ST 7016 Pfs
ST 7016 Pfs
ST 7016 Pfs
www.vidyarthiplus.com
ST 7016 PREFABRICATED
STRUCTURES
(REGULATION-2013)
FACULTY OF ENGINEERING
DEPARTMENT OF STRUCTURAL
ENGINEERING
LECTURE NOTES
PREPARED BY
UDHAYAKESAVAN.K
AP/CIVIL.
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
Unit 1
PREFABRICATED STRUCTURE:
Prefabricated structures are structure in which the parts are fabricated and
assembled in a central assembly point
NEED FOR PREFABRICATION:
Economy in cost
To speed up construction
To use the material which posses their characteristics like light weight,
easy availability, thermal insulation, non- combustible.
ADVANTAGES:
Construction time is reduced.
DIS- ADVANTAGES:
Careful handling of prefabricated components
Large prefabricated sections are required
Transportation cost may be higher
CHARACTERISTIC TO BE SELECTED WHILE SELECTING
THE MATERIALS:
Thermal insulation property
Easy workability
Durability
Non- Combustibility
Sound insulation
PREFABRICATED SYSTEMS:
The system of prefabricated construction depends on
The extent of the use of prefabricated components
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
The materials
Sizes
TYPES OF PREFABRICATION COMPONENTS:
Reinforced/Pre-stressed concrete channel unit
Reinforced/Pre-stressed concrete slab unit
Reinforced/Pre-stressed concrete beams
Reinforced/Pre-stressed concrete columns
Reinforced/Pre-stressed concrete hollow core slab
Reinforced/Pre-stressed concrete wall elements
Reinforced concrete waffle slab/shell
Hollow/solid blocks and battens
Precast planks and joists for flooring and roofing
Precast joints and trussed girder
Light weight/cellular concrete slabs
Precast lintel and chajjas
Reinforced/Pre-stressed concrete trusses
Reinforced/Pre-stressed roof purlins
Precast concrete L-panel unit
Prefabricated brick panel unit
Prefabricated sandwich concrete panel
Precast foundation
TYPES OF PREFABRICATED SYSTEMS:
Partial Prefabricated System
Full Prefabricated Systems
Large Panel Prefabricated Systems
Box type construction
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
PURPOSE OF MODULAR
CO-ORDINATION:
MODULAR GRID:
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
Easier in design
Easier in manufacture
Use of specialized
To use the largest sites to the extent possible, this resulting the less
number of joints
To select the most rational type of member for each element from the
point of production, assembly , serviceability and economy.
TRANSPORTATION
Transport of precast elements inside the factory and to the site of
erection.
It must be carried out with extreme care to avoid any jerk and distress in
elements and handled.
ERECTION:
Items to be included in precast elements:
Welding of cleats
www.vidyarthiplus.com
www.vidyarthiplus.com
Finishing the joints to bring the whole work to a work man like finished
product.
Factors affecting erection
Joints and additional erection cleats
Structural design criteria affecting construction
Temporary bracing
Lifting points
Loads and conditions likely to be experienced during the lifting and
erection
Joint positions (as they affect erection sequences)
Accessibility of connections
Fixings for working platforms, hand rails etc
Preferred type and number of cranes to erect members of particular size
and shape, and for vertical and horizontal bracing requirements
Capacity to withstand accidental vehicle impact
Stability of structure during erection
Verifying the adequacy of the base connections
Checking stability under construction load conditions
Erection crew
An experienced supervisor
Riggers
Doggers
Crane operator.
Sequential erection procedure
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
Site limitations
Member sizes
Access for positioning and lifting of members
Crane size, mobility and access, and use of other large plant
The erection sequence
The stability requirements of the structure at all stages during erection
Requirements for working at height
Overhead obstructions, including overhead power lines
Weather restrictions
Specialty bolting or site welding requirements, included on the marking
plan.
Marking plan
The marking plan includes:
Location of each element
Configuration of braces and any temporary bracing/supports
Clear markings to identify each member.
Safe work method statement
The SWMS must list the high risk construction work, as a minimum
and describe how the risks are to be controlled.
