2 Cylinder PDF

HB30857J HB30857J
400S402C-05 2006/07/26
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 7
5. Parts Lists & Illustrations Pg. 9
6. Parts Index Pg. 100

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Cylinder Block 9 Fuel Injection Pump 35

A1LH D1VH
Cylinder Block 11 Fuel Injection Pump 37

A1LH D1VH
Pistons & Rings 13 High Pressure Fuel Pipes 39

A1LH D1VH
Connecting Rods 15 Atomisers 41

A1LH D1VH
Crankshaft & Bearings 17 Cold Start System 43

A1LH E1CH
Cylinder Head Assembly 19 Water Pump 45

B1FH F1FH
Rocker Shaft Assembly 21 Water Pump 47

B1FH F1FH
Timing Case 23 Fan Drive 49

C1ZH F4HH
Timing Case 25 Sump 51

C1ZH G2DH
Timing Case 27 Dipstick & Tube 53

C1ZH G2DH
Timing Case 29 Oil Filter 55

C1ZH G2DH
Timing Case 31 Oil Leak-Off Pipes 57

C1ZH G2DH
Camshaft & Gears 33 Rotor 59

C1ZH G2DH
Page 5
Engine Breakdown
Section Page Section Page
Lift Pump 61 Exhaust 85

H1BH Z1AK
Fuel Filter 63 Electrical 87

H4CH Z3AK
Flywheel Assembly 65 Miscellaneous 89

J1SH Z3CK
Flywheel Housing 67 Miscellaneous 91

J1SH Z3DK
Starter Motor 69 Electrical 93

K1AH Z3FH
Exhaust Manifold 71 Electrical 95

L1BH Z3NH
Alternator Group 73 Electrical 97

N1HK Z3OH
Alternator Group 75 Filtration 99

N1HK Z6OK
Engine Lifting Eyes 77

O1CH
Auxiliary Drive 79
P1GH
Instrumentation 81
Q6QH
Inlet Manifold 83
S1SH
Page 6
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 7
Cylinder Block Plate A
A1LH
3
2
17 1
13
15
14 16
20
19
21
12
11
6 10 4
7
8
5
9
22
18
Page 8
Cylinder Block Plate A
A1LH
Item Part No. References Qty. Description Notes
1 1 CYLINDER BLOCK (A)

2 064210018 1 CAP
3 064210035 1 PLUG
4 064210035 1 PLUG
5 064210015 1 CAP
6 064210035 1 PLUG
7 198466010 4 PLUG
8 198466940 1 PLUG
9 198466940 1 PLUG
10 198466050 1 PLUG
11 012110660 1 STUD
12 012110635 1 STUD
13 010109440 2 STUD
14 030500616 2 DOWEL
15 030500512 2 DOWEL
16 030500820 2 DOWEL
17 030309005 2 PIN
18 198517301 1 BUSH
19 040306203 1 BALL BEARING
20 064100045 1 PLUG
21 042303015 1 NEEDLE BEARING
22 165296162 1 SHAFT
Footnotes
(A) SERVICE BY COMPLETE ENGINE
Page 9
Cylinder Block Plate B
A1LH
Page 10
Cylinder Block Plate B
A1LH
1 165166260 1 PLATE
2 165996490 1 GASKET - TIMING CASE
3 011310612 3 SCREW
4 198636080 1 SEAL - REAR END OIL
Page 11
Pistons & Rings Plate A
A1LH
Page 12
Pistons & Rings Plate A
A1LH
1 115017630 2 PISTON AND RING KIT

2 F 115017630 1 PISTON
3 115104050 1 PISTON RING KIT
4 115326260 2 PIN
5 036500019 2 CIRCLIP
6 036500019 2 CIRCLIP
Page 13
Connecting Rods Plate A
A1LH
Page 14
Connecting Rods Plate A
A1LH
1 115026350 2 CON ROD

