Presep Air Separator VTP en

PRESEP
AIR SEPARATOR
VTP
High efficiency
Low costs for operation and maintenance
High operating reliability
High sharpness of separation
High capacity
Separator application
The PRESEP air separator VTP designed by
PSP Engineering is a dynamic air separator
used in circulation mechanical grinding plants
with a ball mill or in independent separation
circuits.
Characteristics of the PRESEP air separator VTP:
Air separator VTP 2400 at the cement grinding

plant with 100t/h capacity Kujawy, Poland
High efficiency and sharpness of separation
Negligible maintenance
The Tromps curve with a bypass lower than

10% and great steepness guarantees high
output and efficiency of separation
Suitable for abrasive materials
Sorted material can be effectively dried and

cooled
Energy savings of the grinding plant with a

fineness of separation up to 40%
Separate a greater range of grain sizes

from 20 300 m
Compact structure means less weight and

built up space
Adjust grain size distribution during operation
Low cost of installation
Improved grain size distribution of raw meal
Wear parts are effectively protected against

abrasion and can be easily replaced
Favorable conditions for the burning

process
Design of the VTP separator

Material inlet
Rotor
The material inlet at the distribution plate is

designed with one or two inlets, which are
positioned opposite of each other. The inlet
is shaped to uniformly distribute the material
within the separator and to improve separation
efficiency. Larger separators are designed with
as many as four inlets.
The welded rotor of the separator is a

heavy-duty and rugged piece. By the rotating
action of the rotor the material is separated into
the final product and coarse particles. The rotor
blades prevent coarse particles from passing
to the inner space of the rotor cage where only
the final product is taken by air flow. The coarse
material is discharged from the separator into
a discharge hopper to be reprocessed. The
rotor is mounted on a shaft which is seated
on two radial and one axial bearing. The
rotor is equipped with blades manufactured
of high-alloyed material and fitted with wear
resistant coating.
Separation air supply
3D model of VTP air separator
The regulation flaps positioned at the separator

inlet maintain a uniform air distribution along
the longitudinal axis of the spiral chamber.
Distribution louvers are positioned at the inlet.
The louvers guide the air into the inlet duct to
reduce turbulence. The distribution louvers are
replaceable and are made of wear resistant
material or fitted with hard facing.
Wear resistant lining of the separator
Surfaces, which are exposed to wear, are
protected with wear-resistant lining according
to the abrasiveness of the material. Steel lining
is used for materials of with common wear
properties while basalt, ceramic lining, or hard
facing is used for abrasive materials.
Air separator VTP 4200 at the raw material

grinding plant with a capacity of 300t/h Sesto
Campano, Italy
Final product discharge

The final product together with the separation
air is discharged from the inside part of the
rotor that is equipped with adjustable sealing in
its lower part. The coarse product that is to be
returned to the grinding process falls freely to
the collecting cone at the bottom.
Separator drive
The separator rotor speed is regulated
according to the output fineness and size of
the finish product. The electrical drive is either
direct or belt driven. A gearbox is used for
larger sizes.
PRESEP air separator VTP

Separator functions
The material required for separation is supplied
through one, two or four inlets onto the
distribution plate positioned over the separator
rotor. The distribution plate distributes the
material along the periphery of the rotor in
a uniform manner while single particles are
accelerated in tangential and radial directions
and thrown on the scattering wall. Upon impact
the particles burst and are fanned out in the
separation space. This design of the material
inlet guarantees a uniform charge of the
separation zone and enhances the efficiency of
the separator.
Air or other gases are supplied to the working

space of the separator via a spiral box and
distribution louvers. When directed in such
a manner, the air entrains material passing
transversally through the separator and carries
fine particles along the periphery of the rotor
and through the cage for discharge to the
cyclones or filter. Larger particles do not pass
through the rotor cage but instead fall along
the rotor axis to the discharge hopper for
reprocessing.
Parameters of PRESEP separator VTP

