Mitsub. Galant Iny. Gdi
Mitsub. Galant Iny. Gdi
Mitsub. Galant Iny. Gdi
FUEL
CONTENTS
13A-2
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
MULTIPOINT FUEL INJECTION (MPI)
<4G6> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Outline of Changes . . . . . . . . . . . . . . . . . . . . . . . . 3
Outline of Changes . . . . . . . . . . . . . . . . . . . . . . . 91
GENERAL INFORMATION . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION . . . . . . . . . . . . . . . 91
Self-diagnosis Function . . . . . . . . . . . . . . . . . . . . . 3
Self-diagnosis Function . . . . . . . . . . . . . . . . . . . . 91
General Specifications . . . . . . . . . . . . . . . . . . . . . 3
General Specifications . . . . . . . . . . . . . . . . . . . . 91
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . 3
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . 4
SERVICE SPECIFICATIONS . . . . . . . . . . . . . 93
Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . 4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . 94
Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . 94
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . 89
Oxygen Sensor Check . . . . . . . . . . . . . . . . . . . . 89
13A-3
GENERAL INFORMATION
SELF-DIAGNOSIS FUNCTION
Following functions have been added.
D The engine-ECU records the engine operating condition when the diagnosis code is set. This data
is called freeze frame data. It can be read by using the MUT-II, and can be used in simulation
tests for troubleshooting.
GENERAL SPECIFICATIONS
Items
Specifications
Engine-ECU <M/T>
E2T67693
Engine-A/T-ECU <A/T>
E6T30571
Actuators
CDH240
SERVICE SPECIFICATIONS
Items
Standard value
0.6 - 1.0
front
4.5 - 8.0
rear
11 - 18
13A-4
TROUBLESHOOTING
DIAGNOSIS FUNCTION
Diagnosis item
P0100
P0105
P0110
P0115
P0120
P0125
Feedback system
P0130
P0135
P0136
P0141
P0170
P0201
P0202
P0203
P0204
P0300L
P0301
P0302
P0303
P0304
P0335
P0340
Diagnosis item
P0403
P0420
Catalyst malfunction
P0443
P0505
P0510
P0551
13A-5
NOTE
1. If the engine warning lamp illuminates because of a malfunction of the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, communication between MUT-II and the engine-ECU <M/T> or engine-A/T-ECU
<A/T> is impossible. In this case, the diagnosis code cannot be read.
2. After the engine-ECU <M/T> or engine-A/T-ECU <A/T> has detected a malfunction, the engine warning
lamp illuminates when the engine is next turned on and the same malfunction is re-detected. However,
for items marked with a L in the diagnosis code number column, the engine warning lamp illuminates
only on the first detection of the malfunction.
3. After the engine warning lamp illuminates, it will be switched off under the following conditions.
(1) When the engine-ECU <M/T> or engine-A/T-ECU <A/T> monitored the power train malfunction
three times* and met set condition requirements, it detected no malfunction.
*: In this case, one time indicates from engine start to stop.
(2) For misfiring malfunction, when driving conditions (engine speed, engine coolant temperature,
etc.) are similar to those when the malfunction was first recorded.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13A-6
Unit
_C
Engine speed
r/min
Vehicle speed
km/h
Open loop
OL
Closed loop
CL
OL-DRV.
OL-SYS.
CL-H02S
NOTE
If malfunctions have been detected in multiple systems, store
one malfunction only, which has been detected first.
13A-7
1.
2.
Uses the throttle position sensor signal and engine speed signal (crank angle sensor
signal) to take reading of the basic injector drive time and basic ignition timing from
the pre-set mapping.
Fixes the ISC servo in the appointed position so idle control is not performed.
No increase in fuel injection amount during acceleration due to the throttle position sensor
signal.
Camshaft
sensor
position
Barometric
sensor
pressure
Detonation sensor
Switches the ignition timing from ignition timing for super petrol to ignition timing for standard
petrol.
Ignition coil,
transistor
power
Performs the feedback control (closed loop control) of the air/fuel ratio by using only the
signal of the oxygen sensor (front) installed on the front of the catalytic converter.
Alternator FR terminal
Does not control the output of the alternator according to an electrical load. (works as a
normal alternator)
Misfiring
If the detected misfiring causes damage to the catalyst, the misfiring cylinder will be shut
down.
13A-8
Diagnosis item
Reference page
P0100
13A-10
P0105
13A-12
P0110
13A-14
P0115
13A-16
P0120
13A-18
P0125
Feedback system
13A-20
P0130
13A-21
P0135
13A-23
P0136
13A-24
P0141
13A-26
P0170
13A-27
P0201
13A-28
P0202
13A-28
P0203
13A-28
P0204
13A-28
P0300L
13A-29
P0301
13A-31
P0302
13A-31
P0303
13A-31
P0304
13A-31
P0325
13A-32
P0335
13A-32
P0340
13A-34
P0403
13A-36
P0420
Catalyst malfunction
13A-37
P0443
13A-38
P0500
13A-39
P0505
13A-39
P0510
13A-41
P0551
13A-42
P1500
13A-43
P1610
Immobilizer system
13A-44
13A-9
NOTE
1. Do not replace the engine-ECU <M/T> or engine-A/T-ECU <A/T> until a through terminal check reveals
there are no short/open circuit.
2. Check that the engine-ECU <M/T> or engine-A/T-ECU <A/T> earth circuit is normal before checking
for the cause of the problem.
3. After the engine-ECU <M/T> or engine-A/T-ECU <A/T> has detected a malfunction, a diagnosis code
is recorded the next time the engine is started and the same malfunction is re-detected. However,
for items marked with a L, the diagnosis code is recorded on the first detection of the malfunction.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13A-10
Probable cause
Range of Check
D Engine speed: 500 r/min or more
Set Conditions
D The sensor output frequency is 3.3 Hz or less for four seconds.
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
NG
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine control
relay, and repair if necessary.
(3) NG
OK
To the next page
NG
NG
NG
Repair
Repair
13A-11
NG
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
Repair
Repair
OK
Replace the air flow sensor.
NG
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
OK
NG
Repair
13A-12
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
D Battery voltage: 8 V or more
Set Conditions
D The sensor output voltage is 4.5 V or more for four seconds (equivalent to
114 kPa of barometric pressure)
or
D The sensor output voltage is 0.2 V or less (equivalent to 53 kPa of
barometric pressure)
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
NG
NG
NG
Repair
OK
OK
NG
NG
Repair
13A-13
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
Replace the air flow sensor.
Check the trouble symptoms.
NG
Check the following connector:
C-40 <M/T>, C-176 <A/T>
OK
NG
Repair
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
OK
NG
Repair
13A-14
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C of intake air temperature)
or
D The sensor output voltage is 0.2 V or more for four seconds (equivalent to
125_C of intake air temperature)
OK
NG
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
Repair
(2) NG
NG
NG
NG
OK
Repair
Repair
NG
Repair
NG
Check the following connector:
C-40 <M/T>, C-176 <A/T>
OK
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
13A-15
NG
NG
NG
Repair
13A-16
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C or lower of engine coolant temperature)
or
D The sensor output voltage is 0.1 V or less for four seconds (equivalent to
140_C or higher of engine coolant temperature)
Range of Check
D Engine: After starting
Set Conditions
D The engine coolant temperature has reduced from over 40_C to less than
40_C, and that condition has lasted for five minutes or more.
OK
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
OK
Check the following connector:
B-33
OK
To the next page
NG
Repair
13A-17
(1) NG
OK
NG
Repair
NG
NG
Repair
OK
Check the harness wire between the
NG
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
OK
NG
NG
Repair
OK
Check the harness wire between the NG
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
OK
Check the trouble symptoms.
Measure at engine coolant
temperature sensor connector B-33.
D Use test harness (MB991658) to
connect the connector, and
measure at the pick-up harness.
D Ignition switch: ON
D Voltage between terminal 1 and
earth
OK: At 0_C of engine coolant
temperature: 3.2 - 3.8 V
At 20_C of engine coolant
temperature: 2.3 - 2.9 V
At 40_C of engine coolant
temperature: 1.3 - 1.9 V
At 80_C of engine coolant
temperature: 0.3 - 0.9 V
OK
Check the trouble symptoms.
NG
NG
NG
NG
OK
Check the harness wire between the
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
13A-18
Probable cause
Range of Check
D Excluding two seconds after the ignition switch is turned ON or immediately
after the engine starts.
Set Conditions
D When the idle position switch is ON, the sensor output voltage is 2 V or
more for 4 seconds
or
D The sensor output voltage is 0.2 V or less for 4 seconds
OK
NG
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
(2) NG
OK
To the next page
OK
NG
NG
NG
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
Repair
Repair
13A-19
NG
Repair
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
OK
NG
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
OK
NG
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
13A-20
Probable cause
Range of Check
D The engine coolant temperature is approx. 80_C or more.
D During stoichiometric feedback control
D The vehicle is not being decelerated.
Set Conditions
D Oxygen sensor (front) output voltage has been higher or lower than 0.5 V for
at least thirty seconds.
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-21
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The oxygen sensor (front) output voltage is 4.5 V or more when the sensor
output voltage is 0.2 V or less and a voltage of 5 V is applied to the oxygen
sensor (front) inside the engine-ECU.
Range of Check
D Engine speed is 2,800 r/min or less
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The oxygen sensor (front) output frequency is six or less per 10 seconds on
average.
13A-22
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
OK
Check the following connector:
C-40 <M/T>, C-175 <A/T>
NG
NG
Replace
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-40 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 76
<M/T>, 71 <A/T> and earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connector:
C-40 <M/T>, C-175 <A/T>
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-23
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (front) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (front), is 0.2 A
or less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-24
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The oxygen sensor (rear) output voltage is 4.5 V or more when the sensor
output voltage is 0.2 V or less and a voltage of 5 V is applied to the oxygen
sensor (rear) inside the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
13A-25
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (rear) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
oxygen sensor (rear) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-40 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 75
<M/T>, 73 <A/T> and earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connector:
C-40 <M/T>, C-175 <A/T>
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-26
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (rear) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
OK
Check the harness wires between
the oxygen sensor (rear) and the
engine control relay, and repair if
necessary.
NG
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-27
Probable cause
Range of Check
D Engine: Being learning the air/fuel ratio
Set Conditions
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too low.
or
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too high.
D
D
D
D
D
D
D
D
NG
NG
NG
NG
NG
NG
Repair
OK
Check the fuel pressure (Refer to P.13A-85*.)
OK
MUT-II Data list
81 Long-term fuel compensation (Refer to P.13A-75.)
D Is fuel trim more or less than zero?
Less than zero
No
MUT-II Data list
D Check for fuel leaks
12 Volume air flow sensor
from injector.
(Refer to P.13A-75.)
D Check for entry of
foreign matter (water,
D Does the tester indicate more than the
kerosene, etc.) into the
standard value?
fuel.
Yes
Replace the volume air
flow sensor.
OK
Replace the engine-ECU
<M/T> or engine-A/T-ECU
<A/T>.
More than
zero
NG
No
Repair
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-28
Probable cause
Range of Check
D Engine speed is approx. 50 - 1,000 r/min
D The throttle position sensor output voltage is 1.15 V or less.
D Actuator test by MUT-II is not carried out.
Set Conditions
D Surge voltage of injector coil is not detected for 4 seconds.
OK
NG
NG
NG
NG
NG
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
Repair
Replace
Check the harness wire between the engine control relay and the
injector connector, and repair if necessary.
Repair
Check the harness wire between the engine-ECU <M/T> or
engine-A/T-ECU <A/T> and the injector connector, and repair if
necessary.
OK
Check trouble symptoms.
NG
Use an analyzer to measure the signal waveform at injector
connector B-02, B-03, B-05, B-36.
D Use a test harness (MB991348) to connect the connector, and
measure at the pick-up harness side.
D Engine: Idling
D The voltage between terminal 2 and earth
OK: A normal waveform should be displayed as described
on P.13A-88 (INSPECTION PROCEDURE USING
AN ANALYZER).
OK
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Probable cause
Range of Check
D Engine speed is approx. 50 - 4,000 r/min.
D Engine is not cranking.