2 F 115026350 1 CON ROD
3 198517325 1 SMALL END BUSH
4 115176130 2 CON ROD BOLT
5 020109103 2 CON ROD NUT
6 U5ME0021 1 BIG END BEARING KIT
Page 15
Crankshaft & Bearings Plate A
A1LH
12
14
13
16
15
10
9
17
11
Page 16
Crankshaft & Bearings Plate A
A1LH
1 115256910 1 CRANKSHAFT ASSEMBLY

2 F 115256910 1 CRANKSHAFT
3 115276210 1 CRANKSHAFT GEAR
4 030509020 1 KEY
5 034100508 1 WOODRUFF KEY
6 110156450 1 BEARING HOLDER ASSEMBLY
7 F 110156450 1 BEARING HOLDER ASSEMBLY
8 010810845 2 BOLT
9 030500612 2 DOWEL
10 198586401 1 MAIN BEARING KIT
11 011510850 1 SCREW
12 110156460 1 BEARING HOLDER ASSEMBLY
13 F 110156460 1 BEARING HOLDER ASSEMBLY
14 010810850 2 BOLT
15 030500612 2 DOWEL
16 198586281 1 MAIN BEARING KIT
17 010700845 2 SCREW
Page 17
Cylinder Head Assembly Plate A
B1FH
16
12
18 17
11
10
2 15
7
13
14
Page 18
Cylinder Head Assembly Plate A
B1FH
1 111010750 1 CYLINDER HEAD ASSEMBLY

2 F 111010750 1 CYLINDER HEAD
3 064210018 1 CAP
4 064210022 4 PLUG
5 030300414 2 PIN
6 120166370 2 INTAKE VALVE
7 110136445 2 VALVE SEAT INSERT
8 120176290 2 EXHAUST VALVE
9 120406080 4 SEAL - VALVE STEM
10 198217070 4 VALVE SPRING
11 120186100 4 CAP
12 120226080 8 VALVE COLLET
13 1 CYLINDER HEAD GASKET
14 120116100 4 TAPPET
15 120456320 4 PUSHROD
16 120216130 4 CAP
17 111136460 8 SCREW
18 111136470 2 SCREW
Service Options
13 111147600 1 GASKET - CYLINDER HEAD 1.2 MM
13 111147610 1 GASKET - CYLINDER HEAD 1.3 MM
Page 19
Rocker Shaft Assembly Plate A
B1FH
3
9
7 10
13
6
15
14
11
12
Page 20
Rocker Shaft Assembly Plate A
B1FH
1 120037111 1 ROCKER LEVER

2 F 120037111 1 ROCKER LEVER
3 120366330 2 ROCKER ARM
4 120366320 2 ROCKER ARM
5 198217660 1 ROCKER SHAFT SPRING
6 199486220 4 ADJUSTING SCREW
7 020109076 4 NUT
8 120316330 1 ROCKER SHAFT
9 198436370 1 PLUG
10 052100100 1 SEAL - O RING
11 030300416 2 PIN
12 120996210 1 SEAL - ROCKER BOX
13 011310625 1 SCREW
14 012109259 2 STUD
15 023100006 2 NUT
Page 21
Timing Case Plate A
C1ZH
5 2
Page 22
Timing Case Plate A
C1ZH
1 D FOLLOWING 1 TIMING CASE

2 165996500 1 GASKET - TIMING CASE COVER
3 011310640 4 SCREW
4 011310660 2 SCREW
5 011310680 2 SCREW
6 023100006 1 NUT
Page 23
Timing Case Plate B
C1ZH
10 8
9 7 27
11
3
16
15
17
23
24 18
21
25 28
20
19
29
26
6
5
4
14
13
12
22
Page 24
Timing Case Plate B
C1ZH
1 165106660 1 TIMING CASE

