Kenya Leather Industry Diagnosis Strategy and Action Plan
Kenya Leather Industry Diagnosis Strategy and Action Plan
Kenya Leather Industry Diagnosis Strategy and Action Plan
99485
REPUBLIC OF KENYA
MINISTRY OF INDUSTRIALIZATION
AND ENTERPRISE DEVELOPMENT
June 2015
Prepared for:
Ministry of Industrialization and Enterprise Development
Prepared by:
World Bank Group, Economic and Transformation Group
Sponsored by:
DFID and the Netherlands
Disclaimer: This volume is a product of the staff of the International Bank for Reconstruction and Development/ The World Bank. The
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Acknowledgements
his report, funded through the generous sponsorship of DFID and the Netherlands, has been prepared
by a team from the Economic Transformations Group, Inc. (ETG), led by Dr. Eric Rolf Hansen (President
of ETG) and including Ronald Kopicki, Young Moon, Marcela Miceli, Samuel Gerstin, as well as Fred Ogana
and Anne Waweru from East Africa Market Development Associates Ltd. The team worked under the
overall guidance of Maria Paulina (Ina) Mogollon (Finance and Private Sector Development Specialist, East
and Southern Africa Region of the World Bank) and benefited from the comments and support of World
Bank team colleagues, Ganesh Rasagam, Karuna Ramakrishnan, Douglas Zhihua Zeng, Aref Adamali, and
Kennedy Mukuna Opala. The team would like to thank those who provided support with data gathering and
review of report drafts, especially Adan Mohamed (Cabinet Secretary), Wilson Songa (Principal Secretary),
Julius K. Korir and Hezekiah Bunde Okeyo of the Ministry of Industrialization, Sam Kiruthu (Chair, Leather
Task Force), P.V. Sambasiva Rao (Alpharama), Charles Mwangi Ndungu (Kenya Leather Development
Council-KLDC), Beatrice Mwasi and Maurice Omondi (Leather Articles Entrepreneurs AssociationLAEA),
and Nicholas Mutisya and Peter Kitheka (Nairobi County Cobblers Association). Finally, the team would like
to thank the many leather industry stakeholders interviewed for this study.
TABLE OF CONTENTS
ABBREVIATIONS ...........................................................................................................................................................................................
EXECUTIVE SUMMARY ..............................................................................................................................................................................
Introduction and background to the study ................................................................................................................
i
iii
x
1
1
2
2
3
3
4
7
2. KENYAN LEATHER PRODUCTS AND MARKETS .............................................................................................................................
2.1 Kenyas leather products .............................................................................................................................................................
7
2.2 Kenyas export and import of leather footwear .................................................................................................................. 11
2.3 Kenyas export and import of leather bags, travel ware, corporate items ................................................................. 13
2.4 Domestic footwear market ......................................................................................................................................................... 14
2.5 The second-hand mitumba market .......................................................................................................................................... 15
2.6 Key findings of chapter 2 ............................................................................................................................................................. 19
3. KENYAS LEATHER SECTOR .................................................................................................................................................................. 21
3.1 Overall structure of Kenyas leather sector ............................................................................................................................ 21
3.2 Leather product manufacturers in the formal sector ........................................................................................................ 28
3.3 Leather product manufacturers in the informal (Jua Kali) Sector - Kariokor Market (KM) ................................... 33
3.4 Tanneries ........................................................................................................................................................................................... 37
3.5 Institutions supporting the leather sector ............................................................................................................................ 39
3.6 Key findings from chapter 3 ....................................................................................................................................................... 42
4. COMPETITIVENESS ANALYSIS ............................................................................................................................................................ 45
4.1 SWOT analysis of Kenyas leather industry ............................................................................................................................ 45
4.2 Benchmarking and gap analysis ............................................................................................................................................... 49
4.3 Value chain analysis ....................................................................................................................................................................... 51
4.4 Competitive positioning analysis of Kenyas leather products ...................................................................................... 55
4.5 Key findings from chapter 4 ...................................................................................................................................................... 59
5. IMPLEMENTATION RECOMMENDATIONS & ACTION PLAN ..................................................................................................... 61
5.1 Strategic targeting of leather products and markets ....................................................................................................... 61
5.2 Promote the dynamic restructuring of the leather industry by improving governance and strengthening
collaboration (Strategy 1) ........................................................................................................................................................... 63
5.3 Increase access to markets and induce greater demand for Kenyan leather and leather products
(Strategy 2) ....................................................................................................................................................................................... 66
5.4 Build quality and standards (Strategy 3) ................................................................................................................................ 68
List of Figures
Figure 1: Leather industry employment projections, 2015-2030 .......................................................................................... ix
Figure 2: Global export earnings from raw hides and skins ....................................................................................................
1
Figure 3: Demand for leather shoes in Africa far exceeds local supply ................................................................................
3
Figure 4: Value of Chinese imports of raw leather (2007-2013) ..............................................................................................
4
Figure 5: Chinese imports of raw leather from Kenya (2007-2013) .......................................................................................
4
Figure 6: Kenyas leather industry exports (2007-2013) .............................................................................................................
7
Figure 7: Kenyas wet blue export markets, 2013 .........................................................................................................................
8
Figure 8: Total export value of Kenyan leather products (2013) ............................................................................................
9
Figure 9: Kenyas final leather products, dominated by footwear ......................................................................................... 10
Figure 10: Types of leather footwear produced in Kenya ........................................................................................................... 10
Figure 11: Value of leather footwear exports by leading countries (2013) ........................................................................... 11
Figure 12: Kenyan leather footwear exports (2007-2013) ........................................................................................................... 11
Figure 13: Leather footwear export to EAC countries ................................................................................................................... 12
Figure 14: Growth of leather footwear imports in Kenya (1996-2012) ................................................................................... 12
Figure 15: Sources of Kenyan leather footwear imports (2013) ................................................................................................ 13
Figure 16: Exports of Kenyan leather bags, travelware, and corporate items ...................................................................... 13
Figure 17: Kenyan market share of footwear by point of distribution/price ......................................................................... 14
Figure 18: The Mitumba market product flow chart ...................................................................................................................... 16
Figure 19: Origin of second-hand footwear in Kenya .................................................................................................................... 16
Figure 20: Origin of second-hand leather footwear in Kenya (8.5 million pairs) ................................................................. 17
Figure 21: Simplified leather industry value chain ......................................................................................................................... 22
Figure 22: The value chain of Kenyas leather industry ................................................................................................................. 22
Figure 23: Kenyan leather cluster map (Nairobi and its surrounding region) ...................................................................... 24
Figure 24: Strengthened Kenyan leather cluster map (Nairobi and its surrounding region) ......................................... 27
Figure 25: Structure of the Kariokor market leather cluster ........................................................................................................ 33
Figure 26: Spider diagram benchmarking Kenyas leather industry competitiveness ...................................................... 49
Figure 27: Competitive position of Kenyan leather footwear (2014) ....................................................................................... 56
Figure 28: Projections of future global competition of leather footwear .............................................................................. 59
Figure 39: Projections of future global competition in other leather products ................................................................... 59
Figure 30: Leather industry employment projections, 2015-2030 ........................................................................................... 81
List of Tables
Table 1:
Table 2:
Table 3:
Table 4:
Table 5:
Table 6:
Table 7:
Table 8:
Table 9:
Table 10:
Table 11:
Table 12:
Table 13:
Table 14:
Table 15:
Table 16:
Table 17:
Table 18:
Table 19:
Table 20:
Breakdown of costs involved in producing mens safari boot in Kenya (Informal sector) ..........................
