The graph below shows an example of the insulation
resistance readings on an electric motor.
By examining the variations of the insulation value
according to the test voltage application time, it is possible to assess the quality of the insulation. This method allows conclusions to be drawn even if there is no insulation measurement log, but it is nevertheless advisable to record the periodic measurements carried out in the context of a preventive maintenance program .
Polarization Index (PI)
Date of Test
At A, the insulation resistance decreases due to
aging and dust accumulation. The sharp fall at B indicates there was an insulation fault. At C, the fault has been repaired (rewinding of the motor) so the insulation resistance has returned to a higher value and has remained stable over time, indicating a good conition. Reference: AEMC
Instruments
Testing Methods Based on the
Influence of the Test Voltage Application Time (PI & DAR) These methods involve measuring successive insulation resistance values at specified times. They have the advantage of not being particularly influenced by temperature, so they can be applied, without correcting the results, as long as the test equipment is not subject to significant temperature variations during the test. They are ideal for preventive maintenance on rotating machines and for monitoring insulation. If the insulation material is in good condition, the leakage or conduction current is low and the initial measurement is strongly influenced by the capacitance charging and dielectric absorption currents. The insulation resistance measurement will rise during the time when the test voltage is applied because these disturbance currents decrease. The stabilization time necessary for measurements on insulation in good condition depends on the type of insulation material. If the insulation material is in poor condition (damaged, dirty and wet), the leakage current is constant and very high, often exceeding the capacitance charging and dielectric absorption currents. In such cases, the insulation resistance measurement will very quickly become constant and stabilize at a high voltage.
For this method, two readings are taken at 1 minute
and 10 minutes, respectively. The ratio (without dimensions) of the 10-minute insulation resistance over the 1-minute value is called the Polarization Index (PI) and can be used to assess the quality of the insulation. The measurement method using the polarization index is ideal for testing solid insulating circuits. Because of this, it is not recommended for use on equipment such as oilimmersed transformers as it will give low results even if the insulation is in good condition.
The VDE (catalogue 228/4) recommendation on
"Recommended Practice for Testing Insulation Resistance of Rotating Machinery" defines the minimum value of the Polarization Index (PI) for AC and DC rotating machinery in temperature classes B, F and H as 1.25. More generally a PI greater than 2 is a sign of excellent insulation, while an index under 1.25 indicates a potential problem. PI = R 10-minute insulation / R 1-minute insulation
The results are interpreted as follows:
PI Value < 1.25 1.25 to 2 >2
Insulation Condition Problem Good Excellent
Dielectric Absorption Ratio (DAR)
For installations or equipment containing insulation materials in which the absorption current decreases quickly, insulation measurements after 30 seconds and 60 seconds may be sufficient to qualify the insulation. The DAR is defined as follows: DAR = R60-second insulation / R30-second insulation