2 030300414 1 PIN
3 125046240 1 LEVER
4 125116131 1 SHAFT
5 052109108 1 SEAL - O RING
6 036800005 1 CIRCLIP
7 198216731 1 SPRING
8 125156170 1 ARM
9 052109110 1 SEAL - O RING
10 036800008 1 SNAP RING
11 198217351 1 TENSION SPRING
12 125156180 1 ARM
13 036800006 1 CIRCLIP
14 052109109 1 SEAL - O RING
15 125176080 1 LEVER
16 020700008 1 NUT
17 026200008 1 WASHER
18 198216760 1 STOP SPRING
19 125976120 1 STAY
20 011310616 1 SCREW
21 010109264 1 SCREW
22 198636090 1 SEAL - FRONT END OIL
23 125416020 1 LEVER
24 010110630 1 SCREW
25 023100006 1 NUT
26 010109264 1 SCREW
27 031100004 1 PIN
28 023100006 1 NUT
29 023100006 1 NUT
Page 25
Timing Case Plate C
C1ZH
4 3
Page 26
Timing Case Plate C
C1ZH
1 010109264 1 SCREW (A)

2 023100006 1 NUT
3 010109264 1 SCREW
4 023100006 1 NUT
5 D FOLLOWING 1 BOLT
6 D FOLLOWING 1 BOLT ASSEMBLY
Footnotes
(A) HIGH IDLE SETTING
Page 27
Timing Case Plate D
C1ZH
11
2
6 10
8
7
Page 28
Timing Case Plate D
C1ZH
1 131046410 1 BOLT ASSEMBLY

2 020109176 1 NUT
3 025100010 1 WASHER
4 052109100 1 SEAL - O RING
5 131466210 1 BOLT
6 198346150 1 CIRCLIP
7 020109177 1 NUT
8 025100010 1 WASHER
9 199486330 1 BOLT
10 D FOLLOWING 1 ANTI-TAMPER CAP
11 D FOLLOWING 1 ANTI-TAMPER CAP
Page 29
Timing Case Plate E
C1ZH
1 2
5
4
Page 30
Timing Case Plate E
C1ZH
1 U5MK0619 1 ANTI-TAMPER CAP

2 F U5MK0619 1 ANTI-TAMPER CAP
3 064209053 1 END CAP
4 131276440 1 ANTI-TAMPER CAP
5 26420462 1 ANTI-TAMPER CAP
Page 31
Camshaft & Gears Plate A
C1ZH
11
8
7
13
9
12
10
14
3
17
5
6
15
2
1 4
16
Page 32
Camshaft & Gears Plate A
C1ZH
1 165026110 1 OIL PUMP IDLER GEAR

2 F 165026110 1 GEAR
3 030509018 3 DOWEL
4 198216821 1 SPRING
5 198517290 3 BUSH
6 199266180 1 WASHER
7 120026820 1 CAMSHAFT ASSEMBLY
8 1 CAMSHAFT
9 199216230 3 SPACER
10 120016030 1 CAMSHAFT GEAR
12 120736081 1 CAMSHAFT GEAR
14 125256120 1 TAPPET
15 199566651 1 PLATE
16 011310612 1 SCREW
17 010700610 1 SCREW
Page 33
Fuel Injection Pump Plate A
D1VH
2
3
Page 34
Fuel Injection Pump Plate A
D1VH
1 131017981 1 FUEL INJECTION PUMP

2 P 1 SHIM KIT
3 011310620 2 SCREW
4 023100006 2 NUT
Service Options
2 131437391 J (+)0.3MM 1 SHIM
2 131437381 J (+)0.2MM 1 SHIM
2 131437470 J (+)0.5MM 1 SHIM
2 131437411 J (+)0.5MM 1 SHIM
2 131437401 J (+)0.4MM 1 SHIM
Page 35
Fuel Injection Pump Plate B
D1VH
Page 36
Fuel Injection Pump Plate B
D1VH
1 185206450 1 SOLENOID
2 025100016 1 WASHER
Page 37
High Pressure Fuel Pipes Plate A
D1VH
2 1
Page 38
High Pressure Fuel Pipes Plate A
D1VH
1 131507920 1 PIPE - FUEL INJ NO 1 CYL

2 131507930 1 PIPE - FUEL INJ NO 2 CYL
3 199106021 1 CLAMP
4 199106021 1 CLAMP
5 010110625 1 SCREW
6 023100006 1 NUT
Page 39
Atomisers Plate A
D1VH
9 7
2
10
3
Page 40
Atomisers Plate A
D1VH
1 131606970 1 PIPE - LEAK OFF