Profit margins for producing school shoes, sandals, and belts (Informal sector) ..........................................
Strategic targeting of Kenyan leather products and markets ...............................................................................
Leather industry strategy & actions ................................................................................................................................
Comparison of formal employment generation and productivity in the leather footwear sectors
among leading countries (2010-2013)*** ....................................................................................................................
Annex 1:
Annex 2:
Annex 3:
Annex 4:
Annex 5:
Annex 6:
Annexes
Leather strategy implementation: Expected activities and results for clustering process (Strategy 1)
86
Ethiopian trade and investment policy to promote value addition .................................................................... 87
Kariokor market satellite leather accelerator (for informal sector) ...................................................................... 89
Leather city (Leather industry park) ................................................................................................................................ 91
Action plan for implementation of the leather sector strategy ............................................................................ 94
List of interviewees ............................................................................................................................................................... 100
REFERENCES .................................................................................................................................................................................................
55
55
61
62
82
103
List of BOXES
Box 1: Branding Ethiopian sheep leather in Japan .........................................................................................................................
Box 2: Case studySlovakia .....................................................................................................................................................................
Box 4: Lessons learned in developing industry parks in Kenya and other countries .........................................................
Box 5: Case study: Ethiopia Leather Industries Development Institutes (LIDI) ....................................................................
Box 6: Promoting environmental practices in the leather industry .........................................................................................
66
68
73
75
79
ABBREVIATIONS
AGOA
AHITI
AI
B2B
CFC
COMESA
EAC
EU
FDI
FTA
GI
GoK
ICT
ILDP
JICA
KAM
KIRDI
KITI
KLDC
KM
LAEA
LIDI
LWG
MOU
MSME
NGO
PPP
R&D
SME
SPV
TPCSI
UK
UNIDO
US
VAT
WTO
EXECUTIVE SUMMARY
The Global and African Context
ii
Executive Summary
As will be evident further on in the report, some tanners have already invested heavily to safeguard the environment. However, they are the exception
and not the norm.
iii
Executive Summary
Tanners who export have access to surface treating agents under EAC duty remission. Tanneries selling into the EAC market must pay the duty.
iv
Executive Summary
Strategic Products
Strategic Markets
Domestic Marketincrease share of domestic leather footwear market, particularly with low-cost
mens shoes, low-cost school shoes, and boots.
Regional Marketincrease exports to EACs of low cost-mens shoes and boots.
EU and US Marketsincrease exports of specialty leather products, leather handbags, travel ware,
and cases, with a focus on EU and US markets.
Domestic and EAC Marketsincrease domestic and regional sales, especially safari-type products
sold to tourists in Kenya and EAC.
Finished leather
China and EU MarketsIncrease exports of higher value added finished leather (and crust leather),
especially to China and EU.
Recommendations
To increase the competitiveness of the leather
industry and accomplish the above productmarket objectives, strategies and actions
are recommended in Table 1 and grouped
according to a framework, which consists of
three key strategies. The table also matches
action initiatives to the three product/market
Finished
leather
1.3 Improve the regulatory framework to reduce production costs and safeguard
the environment
X
X
Executive Summary
Finished
leather
3.2.3 Enhance human resource placement services for the leather industry
vi
Executive Summary
vii
The Ministry of Industrialization and Enterprise Development is in the process of finalizing The Buy Kenya, Build Kenya policy, which is seen as a way of
creating markets for local products and services. The policy aims to reduce government and private expenditure on imported products and services and
reduce the unemployment rate by supporting the local economy to grow.
Executive Summary
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
2009
2010
2011
Do Nothing
2012
2013
Partial Action
2015
2020
2025
2030
High Action
viii
Executive Summary
ix
The modified Delphi method is a structured communication technique or method developed as a systematic, interactive forecasting method which
relies on a panel of experts. The experts answer questions in two or more rounds, and after each round, a summary of the experts forecasts from the
previous round as well as the reasons they provided for their judgments is presented. Experts are encouraged to revise their earlier answers in light of the
replies of others. It is believed that during this process the range of the answers will decrease and the group will converge towards the "correct" answer.
Executive Summary
S E C T I O N ON E
Million US$
4,000
Bovine
3,000
2,000
Sheep
1,000
0
2004
Source: UN Comtrade
2005
2006
2007
2008
2009
2010
2011
M. Mwinyihija, (2014). Emerging World Leather Trends and Continental Shifts on Leather and Leather Goods Production, Advances in Business
Management and Administration, Vol. 1 (1): 1-13.
7
United States International Trade Commission (USITC) Trade Dataweb http://dataweb.usitc.gov/ compiled from tariff and trade data from the U.S.
Department of Commerce, the U.S. Treasury, and the U.S. International Trade Commission. https://www.wewear.org/assets/1/7/usimportsfootwear1312.pdf
8
Demand for leather within certain product segments fluctuates. For instance, sports footwear is now almost 99% synthetic. Car upholstery is also
shifting, and now only visible parts of the seat are made of leather.
6
M Mwinyihija, (2014).
Litehide, (2014), Northern Chinese Government enforces new policy, tanneries closed until they become compliant, April 3. http://litehide.com/
archives/3403
11
World Watch Institute, (2015), Villagers Attack Factories over Pollution in Eastern China May 22. http://www.worldwatch.org/villagers-attack-factoriesover-pollution-eastern-china
12
Z Song, C.J. Williams, and R.G.J. Edyvean, (2000), Sedimentation of Tannery Wastewater. Water Research, Vol. 34, No. 7: 2171-2176.
13
Mohammad Amir Hossain. Bhuiyan, et al. (2010) Investigation of the Possible Sources of Heavy Metal Contamination in Lagoon and Canal Water in the
Tannery Industrial Area in Dhaka, Bangladesh. Environmental Monitoring and Assessment, Vol. 175, No. 1-4: 633-649; and http://www.hrw.org/sites/
default/files/reports/bangladesh1012webwcover.pdf
14
Just what constitutes eco-friendly or green leather is ambiguous. Generally, a leather product is considered eco-friendly if it has been produced
through means other than chromium sulphate tanning (which, along with about 250 other chemicals typically used in the tanning process, releases
unfriendly toxins into the atmosphere). It is not clear, however, whether this assumes that the husbandry involved in delivering the hide was done so in
an organic and/or humane manner.
15
Business Insider, (2013), The Rise of Green Fashion, April 28. http://www.usatoday.com/story/money/business/2013/04/28/the-rise-of-greenfashion/1996773/
9
10
1,350
1,200
1,050
900
750
600
450
300
150
0
1950 1960 1970 1980 1990 2000 2005 2010 2015 2020 2025 2030
African leather shoes production
(Million pairs)
Source: UN Comtrade
Leather International, (2010). Government backs CLIAs Eco-Leather mark, February 2010.
UNIDO, (2010), Future Trends in the World Leather and Leather Products Industry and Trade.