Set Conditions
D The ignition failure sensor does not send a signal about a certain cylinder for
four seconds.
D
D
D
D
13A-29
13A-30
(1)
(2)
NG
NG
NG
NG
Repair
Replace
Repair
Repair
OK
Use an analyzer to measure the signal waveform at engine-ECU connector C-34 <M/T>
or engine-A/T-ECU connector C-177 <A/T>.
D Engine: Idling
D The voltage between the ignition coil primary signal terminal for a defective cylinder
and earth
OK: A normal waveform should be displayed as described on P.13A-88* (Inspection
Procedure Using an Analyzer).
OK
NG
NG
NG
Repair
Repair
OK
Repair the ignition failure sensor.
Check the trouble symptoms.
NG
OK
13A-31
Probable cause
Range of Check
D The engine speed is 500 - 4,500 r/min.
D While the engine is running except deceleration and sudden acceleration.
Set Conditions
D The number of misfires exceeds a predetermined number per 200 engine
revolutions (Misfire has occurred in only one cylinder).
or
D The number of misfires exceeds a predetermined number per 100 engine
revolutions (Misfire has occurred in only one cylinder).
D
D
D
D
D
NG
(1) NG
Repair
NG
Repair
OK
Check the ignition failure sensor
(Refer to GROUP 16 - Ignition
System.)
NG
Replace
OK
Check the harness wire between the
ignition coil and the ignition failure
sensor, and between the ignition
switch and the ignition failure sensor.
(2) NG
NG
Repair
OK
(3) NG
OK
NG
Replace
OK
Check the compression pressure.
(Refer to GROUP 11A - On-vehicle
Service.)
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
Repair
NG
Repair
13A-32
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D Changes in sensor output voltage (detonation sensor peak voltage per 1/2
crankshaft rotation) in 200 consecutive cycles are 0.06 V or less.
NG
NG
Repair
Check the harness wire between the detonation sensor and
earth, and repair if necessary.
OK
Check the following connector: C-40 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the harness wire between the detonation sensor and
the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
NG
OK
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent
Malfunctions.)
Probable cause
Range of Check
D Engine is cranking
Set Conditions
D Sensor output voltage does not change for 4 seconds (no pulse signal input).
13A-33
OK
NG
(1) NG
(2) NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
(3) NG
OK
OK
NG
NG
NG
NG
Repair
Repair
OK
Check the harness wire between the
crank angle sensor and the engine
control relay, and repair if necessary.
NG
NG
Replace
OK
Replace the crank angle sensor.
Check the trouble symptoms.
NG
Check the following connector:
C-40 <M/T>, C-176 <A/T>
OK
Check the harness wires between
the crank angle sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, crank angle
sensor and the engine control relay,
and the crank angle sensor and
earth. Then, repair if necessary.
NG
Repair
13A-34
Probable cause
Range of Check
D Ignition switch: ON
D Engine speed: 50 r/min or more
Set Conditions
D The sensor output voltage does not change for 4 seconds (no pulse signal
input).
13A-35
NG
Repair
OK
(1) NG
Measure at camshaft position sensor
connector B-64.
D Disconnect the connector and
measure at the harness side.
(1) The voltage between terminal 3
and earth
(Ignition switch: ON)
OK: System voltage
(2) The voltage between terminal 2
(2) NG
and earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(3) The resistance between terminal
1 and earth
OK: 2 W or less
Repair
OK
Check the harness wire between the
camshaft position sensor connector
and the engine control relay, and
repair if necessary.
OK
Measure at engine-ECU connector
C-40 <M/T> or engine-A/T-ECU
connector C-176 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Disconnect connector B-64.
D Ignition switch: ON
D The voltage between terminal 88
<M/T>, 56 <A/T> and earth
OK: 4.8 - 5.2 V
NG
NG
Check the following connector:
C-40 <M/T>, C-176 <A/T>
OK
Check the harness wire between the
intermediate connector and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
(3) NG
NG
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
Replace
NG
Repair
Check the harness wires between the camshaft position sensor connector and the
engine-ECU <M/T> or engine-A/T-ECU <A/T>, the camshaft position sensor connector
and the engine control relay, and the camshaft position sensor connector and earth.
Then, repair if necessary.
OK
Check the trouble symptoms.
NG
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
13A-36
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage is 10 V or more.
Set Conditions
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when
the purge control solenoid valve is turned from on to off.
OK
NG
NG
NG
OK
Check the harness wires between
the EGR control solenoid valve and
the engine control relay, and
between the EGR control solenoid
valve and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Replace
Repair
NG
Repair
NG
Check the harness wire between the
EGR control solenoid valve and the
engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
EGR control solenoid valve and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
OK
Check the following connector:
C-34 <M/T>, C-177 <A/T>
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
Repair
Repair
13A-37
Probable cause
Range of Check
D The engine speed is 3,000 r/min or less.
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The ratio between the oxygen sensor (rear) and the oxygen sensor (front)
output frequencies reaches 0.8 per 12 seconds on average.
D
D
D
D
D
NG
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
of
catalyst
the oxygen sensor (front)
the oxygen sensor (rear)
engine-ECU <M/T>
engine-A/T-ECU <A/T>
Repair
OK
MUT-II Data list
59 Oxygen sensor (rear)
D Transmission: 2nd gear <M/T>, L range <A/T>
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
MUT-II Data list
11 Oxygen sensor (front)
OK: 600 - 1,000 mV when racing suddenly
OK
MUT-II Data list
11 Oxygen sensor (front)
D Transmission: 2nd gear <M/T>, L range <A/T>
OK: Changeover between 0 - 400 mV and 600 - 1,000
mV occur 15 times in 10 seconds.
OK
Replace the oxygen sensor (rear).
Check the trouble symptoms.
NG
Replace the catalytic converter.
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
NG
NG
13A-38
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage is 10 V or more.
Set Conditions
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when
the purge control solenoid valve is turned from on to off.
OK
NG
NG
NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
NG
Repair
NG
Check the harness wire between the
purge control solenoid valve and the
engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
purge control solenoid valve and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
Repair
Repair
Repair
13A-39
Probable cause
Range of Check
D Engine: Two seconds after the engine was started
D Idle switch: OFF
D Engine speed: 2,500 r/min or more
D During high engine load
Set Conditions
D The sensor output voltage does not change for 2 seconds (no pulse signal
input).
No
Yes
Use an analyzer to measure the output waveform of the
vehicle speed sensor at engine-ECU connector C-40 <M/T> or
engine-A/T-ECU connector C-175 <A/T>.
D Driving the vehicle
D The voltage between terminal 86 <M/T>, 80 <A/T> and
earth
OK: A normal waveform should be displayed as described
in OSCILLOSCOPE INSPECTION PROCEDURE,
and noise should not be displayed in the waveform.
(Refer to GROUP 23 - Troubleshooting.)
OK
Check the following connector: C-40 <M/T>, C-175 <A/T>
OK
NG
NG
Repair
Repair
Probable cause
Check Area
D Vehicle speed has reached 1.5 km/h at least once.
D Under the closed loop idle speed control.
Judgment Criteria
D Actual idle speed has continued to be higher than the target idle speed by
300 r/min or more for 10 sec.
Check Area
D Vehicle speed has reached 1.5 km/h at least once.
D During idle speed closed loop control.
D The highest temperature at the last drive is 45_C or less.
D Engine coolant temperature is approx. 80_C or more.
D Battery voltage is 10 V or more.
D Barometric pressure is 76 kPa or higher.
D Intake air temperature is - 10_C or more.
Judgment Criteria
D Actual idle speed has been minimum 200 r/min higher than the target idle
speed for ten seconds.
Check Area
D During idle speed closed loop control.
D Engine coolant temperature is about 80_C or higher.
D Battery voltage is 10 V or higher.
D Power steering switch is off.
D Volumetric efficiency is 40 % or lower.
D Barometric pressure is 76 kPa or higher.
D Intake air temperature is - 10_C or more.
Judgment Criteria
D Actual idle speed has been minimum 100 r/min higher than the target idle
speed for ten seconds.
13A-40
Yes
NG
NG
NG
NG
NG
RefertoP.13A-8, INSPECTIONCHART
FOR DIAGNOSIS CODES.
Repair
Repair
NG
NG
NG
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
To the next page
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
Repair
13A-41
NG
NG
OK
Repair
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Probable cause
Check Area
D Throttle position sensor output voltage is 2.0 V or more.
Judgment Criteria
D Idle position switch has been turned on.
Check Area
D Repeat the *1 drive and *2 stop 15 times or more.
*1 drive: The vehicle remains under the following conditions for at least two
seconds; engine speed is 1,500 rpm or higher, air flow sensor output
waveform is 100 Hz or higher, and vehicle speed is more than 30 km/h for
two seconds.
*2 stop: The vehicle remains under the following conditions for at least two
seconds; engine speed is 800 rpm or lower, and vehicle speed is less than
1.5 km/h.
Judgment Criteria
D Idle position switch remains off.
OK
NG
Check the idle position switch. (Refer to P.13A-91*.)
OK
Check the following connector: B-07
OK
Measure at the throttle position sensor connector B-07.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 3 and ground (Ignition switch: ON)
OK: 4 V or higher
D Continuity between 4 and ground
OK: Continuity
OK
Check the following
connector: B-07
NG
NG
NG
NG
Repair
OK
Check trouble symptom.
NG
Repair
NG
Check the harness wire between engine-ECU <M/T> or
engine-A/T-ECU <A/T> and throttle position sensor connector.
OK
Check trouble symptom.
OK
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
NG
Repair
13A-42
Probable cause
Check Area
D Intake air temperature is - 10_C or higher.
D Barometric pressure is 76 kPa or higher.
D Engine coolant temperature is 30_C or more.
D Repeat the *1 drive and *2 stop ten times or more.
*1: Engine speed is 2,500 r/min or higher, volumetric efficiency is 55 % or higher
and vehicle speed is 5 km/h or higher for 4 seconds or more.
*2: Vehicle speed is 1.5 km/h or lower.
Judgment Criteria
D Power steering pressure switch remains on.
NG
Repair
OK
Check trouble symptom.
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
NG
NG
NG
Replace
Repair
Check the following
connector: C-36 <M/T>,
C-176 <A/T>
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between engine-ECU
<M/T> or engine-ATECU <A/T> and power
steering pressure switch
connector.
OK
Replace the engine-ECU
<M/T> or engine-ATECU <A/T>.
NG
Repair
13A-43
Probable cause
Range of Check
D Engine speed: 50 r/min or more
Set Conditions
D Input voltage from the alternator FR terminal is system voltage for 20
seconds.
NG
NG
Repair
OK
OK
Check the trouble symptoms.
Measure at alternator connector
B-38.
D Use test harness (MB991519) to
connect the connector, and
measure at the pick-up harness.
D Engine: Idling (After warming up)
D Radiator fan: Not operating
D The voltage between terminal 4
and earth
OK: The voltage drops when
the headlamps are turned
on.
NG
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
NG
Repair
Repair
OK
NG
OK
NG
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
13A-44
Probable cause
Range of Check
D Ignition switch: ON
Set Conditions
D Improper communication between the engine-ECU <M/T> or engine-A/T-ECU
<A/T> and the immobilizer-ECU
D
D
D
D
Open or short
Malfunction of
Malfunction of
Malfunction of
NOTE
(1) If the registered ignition keys are close each other when starting the engine, radio interference may
cause this code to be displayed.
(2) This code may be displayed when registering the key ID code.
Check the following connectors:
C-38 <M/T>, C-174 <A/T>, C-81,
C-173
OK
Check the harness wire between the
immobilizer-ECU and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the immobilizer-ECU.
NG
NG
Repair
Replace
13A-45
Inspection
procedure
No.
Reference
page
Communication
with MUT-II is
impossible.
13A-46
13A-46
Engine warning
lamp and
related parts
The engine warning lamp does not illuminate right after the ignition
switch is turned to the ON position.
13A-47
The engine warning lamp remains illuminating and never goes out.