2 067200078 1 CLIP
3 068204090 1 FUEL INJ PUMP RETURN PIPE
4 067200078 1 CLIP
5 131246280 1 CONNECTOR
6 025100006 1 WASHER
7 131406480 2 INJECTOR
8 F 131406480 1 BODY
9 131426210 1 WASHER
10 131426200 2 SEAL - INJECTOR
Page 41
Cold Start System Plate A
E1CH
Page 42
Cold Start System Plate A
E1CH
1 185376380 1 CONNECTOR
2 185366220 2 GLOWPLUG
3 023100004 2 NUT
Page 43
Water Pump Plate A
F1FH
9
13
10
11
12
4
1
5
14
Page 44
Water Pump Plate A
F1FH
1 145017400 1 WATER PUMP

2 145996630 1 GASKET - WATER PUMP
3 145146490 1 PLATE
4 145996640 1 GASKET - WATER PUMP
5 011310635 3 SCREW
6 011310650 4 SCREW
7 023100006 1 NUT
8 145206270 1 THERMOSTAT
9 198217410 1 SPRING
10 145996740 1 GASKET - THERMOSTAT HSG
11 145216161 1 THERMOSTAT HOUSING
12 011310650 2 SCREW
13 023100006 1 NUT
14 064500020 1 PLUG
Page 45
Water Pump Plate B
F1FH
Page 46
Water Pump Plate B
F1FH
1 145336490 1 WATER PUMP PULLEY
Page 47
Fan Drive Plate A
F4HH
2
1
Page 48
Fan Drive Plate A
F4HH
1 145306690 1 FAN
2 145336490 1 WATER PUMP PULLEY
3 011310614 4 SCREW
Page 49
Sump Plate A
G2DH
10
11
6
1
Page 50
Sump Plate A
G2DH
1 110708820 1 SUMP
2 110996830 1 GASKET - SUMP
3 010411212 1 PLUG
4 025100012 1 WASHER
5 010411212 1 PLUG
6 025100012 1 WASHER
7 010109235 14 SCREW
8 140406600 1 STRAINER
9 140986930 1 OIL PIPE
10 052109076 1 SEAL - O RING
11 011310612 2 SCREW
Page 51
Dipstick & Tube Plate A
G2DH
Page 52
Dipstick & Tube Plate A
G2DH
1 198416760 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 052109113 2 SEAL - O RING
4 011310612 1 SCREW
5 398430560 1 OIL FILLER CAP
6 052100280 1 SEAL - O RING
Page 53
Oil Filter Plate A
G2DH
Page 54
Oil Filter Plate A
G2DH
1 140517030 1 OIL FILTER

2 140546020 1 CONNECTION
Page 55
Oil Leak-Off Pipes Plate A
G2DH
2 3 1 4
Page 56
Oil Leak-Off Pipes Plate A
G2DH
1 140607392 1 OIL PIPE

2 198486780 1 BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
5 198486780 1 BOLT
6 140996260 1 WASHER
7 140996260 1 WASHER
Page 57
Rotor Plate A
G2DH
3
4
5
2 6
7
1
8
Page 58
Rotor Plate A
G2DH
1 140036220 1 RELIEF VALVE

2 052109078 1 SEAL - O RING
3 140166130 1 ROTOR
4 140116140 1 COVER
5 F SERVICE OPTION 1 SHIM
6 198216720 1 SPRING
7 199236540 1 COLLAR
8 036800010 1 CIRCLIP
Service Options
5 199286150 J (+)0.10MM 1 SHIM
P
5 199286160 J (+)0.15MM 1 SHIM
5 199286170 J (+)0.20MM 1 SHIM
5 199286180 J (+)0.50MM 1 SHIM
Page 59
Lift Pump Plate A
H1BH
2
3
Page 60
Lift Pump Plate A
H1BH
1 130506290 1 LIFT PUMP