18
Mwinyihija Mwinyihija, and W. Quiesenberry, (2013), Review of the challenges towards value addition of the leather sector in Africa, Global Advanced
Research Journal of Management and Business Studies (ISSN: 2315-5086) Vol. 2(11): 518-528, November, 2013.
16
17
9,000,000
16,000
8,000,000
14,000
7,000,000
12,000
6,000,000
10,000
USD 000's
US$ 000's
5,000,000
4,000,000
8,000
6,000
3,000,000
4,000
2,000,000
2,000
1,000,000
2007
2007
2008
Total Raw
Source: UN Comtrade
2009
2010
Total Tanned
2011
2012
2008
2013
Total Raw
2009
2010
Year
Total Tanned
2011
2012
2013
Source: UN Comtrade
The number of Kenyans working for wage jobs grew gradually over the last few decades, and since the year 2009, has exceeded self-employment. The
nature of employment is in transition as well, as more people are moving away from traditional family-owned farming to higher value-added jobs.
20
At the same time, there exists an ever present challenge for Kenyan manufactures to reclaim market share in their own home market (particularly
for footwear), where Chinese producers remain extremely aggressive price-wise and are apparently committed to preserving their dominant market
position.
19
Kenya lacks systematic conformity to international standards at present, so these need to be adopted not only at the discretionary level of individual
firms but also at the compulsory level of the entire leather industry.
21
SECTION T WO
USD '000s
120,000
80% export tari on
raw hides, 2009
100,000
80,000
60,000
40,000
20,000
2007
Raw
2008
2009
2010
2011
2012
2013
Source: UN Comtrade
Table 2: Exports of Kenyan leather and leather products (2007-2013) (thousands of US$)
Kenyan leather/leather products
2007
2008
2009
2010
2011
2012
2013
CAGR
14,337
19,830
9,374
9,603
15,538
9,154
6,652
-12%
Wet blue/crust
38,477
52,505
32,467
58,355
84,309
102,888
130,905
23%
Finished leather
456
524
843
2,987
4,206
4,439
3,542
41%
717
1,647
2,521
5,545
3,030
5,078
5,632
41%
53,987
74,507
45,206
76,491
107,082
121,560
146,731
18%
Total
Source: UN Comtrade
22
23
UN Comtrad.
UN Comtrad.
Diagnosis, Strategy and Action Plan
USD '000s
50,000
40,000
30,000
20,000
10,000
-
China/HongKong
Italy
India
Source: UN Comtrade
There is concern among industry leaders that official sources of data underrepresent actual leather exports. A significant quantity of raw hides and skins
are being smuggled out from Kenya without being taxed. At the leather processing level, a key tannery owner reports that Alpharama tannery alone
exports over US$6 million worth of finished leather and the industry total is estimated to be around US$10 million. Finished leather product exports
also appear to be undervalued. Bata is estimated to export around US$4 million worth of leather shoes. Also, a large share of leather sandals and other
goods are leaving the country without declaration. Based upon interviews and analysis of the official data, in our judgment, the share of each stage of
the value chain in figure 8 portrays a relatively accurate picture of reality.
24
% of
Exports
Capital/
Labour
Intensity
US$6.7 Million
Manufacturing
Tanning
Wet Blue
& Crust
US$131 Million
Finished
Leather
US$3.5 Million
Bovine US$59m
Sheep & Lamb US$23.4m
Other 49m
5%
Labor Intensive
89%
Leather
Products
US$5.6 Million
Footwear US$2.8m
Handbags etc. US$2.25m
Other US$0.6m
2%
Capital Intensive
4%
Labour Intensive
25
Chia-Chien Hsu, and Brian A. Sandford, (2007), The Delphi Technique: Making Sense Of Consensus, Practical Assessment, Research and Evaluation, vol
12, No. 10. http://pareonline.net/pdf/v12n10.pdf
Handbags
Competitive Advantage
5
Handicrafts
Leather Garments
Belts
Corporate Items
Industrial Gloves
Accessories
1
8
0
Price
Source: ETG based on modified Delphi method; bubble size indicates relative
production volume.
Safari Boots
School Shoes
Comptitive Advantage
Military/Security
Boots
Sandals
4
3
Industrial Boots
Women's Shoes
1
0
0
Price
Source: ETG based on modified Delphi method; bubble size indicates relative
production volume
We asked the industry experts to scale (from 1 to 10: 1 being the lowest and 10 being the highest) each subsector by production volume (indicated by
the size of bubbles), competitive advantage (how competitive each domestic subsector is perceived to be in comparison to other counterparts in the
market), and price (how much value each product from each subsector commands in the market).
26
10
54,534
3,500
50,000
US$ '000s
US$ (Millions)
3,000
40,000
30,000
7,452
10,000
1,000
5,180
2,139
0
World
2,000
1,500
17,969
20,000
2,500
540
18
500
0
China
Italy
Vietnam
India
Brazil
Ethiopia Kenya
2007
2013
Source: UN Comtrade
27
2008
2009
2010
Year
2011
2012
2013
Source: UN Comtrade
UN Comtrad.
11
Table 3: Top 10 destinations for Kenyan leather footwear exports, 2009-2013 (US$ 000s)
2009
2010
2011
2012
2013
1. Uganda
460
Zambia
1,575
Uganda
360
Zambia
743
Uganda
827.87
2. Tanzania
241
Uganda
1,292
Tanzania
313
Uganda
558
Zambia
735.86
3. U.K
182
Tanzania
294
Zambia
189
U.S
207
Tanzania
322.9
4. Malawi
122
U.K
251
South
Africa
134
Japan
196
Zimbabwe
156.22
5. Israel
64
Malawi
108
Japan
131
Tanzania
196
Malawi
143.21
6. South
Africa
41
U.S
93
U.S
112
South
Africa
155
U.S
113.78
7. U.S
37
South
Africa
45
U.K
109
Turkey
148
Japan
99.364
8. Rwanda
34
Australia
31
Rwanda
37
U.K
112
Italy
71.045
9. Germany
29
Austria
21
Spain
26
Zimbabwe
95
U.K
54.849
25
Germany
19
Austria
25
Rwanda
41
South
Africa
36.742
10. Italy
Total
1,233
3,729
1,436
2,452
2,562
Source: UN Comtrade
1,400
1,200
USD'000s
1,000
800
600
400
200
2008
2009
Uganda
Source: UN Comtrade
2010
Tanzania
2011
Rwanda
2012
2013
Buruni
Beatrice E. Imo, and Rael C. Maiyo, (2012), Lessons from Thriving Second-Hand Clothing Businesses for Kenyas Fashion Industry, Journal of
Emerging Trends in Economics and Management Sciences. 3 (1): 32-37.
27
12
2,000
US$ '000s
1,500
1,000
500
2007
2008
2009
2010
2011
2012
2013
Source: UN Comtrade
The Atlas of Economic Complexity, Center for International Development, Harvard Universiry. www.atlas.cid.harvard.edu
Ibid.
30
This will be discussed more in detail in Chapter 3.
