3 ASTM D 4895 2.15 2.15 2.15 2.17 2.15 2.16 2.16
Tensile Stress at Break psi ASTM D 4895 4930 4060 4060 4750 4060 4060 4060
Test Specimen Thickness in ASTM D 4895 .063 .063 .063 .063 .063 .063 .063
Elongation at Break % ASTM D 4895 400 340 340 435 340 360 360
Volume Resistivity Ω · cm IEC 60093 1018 1018 1018 1018 1018 1018
Surface Resistance Ω IEC 60093 1017 1017 1017 1017 1017 1017
Footnotes
(1)
RR = reduction ratio
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Dyneon™ TFM™ PTFE Dyneon™ PTFE Fine Powders (Paste Extrusion Grades)
Modified for Improved Performance and Typical Properties (Not for specification purposes)
Design Flexibility
TFM™ PTFE Unmodified PTFE
Dyneon™ TFM™ PTFE is a modified Dyneon™ TFM™ PTFE opens up new
PTFE which bridges the gap between design possibilities, processing Powder Properties Unit Test method TFM 2001 TF 2021 TF 2025 TFX 2035 TF 2029 TF 2071 TF 2072
conventional PTFE and melt- options and applications. It is ideal
processable PFA. for end-uses requiring high standards ASTM Classification ASTM D 4895 type I type I type I type I type I type I type I
of reliability, such as in automotive
Dyneon™ TFM™ PTFE offers systems and plant and process
significantly improved properties equipment in the chemical, petroleum, Bulk Density g/l DIN 53466 450 510 510 470 480 510 500
over standard PTFE, such as: and semiconductor industries. Average Particle Size µm ASTM D 4895 500 500 500 500 500 500 600
Extrusion Pressure at RR(1) 400 psi ASTM D 4895 3770 4350 5800 5200 7250 - -
• substantially lower deformation
under load Molecular structure of at RR 1600 psi ASTM D 4895 - - - - - 7685 5800
• denser polymer structure conventional, unmodified PTFE min. RR Internal Dyneon method 20 20 20 15 5 20 50
• lower permeability max. RR Internal Dyneon method 1000 500 300 300 100 1600 3000
• smoother surfaces = Fluorine
• higher transparency
• weldability to itself and to PFA = Carbon
Mechanical Properties, measured at 23°C on sintered moldings
Specific Gravity g/cm3 ASTM D 4895 2.15 2.15 2.15 2.17 2.15 2.16 2.16
Tensile Stress at Break psi ASTM D 4895 4930 4060 4060 4750 4060 4060 4060
Test Specimen Thickness in ASTM D 4895 .063 .063 .063 .063 .063 .063 .063
Elongation at Break % ASTM D 4895 400 340 340 435 340 360 360
Volume Resistivity Ω · cm IEC 60093 1018 1018 1018 1018 1018 1018
Surface Resistance Ω IEC 60093 1017 1017 1017 1017 1017 1017
Footnotes
(1)
RR = reduction ratio
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Dyneon™ PTFE Dispersions Dyneon™ PTFE Micropowders
Typical Properties (Not for specification purposes) Typical Properties (Not for specification purposes)
32
35
39
41
60
65
35
al)
Properties Test Test
m 0
(bi 05
TF 5050
od
50
50
50
50
50
50
52
5
(Average Values) Unit Method TF 5032 TF 5035 TF 5039 TF 5041 (bimodal) TF 5060 TF 5065 TF 5235 Powder Properties Unit Method TF 9201 TF 9205 TF 9207 J14 J24
TF
TF
TF
TF
TF
TF
TF
TF
Solids Content % ASTM D 4441 60 58 55 60 58 60 59 62 Polymer Type Emulsion Suspension Emulsion Emulsion Suspension
Emulsifier Type non- non- non- non- non- non- non- non- Manufacturing Method Direct Thermal Direct E-Beam E-Beam
ionic ionic ionic ionic ionic ionic ionic ionic Polymerization Degradation Polymerization Irradiation Irradiation
Non-Stick and + – + ++ -
Antifriction Sprays
Dry Lubricants + + ++ ++ +
Footnotes
(1)
The measurements are carried out at 372°C (702°F) with different test weights and nozzle diameters. (TF 9201 - 10kg - 2.095mm, TF 9205 - 2.16kg -
1.0mm, TF 9207 - 2.16kg - 2.095mm) The melt viscosity of micropowders can be calculated from the melt flow rate (MFR) by Hagen-Poiseuille’s law to obtain
an indication of molecular weight. The molecular weight of the micropowder products increases in the following order: J-14, TF 9205, J-24, TF 9207, TF 9201.