2 052109107 1 O RING
3 011310612 2 SCREW
Page 61
Fuel Filter Plate A
H4CH
16
12
14
11
15 13
5
2
10
4
9
Page 62
Fuel Filter Plate A
H4CH
1 130306041 1 FUEL FILTER ASSEMBLY

2 1 HEAD
3 052100440 1 SEAL - O RING
4 130366040 1 FUEL FILTER
5 130446090 1 RING
6 130976750 1 MOUNTING BRACKET
7 010310865 1 BOLT
8 027100008 1 WASHER
9 026100008 1 WASHER
10 011510816 2 SCREW
11 068207315 1 FUEL PIPE
12 067200115 1 CLIP
13 067200115 1 CLIP
14 068209166 1 HOSE
15 067200115 1 CLIP
16 067200115 1 CLIP
Page 63
Flywheel Assembly Plate A
J1SH
1 2 4
Page 64
Flywheel Assembly Plate A
J1SH
1 115350091 1 FLYWHEEL ASSEMBLY

2 F 115350091 1 FLYWHEEL
3 115376150 1 STARTER RING
4 010109330 1 SCREW
Page 65
Flywheel Housing Plate A
J1SH
Page 66
Flywheel Housing Plate A
J1SH
1 110447500 1 FLYWHEEL HOUSING

2 011510820 8 SCREW
Page 67
Starter Motor Plate A
K1AH
Page 68
Starter Motor Plate A
K1AH
1 185086540 1 STARTER MOTOR

2 010810830 2 BOLT
Page 69
Exhaust Manifold Plate A
L1BH
3
2
Page 70
Exhaust Manifold Plate A
L1BH
1 135617560 1 EXHAUST MANIFOLD

2 135996610 1 GASKET - EXHAUST MANIFOLD
3 011310625 2 SCREW
4 023100006 2 NUT
Page 71
Alternator Group Plate G
N1HK
12
1 10 11
4
8
7
6 9
5
16
15
14
13
Page 72
Alternator Group Plate G
N1HK
1 185046210 1 ALTERNATOR
2 185446217 1 PLATE
3 185716200 1 PLATE
4 185446218 1 STATOR
5 015140425 2 SCREW
8 015140408 1 SCREW
9 185446220 1 CLIP
10 185446219 1 ALTERNATOR PULLEY
12 199236510 1 COLLAR
13 026100010 1 WASHER
14 027100010 1 WASHER
15 020210010 1 NUT
Page 73
Alternator Group Plate K
N1HK
6
5
7
9
3
1
4
2
10
Page 74
Alternator Group Plate K
N1HK
1 185046210 1 ALTERNATOR
2 010310850 1 SCREW
3 026109011 1 WASHER
4 026100008 1 WASHER
5 013110830 1 SCREW
6 023100008 1 NUT
7 185726650 1 LEVER (A)
8 011500816 1 SCREW
9 023100008 1 NUT
10 080109113 1 V BELT
Footnotes
(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART
Page 75
Engine Lifting Eyes Plate A
O1CH
4
1
3
Page 76
Engine Lifting Eyes Plate A
O1CH
1 195816550 1 LIFTING EYE

2 011510816 1 SCREW
3 195816550 1 LIFTING EYE
4 011510816 2 SCREW
Page 77
Auxiliary Drive Plate A
P1GH
3
1
4
6
Page 78
Auxiliary Drive Plate A
P1GH
1 115398300 1 1 GROOVE CRANKSHAFT PUL-

2 020800018 1 NUT
4 165206360 1 PLATE
5 165996560 1 GASKET
6 010310850 4 SCREW
7 023100008 4 NUT
Page 79
Instrumentation Plate A
Q6QH
Page 80
Instrumentation Plate A
Q6QH
1 185246210 1 OIL PRESSURE SWITCH

2 140996260 2 WASHER
3 198486780 1 BOLT
4 385720510 1 WATER TEMPERATURE SWITCH
Page 81
Inlet Manifold Plate A
S1SH
7
13
6
8
10
11
12
Page 82
Inlet Manifold Plate A
S1SH
1 111210190 1 ROCKER BOX COVER