13A-47
Starting
13A-48
13A-49
13A-50
13A-51
13A-53
10
13A-54
11
13A-55
12
13A-56
13
13A-58
14
13A-58
15
13A-59
16
13A-60
17
13A-60
Poor acceleration
18
13A-61
Surge
19
13A-63
Knocking
20
13A-64
Dieseling
21
13A-64
22
13A-65
23
13A-66
24
13A-66
25
13A-67
Idling stability
(Improper idling)
Idling stability
(Engine stalls)
Driving
13A-46
Probable cause
The cause is probably a defect in the power supply system (including earth) for the
diagnosis line.
NG
OK
NG
NG
NG
Repair
OK
Replace the MUT-II.
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU <M/T> or
engine-A/T-ECU <A/T> is impossible.
Probable cause
NG
Repair
NG
Repair
13A-47
Probable cause
D Burnt-out bulb
D Defective warning lamp circuit
D Malfunction of the engine-ECU
engine-A/T-ECU <A/T>
NG
NG
OK
NG
Repair
NG
NG
or
OK
Replace
OK
<M/T>
Check the engine warning lamp power supply circuit, and repair
if necessary.
Repair
Check the harness wire between combination meter and engineECU <M/T> or engine-A/T-ECU <A/T>, and repair if necessary.
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never
goes out.
Probable cause
In cases such as the above, the cause is probably that the engine-ECU <M/T> or
engine-A/T-ECU <A/T> is detecting a problem in a sensor or actuator, or that one
of the malfunctions listed at right has occurred.
Yes
NG
13A-48
INSPECTION PROCEDURE 5
No initial combustion (starting impossible)
Probable cause
In cases such as the above, the cause is probably that a spark plug is defective,
or that the supply of fuel to the combustion chamber is defective.
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel.
D
D
D
D
NG
Yes
NG
No
Yes
No
NG
NG
No
No
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
D Check the compression pressure.
D Check the immobilizer system.
or
13A-49
Probable cause
In such cases as the above, the cause is probably that the spark plugs are generating
sparks but the sparks are weak, or the initial mixture for starting is not appropriate.
D
D
D
D
D
NG
Yes
NG
NG
NG
NG
OK
Is starting good if the engine is cranked with the accelerator pedal
slightly depressed?
Yes
No
<M/T>
NG
NG
or
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-50
INSPECTION PROCEDURE 7
It takes too long time to start. (Incorrect starting)
Probable cause
In cases such as the above, the cause is probably that the spark is weak and ignition
is difficult, the initial mixture for starting is not appropriate, or sufficient compression
pressure is not being obtained.
D
D
D
D
NG
Yes
NG
NG
NG
NG
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check the compression pressure.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
13A-51
Probable cause
In cases as the above, the cause is probably that the ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
Because the range of possible causes is broad, inspection is narrowed down to simple
items.
D
D
D
D
D
D
D
Yes
Yes
Yes
No
Check and adjust the fixed SAS. (Refer to P.13A-83*.)
Check trouble symptom.
NG
Inspect the intake of air into the air intake system
D Broken intake manifold gasket
D Broken air intake hose
D Broken vacuum hose
D Positive crankcase ventilation valve does not operate.
Check the ISC servo for operation sound. (Refer to P.13A-95*.)
OK
Check the injector for operation sound.
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-75.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13A-75.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13A-75.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-75.)
OK
MUT-II Actuator test
08 Purge control solenoid valve (Refer to P.13A-80.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-80.)
NG
NG
NG
NG
NG
NG
NG
NG
Check the ISC system. (Refer to P.13A-39, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0505.)
Check the injector system. (Refer to P.13A-28, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203, P0204.)
Check the idle position switch system. (Refer to P.13A-41, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0510.)
Check the intake airtemperaturesensor system.(Refer toP.13A-14,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
Check the barometric pressure sensor system. (Refer to P.13A-12,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor system.
(Refer toP.13A-16, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
Check the purge control solenoid valve system
(Refer toP.13A-38, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0443.)
Check the EGR control solenoid valve system. (Refer to P.13A-36,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-52
NG
NG
NG
NG
OK
NG
NG
NG
NG
Check the oxygen sensor (rear) system. (Refer to P.13A-24, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0136.)
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
OK
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the purge control system.
D Check the EGR control system.
D Check the compression pressure.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-53
INSPECTION PROCEDURE 9
Idling speed is high. (Improper idling speed)
Probable cause
In such cases as the above, the cause is probably that the intake air volume during
idling is too great.
Yes
NG
NG
NG
NG
OK
Basic idle adjustment (Refer to P.13A-83*.)
Check trouble symptom.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-54
INSPECTION PROCEDURE 10
Idling speed is low. (Improper idling speed)
Probable cause
In cases such as the above, the cause is probably that the intake air volume during
idling is too small.
Yes
NG
NG
NG
NG
OK
Basic idle adjustment (Refer to P.13A-83*.)
Check trouble symptom.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-55
Probable cause
In such cases as the above, the cause is probably thatthe air/fuelmixture isinappropriate
when the engine is cold, or that the intake air volume is insufficient.
D
D
D
D
Yes
Yes
Yes
No
Is engine-idling stable after the warming-up?
Yes
Check the ISC servo for operation sound. (Refer to P.13A-95*.)
OK
Check the injector for operation sound.
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-75.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-75.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-80.)
No
NG
NG
NG
NG
NG
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
the
the
the
the
ISC system
throttle body
injector system
ignition system
OK
Check the fuel pressure. (Refer to P.13A-85*.)
OK
Check the ignition timing.
(Refer to GROUP 11A - On-vehicle Service.)
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the compression pressure.
D Check the engine oil viscosity.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-56
INSPECTION PROCEDURE 12
When the engine is hot, it stalls at idling. (Die out)
Probable cause
In such cases as the above, the cause is probably that ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
In addition, if the engine suddenly stalls, the cause may also be a defective connector
contact.
D
D
D
D
D
Yes
Yes
NG
NG
Yes
No
Does the engine stall easily again?
No
Yes
NG
NG
NG
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-57
NG
NG
NG
OK
NG
NG
NG
NG
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
OK
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-58
INSPECTION PROCEDURE 13
The engine stalls when starting the car. (Pass out)
Probable cause
In cases such as the above, the cause is probably misfiring due to a weak spark,
or an inappropriate air/fuel mixture when the accelerator pedal is depressed.
Yes
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if air was drawn into the intake system.
Broken intake manifold gasket
Broken or disconnected vacuum hose
Improper operation of the PCV valve
Broken air intake hose
INSPECTION PROCEDURE 14
The engine stalls when decelerating.
Probable cause
In cases such as the above, the cause is probably that the intake airvolume is insufficient
due to a defective idle speed control (ISC) system.
Yes
Yes
NG
NG
Yes
NG
Check the throttle position sensor system. (Refer to P.13A-18, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
Check the vehicle speed sensor system. (Refer to P.13A-39, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0500.)
13A-59
INSPECTION PROCEDURE 15
Hesitation, sag or stumble
Probable cause
In cases such as the above, the cause is probably that ignition system, air/fuel mixture
or compression pressure is defective.
D
D
D
D
D
Yes
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
13A-60
NG
OK
OK
Check the fuel pressure. (Refer to P.13A-85*.)
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the EGR control system.
D Check the compression pressure.
D Check the fuel filter or fuel line for clogging.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
INSPECTION PROCEDURE 16
The feeling of impact or vibration when accelerating
Probable cause
In cases such as the above, the cause is probably that there is an ignition leak
accompanying the increase in the spark plug demand voltage during acceleration.
Yes
No
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check for occurrence of ignition leak.
INSPECTION PROCEDURE 17
The feeling of impact or vibration when decelerating.
Probable cause
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-61
INSPECTION PROCEDURE 18
Poor acceleration
Probable cause
Defective ignition system, abnormal air/fuel ratio, poor compression pressure, etc.
are suspected.
D
D
D
D
D
Yes
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
13A-62
NG
OK
Check the fuel pressure. (Refer to P.13A-85*.)
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the compression pressure.
D Check the fuel filter or fuel line for clogging.
D Broken air intake hose
D Clogged air cleaner
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
OK
13A-63
Probable cause
Yes
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
Check the idle position switch system. (Refer to P.13A-41, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0510.)
Check the intake airtemperaturesensor system.(Refer toP.13A-14,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
Check the barometric pressure sensor system. (Refer to P.13A-12,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor system.
(Refer toP.13A-16, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0115.)
Check the throttle position sensor system. (Refer to P.13A-18, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
Check the EGR control solenoid valve system.
(Refer toP.13A-36, INSPECTIONPROCEDURE FORDIAGNOSIS
CODE P0403.)
Check the oxygen sensor (rear) system. (Refer to P.13A-24, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0136.)
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
OK
Check the fuel pressure. (Refer to P.13A-85*.)
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the EGR control system.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
OK
13A-64
INSPECTION PROCEDURE 20
Knocking
Probable cause
In cases as the above, the cause is probably that the detonation control is defective
or the heat value of the spark plug is inappropriate.
Yes
No
Yes
Check the following items.
D Spark plugs
D Check if foreign materials (water, alcohol, etc.) got into fuel.
INSPECTION PROCEDURE 21
Dieseling
Probable cause
13A-65
Probable cause
NG
NG
NG
NG
NG
NG
OK
Check the oxygen sensor (front) system. (Refer to P.13A-21, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
NG
13A-66
INSPECTION PROCEDURE 23
Low alternator output voltage (approx. 12.3 V)
Probable cause
The alternator may be defective, or malfunctions, which are listed in the right column,
may be suspected.
Measureatthealternatorconnectorside
B-38.
D Connect the connector.
(Test harness: MB991519)
D Voltage between 1 (black clip) and
earth
Engine: at idle
Radiator fan: does not run
Headlamp: OFF ON
Brake lamp: OFF ON
Rear defogger switch:
OFF ON
OK: Voltages rises by 0.2 - 3.5
V.
NG
NG
Repair
OK
OK
Check the alternator. (Refer to GROUP
16 - Charging System.)
NG
Repair
Check the harness wire between the
alternator and the engine-ECU <M/T>
or engine-A/T-ECU <A/T> connector,
and repair if necessary.
NG
Repair
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
INSPECTION PROCEDURE 24
Idling speed is improper when A/C is operating
Probable cause
Measure at the engine-ECU connector C-34 <M/T> or the engineA/T-ECU connector C-176 <A/T>.
D Connect the connector.
D Voltage between 24 <M/T>, 61 <A/T> and earth (Engine:
at idle, outside air temperature: 25_C or more)
OK: 0 - 3 V [When A/C is MAX. COOL condition (when
the load by A/C is high)]
System voltage [When A/C is MAX. HOT condition
(when the load by A/C is low)]
NG
Check the A/C system. (Refer to GROUP 55 - On-vehicle Service.)
OK
NG
Repair
13A-67
Probable cause
D
D
D
D
NG
NG
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between the engine-ECU
<M/T>
or
engineA/T-ECU <A/T> and the
fan controller connector.
Repair
NG
Repair
OK
Check the radiator fan
and condenser fan circuit.
(Refer to GROUP 14 Troubleshooting.)
NG
OK
NG
Replace
13A-68
INSPECTION PROCEDURE 26
Engine-ECU <M/T> or engine-A/T-ECU <A/T> power
supply and earth circuit system
Probable cause
(1) NG
NG
Measure at the engine-ECU connectors C-34, C-36, C-40
Check the following
Repair
<M/T> or the engine-A/T-ECU connectors C-175, C-176 <A/T>.
connectors:
D Disconnect the connector and measure at the harness side
C-92, C-105, C-131
(1) Voltage between 82 <M/T>, 98 <A/T> and earth (Ignition (2), (3) NG
OK
switch: ON)
OK: System voltage
Check trouble symptom.
(2) Voltage between 38 <M/T>, 49 <A/T> and earth
OK
OK: System voltage
(4) NG
(3) Voltage between 12, 25 <M/T> 41, 47 <A/T> and earth
NG
Repair
Check the harness wire
(Ignition switch: ON)
between engine-ECU
OK: System voltage (when the terminal 38 <M/T>, 49 <A/T>
<M/T> or engineis earthed)
A/T-ECU <A/T> and
(4) Continuity between 13, 26 <M/T> 42, 48 <A/T> and earth (5) NG
ignition switch
OK: Continuity
connector.