31
UN Comtrade
Diagnosis, Strategy and Action Plan
28
29
13
30
Total
pairs sold
(millions)
Nonleather
Leatherimported
LeatherKenyan
26.5
18.0
8.5
0.0
New-low price
12.8
8.1
2.2
2.6
New-mid price
2.5
0.6
0.9
0.7
New-high price
0.2
0.0
0.2
0.0
Total
42
26.7
11.7
3.3
Type of footwear
25
20
15
10
5
0
New-Low
Cost
Leather-imported
14
New-Mid
Cost
Leather-Kenyan
New-High
Cost
Beatrice E. Imo, and Rael C. Maiyo, (2012),Lessons from Thriving Second-Hand Clothing Businesses for Kenyas Fashion Industry,Journal of Emerging
Trends in Economics and Management Sciences. 3 (1): 32-37.
33
A. Hoogerbrugge,(2012),Trust in Mitumba: Trade relationships in the Kenyan second-hand clothing market (Masters Thesis). Leiden University.
32
15
Donation Bin
Charity Shops
Overseas
(Germany, UK,
China etc.)
Commercialized
Reclamation / Used Textile and Shoe Industry
Kenya
Commercial Importers
Wholesalers
Boutique Shops
Bale
Opened
Consumers
Source: ETG
16
0.5%
8%
16%
Source: ETG
Germany & EU
North America
East Asia
1.5
6
China & Hong Kong
Germany & EU
North America
East Asia
Source: ETG
17
Philip K. Rono, (1998) Womens and Mens Second-hand Clothes Businesses in Two Secondary Towns in Kenya IDS Working PaperNo. 521, Institute for
Development Studies, University of Nairobi.
Business Insider, (2014), Nairobi's Gikomba Market Is Like Fifth Avenue, Except Everything's Secondhand, October 15. http://www.businessinsider.
com/r-the-global-business-of-secondhand-clothes-thrives-in-kenya-2014-10
34
35
18
19
20
S E C T I O N THRE E
USAID, (c.1987), Leather Industries of Kenya: Direct Loan Case Study, PRE Project Number 940-0002.12, unpublished manuscript, Available online:
http://pdf.usaid.gov/pdf_docs/PNAAY145.pdf
37
Ibid.
38
The Micro and Small Enterprises Act defines micro and small enterprises as those who employ no more than 50 employees, with annual turnover of less
than 5 million Ksh, while medium enterprise are those who employ between 51 and 100 employees.
36
21
Animal
Herders
Abattoirs
Leather Good
Producers
Tanneries
Market
Consumers
Source: ETG
Private Vet
Services
Feed
Suppliers
Private
Fatteners
Livestock
Contraband
Trade
Commercial
Abattoirs
(10%)
Butchers
Household
Livestock
(Farmers)
Livestock
Traders
Livestock
Market
Imported
Chemicals &
Equipment
Urban
RHS
Collectors
Big RHS
Traders
Footwear
Industrial
Tanners
Hotels
Rural RHS
Collectors
Backyard
Slaughtering
Low Quality / High Waste
Local Finished
Leather Traders
Rural RHS
Traders
Traditional
Tanners
Semi-Finished /
Finished Leather
Export Market
Leather Apparel
Other
Leather Goods
Source: ETG
Funding for veterinary support for cattle dipping and animal husbandry has decreased, partially contributing to the poor quality of hides and skins.
RHS = Raw Hides & Skins Cluster.
39
40
22
23
Figure 23: Kenyan leather cluster map (Nairobi and its surrounding region)
Leather
Wholesalers
Leather Suppliers/
Tanneries
Trading
Co.
Dimu
Leather
Shop
Dismas
Dogbone
Component
Suppliers
Input
Producer
Handicraft Maker
Sole
Producer
Shoe Producers
Other
Belt
Producers
Ondiri
Alpharama
Bata
Retail
Stores /
Markets
Sandal Producers
LIK
Raw
Materials
(Raw Hides
and Skins /
Wet Blue)
Sagana
Leather Shoe
Producers
Azia
Wallet Middlemen
Belt Producers
Export
Producers
Own Retail
Stores / Retail
Stores
SandStorm
Manufacturer
Rift
Valley
Leather
Leather
Masters
Bata (Mfg)
Sanabora
Market
Small workshop
Mid-Scale Leather
4
Large Scale Footwear
& Leather Good
Formal Sector
Informal Sector
Strong Linkage
Medium Linkage
Weak Linkage
Adelphi
AHITI
KIRDI
Designers
KLDC
KITI
Tanners
Association
Cobblers
Association
TPCSI
KFMA
University of
Nairobi
KAM
LAEA
Dedan
Kimathi U of T
Technical U.
of Kenya
7
Institutions
Source: ETG
24
Leather institutions and associations will be discussed in more detail in Chapter 3.3.
41
25
The accelerators and common manufacturing facilities will be further explained in Chapter
42
26
Figure 24: Strengthened Kenyan leather cluster map (Nairobi and its surrounding region)
Leather
Wholesalers
Leather Suppliers/
Tanneries
Dogbone
Component
Suppliers
Trading
Co.
Dimu
Leather
Shop
Dismas
Input
Producer
Handicraft Maker
Sole
Producer
Shoe Producers
Other
Other
Tannery
Belt
Producers
Ondiri
Alpharama
Bata
Retail
Stores /
Markets
Sandal Producers
LIK
Wallet Middlemen
Leather Shoe
Producers
Azia
Belt Producers
Accelerator
Raw
Materials
(Raw Hides
and Skins /
Wet Blue)
Sagana
Export
Producers
Own Retail
Stores / Retail
Stores
SandStorm
Manufacturer
Rift
Valley
Leather
Leather
Masters
Bata (Mfg)
Sanabora
Adelphi
Market
Accelerator
Mid-Scale Leather
Large Scale Footwear
& Leather Good
Formal Sector
Informal Sector
Strong Linkage
Medium Linkage
Weak Linkage
AHITI
KIRDI
Designers
KLDC
KITI
Tanners
Association
TPCSI
Cobblers
Association
KFMA
University of
Nairobi
KAM
LAEA
Dedan
Kimathi U of T
Technical U.
of Kenya
Institutions
Source: ETG
43
Chia-Chien Hsu, and Brian A. Sandford, (2007),The Delphi Technique: Making Sense Of Consensus. http://pareonline.net/pdf/v12n10.pdf
27
2010
2011
2012
2013
Tanning
995
1,002
1,064
1,047
1,077
Footwear
1,691
1,695
1,799
1,800
1,859
906
984
1,007
1,032
1,075
Sub-total-formal sector*
3,592
3,681
3,870
3,879
4,011
7,000
7,500
8,000
9,000
10,000
Total
10,592
11,181
11,870
12,879
14,011
Bata Blog, ( 2014), Bata Shoe Foundation Announces US$25,000 in Award Funding for Young Entrepreneurs Using Business to Make a Difference in East
Africa,September 17. http://batalegacy.org/bata-shoe-foundation-announces-25000-in-award-funding-for-young-entrepreneurs-using-business-tomake-a-difference-in-east-africa/
44
28
45
29
Business Daily, (2014), Bata set to open its largest Africa store in Nairobi,May 14. http://www.businessdailyafrica.com/CorporateNews/-/539550/2314826/-/item/1/-/inm4at/-/index.html
46
30
Artificial foot that is inserted into the shoe to maintain its shape.
47
31
2-3 Tanneries
Leather Product
Retail Stores
Source: ETG
33
of shoes). At times, a shop could have 3040 employees working, with each employee
specializing in making different parts of
the shoe. The most labor-intensive work is
making beads for sandals; 10 employees
will be required per day to make flower
beads for 50 pairs of shoes. Thus, some
shops buy ready-made beads from factories
in Mombasa).