High risk construction work in erection may include:
A risk of falling more than two metres
Structural alterations that may require temporary support to prevent
collapse
Working near live power lines
Tilt-up or precast concrete (which may be part of the project).
Working on or adjacent to roadways or railways used by road or rail
traffic
Any movement of powered mobile plant, for example, the use of EWPs.
Managing risk at the erection stage
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
The key risks involved in erection, and the controls for each of these are
outlined below.
Falling from a height while rigging
Falling objects
Collapse of the structure during construction
Being struck by plant
Plant contacting underground or overhead utility services
Being struck by objects such as steel members
Risk control
The erector should reduce the need for work at height by:
Constructing as much of the steelwork as possible (such as modules or
frames)
At ground level, or from erected floor slabs ordecks in the structure, and
where reasonably practicable, releasing the lifting sling or device from
ground level by the use of long slings, remote release shackles or other
suitable devices.
The erector should prevent the risk of a fall of a person working at a
height by using in order of effectiveness:
Passive fall prevention devices, for example, work platforms and EWPs
Work-positioning systems such as travel-restraint systems and industrial
rope-access systems, and/or fall arrest systems such as catch platforms
and safety-harness systems.
Risk control from falling objects
Restricting access when there is overhead work by establishing, where
practicable, exclusion zones
Preventing, where practicable, loads being lifted or transported over
people or amenities
Ensuring only rigger/dogman slings loads and, where appropriate, fix tag
lines
Using lifting beams to position members where necessary to ensure the
stability of the member
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
www.vidyarthiplus.com
www.vidyarthiplus.com
Check the fittings for the support of columns during erection, to ensure
adequate structural capacity for the erection conditions
Make sure that all beams are secured before releasing the slings
Make sure that all bolted connections are effective to ensure the stability
of the steel structure.
Risk control for struck by plant
Powered mobile equipment, the erector should consider: crane selection,
access and siting in accordance with AS 2550 Parts 1, 4 and 5 (cranes,
hoists and winches)
Protection of the public
The location of any excavations or underground services that may affect a
crane load
The proximity of overhead power lines
The capacity of the ground or supporting surface to bear the load
Check the type and amount of packing required under the cranes
outriggers to support the proposed loads
Written procedures for setting up and dismantling of the crane and the
lifting method
Procedures for visual and audible signals between the crane operator and
the erection crew
Ground support conditions
Selection of lifting gear
Emergency procedures
Prevailing or forecast weather conditions
The need to avoid lifting loads over people.
The weight of the load and its centre of gravity as well as the weight of
the lifting gear must be carefully calculated.
Cranes of similar characteristics should be selected.
The position of each crane should minimise movement and slewing.
KESAVAN.K/CIVIL/SRVEC
10
www.vidyarthiplus.com
www.vidyarthiplus.com
The lifting capacity of each crane must be 20% greater than the share of
the load.
Risk control near overhead lines
Identify all power lines services before permitting any crane or other
mobile plant on site
Check that material and plant is moved or operated outside the No Go
Zone of 3000 mm from an overhead electrical cable on a pole or 8000
mm if the electricity cable is on a tower line (If erecting scaffolding, the
No Go Zone during this process is 4.6m distant and 5m below from the
nearest power line)
If work or plant is able to encroach on this clearance, the erector must
obtain permission from the electricity company or develop a SWMS and
work in accordance with it.
Risk control near underground services
Ensure that, unless permission has been obtained from the utility
company, work is not carried out closer to the services than:
3 metres in the case of an underground asset registered under the Pipelines
Act or an electricity cable with an in-service voltage greater than 66 kV,
or in the case of other services, 500 mm for plant and equipment and 300
mm for individuals
Unit 2
TERMINOLOGY
A reinforced concrete slab can be precast/prefabricated in a factory and
transported to site by trucks.
They are lowered and erected into place between steel or concrete beams
by means of crane.
They may be prestressed (in the factory) or post tensioned (on site).
USES
Used for floor and roof decks.
Precast slab elements are frequently used with other vertical load bearing
systems such as site cast concrete, reinforced masonry, or steel.