2 111996450 1 GASKET - CYL. HEAD COVER
3 110666060 1 GAUZE
4 110666240 1 PLATE CLAMPING
5 015600406 4 SCREW
6 110566070 1 BREATHER VALVE
7 011100408 4 METRIC BOLT
8 011310670 3 SCREW
9 024600006 2 CAP NUT
10 140996380 2 WASHER
11 135566480 1 PIPE - AIR
12 135996750 1 GASKET
13 011310620 2 SCREW
Page 83
Exhaust Plate A
Z1AK
Page 84
Exhaust Plate A
Z1AK
1 314990013 1 GASKET - EXHAUST

2 011510825 4 SCREW
Page 85
Electrical Plate A
Z3AK
ON
F
F
O
Page 86
Electrical Plate A
Z3AK
1 385201160 1 IGNITION SWITCH

2 385210060 1 IGNITION KEY
3 385800010 1 CAP
4 390190030 1 PLATE
Page 87
Miscellaneous Plate E
Z3CK
7
3
5
4
6
2
Page 88
Miscellaneous Plate E
Z3CK
7 020900008 1 NUT
Page 89
Miscellaneous Plate A
Z3DK
Page 90
Miscellaneous Plate A
Z3DK
1 185516061 1 REGULATOR
2 385620320 1 TERMINAL
Page 91
Electrical Plate A
Z3FH
Page 92
Electrical Plate A
Z3FH
1 20195 1 CONNECTION KIT

2 F 20195 3 CONNECTION
Page 93
Electrical Plate A
Z3NH
Page 94
Electrical Plate A
Z3NH
1 185306081 1 LAMP
Page 95
Electrical Plate A
Z3OH
Page 96
Electrical Plate A
Z3OH
1 385620200 2 CONNECTION (A)

2 385620280 2 CONNECTION
Footnotes
(A) STARTER MOTOR
Page 97
Filtration Plate A
Z6OK
Page 98
Filtration Plate A
Z6OK
1 130506300 1 PRIMER
Page 99
Parts Index
Page 100
Parts Index
Description Part No. Page Description Part No. Page
1 GROOVE 115398300 79 198517301 9

CRANKSHAFT
PULLEY CAMSHAFT 120026820 33
ASSEMBLY
ADJUSTING SCREW 199486220 21
CAMSHAFT GEAR 120016030 33
ALTERNATOR 185046210 73, 75
120736081 33
ALTERNATOR 185446219 73
PULLEY CAP 064210015 9
ANTI-TAMPER CAP 131276440 31 064210018 9, 19
26420462 31 120186100 19
U5MK0619 31 120216130 19
ARM 125156170 25 385800010 87
125156180 25 CAP NUT 024600006 83
BALL BEARING 040109059 33 CIRCLIP 036500019 13, 13
040126201 73, 73 036800005 25
040306203 9 036800006 25
BEARING HOLDER 110156450 17 036800010 59

ASSEMBLY
198346150 29
110156460 17
CLAMP 199106021 39, 39
BIG END BEARING U5ME0021 15
CLIP 067200078 41, 41
KIT
067200115 63, 63,
BOLT 010310865 63
63, 63
010810830 69
185446220 73
010810845 17
COLLAR 199236510 73
010810850 17
199236540 59
131466210 29
CON ROD 115026350 15
198486780 57, 57, 81
CON ROD BOLT 115176130 15
199486330 29
CON ROD NUT 020109103 15
BOLT ASSEMBLY 131046410 29
CONNECTION 140546020 55
BREATHER VALVE 110566070 83
385620200 97
BUSH 198517290 33
Page 101
Parts Index
385620280 97 FUEL INJ PUMP 068204090 41