34
Sandals
Mostly with leather bottom, leather strings (with beads), and rubber soles
Sandals for adults sell for KSh 400-500, sandals for children sell for KSh 200
West African countries, Tanzania, and Uganda are big buyers
1 sq. ft. of leather produces around 1.5 sandals
School Shoes
Security Boots
Safari Boots
Belts
Phone Cases
Sports Balls
35
36
3.4 Tanneries
The number of tanneries that operate in
Kenya has fluctuated over the last couple
of decades. Currently, there are 14 operating
tanneries of varying size and capacity. However,
only a handful of these tanneries process crust
and finished leather and the rest focus on
exporting wet blue. Some tanneries are mainly
engaged in subcontract tanning in which smallscale tanneries supply wet blue to large-scale
tanneries such as Alpharama.
Traditionally, three or four tanneries have been
major players in supplying finished leather to
the Kenyan domestic market. Currently, some
of the major players are either undergoing
financial difficulties or reducing their output.
Alpharama has grown into a dominant force in
tanning and most local leather good producers
source finished leather from them.
42
37
Goat and
sheep skin
(pieces per
month)
Capacity
utilization
(%)
Wet blue
Crust
Finished
Crust / Finished
600,000 sq. ft.
N/A
100
650 tons
400,000
100
300 tons
100,000
50
300 tons
200,000
N/A
200 tons
50,000
N/A
Tannery
Bata Shoe Limited (Limuru Town)
Level of production
200 tons
150,000
N/A
300 tons
N/A
N/A
50 Tons
50,000
70
N/A
250,000
85
100 tons
50,000
N/A
250 tons
100,000
N/A
200 tons
N/A
100
300 tons
200,000
80
Insignificant
Insignificant
N/A
N/A
Source: Alpharama
International Trade Center, Leatherline: Kenya Country Information. http://www.intracen.org/leatherline-portal/african-platform/kenya/#footwear
Kenya Industrial Training Institute, Leatherwork and Tannery Department Background Information. http://kiti.ac.ke/node/102
43
44
38
45
39
48
40
Educational Institutions
Training Institutions
Some of the notable training institutions in
Kenya include:
Training and Production Center for the Shoe
Industry (TPCSI)TPCSI was established in Thika
in 1994 under UNIDOs initiative to support
the Kenyan leather industry. The institution
has a critical role in boosting the industrys
competitiveness. Its objective is to provide
intensive training on multiple aspects of leather
goods production, ranging from designing to
costing. Since its inception, TPCSI has trained
over 250 people from other countries and over
400 trainees in Kenya. The current facility consists
of 16-18 skilled and capable staff members.
TPCSI is equipped with relatively modern
machinery that many SMEs can only dream of.
TPCSI
KITI
Courses offered
- Leather technology
- Hides and skins improvement
Certification
- AHITI certificate
TPSCI certificate
Entry requirements
Target group
- School leavers
Sponsorship
Duration of courses
- 2 years
2 weeks to 2 months
Number trained in
2014
N/A
32 trainees
Training offered
Source: Alpharama
International Trade Center, Leatherline: Kenya Country Information. http://www.intracen.org/leatherline-portal/african-platform/kenya/#footwear
49
41
Associations
LAEA
(Leather
Articles
Entrepreneurs
Association) In the past many small and
medium enterprises involved in leather goods
production in Kenya felt underrepresented and
needed a platform to channel their concerns.
Their movement gained momentum as
many producers began aggregating around
international trade fairs and exhibitions to
promote their respective leather products.
Consequently, a number of SME owners came
together and formed an association called
LAEA. The association, chaired by Mr. Morris,
is a membership driven association that
brings together players in the production and
commercialization of leather articles made
in Kenya. LAEA currently consists of over 100
members from all over Kenya and is open to
any player that has a role in the leather industry,
regardless of their size or location. Through
mobilization of the leather articles subsector,
capacity building, and incubation, the mission is
to promote global competitiveness of Kenyanmade leather articles.
Kenya Association of Manufacturers (KAM)
Established in 1959 as a private entity, KAM
is a representative organization for all types
of value-added manufacturers in Kenya. Its
objective is to support the local manufacturing
industry to become more competitive and
promote trade with other African countries. To
this end, KAM plays a vital intermediary role
between manufacturers and the Ministry of
Industrialization in addressing concerns of its
800 members. KAM also provides technical
advice on trade tariffs, taxation, and business
information to facilitate its membersoperation.51
Prior to the establishment of KLDC, Kenya
did not have an institute whose mission
was specifically dedicated to the leather
51
42
43
44
S E C T I O N FOUR
COMPETITIVENESS ANALYSIS
45
46
INTERNAL
STRENGTHS
Abundant livestock
Tradition in leather industry
A number of functioning tanneries
Creative and resilient workforce
Abundant labour
Self-organized cluster in Kariokor Market
WEAKNESSES
Low quality hides & skins due to diseases, branding and scratches
Poor husbandry practices
Poor equipment and fraying in abaitoirs
Low awareness for the value of hides / skins among general population
Poor nishing due to lack of machinery
High electricity cost and tarrif on importing inputs
Lack of quality nished leather available locally
Lack of quality standard
Lack of skilled artisans and training programs
Lack of capacity to meet bulk order
Lack of funding, investment and R&D
Lack of Kenyan leather brand recognition globally
Lack of marketing channel / platform
Unfriendly business climate - Electricity / Taris / Corruption
High concentration of tanneries near Nairobi area and poor infrastructure
hindering the industry to take advantage of rich livestock pool in rural areas
OPPORTUNITIES
THREATS
NEGATIVE
POSITIVE
EXTERNAL
On the contrary, some niche markets have
developed in the midst of the growing
operation cost and competition. A number
of new generation, small-scale enterprises
producing high-end leather bags have sprung
up as described in Chapter 3. Also, spearheaded
by large pool of experienced informal sector
leather good producers, the informal sector (Jua
Kali) has demonstrated a strong prospect for
growth (will be discussed in more detail below).
Furthermore,
as
described
in
the
Opportunities section of the SWOT
table, a number of favorable domestic and
international factors create a window of
opportunity for the Kenyan leather industry.