KESAVAN.K/CIVIL/SRVEC
11
www.vidyarthiplus.com
www.vidyarthiplus.com
COMMERCIAL FORM
The choice of roof and floor slab elements depends mainly on span
requirements.
Following are the commercial forms,
ASSEMBLING CONCEPT
Precast slab is assembled such that vertical support can be provided by,
Precast columns and beams at bottom of slab,
Wall panels at sides,
or a combination of all three.
PLACING OF PRECAST CONCRETE SLAB
There are two modes of placing of precast concrete slab,
"Half" precast slab (composite slab)
"Full" precast slab
DEFINITION
In half precast slab, the precast slab acts along with a topping.
The precast slab can be prestressed and placed in the final location. After
placing the precast slab, a topping slab is overlaid on the precast slab
LOADS
The half precast slab should be designed for the loads coming from the
topping slab in addition to other dead loads, live loads and impact loads.
KESAVAN.K/CIVIL/SRVEC
12
www.vidyarthiplus.com
www.vidyarthiplus.com
Treated and designed as one way slabs when the precast slab and topping
concrete are lightly connected and as two way slabs when rigidly
connected.
DESIGN ASPECTS
The Precastprestressed concrete slab below is provided with shear
reinforcement which extends out of the slab. This extended portion of
shear reinforcement is used as bottom formwork to support the cast-in-situ
topping slab.
ADVANTAGES
Greater floor strength and stiffness
Greater fire resistance
Greater acoustic isolation
Allow easy integration of electrical services into floor system
Create a smoother, flatter floor surface.
Reduction in form work, cost and time of construction
The grades of concrete in the two portions can be different according to
strength required.
TERMINOLOGY
In full precast slab, the precast slab acts alone
There is no topping cast in-situ slab.
Has very few application
Tight and strong connection between panels are required.
Used when concreting is difficult, e.g., in case of steeply slanting roof
Structural integrity can be maintained as it is monolithic
TYPES OF SLAB
Rectangular slabs can be divided into the two groups based on the support
conditions and length-to-breadth ratios.
The slabs are presented in two groups,
One way slab
Two way slab
KESAVAN.K/CIVIL/SRVEC
13
www.vidyarthiplus.com
www.vidyarthiplus.com
DEFINITION
When a slab is supported only on two opposite edges, it is a one-way slab
It spans in the direction perpendicular to the edges. The spanning
direction in each case is shown by the double headed arrow.
One-way slabs are analysed and designed for the spanning direction similar
to rectangular beams. The analysis and design is carried out for the width of
the plank or a unit width (say 1 m) of the slab.
A hollow core slab is also an example of a one-way slab.
A ribbed floor (slab with joists) made of precast double tee sections, is
analysed as a flanged section for one-way bending.
If a rectangular slab is supported on all the four sides and the length-tobreadth ratio is less than two, then it is a two-way slab.
If a slab is supported on three edges or two adjacent edges, then also it is a
two-way slab.
DEFINITION
The two-way action of the slab comes into play and the loads on the slab
are transferred to all four supports.
The spanning direction in each case is shown by the double headed arrow.
KESAVAN.K/CIVIL/SRVEC
14
www.vidyarthiplus.com
www.vidyarthiplus.com
15
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
16
www.vidyarthiplus.com
www.vidyarthiplus.com
To avoid point bearing ,special care should be taken to install the beam
perpendicular to column face
For lateral location of the beams ,saddle plates may be used.
The bearing plate must be provided with permanent protection against
corrosion and against fire.
17
www.vidyarthiplus.com
www.vidyarthiplus.com
VARIANT B
In variant B ,the angles with the horizontal flange down are connected by
vertical flat bars welded to the ends of the angles.
In the column ,the bearing surface is increased by horizontal flat bars
welded to the undersides of vertical flat bars.
KESAVAN.K/CIVIL/SRVEC
18
www.vidyarthiplus.com
www.vidyarthiplus.com
Ensures a better anchorage and greater stiffness of the corbel and lateral
location of the beams.