(5) Voltage between 80 <M/T>, 66 <A/T> and earth
OK: System voltage
OK
OK
Check the ignition switch.
NG
Check the following
(Refer to GROUP 54 - Ignition Switch.)
Repair
connectors:
<M/T> C-34, C-36,
Check the harness wire between engine-ECU <M/T> or engineC-40
A/T-ECU <A/T> and engine control relay connector, and repair
<A/T> C-175, C-176
if necessary.
OK
Check the harness wire between engine-ECU <M/T> or engineCheck trouble symptom.
A/T-ECU <A/T> and earth, and repair if necessary.
NG
NG
Check the following
Repair
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>
connectors:
LHD: C-48, C-63, C-66,
C-83, C-132, C-141
RHD: C-14, C-62, C-66,
C-83
OK
Check trouble symptom.
NG
Check the harness wire between engine-ECU <M/T> or
engine-A/T-ECU <A/T> and battery, and repair if necessary.
13A-69
Probable cause
NG
NG
Replace
Check the following
connector: B-30
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between battery and engine control relay
connector, and repair if necessary.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
INSPECTION PROCEDURE 28
Fuel pump system
Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> turns the control relay ON when
the engine is cranking or running, and this supplies power to drive the fuel pump.
or
or
13A-70
OK
Normal
NG
Check the fuel pump relay. (Refer to
P.13A-90*.)
NG
Replace
OK
Measure at fuel pump relay connector NG
C-32.
D Disconnect the connector, and
measure at the harness side.
D Voltage between terminals 3, 4 and
earth
(Ignition switch: ON)
OK: System voltage
OK
Measure at the engine-ECU
connector C-34 <M/T> or the
engine-A/T-ECU connector C-177
<A/T>.
D Disconnect the connector, and
measure at the harness side.
D Voltage between terminal 22<M/T>,
21 <A/T> and earth (Ignition switch:
ON)
OK: System voltage
OK
Measure at the engine-ECU
connector C-34 <M/T> or the
engine-A/T-ECU connector C-177
<A/T>.
D Disconnect the connector, and
measure at the harness side.
D Short circuit between terminal 22
<M/T>, 21 <A/T> and earth (Ignition
switch: ON)
OK: The fuel pump operates (its
operation sound can be
heard).
NG
NG
NG
NG
OK
NG
NG
NG
Repair
Repair
NG
NG
Repair
OK
NG
NG
NG
OK
Repair
(1) NG
Measure at fuel pump connector E-16.
D Disconnect the connector, and
measure at the harness side.
(1) Voltage between terminal 1 and
earth
(Ignition switch: ON)
OK: System voltage
(2) NG
(2) Continuity between 2 and earth
OK: Continuity
Repair
OK
OK
OK
NG
NG
Repair
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-71
Probable cause
<M/T>
Measure at the engine-ECU connector
C-40.
D Disconnect the connector, and
measure at the harness side.
D Voltage between 71 and earth
(Ignition switch: START)
OK: 8 V or more
OK
Check the following connector:
C-40
NG
NG
NG
Repair
OK
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
<A/T>
Check the inhibitor switch
D Continuity between 9 and 10 (Refer to GROUP 23
On-vehicle service.)
OK
Measure at the inhibitor switch connector B-72.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 10 and earth (Ignition switch: START)
OK
OK: System voltage
NG
NG
Replace
NG
Repair
NG
Repair
NG
Repair
NG
NG
Repair
13A-72
INSPECTION PROCEDURE 30
A/C switch and A/C relay system
Probable cause
NG
or
or
Replace
OK
NG
Measure at the engine-ECU connectors C-34, C-36 <M/T> or
the engine-A/T-ECU connectors C-175, C-177 <A/T>.
D Disconnect the connector, and measure at the harness side.
D Voltage between 8 <M/T>, 20 <A/T> and earth, and 45 <M/T>,
OK
83 <A/T> and earth
(Ignition switch: ON)
OK: 0 - 3 V (A/C switch: OFF)
System voltage (A/C switch: ON)
D Short circuit between 8 <M/T>, 20 <A/T> and earth
(Ignition switch: ON, A/C switch: ON)
OK: A/C compressor clutch turns on.
NG
Replace
OK
Check trouble symptom.
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
INSPECTION PROCEDURE 31
Ignition circuit system
Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> interrupts the ignition coil primary
currentby turningthe power transistor inside the engine-ECU <M/T> orengine-A/T-ECU
<A/T> ON and OFF.
or
or
13A-73
NG
NG
Replace
Replace
NG
NG
Repair
OK
OK
NG
Repair
NG
NG
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between the
engine-ECU <M/T> engine-A/T-ECU
<A/T> and ignition coil connector.
OK
Replacetheengine-ECU<M/T>engineA/T-ECU <A/T>.
(3) NG
OK
Check the following connectors:
B-01, B-11
OK
Check trouble symptom.
NG
To the next page
NG
NG
Repair
13A-74
(1) NG
NG
Repair
OK
Check trouble symptom.
NG
There is an open or short-circuit the ignition signal output harness
of the ignition failure sensor, so check and repair the harness.
(2) NG
Check the harness wire between the ignition failure sensor and
earth, and repair if necessary.
OK
Measure at the engine-ECU connector C-38 <M/T> or engine-A/TECU connector C-176 <A/T>.
D Measure with the connector connected.
D Voltage between 58 <M/T>, 43 <A/T> and earth
(Engine: Cranking or 3,000 r/min)
OK: 0.3 - 3.0 V
OK
Replace engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between the engine-ECU
<M/T> or engine-A/TECU <A/T> and the ignition failure sensor connector.
NG
OK
Replace the ignition failure sensor.
Repair
13A-75
Caution
When shifting the select lever to D range, the brakes should be applied so that the vehicle does
not move forward.
NOTE
*1. In a new vehicle [driven approximately 500 km or less], the air flow sensor output frequency is sometimes
10 % higher than the standard frequency.
*2. The idle position switch normally turns off when the voltage of the throttle position sensor is 50 100 mV higher than the voltage at the idle position. If the throttle position switch turns back on
after the throttle position sensor voltage has risen by 100 mV and the throttle valve has opened,
the idle position switch and the throttle position sensor need to be adjusted.
*3. The injector drive time represents the time when the cranking speed is at 250 r/min or below when
the power supply voltage is 11 V.
*4. In a new vehicle [driven approximately 500 km or less], the injector drive time is sometimes 10 %
longer than the standard time.
*5. In a new vehicle [driven approximately 500 km or less], the step of the stepper motor is sometimes
30 steps greater than the standard value.
Item
No.
Inspection
item
Inspection contents
11
Oxygen
sensor
(front)
12
D
D
D
Normal condition
Inspection
procedure
No.
Reference
page
200 mV or less
Code No.
P0130
13A-21
600 - 1,000 mV
Engine is idling
400 mV or less
(Changes)
600 - 1,000 mV
2,500 r/min
Engine
coolant Engine is idling
temperature:
80 - 95_C
Lamps,
electric 2,500 r/min
cooling fan and all
accessories: OFF
Transmission:
Engine is raced
Neutral
(A/T: P range)
17 - 43 Hz
(1.0 4.0 g/s)
70 - 110 Hz
(5.0 10.0 g/s)
Frequency
increases in response to racing
13A-76
Item
No.
Inspection
item
13
Intake
air Ignition switch: ON or
temperature with engine running
sensor
14
Throttle
position
sensor
Inspection contents
Ignition switch: ON
16
Ignition switch: ON
18
Cranking
signal
(ignition
switch-ST)
Ignition switch: ON
21
Normal condition
Inspection
procedure
No.
Reference
page
- 20_C
Code No.
P0110
13A-14
0_C
20_C
40_C
80_C
300 - 1,000 mV
13A-18
Gradually open
Code No.
P0120
Open fully
4,500 - 5,500 mV
System voltage
Procedure
No. 26
13A-68
Engine: Stopped
OFF
Procedure
No. 29
13A-71
Engine: Cranking
ON
- 20_C
Code No.
P0115
13A-16
0_C
20_C
40_C
80_C
13A-77
Inspection
item
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
22
Crank angle
sensor
D
D
Engine: Cranking
Tachometer:
Connected
Accord
Code No.
P0335
13A-32
D
D
Approximately 40
km/h
Code No.
P0500
13A-39
At altitude of 0 m
101 kPa
13A-12
At altitude of 600 m
95 kPa
Code No.
P0105
At altitude of 1,200 m
88 kPa
At altitude of 1,800 m
81 kPa
Throttle valve:
Set to idle position
ON
Throttle valve:
Slightly open
OFF*2
OFF
ON
A/C switch
Engine: Idling
(when A/C switch is
ON, A/C compressor
should be operating.)
OFF
A/C switch: ON
ON
Ignition switch: ON
P or N
P or N
D, 2, L or R
D, 2, L or R
24
Vehicle
speed sensor
Drive at 40 km/h
25
Barometric
pressure
sensor
Ignition switch: ON
26
27
28
29
Idle position
switch
Inhibitor
switch
<A/T>
Ignition switch: ON
Check by operating
accelerator pedal repeatedly
Procedure
No. 30
13A-72
Procedure
No. 29
13A-71
13A-78
Item
No.
Inspection
item
Inspection contents
41
Injectors*3
Engine: Cranking
Injectors*4
D
D
D
44
45
Ignition coils
and power
transistors
D
D
D
D
D
D
D
D
49
A/C relay
Engine
coolant
temperature:
80 95_C
Lamps,
electric
cooling fan and all
accessories: OFF
Transmission:
Neutral
(A/T: P range)
Normal condition
Inspection
procedure
No.
Reference
page
12 - 19 ms
26 - 40 ms
6.0 - 9.1 ms
Engine is idling
1.6 - 2.8 ms
2,500 r/min
1.4 - 2.6 ms
Increases
Code No.
P0300
13A-29
Procedure No.
30
13A-72
2 - 18_BTDC
18 - 38_BTDC
2 - 25 STEP
A/C switch:
OFF ON
Increases by 10 70 steps
D
D
Increases by 5 50 steps
OFF (Compressor
clutch is not operating)
A/C switch: ON
ON (Compressor
clutch is operating)
13A-79
Inspection
item
Inspection contents
59
Oxygen
sensor
(rear)
81
Long-term
fuel
compensation
82
87
88
A1
A2
8A
Normal condition
Inspection
procedure
No.
Reference
page
600 - 1,000 mV
Code No.
P0136
13A-24
- 12.5 - 12.5 %
Code No.
P0170
13A-27
Short-term
fuel
compensation
- 30 - 25 %
Code No.
P0170
13A-27
Calculation
load value
Engine: Warm
Engine: Idling
15 - 35 %
2,500 r/min
15 - 35 %
Fuel control
condition
Engine: Warm
2,500 r/min
Closed loop
13A-20
Code No.
P0125
Oxygen
sensor
(sensor 1)
Idling
0V
13A-21
Sudden racing
0.6 - 1.0 V
Code No.
P0130
2,500 r/min
Code No.
P0136
13A-24
6 - 20 %
Code No.
P0120
13A-18
80 - 100 %
Oxygen
sensor
(sensor 2)
Throttle
position
sensor
(Throttle
valve opening angle)
3,500 r/min
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with throttle
widely open
3,500 r/min
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with throttle
widely open
Engine
coolant
temperature:
80 - 95_C
Ignition switch:
ON
(Engine: Stopped)
13A-80
Inspection
item
Drive contents
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
01
Injectors
Idling condition
becomes different
(becomes unstable).
Code No.
P0201
13A-28
Code No.
P0202
13A-28
Code No.
P0203
13A-28
Code No.
P0204
13A-28
Procedure
No. 28
13A-69
02
03
04
07
Fuel pump
Fuel pump
operates and
fuel is recirculated.
D
D
Engine:
Cranking
Fuel
pump:
Forced
driving
Inspect
according
to both
the above
conditions.
Pinch the
return hose
with fingers
to feel the
pulse of the
fuel being
recirculated.
Pulse is felt.
Listen near
the fuel tank
for the
sound of
fuel pump
operation.
08
Purge
control
solenoid
valve
Solenoid valve
turns from
OFF to ON.
Ignition switch: ON
Code No.