It is important to note that no country has
developed its leather industry into globally a
competitive one without dealing with multiple
constraints. The rapidly developing leather
47
Table 9: SWOT analysis of the informal (Jua Kali) leather sector in Kenya
INTERNAL
STRENGTHS
WEAKNESSES
OPPORTUNITIES
Growing pool of willing young labor
Lack of vibrant leather shoe industry in neighboring countries
Strengthening trade among EAC members
Great potential to become a strong and competitive cluster
THREATS
Growing competition from Ethiopia and China
Many shoe components imported
Spread of Ebola Virus hindering regional buyers from traveling to Kenya
Strong presence of secondhand products
Weak linkage with formal leather industry
Lack of representation & association
No bargaining power over tanneries
EXTERNAL
48
NEGATIVE
POSITIVE
Tradition in the
industry
Access to nance
Product
development
Sustained capital
investment
Degree of vertical
integration
R&D
Process skills
Kenya
Tech sophistication
of equipment
Ethiopia
China
Italy
52
53
49
Table 10: Competitive benchmarking of Kenyas leather industry vs. Ethiopia, China, and Italy (scale of 0-10)
Competitiveness factors
Kenya
Ethiopia
China
Italy
10
Access to finance
10
10
10
10
Process skills
10
R&D
10
Product development
10
10
10
10
Bloomberg, (2014), Ethiopia Becomes Chinas China in Search for Cheap Labor, July 23. http://www.bloomberg.com/news/2014-07-22/ethiopiabecomes-china-s-china-in-search-for-cheap-labor.html
54
50
By having a benchmark we can assess the competitiveness of the current Kenyan leather industry vis--vis other global competitors. We chose Ethiopia
as our reference point due to its proximity and similarities with Kenya in three areas. First, the strengths and weaknesses of the leather industries in
Ethiopia and Kenya bear similarity. Their competitiveness derives primarily from abundant livestock (raw material) and relatively cheap labor cost. Both
countries lack advanced technology or productivity. Second, both countries mostly produce low-cost leather products. Third, they are in the same
region and are competitors for markets in the region. Also, Kenya could emulate Ethiopian policies and initiatives, which led to the industrys highly
successful transformation.
56
Alfred M. Muthee, (2008), Integrated Value Chain Analysis of the Leather Sector in Kenya, MSME Competitiveness Project, Ministry of Trade and Industry,
The World Bank.
55
51
Ethiopia
(processing 1 sq. ft.
of sheep skin)*
Inputs
Total
cost
(US$)
Total
(%)
Total
cost
(US$)
Total
(%)
Raw materials
1.16
72
0.42
59.0
Chemicals
0.32
19
0.08
11.0
Labor
0.04
0.02
3.3
Electricity
0.03
0.03
1.5
Effluent treatment
0.04
0.01
0.9
Utilities
N/A
N/A
0.01
1.6
Depreciation
N/A
N/A
0.01
1.5
Marketing/
Distribution
N/A
N/A
0.03
4.3
Overhead
0.02
0.10
14
Total
1.60
100
0.72
100
Ethiopia
Cost
(US$)
Percentage
of cost
Cost
(US$)
Percentage
of cost
Leather
(Sheepskin)
4.40
47
3.72
51
Other Inputs
2.75
29
2.27
31
Labor
1.10
12
0.55
Electricity
0.17
0.03
Packaging
0.39
0.31
Maintenance
0.09
0.06
Other Costs
0.55
0.34
Total
9.44
100
7.28
100
Source: ETG Primary Research for Kenya data and Global Development
Solutions, LLC for Ethiopia data
The Kenyatta government has repeatedly raised minimum wage by 14 percent to support its constituents in times of increasing living costs in
Kenya. Manufacturing stakeholders, including the Kenya Association of Manufacturers, argue that this critically damages competitiveness of the
already constrained Kenyan manufacturing industry. http://www.kam.co.ke/index.php/opinion-pieces/439-industry-says-yes-to-productivitybased-wage-increments
58
Daily Nation, (2015), High energy, labour costs bane of industrial growth, January 19. http://www.nation.co.ke/lifestyle/smartcompany/Highenergy-labour-costs-bane-of-industrial-growth-/-/1226/2594554/-/qtaot5/-/index.html
59
China Daily, (2014), Puttin its Best Foot Forward, December 9. http://africa.chinadaily.com.cn/weekly/2014-09/12/content_18587359.htm
57
53
Table 13: Comparisons of raw material inputs for producing a pair of loafers in Ethiopia, Tanzania, and China
Ethiopia
Tanzania
China
51%
72%
36%
US$5.99
% of Total
Input
$7.19
% of Total
Input
US$9.22
% of Total
Input
Sheepskin (cost/pair)
US$3.72
62%
$4.00
56%
US$5.85
63%
US$2.27
38%
$3.19
44%
US$3.36
36%
60
54
Security
boots
Industrial
boots
Cost
(KSh)
Cost
(KSh)
Cost
(KSh)
Leather
725
57
695
56
550
45
Soles
280
22
280
22
280
23
Insoles
15
15
15
Thread
10
10
Laces
10
10
Glue
48
48
48
Labor
100
100
100
Electricity
32
32
32
Metal
130
11
Other
62
62
62
TOTAL
1,282
(US$14.10)
100
1,252
(US$13.77)
100
1,233
($13.56)
100
Cost (KSh)
Cost (%)
280
47
Buckle (imported)
10
Soles (imported)
200
Lining
Sandals
(KSh)
Belts
(KSh)
Cost
300
275
85
33
Sale
400
450
150
10
Profit
100
175
75
Labor
100
17
Total
600
100
Cost (KSh)
Cost (%)
100
25
Soles (Kenyan)
170
43
Lining
10
Welt
20
15
Labor
80
20
Total
395
100
55
High-End
Shoes
China
Product
Scope
Vietnam
Ethiopia
Low-End
Shoes
Boots
Kenya
2005
2014
Undierentiated
Source: ETG
61
62
56
India
Dierentiation
Unique Qualities
57
Source: ETG
63
58
UN Comtrade, 2013.
Source: ETG
59
60
S E C T I O N FI V E
IMPLEMENTATION RECOMMENDATIONS
AND ACTION PLAN
Strategic Markets
Domestic Marketincrease share of domestic leather footwear market, particularly with low-cost
mens shoes, low-cost school shoes, and boots.
Regional Marketincrease exports to EACs of low cost-mens shoes and boots.
EU and US Marketsincrease exports of specialty leather products, leather handbags, travel ware,
and cases, with a focus on EU and US markets.
Domestic and EAC Marketsincrease domestic and regional sales, especially safari-type products
sold to tourists in Kenya and EAC.
Finished leather
China and EU MarketsIncrease exports of higher value added finished leather (and crust leather),
especially to China and EU.
61
Finished
leather
1.3 Improve the regulatory framework to reduce production costs and safeguard
the environment
X
X
3.2.3 Enhance human resource placement services for the leather industry
62
Clustering is internationally recognized as the best way to pro-actively address sector development and stimulate economic development (e.g.,
World Bank, African Development Bank, InterAmerican Development Bank). Clustering is effective because it doesnt only deal with individual
companies; instead, it engages entire networks of entrepreneurs, companies, research and educational institutions, government, and other institutions
in a coordinated fashion to accelerate competitiveness. Competitiveness is accelerated by supporting the entire value chain to develop, based on
knowledge and value added, rather than compete on low costs. Clustering is especially important for small economies like Kenya where the critical mass
of individual companies is too small to effectively compete in domestic and international markets.
64
63
64
65
65
66
http://sunlightfoundation.com/blog/2013/08/12/case-study-public-procurement-in-the-slovak-republic/
67
5.4
Enhancement of training
development centers; and
and
skill
InfoDev of the World Bank has undertaken a great deal of work in developing toolkits, case studies, and organizational designs for specialized incubators
that are focused on the agribusiness sector. These tools and the knowledge that accompanies them could be used as templates to launch leather
industry business accelerators/incubators. Source: The World Bank (2011) Growing food, products, and businesses: applying business incubation to
agribusiness SMEs.