KESAVAN.K/CIVIL/SRVEC
19
www.vidyarthiplus.com
www.vidyarthiplus.com
VARIANT B
The corbel consists of two vertically placed channels to which, outside the
column horizontal bearing plates are welded
An additional tie must be provided immediately under the corbel, in an
end column also above the corbel to counteract the splitting forces
BEAM TO COLUMN CONNECTION WITH STEEL JOIST
CORBEL, ENCASED IN THE BEAM
This connection for SSB can depending on the size of the bearing surface,
transmit a fairly large vertical shear force .
In this case the beams are supported on a steel joist corbel which extends
into a recess in the end of the beam.
VARIANT A
The corbel is formed by a cast-in broad flange rolled steel I section .
Additional tie is provided to counteract the splitting forces.
KESAVAN.K/CIVIL/SRVEC
20
www.vidyarthiplus.com
www.vidyarthiplus.com
VARIANT B
KESAVAN.K/CIVIL/SRVEC
21
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
22
www.vidyarthiplus.com
www.vidyarthiplus.com
To avoid point bearing ,care must be taken to install the bearing plates
perpendicular to the column face
Disadvantage is that only very small tolerances can be allowed.Temporary
safety measures during erection are necessary and permanent stability
after erection are required.
BEAM TO COLUMN CONNECTION WITH CONCRETE
CORBEL
The beams are supported on concrete corbels
This connection is generally applied to simply supported beams
VARIANT A
The concrete corbels protrudes under the beams .
KESAVAN.K/CIVIL/SRVEC
23
www.vidyarthiplus.com
www.vidyarthiplus.com
VARIANT B
The beams have notched ends and are supported on corbels.
The notched ends must be reinforced against The vertical shear force and
also against torsion if it is eccentrically loaded.
KESAVAN.K/CIVIL/SRVEC
24
www.vidyarthiplus.com
www.vidyarthiplus.com
VARIANT C
Columns are provided with concrete corbels which are bolted to the
column faces .
It is advisable to use high tensile bolts and provide an Epoxy layer at the
column and corbel interface. The bolts and nuts must have permanent
protection against corrosion and fire.
KESAVAN.K/CIVIL/SRVEC
25
www.vidyarthiplus.com
www.vidyarthiplus.com
To prevent the beams from toppling , beam and column interface could be
shaped to form a tongue and groove joint.
KESAVAN.K/CIVIL/SRVEC
26
www.vidyarthiplus.com
www.vidyarthiplus.com
27
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
28
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
29
www.vidyarthiplus.com
www.vidyarthiplus.com
30
www.vidyarthiplus.com
www.vidyarthiplus.com
After plumbing and bracing the upper column, the joint at interface and
the holes are grouted.
To improve the shear transmission ribbed reinforcing bars should be used
and the holes should have ribbed walls.
In type B ,provisions must be taken to prevent dowel holes from
becoming contaminated.
In type A , the steel bearing faces either are built up from a channel
section closed off by plates welded to it or is also formed by a plate
having sides bent up and connected to welds.
Prior to casting the column the steel bearing must be welded to the main
column bars .
This connection can be executed with a short dowel projecting centrally
from lower column which fits into a hole in the bearing of the upper
column.
In type B connection the bearing surfaces are formed by steel plates these
should be sufficiently heavy to keep deformations due to welding to a
minimum.
The upper column foot and lower column head should be provided over a
distance with a splitting reinforcement
Type A may be considered if moment transmission is required in both
main directions. In this case both column ends must be recessed and steel
covered on all four sides to allow the tension connections by means of
vertical flat bars to be made in both directions.
Type B is considered if moment transmission is only required in one of
the main directions .in this case only two tension connections are
necessary .
Prior to casting the columns the vertical flat bars covering the column foot
or head must be welded to the main column bars which form bond overlap
with the main column bars.
The upper column is seated on a leveling pad.After plumbing the upper
column the connection plates are welded on.
KESAVAN.K/CIVIL/SRVEC
31
www.vidyarthiplus.com
www.vidyarthiplus.com
Unit 3
PREFABRICATED STAIR CASE
Stairs arrangement
Cantilever
Helical
Stairs with strings and trimmer beams
Connection details
Reinforcement details
SIZE
It is entirely dependent on the available floor area.
Usually 4 to 6 ft wide.
Open staircases should be used in places where space is not exceeding
2,50,000cu.ft.
