PRO R4 Kellens
PRO R4 Kellens
PRO R4 Kellens
2
Edible Oil Refining - Evolution
1915 2015
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ENZYMATIC OIL REFINING OILSEEDS
Mechanical Pressing
Oil Extraction Deoiled Meal
Solvent extraction
1 Crude Oil
2
3 Gums LECITHIN
Enzymes in
Oil Refining Waterdegumming
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WDG Oil
Spent
Bleaching Bleaching
bleaching earth
Physical deacidification
Deodorization Deodorizer Distillate
Deodorization
Refined Oil
CHEMICAL PHYSICAL
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Enzymatic Oil Refining: some proven, some under
development and some waiting to be proven industrially
Enzymatic Process Objective Status
Miscella Degumming Max. PL removal + yield increase. Under development
1 On crude oil miscella (crushing plant)
(Partial)Water Degumming Partial PL removal + yield increase. Industrially applied
2 On crude, non-WDG oils (crushing plant)
Gums Deoiling Max. Oil recovery from wet gums Ready for industrial
3 On wet gums (crushing plant) application
Full (‘deep’) Degumming Full PL removal + yield increase Industrially applied
4 On waterdegummed oils (refining plant)
Bleaching Degradation of color pigments Under development
5 On waterdegummed oils (refining plant)
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Enzymatic oil degumming
The degumming process for the 21st century finally come true ?
CURRENT SITUATION
Phospholipase A1
• Availability of more stable &
O (cost-) efficient enzymes
Phospholipase A2 CH2 -O-C-R 1 • Different enzymes/enzyme suppliers
R2-C-O-CH
Phospholipase B
- Lecitase Ultra (PL-A1, Novozymes)
O - Rohalase PL-XTRA (PL-A2, AB Enzymes)
O
CH2-O-P-O-X - Lysomax Oil (LAT, PL-A2, Du Pont)
O - Purifine PLC (PL-C, DSM)
Phospholipase C Phospholipase D
- Purifine 2G/3G (PL-C + PL-A2, DSM)
X = H, choline, ethanolamine, serine, inositol, etc.
• Different approach
- Increased oil yield as main driver
- (Also) applied on crude oils
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Industrial Enzymatic Degumming - 2014
Source :
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Enzymatic water degumming
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Enzymatic water degumming: PLC most preferred
O
=
O
CH-O-C-R1
=
CH2-O-C-R1 O
=
R -C-O-CH
+ H2O PLC R -C-O-CH
2 +
HO-P-O-X
=
2
O O-
=
O
O CHOH
=
2
CH -O-P-O-X
2
O-
Phospholipids DIGLYCERIDES PHOSPHATE-ESTER
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Enzymatic water degumming of soybean oil
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16 1,5 USD/ton
Revenue i.f.o. enzyme cost
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Extra Oil Yield Increase from Enzymatic Water degumming
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Full ‘deep’ enzymatic degumming
Applications
* Mainly on (crude) soybean oil, but also on other oils (rape, sun,...)
* As part of the pretreatment process for biodiesel production
* Missing link for physical refining of soft oils ?
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Full ‘deep’ enzymatic degumming
O
CH OH
=
2
CH2-O-C-R1 O
PLA1
=
R -C-O-CH
+ H2O R -C-O-CH
2 + H-O-C-R1
=
2 O
=
O PLA2 O
=
O CH -O-P-O-X
=
CH -O-P-O-X 2
2
-
O-
O
Phospholipids Lyso-Phospholipids FFA
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Degumming efficiency vs Yield Increase
Deep Enzymatic Degumming of Crude Soybean Oil
0 875 0,34
1,5
1,25
10 32 0,44
1 60 9 0,68
0,75
PL 120 7 0,84
0,5
0,25
300 5 0,96
0
0 50 100 150 200 250 300
• After 10 min. : good degumming (32 ppm P), but almost no yield increase (∆ FFA= 0.1%)
• After 120 min. : good degumming (7 ppm P), and good yield increase (∆ FFA = 0.5%)
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Crude Oil
Applications
DEEP ENZYMATIC Lyso-Gums
DEGUMMING
Silica treatment or
washing
Acid Esterification
Physical deacidification
Transesterification Distillate
Deodorization
BIODIESEL
Refined Food Oil
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Deep Enzymatic Degumming of Rapeseed Oil
Enzyme assisted Acid assisted
Acid degumming Enzymatic degumming
Deep enzymatic degumming (P < 5 ppm) is possible with PLA1 & PLA2
Correct acid conditioning and enzyme dosing is required
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Deep Enzymatic Degumming for Biodiesel Production
Crude RS oil
Crude Rapeseed oil FFA : 2.40%
P: 552 ppm
Ca : 213 ppm
Enzymatic degumming Mg : 50 ppm
(50 ppm Lecitase Ultra – 90 min.-55°C)
Silica treatment
(500 ppm citric acid – 0.3% Silica)
Refined RS oil
FFA : 0.15%
FFA stripping P: 0.9 ppm
(235°C - 3mbar – 1.5% steam – 90 min) Ca/Mg : < 0.5 ppm
BIODIESEL
MAG : 0.43%
BIODIESEL
Good quality DAG : 0.12%
PRODUCTION TAG : 0.09%
Free SG : 11 ppm
Brilliant appearance
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Enzymatic degumming : current situation
Most widely applied enzymatic oil process
• Different enzyme (cocktails) are today commercially available
• Enzymatic waterdegumming or deep degumming
• Proven oil yield increase
1. Applied on a side stream (wet gums) with no impact on the degumming process
* Wet gums : 4-5% of crude oil flow (40-50 TPD vs 1000 TPD enzymatic degumming for SBO)
2. High flexibility
* Can be applied depending on economics (lecithin vs oil vs meal)
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Recovered oil quality (from soy gums)
FFA – recovered oil (%) P – recovered oil (ppm)
35 110
FFA recovered oil (%)
100
Soy gums with 41% moisture and 32% NO on DM, 250-400 ppm Lecitase Ultra, 4-6 hr at 55°C
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Conclusions
Enzymatic oil processing appeals to the growing demand for
milder and more sustainable refining;
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Thank you for your attention!!