plant with a capacity of 80t/h CEMMAC
Horn Srnie, Slovakia
Amount
supplied
Air amount
Motor output
Capacity in
cement 3200 Bl
Capacity in
material 12 % R90
(t/h)
(m3/h)
(kW)
(t/h)
(t/h)
VTP 500
7.7
4300
7.5
3.1
4.1
VTP 600
10.5
5860
11.0
4.3
5.5
VTP 700
15.2
8420
11.0
6.2
8.0
VTP 800
21.0
11,630
15.0
8.5
11.0
100
VTP 950
27.0
14,980
18.5
11.0
14.5
90
VTP 1100
39.0
21,655
30.0
16.0
20.5
VTP 1300
58.0
32,135
37.0
23.5
30.5
VTP 1500
76.0
42,215
45.0
31.0
40.0
VTP 1650
95.5
53,000
55.0
39.0
50.0
VTP 1800
117.0
64,800
75.0
47.0
61.0
20
VTP 1950
140.0
77,900
90.0
57.0
74.0
10
VTP 2100
166.0
91,875
110.0
67.0
87.0
VTP 2250
194.0
107,550
132.0
VTP 2400
224.0
124,325
VTP 2550
251.5
139,675
VTP 2700
286.0
VTP 2900
Comparison of sharpness and efficiency of

separation with the separator of the former
design and a new separator PRESEP at the
cement plant Anhovo, Slovenia, for type II/
B-S42.5 cement
80
60
50
40
30
10
100
Particle size in micrometers
79.0
102.0
160.0
90.0
117.0
200.0
102.0
133.0
100
158,690
200.0
116.0
150.0
90
324.0
180,165
250.0
132.0
172.0
80
VTP 3100
386.0
214,775
315.0
157.0
214.0
VTP 3300
443.0
246,145
315.0
179.0
233.0
VTP 3600
528.0
293,490
350.0
214.0
278.0
VTP 3900
628.0
348,935
400.0
255.0
331.0
VTP 4200
736.0
409,170
450.0
299.0
388.0
10
VTP 4500
846.0
469,975
500.0
344.0
447.0
VTP 4900
1014.0
563,535
630.0
412.0
536.0
Separation characteristics of different types of materials are evaluated in the proprietary testing and
simulation facility at PSP Engineering.
PRESEP
70
TROMP (%)
Type
PRESEP
EFF (%)
70
60
50
40
30
20
10
Grain size in micrometers
100
ExF
DN
D1

plant with a capacity of 72 t/h Lukavac,
Bosnia and Herzegovina
Basic dimensions of PRESEP separators VTP

Type
ExF
DN
D1
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
VTP 500
2780
1200
1200
270 x 295
180 x 370
160
VTP 600
3065
1300
1300
310 x 330
210 x 450
160
VTP 700
3350
1450
1400
345 x 370
240 x 540
160
VTP 800
3500
1800
1600
400 x 450
350 x 510
160
VTP 950
3655
2135
1765
450 x 500
400 x 580
250
VTP 1100
3900
2300
1950
540 x 590
450 x 750
250
VTP 1300
4635
2565
2350
650 x 710
500 x 1000
250
VTP 1500
4680
3190
2930
770 x 800
860
355
VTP 1650
5550
3600
3200
850 x 900
1000
355
VTP 1800
5595
4090
3640
930 x 1000
1070
355
VTP 1950
6190
4175
3755
1050 x 1060
1200
400
VTP 2100
6650
4590
4175
1130 x 1165
1300
400
VTP 2250
6670
4830
4250
1245 x 1245
1400
400
VTP 2400
8050
5100
4440
1300 x 1350
1460
400
VTP 2550
8350
5500
4800
1400 x 1450
1600
500
VTP 2700
8605
5845
5200
1500 x 1535
1710
500
VTP 2900
9395
6460
5730
1635 x 1650
1910
600
VTP 3100
10,000
6700
5950
1720 x 1800
2000
600
VTP 3300
11,390
6960
6180
1800 x 1920
2100
600
VTP 3600
11,840
7625
6800
2000 x 2070
2280
600
VTP 3900
12,200
8300
7400
2200 x 2350
2500
800
VTP 4200
10,380
9000
8060
2370 x 2430
2700
800
VTP 4500
11,500
9800
8600
2520 x 2620
2880
1000
VTP 4900
12,500
10,500
9200
2760 x 2870
3150
1000
Assembly of VTP 1500 air separators for

a cement grinding plant in Brazil

plant with a capacity of 130t/h Galatina, Italy
Applications
1. Grinding plant with cyclones
The stated design is used when cooling is not required with the grinding process. It is only necessary
to exhaust the false air drawn to the separator circuit by means of the mill filter.
waste
air
9
5
6
clinker
gypsum
8
4
reject
air
2
material
air
product
1 Ball mill
2 Elevator
3 PRESEP separator
4 Cyclone separator
5 Mill fan
6 Fan of the separator
7 The clinker bin
8 The gypsum bin
9 Dust separator
2. Grinding plant with filter when the air is taken from the mill via the separator
The stated design allows product cooling in the separator without an independent cooler. The product
is separated in the filter. The airflow in the grinding circuit is simplified and the design is more compact,
however the control system for the mill and separator is more complex.
waste
air
air
clinker
gypsum
Air separator VTP 1100 at the limestone