Placed in a place where natural lighting and ventilation is available.
OPEN WELL STAIRCASE
Used mostly as fire exits in tall buildings to use lesser area.
SLOPE
Slope of flight provided is dependent upon the safety and ease of using.
12in tread X 5.5in. Rise is universally adopted.
In public buildings 14in. X 4.45 in. is adopted for tread and rise.
For safety in indoors ,
Tread should not be greater than 10 in.
Rise should not be greater than 7.5 in.
DESIGN
Stairs,landings and cantilever across balconies should be designed for the
following imposed loads:
For class 30 30 lb/sq.ft
For class 40,50,60-60 lb/sq .ft.
For all other classes 100lb/sq.ft.
KESAVAN.K/CIVIL/SRVEC
32
www.vidyarthiplus.com
www.vidyarthiplus.com
DISTRIBUTION OF LOAD
In case of stairs with open wells where spans partly crossing at right
angles occur,the load on the common areas is taken as one half in each
direction.
Where flights or landings are built in walls a distance of not less than
4.5in is provided.the effective breadth of beam is increased by 3 in.
EFFECTIVE SPAN OF STAIR
The effective span of stairs without stringer beams should be taken from the
conditions below:
Where supported at top and bottom risers by beams spanning parallel with
the risers, the distance is centre to centre of beams
Where spanning on to the edge of a landing slab which spans parallel with
the risers a distance equal to going distance plus at each end either half
width of the landing or 3 ftwhich ever is smaller.
Where the landing slab spans in the same direction as the stairs they
should be considered as acting together to form a single slab and the span
determined as in point 1 .
FLOOR INSULATED AGAINST IMPACT SOUND
KESAVAN.K/CIVIL/SRVEC
33
www.vidyarthiplus.com
www.vidyarthiplus.com
Quilt
A quilt is a type of bed cover, traditionally composed of three layers of
fiber: a woven cloth top, a layer of batting or wadding and a woven back
Screed:
A floor screed is usually a cementitious material made from a 1:3 or 1:4.5
ratio of cement to sharp sand.
Linoleum flooring is just the normal vinyl flooring
STAIR ARRANGEMENT
The most common arrangement of stairs is a 3 flight stair with a open well
at the centre with 2 intermediate quarter landings and a half landings and a
half landing at each floor level.
The stairs are supported in the wall at one side and the span without
stringer beam to the landings and hence to the walls
Precast stair with stringers and trimmers is a convinient design when
considerable repetition is possible and the stair is in a 2 flights per storey.
The seating recess in the trimmers are made to suit the slope of the strings
upwards in one direction and downwards in the other direction.
CANTILEVERED STEPS
cantilever stairs is a stunning feature stairs which creates an amazing
impact as the steps appear to seamlessly float from the wall.
cantilevered stairs can be used in both interior and exterior applications.
HELICAL STAIRS
The design of a helical stair can be placed upon accurately precast steps
post tensioned together with a number of tendons anchored in the
foundation and tensioned at the top.
Careful grouting is essential since the torsional resistance of the central
string is critical.
Some stiffening will result from hand railing and this will assist in the
distribution of any concentrated eccentric load.
CONNECTION DETAILS
KESAVAN.K/CIVIL/SRVEC
34
www.vidyarthiplus.com
www.vidyarthiplus.com
35
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
36
www.vidyarthiplus.com
www.vidyarthiplus.com
37
www.vidyarthiplus.com
www.vidyarthiplus.com
Easy to install
Time and labour saving
High durability
Wide colour range
High aesthetic appeal
Reusable
Available with Polyurethane Foam or glass wool for improved thermal
and sound insulation properties in selected sizes
Unit 4
LARGE PANEL PRECAST CONCRETE BUILDINGS
STRUCTURAL CONSIDERATION
Load bearing wall system
Structural integrity
Design computations
Connections
Production technology
Erection & installation
Architectural treatment
LOAD BEARING SYSTEM
The structural solution of the large panel buildings are characterized by
the orentation of the load bearing walls & whether the slab are one way or
two way slabs.
There are three basic structural solutions,
1.Cross wall load bearing systems.