P0443
13A-38
10
Solenoid valve
turns from
OFF to ON.
Ignition switch: ON
Code No.
P0403
13A-36
17
Set to ignition
timing adjustment mode
Engine: Idling
Timing light is set
5_BTDC
21
Fan controller
Ignition switch: ON
Procedure
No. 25
13A-67
13A-81
13A-82
Terminal
No. <M/T>
Terminal
No. <A/T>
Check item
Normal condition
No. 1 injector
14
No. 2 injector
From 11 - 14 V, momentarily
drops slightly
24
No. 3 injector
15
No. 4 injector
14
Stepper
motor coil
<A1>
System voltage 0 V
(Changes repeatedly)
17
28
Stepper
motor coil
<A2>
15
Stepper
motor coil
<B1>
18
29
Stepper
motor coil
<B2>
EGR control
solenoid valve
Ignition switch: ON
System Voltage
20
A/C relay
D
D
34
Purge control
solenoid
valve
Ignition switch: ON
System voltage
0 - 3V
0.3 - 3.0 V
Ignition switch: ON
System voltage
10
11
23
12
12
41
Power supply
25
47
System voltage or
momentarily 6 V or more
0 - 3V
13A-83
Terminal
No. <A/T>
Check item
Normal condition
19
19
0 - 1V
6 - 9V
Fan controller
0 - 0.3 V
0.7 V or more
Fuel pump
relay
Ignition switch: ON
System voltage
0 - 3V
A/C switch 2
D
D
21
22
24
33
41
18
21
61
54
Alternator G
terminal
Alternator FR
terminal
D
D
D
D
D
D
Engine: Idling
Outside air
temperature:
25_C or more
0 - 3V
(When A/C is
MAX. HOT
condition (when
the load by A/C is
low)
System voltage
36
22
Ignition switch:
LOCK (OFF) position ON
0 - 3 V 9 - 13 V
(After several seconds have
elapsed)
37
52
When steering
wheel is stationary
System voltage
When steering
wheel is turned
0 - 3V
Control relay
(Power supply)
System voltage
Ignition switch: ON
0 - 3V
A/C switch 1
38
45
58
49
83
43
Tachometer
signal
0 - 3V
System voltage
0.3 - 3.0 V
13A-84
Terminal
No. <M/T>
Terminal
No. <A/T>
Check item
Normal condition
60
Oxygen
sensor (front)
heater
0 - 3V
System voltage
Oxygen
sensor (rear)
heater
0 - 3V
System voltage
8 V or more
54
26
71
58
Ignition
switch-ST
Engine: Cranking
72
64
Intake air
temperature
sensor
Ignition switch:
ON
75
73
D
D
D
3.2 - 3.8 V
2.3 - 2.9 V
1.5 - 2.1 V
0.4 - 1.0 V
Transmission:
2nd gear <M/T>, L range <A/T>
Engine r/min: 3,500 r/min or more
Driving with the throttle valve
widely open
0.6 - 1.0 V
76
71
Oxygen
sensor (front)
0 0.8 V
(Changes repeatedly)
80
66
System voltage
81
46
Sensor impressed
voltage
Ignition switch: ON
4.5 - 5.5 V
82
98
Ignition
switch-IG
Ignition switch: ON
System voltage
83
44
Ignition switch:
ON
When engine
coolant temperature is 0_C
3.2 - 3.8 V
When engine
coolant temperature is 20_C
2.3 - 2.9 V
When engine
coolant temperature is 40_C
1.3 - 1.9 V
When engine
coolant temperature is 80_C
0.3 - 0.9 V
13A-85
Terminal
No. <A/T>
Check item
Normal condition
84
78
Throttle
position
sensor
Ignition switch:
ON
0.3 - 1.0 V
4.5 - 5.5 V
Barometric
pressure
sensor
Ignition switch:
ON
When altitude is 0
m
3.7 - 4.3 V
When altitude is
1,200 m
3.2 - 3.8 V
85
55
86
80
Vehicle
speed sensor
D
D
87
79
Idle position
switch
Ignition switch:
ON
88
89
90
56
45
65
Ignition switch: ON
Move the vehicle slowly forward
05V
(Changes repeatedly)
0 - 1V
Slightly open
throttle valve
4 V or more
Camshaft
position
sensor
Engine: Cranking
0.4 - 3.0 V
0.5 - 2.0 V
Crank angle
sensor
Engine: Cranking
0.4 - 4.0 V
1.5 - 2.5 V
2.2 - 3.2 V
13A-86
Terminal
No.<M/T>
Terminal
No. <A/T>
Inspection item
1 - 12
1 - 41
No. 1 injector
13 - 16 W (At 20_C)
14 - 12
9 - 41
No. 2 injector
2 - 12
24 - 41
No. 3 injector
15 - 12
2 - 41
No. 4 injector
4 - 12
14 - 41
17 - 12
28 - 41
5 - 12
15 - 41
18 - 12
29 - 41
6 - 12
6 - 41
29 - 35 W (At 20_C)
9 - 12
34 - 41
29 - 35 W (At 20_C)
13 - Body
earth
42 - Body
earth
Continuity (0 W)
26 - Body
earth
48 - Body
earth
60 - 12
3 - 41
54 - 12
26 - 41
11 - 18 W (At 20_C)
28 - 33 W (At 20_C)
13A-87
Terminal
No.<M/T>
Terminal
No. <A/T>
Inspection item
72 - 92
64 - 57
5.3 - 6.7 kW
(When intake air temperature is 0_C)
2.3 - 3.0 kW
(When intake air temperature is 20_C)
1.0 - 1.5 kW
(When intake air temperature is 40_C)
0.30 - 0.42 kW
(When intake air temperature is 80_C)
83 - 92
44 - 57
5.1 - 6.5 kW
(When coolant temperature is 0_C)
2.1 - 2.7 kW
(When coolant temperature is 20_C)
0.9 - 1.3 kW
(When coolant temperature is 40_C)
0.26 - 0.36 kW
(When coolant temperature is 80_C)
87 - 92
79 - 57
Continuity
(When throttle valve is at idle position)
No continuity
(When throttle valve is slightly open)
13A-88
to
13A-89
Oxygen sensor
(front)
ON-VEHICLE SERVICE
OXYGEN SENSOR CHECK
<Oxygen sensor (front)>
1. Disconnect the oxygen sensor connector and connect
the special tool (test harness) to the connector on the
oxygen sensor side.
2. Make sure that there is continuity (4.5 - 8.0 W at 20_C)
between terminal 3 and terminal 4 on the oxygen sensor
connector.
3. If there is no continuity, replace the oxygen sensor.
4. Warm up the engine until engine coolant is 80_C or higher.
MB991223
MB991223
Oxygen sensor
output voltage
Remarks
When
racing the
engine
0.6 - 1.0 V
13A-90
Equipment side
connector
Oxygen
sensor
(rear)
MB991223
13A-91
GENERAL INFORMATION
SELF-DIAGNOSIS FUNCTION
Following functions have been added.
D The engine-ECU records the engine operating condition when the diagnosis code is set. This data
is called freeze frame data. It can be read by using the MUT-II, and can be used in simulation
tests for troubleshooting.
GENERAL SPECIFICATIONS
Items
Engine-ECU
Specifications
Identification model No.
13A-92
EngineECU
z1
z2
z3
z4
z5
z6
Injector
Purge control solenoid valve
Idle speed control servo
EGR control solenoid valve
Ventilation control solenoid valve <TCL>
Vacuum control solenoid valve <TCL>
D
D
D
D
D
D
D
D
D
D
Vacuum
tank
Vacuum
actuator
<TCL>
Fuel pressure
regulator
PCV valve
To fuel
tank
L9
Engine coolant
temperature
sensor
L2 Right bank
oxygen
sensor
(front)
L12 Right bank oxygen
sensor (rear)
Air
z1
EGR valve
Injector
L3, L10
Air flow sensor
(with barometric
pressure sensor)
z2 Purge control
solenoid valve
z4 EGR control
solenoid valve
L1 Left bank oxygen sensor (front)
Canister
Catalytic converter
L8 Crank angle sensor
Distributor
SERVICE SPECIFICATIONS
Items
Standard value
0.6 - 1.0
4.5 - 8.0
11 - 18
13A-93
13A-94
TROUBLESHOOTING
DIAGNOSIS FUNCTION
Diagnosis item
Engine-ECU
P0100
P0105
P0110
P0115
P0120L
P0125
Feedback system
P0130
P0135
P0136
P0141
P0150
P0155
P0156
P0161
P0170
P0173
P0201
P0202
P0203
P0204
P0205
P0206
Diagnosis item
P0300L
P0301
P0302
P0303
P0304
P0305
P0306
P0335
P0340
P0403
P0421
P0431
P0443
P0505
P0510
P0551
P1101
P1102
13A-95
NOTE
1. If the engine warning lamp illuminates because of a malfunction of the engine-ECU, communication
between MUT-II and the engine-ECU is impossible. In this case, the diagnosis code cannot be read.
2. After the engine-ECU has detected a malfunction, the engine warning lamp illuminates when the
engine is next turned on and the same malfunction is re-detected. However, for items marked with
a L in the diagnosis code number column, the engine warning lamp illuminates only on the first
detection of the malfunction.
3. After the engine warning lamp illuminates, it will be switched off under the following conditions.
(1) When the engine-ECU monitored the power train malfunction three times* and met set condition
requirements, it detected no malfunction.
*: In this case, one time indicates from engine start to stop.
(2) For misfiring malfunction, when driving conditions (engine speed, engine coolant temperature,
etc.) are similar to those when the malfunction was first recorded.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13A-96
13A-97
Unit
_C
Engine speed
r/min
Vehicle speed
km/h
Open loop
OL
Closed loop
CL
OL-DRV.
OL-SYS.
CL-H02S
NOTE
If malfunctions have been detected in multiple systems, store
one malfunction only, which has been detected first.
READINESS TEST STATUS
The engine-ECU monitors the following main diagnosis items,
judges if these items are in good condition or not, and the
stores its history. This history can be read out by using MUT-II.
(If the ECU has judged a item before, the MUT-II displays
Complete.)
In addition, if diagnosis codes are erased or the battery
cable is disconnected, this history will also be erased (the
memory will be reset).
D Catalyst: P0421, P0431
D Oxygen sensor: P0130, P0150
D Oxygen sensor heater: P0135, P0141, P0155, P0161
13A-98
1.
2.
Uses the throttle position sensor signal and engine speed signal (crank angle sensor
signal) to take reading of the basic injector drive time and basic ignition timing from
the pre-set mapping.
Fixes the ISC servo in the appointed position so idle control is not performed.
No increase in fuel injection amount during acceleration due to the throttle position sensor
signal.
Barometric
sensor
pressure
Detonation sensor
Switches the ignition timing from ignition timing for super petrol to ignition timing for standard
petrol.
Performs the feedback control (closed loop control) of the air/fuel ratio by using only the
signal of the oxygen sensor (front) installed on the front of the catalytic converter.
Communication wire
with transmission control unit <A/T>
Ignition timing is not retarded during transmission gear shifting (overall engine and
transmission control).
Alternator FR terminal
Does not control the output of the alternator according to an electrical load. (works as a
normal alternator)
Misfiring
If the detected misfiring causes damage to the catalyst, the misfiring cylinder will be shut
down.
NOTE
When a problem is detected in the vacuum control solenoid valve, ventilation control solenoid valve,
crank angle sensor or any of the above items, traction control is not performed <Vehicles with TCL>.
13A-99
Diagnosis item
Reference page
P0100
13A-101
P0105
13A-103
P0110
13A-105
P0115
13A-106
P0120L
13A-109
P0125
Feedback system
13A-110
P0130
13A-113
P0135
13A-115
P0136
13A-116
P0141
13A-118
P0150
13A-119
P0155
13A-121
P0156
13A-122
P0161
13A-124
P0170
13A-125
P0173
13A-126
P0201
13A-127
P0202
13A-127
P0203
13A-127
P0204
13A-127
P0205
13A-127
P0206
13A-127
P0300L
13A-128
P0301
13A-129
P0302
13A-129
P0303
13A-129
P0304
13A-129
P0305
13A-129
P0306
13A-129
P0325
13A-130
P0335
13A-130
P0340
13A-132
13A-100
Code No.