61
68
The Shoe Cluster in Addis could be inspiring as an example. There are a couple of a successful shoe producers there small Ethiopian companies. The
cluster provides a facility with machineries to produce various components (soles for instance) but also services like marketers, designers, and trade
shows.
67
For example, see Linda Knopp (2007) State of the Business Incubation Industry, Athens, Ohio: National Business Incubation Association; and R Grimaldi
(2005) Business incubators and new venture creation: an assessment of incubating models, Technovation, February, pp. 111-121.
68
InfoDev of the World Bank has undertaken a great deal of work in developing toolkits, case studies, and organizational designs for specialized incubators
that are focused on the agribusiness sector. These tools and the knowledge that accompanies them could be used as templates to launch leather
industry business accelerators/incubators. Source: The World Bank (2011) Growing food, Products, and Businesses: Applying Business Incubation to
Agribusiness SMEs.
66
69
70
71
72
Box 4: Lessons learned in developing industry parks in Kenya and other countries
1. Improvements in the business environment are the primary magnet for attracting
private investment into development zones. In particular, zones which succeed in
assisting investors overcome service, land, and infrastructure constraints are more
likely to succeed than are other zones which afford less conducive investment
environments;
2. Industrial zone development projects which are fully funded, led, and managed
within the public sector frequently fail to meet project expectations. This is most
frequently the result of misalignment of incentives, politically driven and risk adverse
decision-making, slow to react and bureaucratic processes, and weak management
skills. The Export Processing Zone Authority of Kenya is an example of a public sector
organization, which has been responsible for the development of industrial parks in
Kenya but whose track record has been mixed.69
3. Diversity in institutional and business model arrangements is good. One size never
suits all businesses, will not work in all zones, nor will it fit all supply chains.
4. In all cases, a private operating company should be engaged to market the zone,
negotiate leases and sales terms with tenants, assure the provision of essential
ancillary business services, and manage a one-stop customs, business permitting
and licensing interface with government.
5. Zone investments anchored by joint ventures between local and foreign investors are
more likely to result in technology transfer and strong linkages to the local economy
than those which are anchored by local investors or foreign investors alone.
6. Zone development projects which are fully funded by private investors frequently
attempt to price up until marginal costs and benefits are equal and thus, capture
economic rents which projects are otherwise able to provide to tenants and their
commercial dependents. As a result, privately managed development zones
frequently frustrate efforts to realize external economies because they allow less
producer surpluses to accrue for the benefit of tenants suppliers, including poor
farmers and aspiring SMEs.
7. Zone development projects, which define clear, balanced, and counter balancing roles
for public and private participants, appear to offer the most effective and ultimately,
the most successful modes of governance. Issues which frequently require mediated
resolution between public and private sector interests include: (i) effective modes for
integrating the local economy into zone operations; (ii) equitable terms negotiated
between zone tenants and employees and local suppliers; (iii) basis for expanding,
maintaining and up-keeping the zone and near zone infrastructure. Examples of
successful zones organized to balance the interests of public and private sector
stakeholders can be found in Tanzania in the sugar production zones and in Jordan
and Gabon in more conventional industrial export zones.
8. Early occupancy and tenancy commitments on the part of large anchor tenants can
significantly reduce implementation risk and shrink the time required from initial zone
development to full zone occupancy. On the other hand, large anchor tenants are
not reluctant to exercise their market dominant position in ways designed to reduce
development time and to secure favorable terms for building out infrastructure and
providing supportive services.
Are economic zones appropriate in the African context? Economic zones can be expensive and risky projects; the margin for error is small, and successful
zones take time to develop. They rely on effective state capacity, and their success is tightly intertwined with that of the wider national economy in which
they are based. Clearly, they are not for the faint-hearted. (p. 263). Kenyas EPZ program, often held up as an example of African success, looks rather
anemic. Even including the single factory units, the program, which has been operating for nearly two decades, accounted for just over US$400 million
in exports in 2008US$11 in exports per capita. (p.80). Thomas Farole. (2011). Special Economic Zones in Africa: Comparing Performance and Learning
from Global Experience, World Bank.
69
73
Benchmarking: The objective is to build capacity and ultimately, to promote greater competitiveness in the
Ethiopian leather industry. The government identified globally prominent leather enterprises and sponsored the
process of aiding selected Ethiopian counterparts in a wide range of areas such as management, productivity,
input supply, marketing, product quality, and human resource development.
Twining: The objective is to establish long term knowledge sharing with globally recognized institutions and
advanced counterparts in other countries. For example, a long-term relationship was formed between LIDI and
the Indian Leather and Leather Products Technology Institute.
Market Research: LIDI recognizes market entrance as a great challenge to the industry. To facilitate new,
international market entrance, LIDI constantly conducts research on trade agreements and markets for the
industry manufacturers.
Direct Assistance: By maintaining close relationships with industry players, LIDI also directly assisted leather
good producers in production and design. Beyond their conventional role of training, LIDI provided its facilities
to leather good producers in order to facilitate their production.
More importantly, LIDI ensured its facility is highly accessible to Ethiopian tanneries and leather good producers
by offering its service at a minimal cost.
Implications for the Kenyan leather industry
Factors that allow LIDI to be effective are not only found in sufficient funding and a strong backing from the
government. The success also lies in its organizational structure. Unlike Kenya, where responsibilities and roles
are dispersed into several institutions, LIDI oversees every facet of the leather industry in Ethiopia. Its close linkage
with the market and industry stakeholders allows its training, marketing, technology dissemination, and investment
programs to be more effective. Moreover, having all the services and programs under one institution allows a higher
level of communication and knowledge sharing among different industry players in the supply chain. It allows LIDI to
design programs and services that are catered to the industrys demand.
75
76
77
70
78
award
and
recognition
79
81
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
2009
2010
2011
Do Nothing
2012
2013
Partial Action
2015
2020
2025
2030
High Action
Table 20: Comparison of formal employment generation and productivity in the leather footwear sectors
among leading countries (2010-2013)***
Leather footwear
production* (million
pairs per annum)
Leather footwear
employment**
(1,000 workers)
Employment
generated (jobs
per 1 million pairs
produced)
Worker productivity
(pairs per worker per
annum)
Projected new
employment from
10 million additional
pairs
Vietnam
1,172
700
597
1,674
5,900
China
3,120
2,702
866
1,155
8,660
Turkey
79.7
100
1,255
797
12,500
India
200
700
3,500
286
35,000
Ethiopia
5.9
7.6
1,288
776
12,880
Average
1,503
15,030
* Production estimates taken from World Statistical Compendium for Raw Hides and Skins, Leather and Leather Footwear 1992-2011 (FAO)
** Formal employment estimates from national leather industry association reports (Vietnam Ministry of Industry and Trade; China Leather Industry Association;
Turkish Statistical Institute; India Council for Leather Exports; EthiopiaInternational Food Policy Institute.)
*** Given the numbers in the table represent only formal sector employment, Kenya has not been included in the table for the sake of comparability.