grinding plant for 9 t/h at Redipuglia, Italy
5
product
7
3
1 Ball mill
2 Elevator
3 VTP separator
4 Dust separator
5 Mill fan
6 The clinker bin
7 The gypsum bin
reject
air
2
1
material
air
3. Grinding plant with filter and independent mill dedusting

The design allows maximum cooling of the product in the separator. The product is separated in the
filter. The process regulation in the mill and separator is improved. The arrangement is suitable for
grinding a product with a higher fineness.
waste
air
waste
air
9
8
air
clinker
6
gypsum
product
7
3
reject
air
2
1
1 Ball mill
2 Elevator
3 PRESEP separator
4 Dust separator
6 Fan of the separator
7 The clinker bin
8 The gypsum bin
5 Mill fan
9 Separator
material
air
Lower part of the air separator VTP 2900 with

exhaust duct at the cement grinding plant for
130 t/h at Anhovo, Slovenia
Reference of separators VTP

Customer
Locality
Dyckerhoff
Hranice
Zanjan Cement
Fortuzzi
Jugcement
PCL
Kotou
Cemmac
Sermat
Entech
Zanjan
Calabrie
Olshanskoe
Ladce
tramberk
Horn Srnie
FCL
Lukavac
Country
Year
Type
Capacity
t/h
Material
Grinding fineness Mill dimensions
m
3 mills
2,5 x 13,25
Qnt.
pc
Czech Rep. 2004
VTP 2400
95
cement
3500 Blaine
Iran
Italy
Ukraine
Slovakia
Czech Rep.
Slovakia
Vietnam
Italy
2004
2004
2004
2004
2003
2002
2002
2002
VTP 2100
VTP 1300
VTP 1950
VTP 2900
VTP 2700
VTP 2700
VTP 600
VTP 950
60
30
55
110
43
80
3
27
raw
dolomite
cement
cement
slag
cement
granite
limestone
12% R90
3% R75
3200 Blaine
3300 Blaine
4500 Blaine
3500 Blaine
5 % R45
Bosnia and
2002
Herzegovina
VTP 2400
72
cement
Meclov
Czech Rep. 2002
VTP 1100
spar
FCL
Lukavac
Bosnia and
2002
Herzegovina
VTP 2700
80
cement
3600 Blaine
4,0 x 13,75
Italcementi
Salonit Anhovo
Italcementi
Fortuzzi
Arrigorriaga
Anhovo
Layoune
Calabrie
Spain
Slovenia
Morocco
Italy
2001
2001
2000
2000
VTP 2400
VTP 2900
VTP 1950
VTP 1100
80
130
42
12
3800 Blaine
3500 Blaine
3900 Blaine
10 % R 50
3,8 x 12
4,4 x 14
2,9 x 10,4
2,0 x 8
1
1
1
1
Fercalx
Taranto
Italy
2000
VTP 1500
20
cement
cement
cement
limestone
slaked
lime
Dyckerhoff
Hranice
Czech Rep. 2000
VTP 2400
70
cement
3500 Blaine
GIJS
Colacem
ECMEI
Nasir Bonyad
Nasir Bonyad
Vpenka Vitoov
Colacem
Entech
Italcementi
Santos Gijs
Santos Gijs
Santos Gijs
Cerfrit
Entech
Sermat
Cement. Katav
Lafarge
Vpenka Vitoov
Estahban Cement
Holderbank
Santos GIJS
Santos GIJS
PCL
Itapetinga
Sesto Campano
Ramadan City
Shahr-E-Kord
Shahr-E-Kord
Vitoov
Galatina
Benevento
Trakya
Itabira
Itabira
Itaguassu
Nules
Reggio Emilia
Redipuglia
Katav Ivanovsk
Kujawy
Vitoov
Estahban
Hirocem Rohonk
Itapesoca
Capanema
Ladce
Brazil
Italy
Egypt
Iran
Iran
Czech Rep.
Italy
Italy
Turkey
Brazil
Brazil
Brazil
Spain
Italy
Italy
Russia
Poland
Czech Rep.
Iran
Slovakia
Brazil
Brazil
Slovakia
VTP 1800
VTP 4200
VTP 600
VTP 2700
VTP 2700
VTP 1300
VTP 2900
VTP 600
VTP 2400
VTP 2700
VTP 2900
VTP 3300
VTP 700
VTP 600
VTP 1100
VTP 2100
VTP 2400
VTP 1100
VTP 1800
VTP 2900
VTP 1500
VTP 1500
VTP 1800
35
300
1
115
90
30
130
4
70
67
86
118
2
3
9
cement
cem. mat.
spar
cem. mat
cement
limestone
cement
quartz
cement
cement
cement
cement
3 700 Blaine
16 % R 90
8 % R 90
12 % R 90
3200 Blaine
0,09-0,5mm
3300 Blaine
20 % R 44
3200 Blaine
4500 Blaine
4500 Blaine
3700 Blaine
2 % R 44
2 % R 40
2 % R 60
3400 Blaine
3200 Blaine
5 % R 90
3000 Blaine
3200 Blaine
3200 Blaine
3200 Blaine
3400 Blaine
CHKZ Chlumany
Sassuolo
1999
1999
1999
1999
1999
1999
1998
1998
1998
1998
1998
1998
1998
1998
1998
1997
1997
1997
1997
1996
1996
1996
1996
100
20
45
120
25
25
36
sintered glass
chromite
limestone
cement
cement
limestone
cement
cement
cement
cement
cement
3400 Blaine
3,2 x 15
4,2 x 14,5
4,2 x 10,5
4,0 x 13,75
1
1
1
1
1
1
1
2
3,8 x 13
www.pspengineering.cz
2 % R63
2,8 x 5,4
10 % R 90
PSP Engineering a.s.