(2)
This product complies with 21 CFR 177.1550 and may be used as articles or components of articles intended to contact food subject to the provisions,
including specifications, conditions of use, and limitations, if any, in this regulation. Dyneon makes no recommendation about the suitability of these
products in the user's intended application. It is user's responsibility to determine whether its use of Dyneon products in a particular application is suitable
and will comply with applicable laws and regulations.
Footnote (3)
It is hereby certified that monomers used for the production of the above-mentioned product supplied by Dyneon are listed in the EU-Directives
90/128/EEC, 92/39/EEC, 03/9/EEC, 95/3/EC, 96/11/EC, 1999/91/EC about materials and articles made of plastics and intended to come into contact with
(1)
Viscosity measured at D = 1000 s-1. foodstuffs or toys and in the “German Bedarfsgegenständeverordnung” of April 10th, 1992 as hereafter including December 21st, 2000.
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Dyneon™ PTFE Dispersions Dyneon™ PTFE Micropowders
Typical Properties (Not for specification purposes) Typical Properties (Not for specification purposes)
32
35
39
41
60
65
35
al)
Properties Test Test
m 0
(bi 05
TF 5050
od
50
50
50
50
50
50
52
5
(Average Values) Unit Method TF 5032 TF 5035 TF 5039 TF 5041 (bimodal) TF 5060 TF 5065 TF 5235 Powder Properties Unit Method TF 9201 TF 9205 TF 9207 J14 J24
TF
TF
TF
TF
TF
TF
TF
TF
Solids Content % ASTM D 4441 60 58 55 60 58 60 59 62 Polymer Type Emulsion Suspension Emulsion Emulsion Suspension
Emulsifier Type non- non- non- non- non- non- non- non- Manufacturing Method Direct Thermal Direct E-Beam E-Beam
ionic ionic ionic ionic ionic ionic ionic ionic Polymerization Degradation Polymerization Irradiation Irradiation
Non-Stick and + – + ++ -
Antifriction Sprays
Dry Lubricants + + ++ ++ +
Footnotes
(1)
The measurements are carried out at 372°C (702°F) with different test weights and nozzle diameters. (TF 9201 - 10kg - 2.095mm, TF 9205 - 2.16kg -
1.0mm, TF 9207 - 2.16kg - 2.095mm) The melt viscosity of micropowders can be calculated from the melt flow rate (MFR) by Hagen-Poiseuille’s law to obtain
an indication of molecular weight. The molecular weight of the micropowder products increases in the following order: J-14, TF 9205, J-24, TF 9207, TF 9201.
(2)
This product complies with 21 CFR 177.1550 and may be used as articles or components of articles intended to contact food subject to the provisions,
including specifications, conditions of use, and limitations, if any, in this regulation. Dyneon makes no recommendation about the suitability of these
products in the user's intended application. It is user's responsibility to determine whether its use of Dyneon products in a particular application is suitable
and will comply with applicable laws and regulations.
Footnote (3)
It is hereby certified that monomers used for the production of the above-mentioned product supplied by Dyneon are listed in the EU-Directives
90/128/EEC, 92/39/EEC, 03/9/EEC, 95/3/EC, 96/11/EC, 1999/91/EC about materials and articles made of plastics and intended to come into contact with
(1)
Viscosity measured at D = 1000 s-1. foodstuffs or toys and in the “German Bedarfsgegenständeverordnung” of April 10th, 1992 as hereafter including December 21st, 2000.
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Imaginative fluoropolymer
solutions