Diagnosis item
Reference page
P0403
13A-133
P0421
13A-134
P0431
13A-135
P0443
13A-136
P0500
13A-137
P0505
13A-137
P0510
13A-139
P0551
13A-140
P1101
13A-141
P1102
13A-142
P1500
13A-143
P1600
13A-144
P1610
Immobilizer system
13A-144
NOTE
1. Do not replace the engine-ECU until a through terminal check reveals there are no short/open circuit.
2. Check that the engine-ECU earth circuit is normal before checking for the cause of the problem.
3. After the engine-ECU has detected a malfunction, a diagnosis code is recorded the next time the
engine is started and the same malfunction is re-detected. However, for items marked with a L,
the diagnosis code is recorded on the first detection of the malfunction.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13A-101
Probable cause
Range of Check
D Engine speed: 500 r/min or more
Set Conditions
D The sensor output frequency is 3.3 Hz or less for four seconds.
OK
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
Measure at air flow sensor connector
B-12.
D Disconnect the connector and
measure at the harness side.
(1) Voltage between terminal 3 and
earth (Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Voltage between terminal 4 and
earth (Ignition switch: ON)
OK: System voltage
(3) Resistance between terminal 5
and earth
OK: 2 W or less
(1) NG
OK
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Check the trouble symptoms.
(2) NG
NG
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine control
relay, and repair if necessary.
(3) NG
OK
NG
NG
NG
NG
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Replace the air flow sensor.
Repair
NG
Repair
13A-102
NG
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
Repair
13A-103
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
D Battery voltage: 8 V or more
Set Conditions
D The sensor output voltage is 4.5 V or more for four seconds (equivalent to
114 kPa of barometric pressure)
or
D The sensor output voltage is 0.2 V or less (equivalent to 53 kPa of
barometric pressure)
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
OK
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Check the trouble symptoms.
(2) NG
NG
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Check the trouble symptoms.
OK
(1) NG
Measure at air flow sensor connector (3) NG
B-12.
D Connect connector terminals No.
1, No. 2 and No. 5 only by using
test harness (MB991709), and
measure at the pick-up harness.
D Ignition switch: ON
(1) Voltage between terminal 1 and
earth
(2) NG
OK: 4.8 - 5.2 V
(2) Voltage between terminal 2 and
earth
OK: Altitude 0 m: 3.7 - 4.3 V
Altitude 1,200 m:
3.2 - 3.8 V
(3) Voltage between terminal 5 and
earth
OK: 0.5 V or less
OK
To the next page
NG
NG
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU,
and repair if necessary.
Replace the air flow sensor.
Check the trouble symptoms.
NG
Check the following connector:
C-167
OK
Check the harness between the air
flow sensor and the engine-ECU,
and repair if necessary.
Repair
NG
Check the following connector:
C-167
NG
Repair
13A-104
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU,
and repair if necessary.
Check the following connector:
C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
Repair
13A-105
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C of intake air temperature)
or
D The sensor output voltage is 0.2 V or more for four seconds (equivalent to
125_C of intake air temperature)
OK
To the next page
OK
NG
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
Repair
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Check the trouble symptoms.
(2) NG
NG
NG
OK
Repair
NG
NG
Check the following connector:
C-167
OK
Check the harness between the air
flow sensor and the engine-ECU.
OK
Check the trouble symptoms.
Repair
NG
NG
NG
Repair
Repair
13A-106
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU,
and repair if necessary.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611).
Code No. P0115 Engine coolant temperature sensor
system
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C of engine coolant temperature)
or
D The sensor output voltage is 0.1 V or less for four seconds (equivalent to
140_C of engine coolant temperature)
Range of Check
D Engine: After starting
Set Conditions
D The engine coolant temperature has reduced from over 40_C to less than
40_C, and that condition has lasted for five minutes or more.
13A-107
OK
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
OK
Check the following connector:
B-33
NG
Repair
OK
Measure at engine coolant
temperature sensor connector B-33.
D Disconnect the connector and
measure at the harness side.
(1) Voltage between terminal 1 and
earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Resistance between terminal 2
and earth
OK: 2 W or less
(1) NG
OK
OK
NG
NG
Repair
OK
Check the harness wire between the
NG
engine coolant temperature sensor
and the engine-ECU.
OK
Check the trouble symptoms.
(2) NG
OK
To the next page
NG
NG
Repair
OK
Check the harness wire between the NG
engine coolant temperature sensor
and the engine-ECU.
Repair
OK
Check the trouble symptoms.
Repair
NG
Check the following connector:
C-167
NG
13A-108
NG
NG
NG
OK
Check the harness wire between the
engine coolant temperature sensor
and the engine-ECU, and repair if
necessary.
OK
Check the trouble symptoms.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611).
Repair
Repair
13A-109
Probable cause
Range of Check
D Ignition switch: ON
D Excluding 60 seconds after the ignition switch is turned ON or immediately
after the engine starts.
Set Conditions
D When the idle position switch is ON, the sensor output voltage is 2 V or
more for 4 seconds
or
D The sensor output voltage is 0.2 V or less for 4 seconds
OK
NG
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
(2) NG
OK
To the next page
OK
NG
Repair
NG
NG
NG
NG
NG
Repair
Repair
Repair
13A-110
OK
NG
Measure at engine-ECU connector
C-166.
D Measure voltage at the
engine-ECU connector terminals.
D Ignition switch: ON
D Voltage between terminal 78 and
earth
OK: Accelerator pedal fully released: 0.3 - 1.0 V
OK
Accelerator pedal fully depressed: 4.5 - 5.5 V
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
engine-ECU, and repair if necessary.
Adjust the throttle position sensor.
(Refer to P.13A-184*.)
Check the following connector:
C-166
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
engine-ECU, and repair if necessary.
Check the following connector:
C-166
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
engine-ECU, and repair if necessary.
Check the following connector:
C-166
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611).
Code No. P0125 Feedback system
Probable cause
Range of Check
D The engine coolant temperature is approx. 80_C or more.
D During stoichiometric feedback control
D The vehicle is not being decelerated.
Set Conditions
D Right bank oxygen sensor (front) output voltage has been higher or lower
than 0.5 V for at least thirty seconds.
D Left bank oxygen sensor (front) output voltage has been higher or lower than
0.5 V for at least thirty seconds.
13A-111
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
(1) NG
Measure at right bank oxygen
sensor (front) connector B-108.
D Use the test harness
(MD998464) to connect the
connector, and measure at the
pick-up harness side.
D Engine: 2,500r/min (after warming
up)
(1) Voltage between terminal 1 and
earth
(2) NG
OK: 0.5 V or less
(2) Voltage between terminal 3 and
earth
OK: 0 V and 0.8 V alternate.
OK
To the next page
NG
Repair
OK
Check the harness wire between the
right bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Check the right bank oxygen sensor
(front). (Refer to P.13A-193.)
OK
Check the following connector:
C-166
OK
Check the harness wire between the
right bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
NG
NG
Replace
Repair
13A-112
(1) NG
Measure at left bank oxygen sensor
(front) connector B-106.
D Use the test harness
(MD998464) to connect the
connector, and measure at the
pick-up harness side.
D Engine: 2,500 r/min (after
warming up)
(1) Voltage between terminal 1 and
earth
(2) NG
OK: 0.5 V or less
(2) Voltage between terminal 3 and
earth
OK: 0 V and 0.8 V alternate.
OK
NG
Repair
OK
Check the harness wire between the
left bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Check the left bank oxygen sensor
(front). (Refer to P.13A-193.)
OK
Check the following connector:
C-166
NG
NG
Replace
Repair
OK
Check the harness wire between the
left bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 72 and
earth
OK: 0 V and 0.8 V alternate.
OK
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 71 and
earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connectors:
C-166, C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
Repair
OK
Check the harness wire between the
right bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-113
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Intake air temperature is 20 - 50_C
D Engine speed is 2,000 3,000 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The right bank oxygen sensor (front) output voltage is 4.5 V or more when
the sensor output voltage is 0.2 V or less and a voltage of 5 V is applied to
the right bank oxygen sensor (front) inside the engine-ECU.
Range of Check
D Engine speed is 3,000 r/min or less
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The right bank oxygen sensor (front) output frequency is five or less per 12
seconds on average.
13A-114
NG
Repair
OK
Measure at right bank oxygen
sensor (front) connector B-108.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminal 1
and earth
OK: 2 W or less
NG
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
(1) NG
NG
Repair
OK
Check the harness wire between the
right bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
right bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 72 and
earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connectors:
C-166, C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-115
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (front) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (front), is 0.2 A
or less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
OK
Check the harness wires between
the right bank oxygen sensor (front)
and the engine control relay, and
repair if necessary.
NG
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-116
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The right bank oxygen sensor (rear) output voltage is 4.5 V or more when
the sensor output voltage is 0.2 V or less and a voltage of 5 V is applied to
the right bank oxygen sensor (rear) inside the engine-ECU.
13A-117
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
(1) NG
NG
Repair
OK
Check the harness wire between the
right bank oxygen sensor (rear) and
the engine-ECU, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
right bank oxygen sensor (rear) and
the engine-ECU, and repair if
necessary.
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 74 and
earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connectors:
C-166, C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-118
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (rear) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
OK
Check the harness wires between
the right bank oxygen sensor (rear)
and the engine control relay, and
repair if necessary.
NG
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-119
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Intake air temperature is 20 - 50_C
D Engine speed is 2,000 3,000 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The left bank oxygen sensor (front) output voltage is 4.5 V or more when
the sensor output voltage is 0.2 V or less and a voltage of 5 V is applied to
the left bank oxygen sensor (front) inside the engine-ECU.
Range of Check
D Engine speed is 3,000 r/min or less
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The left bank oxygen sensor (front) output frequency is five or less per 12
seconds on average.
13A-120
NG
Repair
OK
Measure at left bank oxygen sensor
(front) connector B-106.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminal 1
and earth
OK: 2 W or less
NG
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
(1) NG
NG
Repair
OK
Check the harness wire between the
left bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Check the left bank oxygen sensor
(front).
(Refer to P.13A-193.)
OK
Check the following connector:
C-166
NG
NG
Replace
Repair
OK
Check the harness wire between the
left bank oxygen sensor (front) and
the engine-ECU, and repair if
necessary.
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 71 and
earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connectors:
C-166, C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-121
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (front) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (front), is 0.2 A
or less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
OK
Check the harness wires between
the left bank oxygen sensor (front)
and the engine control relay, and
repair if necessary.
NG
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-122
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The left bank oxygen sensor (rear) output voltage is 4.5 V or more when the
sensor output voltage is 0.2 V or less and a voltage of 5 V is applied to the
left bank oxygen sensor (rear) inside the engine-ECU.
13A-123
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
(1) NG
NG
Repair
OK
Check the harness wire between the
left bank oxygen sensor (rear) and
the engine-ECU, and repair if
necessary.
Check the left bank oxygen sensor
(rear). (Refer to P.13A-193.)
OK
Check the following connector:
C-166
NG
NG
Replace
Repair
OK
Check the harness wire between the
left bank oxygen sensor (rear) and
the engine-ECU, and repair if
necessary.
Measure at engine-ECU connector
C-166.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 73 and
earth
OK: 0 V and 0.8 V alternate.
OK
Check the following connectors:
C-166, C-167
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
OK
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-124
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (rear) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.
NG
NG
NG
Replace
Repair
NG
Repair
OK
Check the harness wires between
the left bank oxygen sensor (rear)
and the engine control relay, and
repair if necessary.
NG
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13A-125
Probable cause
Range of Check
D Engine: Being learning the air-fuel ratio
Set Conditions
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too low.
or
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too high.
D
D
D
D
D
D
D
NG
NG
NG
NG
NG
NG
Repair
OK
Check the fuel pressure (Refer to P.13A-189*.)
OK
MUT-II Data list
81 Long-term fuel compensation (Refer to P.13A-176.)
D Is fuel trim more or less than zero?
Less than zero
No
MUT-II Data list
D Check for fuel leaks
12 Volume air flow sensor
from injector.