2.Long wall load bearing system.
3.All wall load bearing system
CROSS WALL LOAD BEARING SYSTEM
This system has one way slabs. only the external walls in the cross
direction are load bearing.the longitudinal walls are non load bearing.
The one way floor slab have a span of 6 to 7 m ,for these span, non
prestressed floor slab can be used hollow cores.
KESAVAN.K/CIVIL/SRVEC
38
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
39
www.vidyarthiplus.com
www.vidyarthiplus.com
horizontal
VERICAL
Corrugated tubes forms the holes in the top & bottom of the walls
After the bottom wall is erected the bar is placed into the tube,then filled
with the concrete .
After the upper wall is erected over the reinforcing bars.thenthe upper
part tube is filled with concrete.
PRODUCTION TECHNOLOGY
Prefabricated elements are casted in factory or field,the factory is divided
into production lines.
Production technology is based on the circulating system,such
as,Horizontal production:externalsanwich walls are produced on
horizontal production.
KESAVAN.K/CIVIL/SRVEC
40
www.vidyarthiplus.com
www.vidyarthiplus.com
41
www.vidyarthiplus.com
www.vidyarthiplus.com
42
www.vidyarthiplus.com
www.vidyarthiplus.com
A = Force / Stress
The force in the reinforcing is equal to the bending moment divided by the
effective depth.
outside edges is simply not stiff or strong enough to carry the required
loads. The shell reinforcing at the edge members acts more like a typical
arch and should be reinforced with two layers of bars.
FOLDED PLATE
The design of folded plate roof structures follows the design of barrel
shells, but is much simpler because the elements are all essentially beams.
Support the folded plate at its longitudinal edges by frequent columns.
UMBERLLA SHELL
The exterior rib supporting the shell, particularly in the exterior corners
.The central column and the connection to the shell. Loads are transferred
directly to the supporting ribs through shear.
KESAVAN.K/CIVIL/SRVEC
43
www.vidyarthiplus.com
www.vidyarthiplus.com
44
www.vidyarthiplus.com
www.vidyarthiplus.com
SHORT SHELLS
Barrel vaults:
Length of the barrel is longer in comparison to the width.
Short shells:
A cylindrical shell having a large radius in comparison to the length
BASIC ELEMENTS OF SHORT SHELLS
The principle parts of a short shell structure are:
The abutment.
The arch structure.
The shell spanning between arches.
An edge beam may be provided at the springing level of the shell for additional
support. This edge beam can be omitted in small structures if the shell is
thickened.
In structures making use of the short shell, the principle structural element is the
stiffener, this may be:
A reinforced concrete arch
Steel arche
Truss
The arch is placed on top of the shell so that forms may be moved through the
barrel. The curve of the shell is determined by the proper shape of the arch. It
may be a circle for small structures or may conform to the thrust line of the arch
for long span structures. The minimum shell thickness should be at the top in the
center of the span. A thickness as low as 40 MM is used in some designs. At the
arch, the shell thickness is increased slightly for local stresses. The thickness
increases toward the springing line of the arch and if not supported by an edge
KESAVAN.K/CIVIL/SRVEC
45
www.vidyarthiplus.com
www.vidyarthiplus.com
beam, the thickness here should be based on the thickness for a slab spanning
the same distance. The edge beams act like the folded plate structures. The short
shell carries loads in two ways:
As an arch carrying load to the lower elements.
As as a curved beam to the arches.
The thickness of the shell can be quite thin due to these properties. The short
shell serves only a minor role. The emphasis is on the arch shape. Many
structures built with short shells, such a large hangars and auditoriums, could
have been built with little more dead load by using a ribbed slab or other
lightweight concrete framing system rather than the shell.The architecture of
short shells, therefor, must be based on the exploitation of the shape of the arch
rather than on the shell itself.
