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    Warp Sizing Numericals

    Uploaded by

    Gagan Mahawar
    warp sizing numerical

    Copyright:

    © All Rights Reserved
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    Warp Sizing Numericals

    Uploaded by

    Gagan Mahawar
    387 views6 pages
    warp sizing numerical

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    warp sizing numerical

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    387 views6 pages

    Warp Sizing Numericals

    Uploaded by

    Gagan Mahawar
    warp sizing numerical

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    7/14/2016

    Silver formation

    4.WarpSizing
    NumericalProblem

    1.100kgovendrywarpyarnsweresizedtotheaddonof8%anddriedtooverall(yarnanddrysize)
    moisturecontentof10%.Calculatethefinalmassofthesizedyarns.
    Solution:

    2.Alotof20kgcottonwarp,havingmoistureregainof8.5%,issizedwithapasteof15%
    concentration.If10%addontheovendryweightoftheyarnisaimedthenwhatshouldbethewet
    pickup?Howmuchwaterhastobeevaporatedsoastoleave8%moisturecontentinwarpandsize
    film?
    Solution:

    http://nptel.ac.in/courses/116102005/24

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    3.40texcottonyarnhasaddonof8%.Ifthemoistureregainofthewarpis10%thendeterminethe
    ovendrymassofthesizeaddedperkgoftheunsizedwarp.
    Solution:

    http://nptel.ac.in/courses/116102005/24

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    4.Thestretchinasizingmachineprocessingacrylicwarpyarnis1%,3%and2%inthecreelzone,
    sizingzoneanddryingzonerespectively.Ifthewarpcrimpinthewovenfabricis10%thendetermine
    the length of fabric that could be produced from 1000 m length warp sheet in each of the warpers
    beam.
    Solution:

    5. A sizing machine is running at 150 m/min with 6000 ends. The addon requirement is 12% and
    concentration of the size paste is 18%. If yarn count is 20 tex (without any moisture) and residual
    moisture content in the sized yarn and film after drying is 10%, then calculate the number of drying
    cylinderrequired.Onedryingcylindercanevaporate4kgwaterpermin.
    Solution:

    http://nptel.ac.in/courses/116102005/24

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    6.Determinethefailurerateofsizedyarnsifthesixyarnstestedforabrasionbreaksrupturedafter
    1025,1550,2232,3785,5608and7918cycles.Whatisthereliabilityoftheyarnsat2000cyclesifthe
    reliabilitycurveisexponential?
    Solution:
    Reliabilityisdefinedastheprobabilityofsurvivalafteracertaintime.Attimezero,thereliabilityofanyproductis
    oneasithas100%probabilityforsurvival.Ontheotherhand,whentimeapproachesinfinity,thereliabilitytends
    tobezeroastheprobabilityofsurvivalofanyproductbecomeszero.So,reliabilityisafunctionoftime.

    Accordingtoexponentialreliability,thereliabilitydecaysexponentiallywiththeincreaseintime.

    http://nptel.ac.in/courses/116102005/24

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    7.DrawthelifehistorycurveforthesizedyarnsfromtheinformationgiveninTable4.6.

    Table4.6:Resultsofabrasiontestsof100sizedyarns.
    Numberofcycles

    Numberoffailures

    Number

    of

    survivours

    110

    35

    65

    1120

    58

    2130

    52

    3140

    47

    4150

    42

    5160

    36

    6170

    28

    7180

    19

    8190

    19

    Solution

    Lifehistorycurveisobtainedbyplottingfailurerate(Yaxis)againstnumberofcycles(Xaxis).FromtheTableitis
    observedthat35failureshaveoccurredbetweenthe1stand10thcycle.Astheexactcyclenumberisnotknown
    forthese35failures,itisassumedthatallthefailureshavetakenplaceatthemidpointofdurationi.e.5thcycle.

    Figure4.38depictsthelifehistorycurve.

    http://nptel.ac.in/courses/116102005/24

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    Figure4.38:Lifehistorycurve

    CopyrightIITDelhi20092011.Allrightsreserved.

    http://nptel.ac.in/courses/116102005/24

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