(Refer to P.13A-176.)
D Check for entry of
foreign matter (water,
D Does the tester indicate more than the
kerosene, etc.) into the
standard value?
fuel.
Yes
Replace the volume air
flow sensor.
OK
Replace the engine-ECU.
More than
zero
NG
No
Repair
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-126
Probable cause
Range of Check
D Engine: Being learning the air/fuel ratio
Set Conditions
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too low.
or
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too high.
D
D
D
D
D
D
D
NG
NG
NG
NG
NG
NG
Repair
OK
Check the fuel pressure (Refer to P.13A-189*.)
OK
MUT-II Data list
83 Long-term fuel compensation (Refer to P.13A-176.)
D Is fuel trim more or less than zero?
Less than zero
No
MUT-II Data list
D Check for fuel leaks
12 Volume air flow sensor
from injector.
(Refer to P.13A-176.)
D Check for entry of
foreign matter (water,
D Does the tester indicate more than the
kerosene, etc.) into the
standard value?
fuel.
Yes
Replace the volume air
flow sensor.
OK
Replace the engine-ECU.
More than
zero
NG
No
Repair
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-127
Probable cause
Range of Check
D Engine speed is approx. 50 - 1,000 r/min
D The throttle position sensor output voltage is 1.15 V or less.
D Actuator test by MUT-II is not carried out.
Set Conditions
D Surge voltage of injector coil is not detected for 4 seconds.
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
NG
Check the following connectors:
B-02, B-05, B-40, B-03, B-36, B-44, B-43
OK
Check the injector. (Refer to P.13A-197*.)
OK
Measure at the injector connectors B-02, B-05, B-40, B-03, B-36,
B-44.
D Disconnect the connector, and measure at the harness side.
D Voltage between 1 and earth (Ignition switch: ON)
OK: System voltage
OK
Check the following connectors: C-168, B-43
OK
Measure at the engine-ECU connector C-168.
D Disconnect the connector, and measure at the harness side.
D Voltagebetween 1, 24, 10, 9, 2, 25andearth(Ignitionswitch:ON)
OK: System voltage
OK
NG
NG
NG
NG
NG
Repair
Replace
Check the harness wire between the engine control relay and the
injector connector, and repair if necessary.
Repair
Check the harness wire between the engine-ECU and the injector
connector, and repair if necessary.
OK
NG
Replace the engine-ECU.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-128
Probable cause
Range of Check
D Engine speed is 500 - 3,500 r/min.
D While the engine is running except deceleration and sudden acceleration.
Set Conditions
D The number of misfires exceeds a predetermined number per 200 engine
revolutions (Misfire has occurred in two cylinders or more).
or
D The number of misfires exceeds a predetermined number per 100 engine
revolutions (Misfire has occurred in two cylinders or more).
D
D
D
D
D
D
D
D
NG
OK
OK
Check if the crank angle
sensor and sensing plate
are installed properly.
NG
NG
NG
Repair
Repair
Repair
OK
Replace the crank angle
sensor.
Check the injector (Refer to P.13A-197*.)
OK
Check the following connectors:
B-02, B-05, B-40, B-03, B-36, B-44, B-43
OK
Check the harness wire between the engine-ECU and the injector
connector.
OK
MUT-II Data list
81 Long-term fuel compensation (bank 1) (Refer to P.13A-176.)
OK
MUT-II Data list
82 Short-term fuel compensation (bank 1) (Refer to P.13A-176.)
OK
MUT-II Data list
83 Long-term fuel compensation (bank 2) (Refer to P.13A-176.)
OK
MUT-II Data list
84 Short-term fuel compensation (bank 2) (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
NG
NG
NG
Replace
Repair
Repair
NG
NG
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Probable cause
Range of Check
D The engine speed is 500 - 3,500 r/min.
D While the engine is running except deceleration and sudden acceleration.
Set Conditions
D The number of misfires exceeds a predetermined number per 200 engine
revolutions (Misfire has occurred in only one cylinder).
or
D The number of misfires exceeds a predetermined number per 100 engine
revolutions (Misfire has occurred in only one cylinder).
D
D
D
D
NG
NG
NG
Replace
Repair
Repair
OK
Check the following items.
D Check the spark plugs, spark plug cables.
D Check the compression pressure.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-129
13A-130
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D Changes in sensor output voltage (detonation sensor peak voltage per 1/3
crankshaft rotation) in 200 consecutive cycles are 0.08 V or less.
NG
NG
Repair
Check the harness wire between the detonation sensor and
earth, and repair if necessary.
OK
Check the following connector: C-166
NG
Repair
OK
Check the harness wire between the detonation sensor and
the engine-ECU.
OK
Check the trouble symptoms.
NG
NG
OK
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent
Malfunctions.)
Probable cause
Range of Check
D Engine is cranking
Set Conditions
D Sensor output voltage does not change for 4 seconds (no pulse signal input).
13A-131
OK
NG
(1) NG
(2) NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
(3) NG
OK
OK
NG
NG
NG
NG
Repair
Repair
OK
Check the harness wire between the
crank angle sensor and the engine
control relay, and repair if necessary.
NG
NG
Replace
OK
Replace the crank angle sensor.
Check the trouble symptoms.
NG
Check the following connectors:
C-31, C-167
OK
Check the harness wires between
the crank angle sensor and the
engine-ECU, crank angle sensor and
the engine control relay, and the
crank angle sensor and earth. Then,
repair if necessary.
NG
Repair
13A-132
Probable cause
Range of Check
D After the engine was started
Set Conditions
D The sensor output voltage does not change for 4 seconds (no pulse signal
input).
NG
Repair
OK
Measure at distributor connector
B-42.
D Disconnect the connector and
measure at the harness side.
(1) The voltage between terminal 6
and earth
(Ignition switch: ON)
OK: System voltage
(2) The voltage between terminal 5
and earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(3) The resistance between terminal
7 and earth
OK: 2 W or less
(1) NG
(2) NG
OK
Measure at engine-ECU connector
C-167.
D Measure the voltage at the
engine-ECU terminal.
D Disconnect connector B-42.
D Ignition switch: ON
D The voltage between terminal 50
and earth
OK: 4.8 - 5.2 V
Check the following connector:
C-167
OK
Check the harness wire between the
distributor connector and the
engine-ECU.
OK
OK
OK
Check the trouble symptoms.
NG
Repair
OK
NG
NG
NG
NG
NG
NG
Repair
Repair
NG
NG
Replace
Repair
Check the harness wires between the distributor connector and the engine-ECU, the
distributor connector and the engine control relay, and the distributor connector and
earth. Then, repair if necessary.
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-133
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage is 10 V or more.
Set Conditions
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when
the purge control solenoid valve is turned from on to off.
OK
NG
NG
NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
Repair
NG
Check the harness wire between the
EGR control solenoid valve and the
engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
EGR control solenoid valve and the
engine-ECU.
OK
OK
Check the following connector:
C-168
OK
NG
NG
NG
Repair
Repair
13A-134
Probable cause
Range of Check
D The engine speed is 3,000 r/min or less.
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The ratio between the right bank oxygen sensor (rear) and the right bank
oxygen sensor (front) output frequencies reaches 0.8 per 12 seconds on
average.
D
D
D
D
NG
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
Repair
OK
MUT-II Data list
59 Right bank oxygen sensor (rear)
D Transmission: 2nd
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
MUT-II Data list
11 Right bank oxygen sensor (front)
OK: 600 - 1,000 mV when racing suddenly
OK
MUT-II Data list
11 Right bank oxygen sensor (front)
D Transmission: 2nd
OK: Changeover between 0 - 400 mV and 600 - 1,000
mV occur 15 times in 10 seconds.
OK
Replace the right bank oxygen sensor (rear).
Check the trouble symptoms.
NG
Replace the right bank side catalytic converter.
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
NG
13A-135
Probable cause
Range of Check
D The engine speed is 3,000 r/min or less.
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The ratio between the left bank oxygen sensor (rear) and the left bank
oxygen sensor (front) output frequencies reaches 0.8 per 12 seconds on
average.
D
D
D
D
NG
NG
NG
NG
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
Repair
Check the oxygen sensor (rear) system <Bank 2 sensor 2>
(Refer to P.13A-31, INSPECTION PROCEDURE FOR
DIAGNOSIS TROUBLE CODE P0136.)
13A-136
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage is 10 V or more.
Set Conditions
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when
the purge control solenoid valve is turned from on to off.
OK
NG
NG
NG
OK
Check the harness wires between
the purge control solenoid valve and
the engine control relay, and
between the purge control solenoid
valve and the engine-ECU.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
Replace
Repair
NG
Repair
NG
Check the harness wire between the
purge control solenoid valve and the
engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
purge control solenoid valve and the
engine-ECU.
OK
OK
Check the following connector:
C-168
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
Repair
Repair
13A-137
Probable cause
Range of Check
D Engine: Two seconds after the engine was started
D Idle switch: OFF
D Engine speed: 3,000 r/min or more
D During high engine load
Set Conditions
D The sensor output voltage does not change for 4 seconds (no pulse signal
input).
NO
YES
Use an analyzer to measure the output waveform of the
vehicle speed sensor at engine-ECU connector C-166.
D Driving the vehicle
D The voltage between terminal 80 and earth
OK: A normal waveform should be displayed as described
in OSCILLOSCOPE INSPECTION PROCEDURE,
and noise should not be displayed in the waveform.
(Refer to GROUP 23 - Troubleshooting)
OK
Check the following connector: C-166
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
Probable cause
Check Area
D Vehicle speed has reached 1.5 km/h at least once.
D Under the closed loop idle speed control.
Judgment Criteria
D Actual idle speed has continued to be higher than the target idle speed by
300 r/min or more for 10 sec.
Check Area
D Vehicle speed has reached 1.5 km/h at least once.
D During idle speed closed loop control.
D The highest temperature at the last drive is 45_C or less.
D Engine coolant temperature is approx. 80_C or more.
D Battery voltage is 10 V or more.
D Barometric pressure is 76 kPa or higher.
D Intake air temperature is - 10_C (14_F) or more.
Judgment Criteria
D Actual idle speed has been minimum 200 r/min higher than the target idle
speed for ten seconds.
Check Area
D During idle speed closed loop control.
D Engine coolant temperature is about 80_C or higher.
D Battery voltage is 10 V or higher.
D Power steering switch is off.
D Volumetric efficiency is 40 % or lower.
D Barometric pressure is 76 kPa or higher.
D Intake air temperature is - 10_C or more.
Judgment Criteria
D Actual idle speed has been minimum 100 r/min higher than the target idle
speed for ten seconds.
13A-138
Yes
NG
NG
NG
NG
Repair
Repair
OK
Measure at the idle control servo
connector B-10.
D Disconnect the connector, and
measure at the harness side.
D Ignition switch: ON
D The voltage between terminal 2
and earth
D The voltage between terminal 5
and earth
OK: System voltage
OK
Measure at engine-ECU connector
C-168.
D Use test harness (MB991709) to
connecttheconnector,andmeasure
at the pick-up harness side.
D Thevoltagebetweenterminal14and
earth
D Thevoltagebetweenterminal15and
earth
D Thevoltagebetweenterminal28and
earth
D Thevoltagebetweenterminal29and
earth
OK: The voltage changes as follows for three seconds when
the ignition switch is turned
ON.
(when using a circuit tester)
5 V and 8 V alternates
(when using an analyzer)
1 V or less and system voltage
alternates
OK
Check the following connector:
C-168
OK
Check the harness wire between the
engine control relay and the idle
speed control servo, and between
the idle speed control servo and the
engine-ECU.
OK
Check trouble symptoms.
NG
NG
NG
NG
NG
OK
Replace the engine-ECU.
NG
NG
OK
Repair
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
Repair
Repair
13A-139
Probable cause
Check Area
D Throttle position sensor output voltage is 2.0 V or more.
Judgment Criteria
D Idle position switch has been turned on.
Check Area
D Repeat the *1 drive and *2 stop 15 times or more.
*1 drive: The vehicle remains under the following conditions for at least two
seconds; engine speed is 1,500 rpm or higher, air flow sensor output
waveform is 100 Hz or higher, and vehicle speed is more than 30 km/h for
two seconds.