TYPE OF SHORT SHELLS:
PURE ARCH AND SHELL
CANTILEVER ABUTMENT
MASSIVE ABUTMENT
RIGID FRAME
funicular curve
KESAVAN.K/CIVIL/SRVEC
46
www.vidyarthiplus.com
www.vidyarthiplus.com
The span of the arch may be reduced and the depth and thickness may be
made smaller if the support of the arch is placed at the end of a beam
cantilever from the wall of the building. This design provides space under the
cantilevers for seating by using area that would otherwise be required for the
arch rib. The design of this structure requires a balance between the height of
the arch and the span so the thrust line will be located in the optimum
position.This structure is most suitable for a large monumental auditorium
structure rather than a building where economy is the principle
consideration.The large volume of concrete and reinforcing steel in the
abutment would not be required if the abutment could follow the thrust
line.The abutments to the arch in this structure have been made in the form of
an inverted U rigid frame.
If the abutments are made heavy and rigid, then the arch may be lighter so it
may be more economical to use the large mass of concrete at the lower elevation
to save concrete in the arches. In a monumental structure, such as an auditorium,
the side spaces can be used as archways for access to the seating area. Instead of
the U frame, which is subjected to very heavy bending moments, a triangular
frame may be used with the apex at the springing of the arch. The structural
members of this abutment can be quite thin because they follow the thrust line of
the forces better than does the U frame. An architectural problem of the short
shell structure is the proper design of the end walls. On a long span structure
there will be large blank areas that require careful architectural treatment to
make the structure pleasing. Short shells may be used with concrete rigid frames
as the principle structural element. The rigid frame without a horizontal tie at the
low point of the shell is suitable only for short spans because of the massive
proportions required for the knees. It is not necessary to have the spans of all the
rigid frames equal, and the bending moments in the frames may be reduced if
shorter side spans are used. The ribs are shown in this sketch and are placed
below the shell. To save the cost in the forming, it may be better to place the ribs
above the shell so they may be moved with very little decentering. Skylights
may be used in a short shell and they may be continuous transversely if they are
placed in every other span so the shell on each side of the skylight cantilevers
out from the adjacent span. Rigid frames are usually built with tie rods
connecting the base of the columns, especially if soil conditions will not permit
lateral loads on the soil material.
ROOF TRUSS
Truss Types
Trusses are categorised into 3 groups depending on the shape of the top chord
Triangular Roof Trusses
KESAVAN.K/CIVIL/SRVEC
47
www.vidyarthiplus.com
Other Types
www.vidyarthiplus.com
Web Bracing
KESAVAN.K/CIVIL/SRVEC
48
www.vidyarthiplus.com
www.vidyarthiplus.com
Other Types
Top Chords may be parallel such as floor joist trusses
Or they may be nearly parallel such as bridges
Parallel Chord Trusses
Used as Rafters
Advantages
Lighter
Larger Spans
Allow for easy access for services
Disadvantages
Cannot be site modified
Truss Manufacture
Designed by Structural Engineer
No Site Modification or repair without engineer supervision
Trusses manufactured in controlled factory conditions to ensure design is
strictly followed
Nailing Plates
Claw Type, only suitable for use with a press
Knuckle type, can be nailed with a hammer or pressed
Member Sizes must be specified by engineer
Trusses Manufactured in factory in controlled environment
Members are assembled and cut in jigs and presses
Camber
KESAVAN.K/CIVIL/SRVEC
49
www.vidyarthiplus.com
www.vidyarthiplus.com
Top Plates
Using Nominal Thickness Top Plates (i.e. 90 x 35)
Place Studs directly under trusses
If Trusses are not placed directly over studs
Top Plates may be overloaded and deflect and/or fail
Lintels
Similarly Lintels should be sized according to AS 1684
As the spans are larger than a conventional roofs , large members may be
required
An options may be to use C & Z metal lintels
Lifting Roof Trusses
KESAVAN.K/CIVIL/SRVEC
50
www.vidyarthiplus.com
www.vidyarthiplus.com
The
purpose of temporary bracing is to hold the trusses plumb & true until
permanent bracing is installed.
KESAVAN.K/CIVIL/SRVEC
51
www.vidyarthiplus.com
www.vidyarthiplus.com
ROOF PANELS
The fully standardized precast concrete elements are those
used for making floor and roof slabs. These may be supported by bearing walls
of precast concrete or masonry or by frames of steel, in-situ concrete, or precast
concrete. Roof panels of lightweight precast-concrete panels typically span 5 to
10 ft between supports.Panel thicknesses range from 2 to 4 in, and widths are
usually 16 to 24 in. Depending on the product, concrete density can vary from
50 to 115 lb per ft3.