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83
84
ANNEXES
Annexes
Annex 1: Leather strategy implementation: Expected activities and results for clustering process (Strategy 1)
Expected results
2. Facilitation of a series of four fast-track cluster meetings Challenges identified, plan of priority activities developed, and initial
among entrepreneurs and related stakeholders.
implementation of cluster initiatives defined
3. Implementation of clustering training/capacity building A series of four training sessions and at least 20 people trained to
activities for entrepreneurs, government officials and
facilitate clustering such that continuity can be provided for the two
representatives of development agencies and universities.
pilot clusters and additional sectors and clusters in the future
4. Development of Overview of Best Practices in Leather Overview of Best Practices in Leather Footwear and Hand Bag
Footwear and Hand Bag Marketing and recommendations
Marketing and recommendations for study visits developed.
for study visits.
5. Workshop and recommendations for Decentralization of Recommendations for decentralization of Kenyas Leather Clustering
Kenyas Leather Clustering program based on experience with
program developed.
two pilot clusters and trainings
6. Organization of the Kenya Leather in Action Clustering Kenya Leather in Action Clustering Forum implemented with
Forum with the purpose of demonstrating progress to date,
participation of over 300 leaders from private and public sectors,
engaging new leaders, and mobilizing for export growth.
universities, NGOs, donor agencies, etc.
7. Establishment of Leather Cluster Action Fund ($100,000) Leather Cluster Action Fund established and co-financing provided for
to support initial implementation projects/tasks. On-going
at least 10 priority action initiatives.
implementation of priority action initiatives.
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Annexes
Quantity (Kg)
1,400,000
1,200,000
1,000,000
800,000
600,000
400,000
200,000
0
2004
2005
2006
2007
2008
2009
2010
2011
2012
Source: ETG
Ethiopian Investment Agency. (2008). Investment Opportunity Profile for Tanning of Hides and Skins Up to Finished Level in Ethopia. USAID. (2013).
Agricultural Growth Project Livestock Market Development.
71
72
87
Annexes
88
10,000
8,000
6,000
4,000
2,000
0
2007
Source: ETG
2008
2009
2010
2011
2012
2013
Annexes
89
Annexes
Machinery and
Training to Improve
Quality of
Leather Products
Private
Enterprise
Distribute Across
Retail Channel
KLDC
Quality Control
& Market Access
Facilitation
Source: ETG
http://www.cofek.co.ke/index.php/14-news/340-kenya-s-growing-consumerism-sparks-huge-interest-among-multinationals
73
90
Annexes
Thomas Farole. (2011). Special Economic Zones: Progress, Emerging Challenges and Future Diversions andSpecial Economic Zones in Africa: Comparing
Performance and Learning from Global Experience. Both World Bank Publications.
74
91
Annexes
92
Annexes
93
Annexes
n order to develop an action plan for the implementation of the leather sector strategy, an assessment of the
expected impacts and feasibility of implementation of the proposed strategy and actions was undertaken.
Each action initiative was assessed in terms of its expected impact on: (i) jobs generated; (ii) increase in value
added; (iii) increase in investment; and in terms of (iv) implementation cost; and (v) ease of implementation.
The estimation of expected impact is shown as follows.
Figure 33: Expected impact and feasibility of recommendations
94
Annexes
Based on the likely impact and relative feasibility of the leather sector implementation strategy, an
action plan recommends the following priority actions for 2015. Priority actions, key steps, timeline,
and actors responsible are proposed in the table below.
95
Annexes
Table 21: Preliminary action plan for the leather sector strategy, 2015
Strategy 1: Dynamic Restructuring of the Leather Industry
Short-term actions
Key steps
Timeline
Actors responsible
4 weeks
Ministry of Industrialization,
KLDC & LAEA with cluster
facilitation team
8 weeks
16 weeks
18 weeks
20 weeks
2 weeks
Ministry of Industrialization
& KLDC
4 weeks
6 weeks
10 weeks
Improve the Regulatory
Framework to Reduce
Production Costs and Safeguard
the Environment
96
12 weeks
16 weeks
16 weeks
Ministry of Industrialization,
in collaboration with key
government agencies
Annexes
Strategy 2: Increase Access to Markets and Induce Greater Demand for Kenyan Leather and Leather Products
Short-term actions
Key steps
Timeline
Actors responsible
6 weeks
KLDC,
Export Promotion Council
10 weeks
16 weeks
24 weeks
Medium-term actions
Key steps
Timeline
Actors responsible
12 weeks
Ministry of Industrialization,
and KLDC working with key
government agencies
16 weeks
24 weeks
36 weeks
Strategy 3: Build Quality and Standards, and Reduce Production Costs Throughout the Leather Value Chain
Short-term actions
Key steps
Timeline
Actors responsible
8 weeks
12 weeks
16 weeks
24 weeks
1 year
8 weeks
12 weeks
24 weeks
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Annexes
Short-term actions
Key steps
Timeline
Actors responsible
8 weeks
KLDC
16 weeks
24 weeks
Medium-term actions
Establish the Leather City/
Industry Park
Key steps
Complete feasibility study
Develop private sector approach
Identify and contract private sector
developer
Determine funding structure for the park
Prepare Master Plan
Initiate construction
Timeline
8 weeks
12 weeks
Actors responsible
Ministry of
Industrialization, Leather
Task Force, private
developer
16 weeks
20 weeks
24 weeks
40 weeks
12 weeks
12 weeks
16 weeks
24 weeks
Enhance HR placement
services for the leather
industry
98
12 weeks
16 weeks
24 weeks
24 weeks
36 weeks
20 weeks
KLDC, University of
Nairobi, Dedan Kimathi
University of Technology,
Technical University of
Kenya
KLDC, University of Nairobi
Business School, LAEA,
Cobblers Association
30 weeks
24 weeks
36 weeks
36 weeks
Annexes
Increase Enforcement
of quality standards for
imported leather products
16 weeks
12 weeks
24 weeks
KLDC, Council of
Governors, Ministry of
Industrialization
8 weeks
4 weeks
Ministry of
Industrialization,
Kenya Bureau of Standards
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Annexes
Organization
Title
P.V.S. Rao
Alpharama Limited
Managing Director
Robert Njoka
Managing Director
Saqib Munir
Managing Director
Waqas Munir
Executive Director
Ashwin Punja
Company Director
CEO
Mohamed Abubakar
Managing Director
Mr. Kinyanjui
Director
Managing Director
Director
Alberto Errico
Bata
Managing Director
Michael Rutto
Bata
R. K. Shah
Director
Idris Rupani
Managing Director
Robert Njoka
CEO
Beatrice Mwasi
Managing Director
Anne Moraa
Director
Nalina Rupani
Aldephi
Managing Director
Gabriel O. Anzala
Gonzales Leathers
Director
Jacob M. Mwangi
Yonathan T.
Zeebaan Design
Director
Francis Otanga
Masero Boots
Director
Mark Stephenson
Sandstorm Kenya
Managing Director
Mohamed Baraka
Mohazo
Managing Director
Kariokor Market
Sandal producers
Kariokor Market
Leather Middlemen
Kariokor Market
Kariokor Market
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Annexes
John Muriuki
KLDC
KLDC
Halima Juma
KLDC
Onyango G. J.
KLDC
Moses Maina
Trainer
Joseph Wairiuko
Executive Officer
KAM
Agnes Mwatu
Patricia N. Kimanthi
Simon Nganga
Secretary
Maurice Omondi
Chairman
Ministry of Industrialization
Julius K. Korir
Ministry of Industrialization
Director of Industries
Ministry of Industrialization
Simon N. Atebe
Ministry of Industrialization
Government
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