Kojetinsk 71, .p.358
750 53 Perov, Czech Republic
Tel.: +420 581 232 604, +420 581 233 396
Fax +420 581 203 176
e-mail: [email protected]
www.pspengineering.cz
Data in this brochure serve for the preliminary designing only.
The producer reserves the right to modify products and/or their parameters without previous notification.
Grinding system / PRESEP air separator VTP EN 01/05
2005 PSP Engineering a.s.
3,5 x 9,1
1
2,5 x 13,25
2,7 x 13,25
2,6 x 13
5,4 x 11
1,9 x 3,5
3,4 x 11
4,2 x 13
3,1 X 4,5
4,2 x 13
1,65 x 12
3,8 x 11
4,2 x 10,5
4,2 x 13,5
4,2 x 13,5
Attritor
1,8 x 2,15
2,5 x 10
4,0 x 12
3,0 x 12,5
4,4 x 15
2,2 x 13
2,2 x 13
3,1 x 6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
1

Presep Air Separator VTP en

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What is the PRESEP air separator VTP designed for?

What is the PRESEP air separator VTP designed for?

What are some of the characteristics and benefits of the PRESEP air separator VTP?

What are some of the characteristics and benefits of the PRESEP air separator VTP?

PRESEP

Characteristics of the PRESEP air separator VTP:

Air separator VTP 2400 at the cement grinding

High efficiency and sharpness of separation

The Tromps curve with a bypass lower than

Suitable for abrasive materials

Sorted material can be effectively dried and

Energy savings of the grinding plant with a

Separate a greater range of grain sizes

Compact structure means less weight and

Adjust grain size distribution during operation

Low cost of installation

Improved grain size distribution of raw meal

Wear parts are effectively protected against

Favorable conditions for the burning

Design of the VTP separator

The material inlet at the distribution plate is

The welded rotor of the separator is a

Separation air supply

3D model of VTP air separator

The regulation flaps positioned at the separator

Air separator VTP 4200 at the raw material

Final product discharge

PRESEP air separator VTP

Air or other gases are supplied to the working

Parameters of PRESEP separator VTP

Air separator VTP 2700 at the cement grinding

Comparison of sharpness and efficiency of

Particle size in micrometers

Grain size in micrometers

Air separator VTP 2400 at the cement grinding

Basic dimensions of PRESEP separators VTP

Assembly of VTP 1500 air separators for

Air separator VTP 2900 at the cement grinding

Air separator VTP 1100 at the limestone

3. Grinding plant with filter and independent mill dedusting

Lower part of the air separator VTP 2900 with

Reference of separators VTP

Grinding fineness Mill dimensions

Czech Rep. 2004

Czech Rep. 2002

Czech Rep. 2000

PSP Engineering a.s.

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