This document discusses how to apply the economic order quantity (EOQ) model when quantity discounts are available from suppliers. It presents a three-step process: 1) Calculate a preliminary EOQ for each discount level. 2) Adjust order quantities up if needed to meet discount thresholds. 3) Compute total annual costs for each quantity using the appropriate discount, and select the minimum cost option. An example applies these steps and finds that ordering 1000 units at a 3% discount minimizes total annual costs, even though a higher 5% discount is available at 2500 units due to increased holding costs.
This document discusses how to apply the economic order quantity (EOQ) model when quantity discounts are available from suppliers. It presents a three-step process: 1) Calculate a preliminary EOQ for each discount level. 2) Adjust order quantities up if needed to meet discount thresholds. 3) Compute total annual costs for each quantity using the appropriate discount, and select the minimum cost option. An example applies these steps and finds that ordering 1000 units at a 3% discount minimizes total annual costs, even though a higher 5% discount is available at 2500 units due to increased holding costs.
This document discusses how to apply the economic order quantity (EOQ) model when quantity discounts are available from suppliers. It presents a three-step process: 1) Calculate a preliminary EOQ for each discount level. 2) Adjust order quantities up if needed to meet discount thresholds. 3) Compute total annual costs for each quantity using the appropriate discount, and select the minimum cost option. An example applies these steps and finds that ordering 1000 units at a 3% discount minimizes total annual costs, even though a higher 5% discount is available at 2500 units due to increased holding costs.
This document discusses how to apply the economic order quantity (EOQ) model when quantity discounts are available from suppliers. It presents a three-step process: 1) Calculate a preliminary EOQ for each discount level. 2) Adjust order quantities up if needed to meet discount thresholds. 3) Compute total annual costs for each quantity using the appropriate discount, and select the minimum cost option. An example applies these steps and finds that ordering 1000 units at a 3% discount minimizes total annual costs, even though a higher 5% discount is available at 2500 units due to increased holding costs.
Quantity discounts occur in numerous situations in
which suppliers provide an incentive for large order quantities by offering a lower purchase cost when items are ordered in larger quantities.
Here we discuss how EOQ model can be used
when quantity discounts are available.
Assume that we have a product in which the basic
EOQ model is applicable. EOQ MODEL WITH QUANTITY DISCOUNTS
Instead of a fixed unit cost, the supplier quotes the
following discount schedule:, EOQ MODEL WITH QUANTITY DISCOUNTS
The 5% discount for the 2500-unit minimum order
quantity looks tempting.
But considering that higher order quantities result in
higher inventory holding costs, we should prepare a thorough cost analysis before making a final ordering and inventory policy recommendation.
Suppose that the data and cost analyses show;
- an annual holding cost rate of 20%, - an ordering cost of $49 per order, - and an annual demand of 5000 units. EOQ MODEL WITH QUANTITY DISCOUNTS
What order quantity should we select?
The following three-step procedure shows the
calculations necessary to make this decision.
In the preliminary calculations, we use Q1 to
indicate the order quantity for discount category 1, Q2 for discount category 2, and Q3 for discount category 3. EOQ MODEL WITH QUANTITY DISCOUNTS
Step 1. For each discount category, compute a Q* using the EOQ formula based on the unit cost associated with the discount category.
Recall that the EOQ model provides;
where Ch = IC = (0.20)C. With three discount
categories providing three different unit costs C, we obtain; EOQ MODEL WITH QUANTITY DISCOUNTS EOQ MODEL WITH QUANTITY DISCOUNTS
Only differences in the EOQ values above come
from slight differences in the holding cost, the economic order quantities resulting from this step will be close.
However, these order quantities will usually not all
be of the size necessary to qualify for the discount price assumed. In the preceding case, both Q*2 and Q*3 are insufficient order quantities to obtain their assumed discounted costs of $4.85 and $4.75, respectively. EOQ MODEL WITH QUANTITY DISCOUNTS
For those order quantities for which the assumed
price cannot be obtained, the following procedure must be used:
Step 2.
For the Q* that is too small to qualify for the
assumed discount price, adjust the order quantity upward to the nearest order quantity that will allow the product to be purchased at the assumed price. EOQ MODEL WITH QUANTITY DISCOUNTS
In our example, this adjustment causes us to set
Q*2 = 1000 and Q*3 = 2500
If a calculated Q* for a given discount price is large
enough to qualify for a bigger discount, that value of Q* cannot lead to an optimal solution.
Although the reason may not be obvious, it does
turn out to be a property of the EOQ quantity discount model. EOQ MODEL WITH QUANTITY DISCOUNTS
In the previous inventory models considered, the
annual purchase cost of the item was not included because it was constant and never affected by the inventory order policy decision.
However, in the quantity discount model, the annual
purchase cost depends on the order quantity and the associated unit cost.
Thus, annual purchase cost (annual demand D x
unit cost C) is included in the equation for total cost, as shown here: EOQ MODEL WITH QUANTITY DISCOUNTS
Using this total cost equation, we can determine the
optimal order quantity for the EOQ discount model in step 3. EOQ MODEL WITH QUANTITY DISCOUNTS
Step 3.
For each order quantity resulting from steps 1 and
2, compute the total annual cost using the unit price from the appropriate discount category and above equation
The order quantity yielding the minimum total
annual cost is the optimal order quantity.
The step 3 calculations for the example problem are
summarized in table below. EOQ MODEL WITH QUANTITY DISCOUNTS
TOTAL ANNUAL COST CALCULATIONS FOR THE EOQ
MODEL WITH QUANTITY DISCOUNTS EOQ MODEL WITH QUANTITY DISCOUNTS
As we see, a decision to order 1000 units at the 3%
discount rate yields the minimum cost solution.
Even though the 2500-unit order quantity would
result in a 5% discount, its excessive holding cost makes it the second-best solution.
Figure below shows the total cost curve for each of
the three discount categories. Note that Q* = 1000 provides the minimum cost order quantity.