RETURN PIPE
CONNECTION KIT 20195 93
FUEL INJECTION 131017981 35
CONNECTOR 131246280 41 PUMP
185376380 43 FUEL PIPE 068207315 63
COVER 140116140 59 GASKET 135996750 83
CRANKSHAFT 115256910 17 165996560 79
ASSEMBLY
GASKET - CYL. 111996450 83
CRANKSHAFT 115276210 17 HEAD COVER
GEAR
GASKET - 111147600 19
CYLINDER HEAD 111010750 19 CYLINDER HEAD
ASSEMBLY
111147610 19
DIPSTICK 198416760 53
GASKET - 314990013 85
DIPSTICK TUBE 110756490 53 EXHAUST
DOWEL 030500512 9 GASKET - 135996610 71
EXHAUST
030500612 17, 17
MANIFOLD
030500616 9
GASKET - SUMP 110996830 51
030500820 9
GASKET - 145996740 45
030509018 33 THERMOSTAT HSG
END CAP 064209053 31 GASKET - TIMING 165996490 11

CASE
EXHAUST 135617560 71
MANIFOLD GASKET - TIMING 165996500 23
CASE COVER
EXHAUST VALVE 120176290 19
GASKET - WATER 145996630 45
FAN 145306690 49 PUMP
FLYWHEEL 115350091 65 145996640 45

ASSEMBLY
GAUZE 110666060 83
FLYWHEEL 110447500 67
HOUSING GLOWPLUG 185366220 43
FUEL FILTER 130366040 63 HOSE 068209166 63
FUEL FILTER 130306041 63 IGNITION KEY 385210060 87

ASSEMBLY
IGNITION SWITCH 385201160 87
Page 102
Parts Index
INJECTOR 131406480 41 023100008 75, 75, 79
INTAKE VALVE 120166370 19 O RING 052109107 61
KEY 030509020 17 OIL FILLER CAP 398430560 53
LAMP 185306081 95 OIL FILTER 140517030 55
LEVER 125046240 25 OIL PIPE 140607392 57
125176080 25 140986930 51
125416020 25 OIL PRESSURE 185246210 81

SWITCH
185726650 75
OIL PUMP IDLER 165026110 33
LIFT PUMP 130506290 61 GEAR
LIFTING EYE 195816550 77, 77 PIN 030300414 19, 25
MAIN BEARING KIT 198586281 17 030300416 21
198586401 17 030309005 9
METRIC BOLT 011100408 83 031100004 25
MOUNTING 130976750 63 115326260 13
BRACKET
PIPE - AIR 135566480 83
NEEDLE BEARING 042303015 9
PIPE - FUEL INJ NO 131507920 39
NUT 020109076 21 1 CYL
020109176 29 PIPE - FUEL INJ NO 131507930 39
2 CYL
020109177 29
PIPE - LEAK OFF 131606970 41
020210010 73
PISTON AND RING 115017630 13
020700008 25
KIT
020800018 79
PISTON RING KIT 115104050 13
020900008 89
PLATE 145146490 45
023100004 43
165166260 11
023100006 21, 23,
165206360 79
25, 25,
25, 27, 185446217 73
27, 35,
39, 45, 185716200 73
45, 71
199566651 33
Page 103
Parts Index
390190030 87 010110625 39
PLATE CLAMPING 110666240 83 010110630 25
PLUG 010411212 51, 51 010310850 75, 79
064100045 9 010700610 33
064210022 19 010700845 17
064210035 9, 9, 9 011310612 11, 33,

51, 53, 61
064500020 45
011310614 49
198436370 21
011310616 25
198466010 9
011310620 35, 83
198466050 9
011310625 21, 71
198466940 9, 9
011310635 45
PRIMER 130506300 99
011310640 23
PUSHROD 120456320 19
011310650 45, 45
REGULATOR 185516061 91
011310660 23
RELIEF VALVE 140036220 59
011310670 83
RING 130446090 63
011310680 23
ROCKER ARM 120366320 21
011500816 75
120366330 21
011510816 63, 77, 77
ROCKER BOX 111210190 83
COVER 011510820 67
ROCKER LEVER 120037111 21 011510825 85
ROCKER SHAFT 120316330 21 011510850 17
ROCKER SHAFT 198217660 21 013110830 75

SPRING
015140408 73
ROTOR 140166130 59
015140425 73
SCREW 010109235 51
015600406 83
010109264 25, 25,
27, 27 111136460 19
010109330 65 111136470 19
Page 104
Parts Index
SEAL - FRONT END 198636090 25 199286180 59