Four kinds of precast slab elements are commonly produced for:
For short spans, minimum slab depths of solid slabs are appropriate.
For intermediate spans , hollow-core precast elements suitable, internal
longitudinal voids replace much of the nonworking concrete.
For longer spans, deeper elements single Tee must be used, but
sometimes site cast counterparts, become inefficient because they contain
too much deadweight of nonworking concrete.
For the longest spans, still deeper elements are required (double tees and
single tees).This eliminate still more nonworking concrete.
MANUFACTURE AND ERECTION PROCESS
Precast floors are composed of units, which are totally cast at the plant.
After erection, the units are connected to the structure & the longitudinal
joints are grouted. In some cases a cast in-situ structural topping screed is
added.
Partially precast floors are composed of a precast part & a cast in-situ
part. Both parts are working together at the final stage to achieve the
composite structural capacity.
A concrete topping is poured over them and finished to a smooth surface.
The topping, usually 2 inches (50 mm) in thickness, bonds during curing
to the rough top of the precast elements and becomes a working part of
their structural action.
The topping helps the precast elements to act together as a composite
structural unit rather than as individual planks in resisting concentrated
loads and diaphragm loads.
KESAVAN.K/CIVIL/SRVEC
52
www.vidyarthiplus.com
www.vidyarthiplus.com
53
www.vidyarthiplus.com
www.vidyarthiplus.com
PREFAB COLUMN
Columns are vertical load carrying members in a framed structure.
A prefabricated column can be manufactured in various cross sections like
square, rectangular and circular.
The minimum cross section depends on the type of beam column
connection employed, typically it ranges between 250 to 300mm.
Maximum dimension is limited to 600mm x1200mm.
The characteristic compressive strength of concrete should be above
50N/mm2 because of the early strength required for lifting the
prefabricated column in factory.
DIMENSIONS
Height
Floor to floor clear height shall be,
Multiples of 1M For height 2.8m
Multiples of 2M For height 2.8m
Lateral Dimension
Overall lateral dimension or diameter of column shall be,
multiples of M/4
DESIGN
The structural design of precast columns is similar to that of ordinary
reinforced concrete.
The main difference is that the ultimate failure load is a function of cross
section of the precast component and the type of connections, while it
depends on cross section alone in case of RC columns.
A impact allowance of 50% should be provided while designing.
Following are the points to be considered while designing the column
section,
The size of section should be predetermined in accordance to factory
handling and transportation.
KESAVAN.K/CIVIL/SRVEC
54
www.vidyarthiplus.com
www.vidyarthiplus.com
Design should be carried out such that safety is ensured during frame
erection and its stability,
Ultimate limit state calculations should be carried out to satisfy the service
requirements of each project.
MANUFACTURING
Most of the columns are manufactured horizontally.
Columns upto 3m length with complex profiles are cast vertically.
The moulds are made of steel accurately with dimensional tolerances of <
3mm.
Main bar diameter Minimum -12mmMaximum - 40mm
Links Diameter not less than of size of main bars. Spacing not more
than 12 times dia the main bar
LIFTING AND ERECTION
Generally columns are manufactured in largest possible length that can be
erected in site.
Maximum lengths of 25-30m are possible.
The maximum length of the column depends on the lifting capacity of the
crane.
The maximum length to depth ratio suitable for lifting purposes is 50:1.
Such slender columns needs to be prestressed axially to about 3N/mm2 to
prevent damage due to flexural cracking.
The lifting point are positioned at 0.2L from the ends of the column.
CONNECTIONS
The connection between two precast columns and also between precast
column and beam are designed according to manner in which moments
and shear forces are transferred through them.
The connections can be achieved by,
Placing in-situ concrete at junctions with overlapping reinforcing bars
KESAVAN.K/CIVIL/SRVEC
55
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
56
www.vidyarthiplus.com
www.vidyarthiplus.com
KESAVAN.K/CIVIL/SRVEC
57
www.vidyarthiplus.com