OIL
SMALL END BUSH 198517325 15
SEAL - INJECTOR 131426200 41
SNAP RING 036800008 25
SEAL - O RING 052100100 21
SOLENOID 185206450 37
052100280 53
SPACER 199216230 33
052100440 63
SPRING 198216720 59
052109076 51
198216731 25
052109078 59
198216821 33
052109100 29
198217410 45
052109108 25
STARTER MOTOR 185086540 69
052109109 25
STARTER RING 115376150 65
052109110 25
STATOR 185446218 73
052109113 53
STAY 125976120 25
SEAL - REAR END 198636080 11
OIL STOP SPRING 198216760 25
SEAL - ROCKER 120996210 21 STRAINER 140406600 51

BOX
STUD 010109440 9
SEAL - VALVE 120406080 19
012109259 21
STEM
012110635 9
SHAFT 125116131 25
012110660 9
165296162 9
SUMP 110708820 51
SHIM 131437381 35
TAPPET 120116100 19
131437391 35
125256120 33
131437401 35
TENSION SPRING 198217351 25
131437411 35
TERMINAL 385620320 91
131437470 35
THERMOSTAT 145206270 45
199286150 59
THERMOSTAT 145216161 45
199286160 59
HOUSING
199286170 59
TIMING CASE 165106660 25
Page 105
Parts Index
Description Part No. Page
V BELT 080109113 75
VALVE COLLET 120226080 19
VALVE SEAT 110136445 19

INSERT
VALVE SPRING 198217070 19
WASHER 025100006 41
025100010 29, 29
025100012 51, 51
025100016 37
026100008 63, 75
026100010 73
026109011 75
026200008 25
027100008 63
027100010 73
131426210 41
140996260 57, 57,

57, 57, 81
140996380 83
199266180 33
WATER PUMP 145017400 45
WATER PUMP 145336490 47, 49

PULLEY
WATER 385720510 81
TEMPERATURE
SWITCH
WOODRUFF KEY 034100508 17, 33, 79
Page 106

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HB30857J HB30857J

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 7

5. Parts Lists & Illustrations Pg. 9

6. Parts Index Pg. 100

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Block 9 Fuel Injection Pump 35

Cylinder Block 11 Fuel Injection Pump 37

Pistons & Rings 13 High Pressure Fuel Pipes 39

Connecting Rods 15 Atomisers 41

Crankshaft & Bearings 17 Cold Start System 43

Cylinder Head Assembly 19 Water Pump 45

Rocker Shaft Assembly 21 Water Pump 47

Timing Case 23 Fan Drive 49

Timing Case 25 Sump 51

Timing Case 27 Dipstick & Tube 53

Timing Case 29 Oil Filter 55

Timing Case 31 Oil Leak-Off Pipes 57

Camshaft & Gears 33 Rotor 59

Section Page Section Page

Lift Pump 61 Exhaust 85

Fuel Filter 63 Electrical 87

Flywheel Assembly 65 Miscellaneous 89

Flywheel Housing 67 Miscellaneous 91

Starter Motor 69 Electrical 93

Exhaust Manifold 71 Electrical 95

Alternator Group 73 Electrical 97

Alternator Group 75 Filtration 99

Engine Lifting Eyes 77

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes

1 1 CYLINDER BLOCK (A)

(A) SERVICE BY COMPLETE ENGINE

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 115017630 2 PISTON AND RING KIT

Item Part No. References Qty. Description Notes

1 115026350 2 CON ROD

Item Part No. References Qty. Description Notes

1 115256910 1 CRANKSHAFT ASSEMBLY

Item Part No. References Qty. Description Notes

1 111010750 1 CYLINDER HEAD ASSEMBLY

Item Part No. References Qty. Description Notes

1 120037111 1 ROCKER LEVER

Item Part No. References Qty. Description Notes

1 D FOLLOWING 1 TIMING CASE

Item Part No. References Qty. Description Notes

1 165106660 1 TIMING CASE