*2 stop: The vehicle remains under the following conditions for at least two
seconds; engine speed is 800 rpm or lower, and vehicle speed is less than
1.5 km/h.
Judgment Criteria
D Idle position switch remains off.
OK
NG
Check the idle position switch. (Refer to P.13A-195*1.)
OK
Check the following connectors: B-07*2, B-41*3
OK
Measure at the throttle position sensor connector B-07*2.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 2 and earth (Ignition switch: ON)
OK: 4 V or higher
D Continuity between 1 and earth
OK: Continuity
Measure at the accelerator pedal position sensor connector
B-41*3.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 3 and earth (Ignition switch: ON)
OK: 4 V or higher
D Continuity between 4 and earth
OK: Continuity
OK
Check the following
connectors: C-166,
C-167
NG
Repair
NG
NG
NG
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between engine-ECU and throttle
position sensor connector.*2
Check the harness wire between engine-ECU and accelerator
pedal position sensor connector.*3
OK
Replace the engineECU.
OK
Check trouble symptom.
NG
Replace the engine-ECU.
NOTE:
*1: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
*2: Vehicles without TCL and vehicles without ASC.
*3: Vehicles with TCL and vehicles with ASC.
NG
Repair
13A-140
Probable cause
Check Area
D Intake air temperature is - 10_C or higher.
D Barometric pressure is 76 kPa or higher.
D Engine coolant temperature is 30_C or more.
D Repeat *1 drive and *2 stop ten times or more.
*1: Engine speed is 2,500 r/min or higher, volumetric efficiency is 55 % or higher
and vehicle speed is 5 km/h or higher for 4 seconds or more.
*2: Vehicle speed is 1.5 km/h or lower.
Judgment Criteria
D Power steering pressure switch remains on.
OK
NG
NG
NG
Replace
Repair
Check the following
connector: C-167
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between engine-ECU
and power steering
pressure switch
connector.
OK
Replace the engineECU.
NG
Repair
13A-141
Probable cause
Range of Check
D Ignition switch: ON
D Excluding 60 seconds immediately after the engine starts.
D Battery voltage is 10 V or more.
D Forced actuation by means of MUT-II is not being carried out.
Set condition
Solenoid valve drive or non-drive instruction and energized condition of solenoid coil
are different.
OK
NG
NG
NG
OK
Check the harness wires between
the vacuum control solenoid valve
and the engine control relay, and
between the vacuum control solenoid
valve and the engine-ECU.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
Replace
Repair
NG
Repair
NG
Check the harness wire between the
vacuum control solenoid valve and
the engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
vacuum control solenoid valve and
the engine-ECU.
OK
OK
Check the following connector:
C-168
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
NG
Repair
Repair
13A-142
Probable cause
Range of Check
D Ignition switch: ON
D Excluding 60 seconds immediately after the engine starts.
D Battery voltage is 10 V or more.
D Forced actuation by means of MUT-II is not being carried out.
Set condition
Solenoid valve drive or non-drive instruction and energized condition of solenoid coil
are different.
OK
NG
NG
NG
OK
Check the harness wires between
the ventilation control solenoid valve
and the engine control relay, and
between the purge control solenoid
valve and the engine-ECU.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
Replace
Repair
NG
Repair
NG
Check the harness wire between the
ventilation control solenoid valve and
the engine control relay, and repair if
necessary.
NG
NG
Repair
OK
Check the harness wire between the NG
ventilation control solenoid valve and
the engine-ECU.
OK
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
Repair
Repair
13A-143
Probable cause
Range of Check
D Engine speed: 50 r/min or more
Set Conditions
D Input voltage from the alternator FR terminal is system voltage for 20
seconds.
NG
NG
Repair
OK
OK
Check the trouble symptoms.
NG
NG
NG
NG
NG
NG
Replace the alternator.
NG
Repair
NG
Replace
OK
Repair
OK
OK
Repair
OK
OK
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
13A-144
Probable cause
Range of Check
D 60 seconds or more have passed immediately after engine was started.
D Engine speed is approx. 50 r/min or more
Set conditions
The voltage of the torque reduction request signal from the A/T-ECU is LOW for
1.5 seconds or more.
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between the engine-ECU and the A/T-ECU
connector.
NG
OK
Repair
NG
Replace the A/T-ECU.
Probable cause
Range of Check
D Ignition switch: ON
Set Conditions
D Improper communication between the engine-ECU and the immobilizer-ECU
NOTE
(1) If the registered ignition keys are close each other when starting the engine, radio interference may
cause this code to be displayed.
(2) This code may be displayed when registering the key ID code.
Check the following connectors:
C-173, C-81, C-48, C-166, C-167
OK
Check the harness wire between the
immobilizer-ECU and the
engine-ECU.
OK
Check the trouble symptoms.
NG
Replace the immobilizer-ECU.
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
Repair
Replace
13A-145
Inspection
procedure
No.
Reference page
Communication
with MUT-II is
impossible.
13A-146
13A-146
Engine warning
lamp and
related parts
The engine warning lamp does not illuminate right after the
ignition switch is turned to the ON position.
13A-147
13A-147
Starting
13A-148
13A-149
13A-150
13A-151
13A-153
10
13A-154
11
13A-155
12
13A-156
13
13A-158
14
13A-158
15
13A-159
16
13A-161
17
13A-161
Poor acceleration
18
13A-162
Surge
19
13A-164
Knocking
20
13A-166
Dieseling
21
13A-166
22
13A-166
23
13A-168
24
13A-168
25
13A-169
Idling stability
(Improper idling)
Idling stability
(Engine stalls)
Driving
13A-146
Probable cause
The cause is probably a defect in the power supply system (including earth) for the
diagnosis line.
NG
OK
NG
NG
NG
Repair
OK
Replace the MUT-II.
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU is impossible.
Probable cause
NG
Repair
NG
Repair
13A-147
Probable cause
Because there is a burnt-out bulb, the engine-ECU causes the engine warning lamp
to illuminate for five seconds immediately after the ignition switch is turned to ON.
If the engine warning lamp does not illuminate immediately after the ignition switch
is turned to ON, one of the malfunctions listed at right has probably occurred.
D Burnt-out bulb
D Defective warning lamp circuit
D Malfunction of the engine-ECU
NG
NG
OK
NG
Repair
OK
NG
Replace the engine-ECU.
NG
NG
NG
Replace
OK
Check the engine warning lamp power supply circuit, and repair
if necessary.
Repair
Check the harness wire between combination meter and engineECU, and repair if necessary.
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never
goes out.
Probable cause
In cases such as the above, the cause is probably that the engine-ECU is detecting
a problem in a sensor or actuator, or that one of the malfunctions listed at right has
occurred.
Yes
NG
13A-148
INSPECTION PROCEDURE 5
No initial combustion (starting impossible)
Probable cause
In cases such as the above, the cause is probably that a spark plug is defective,
or that the supply of fuel to the combustion chamber is defective.
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel.
D
D
D
D
D
D
NG
Yes
NG
No
Yes
No
NG
NG
No
Yes
Measure at the ignition coil connector B-09
D Connect an engine tachometer, which detects primary
voltage, to terminal 3 while the engine is cranking.
OK: The engine tachometer indicates cranking speed.
No
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
D Check the compression pressure.
D Check the immobilizer system.
13A-149
Probable cause
In such cases as the above, the cause is probably that the spark plugs are generating
sparks but the sparks are weak, or the initial mixture for starting is not appropriate.
D
D
D
D
D
NG
Yes
NG
NG
NG
NG
OK
Is starting good if the engine is cranked with the accelerator pedal
slightly depressed?
Yes
No
NG
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check the compression pressure.
D Check fuel lines for clogging.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-150
INSPECTION PROCEDURE 7
It takes too long time to start. (Incorrect starting)
Probable cause
In cases such as the above, the cause is probably that the spark is weak and ignition
is difficult, the initial mixture for starting is not appropriate, or sufficient compression
pressure is not being obtained.
D
D
D
D
NG
Yes
NG
NG
NG
NG
OK
Check the ignition timing when cranking.
OK: Approx. 5_BTDC
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check the compression pressure.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
13A-151
Probable cause
In cases as the above, the cause is probably that the ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
Because the range of possible causes is broad, inspection is narrowed down to simple
items.
D
D
D
D
D
D
D
Yes
Yes
Yes
No
Check and adjust the fixed SAS. (Refer to P.13A-187*.)
Check trouble symptom.
NG
Inspect the intake of air into the air intake system
D Broken intake manifold gasket
D Broken air intake hose
D Broken vacuum hose
D Positive crankcase ventilation valve does not operate.
Check the ISC servo for operation sound. (Refer to P.13A-199*.)
OK
Check the injector for operation sound.
NG
NG
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-176.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
MUT-II Actuator test
08 Purge control solenoid valve (Refer to P.13A-183.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-183.)
To the next page
NG
NG
NG
NG
NG
NG
Check the ISC system. (Refer to P.13A-137,INSPECTIONPROCEDURE FOR DIAGNOSIS CODE P0505.)
Check the injector system. (Refer to P.13A-127, INSPECTION
PROCEDURE FOR DIAGNOSIS CODE P0201, P0202, P0203,
P0204, P0205, P0206.)
Check the idle position switch system. (Refer to P.13A-139, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0510.)
Check the intake air temperature sensor system. (Refer to
P.13A-105, INSPECTION PROCEDURE FOR DIAGNOSIS CODE
P0110.)
Check the barometric pressuresensor system. (Refer to P.13A-103,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor system.
(Refer to P.13A-106, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0115.)
Check the purge control solenoid valve system.
(Refer to P.13A-136, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0443.)
Check the EGR control solenoid valve system. (Refer to P.13A-133,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
13A-152
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
OK
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the purge control system.
D Check the EGR control system.
D Check the compression pressure.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-153
INSPECTION PROCEDURE 9
Idling speed is high. (Improper idling speed)
Probable cause
In such cases as the above, the cause is probably that the intake air volume during
idling is too great.
Yes
NG
NG
NG
NG
OK
Basic idle adjustment (Refer to P.13A-188*.)
Check trouble symptom.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-154
INSPECTION PROCEDURE 10
Idling speed is low. (Improper idling speed)
Probable cause
In cases such as the above, the cause is probably that the intake air volume during
idling is too small.
Yes
NG
NG
NG
NG
OK
Basic idle adjustment (Refer to P.13A-188*.)
Check trouble symptom.
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-155
Probable cause
In such cases as the above, the cause is probably thatthe air/fuelmixture isinappropriate
when the engine is cold, or that the intake air volume is insufficient.
D
D
D
D
Yes
Yes
Yes
No
Is engine-idling stable after the warming-up?
Yes
Check the ISC servo for operation sound. (Refer to P.13A-199*.)
OK
Check the injector for operation sound.
No
NG
NG
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-183.)
NG
NG
NG
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
the
the
the
the
ISC system
throttle body
injector system
ignition system
OK
Check the fuel pressure. (Refer to P.13A-189*.)
OK
Check the ignition timing.
(Refer to GROUP 11A - On-vehicle Service.)
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the compression pressure.
D Check the engine oil viscosity.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-156
INSPECTION PROCEDURE 12
When the engine is hot, it stalls at idling. (Die out)
Probable cause
In such cases as the above, the cause is probably that ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
In addition, if the engine suddenly stalls, the cause may also be a defective connector
contact.
D
D
D
D
D
Yes
Yes
NG
NG
OK
Does the engine stall right after the accelerator pedal is released?
Yes
No
Does the engine stall easily again?
No
Yes
NG
NG
NG
NG
NG
13A-157
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
OK
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if the injectors are clogged.
D Check the compression pressure.
D Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-158
INSPECTION PROCEDURE 13
The engine stalls when starting the car. (Pass out)
Probable cause
In cases such as the above, the cause is probably misfiring due to a weak spark,
or an inappropriate air/fuel mixture when the accelerator pedal is depressed.
Yes
NG
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check if air was drawn into the intake system.
Broken intake manifold gasket
Broken or disconnected vacuum hose
Improper operation of the PCV valve
Broken air intake hose
INSPECTION PROCEDURE 14
The engine stalls when decelerating.
Probable cause
In cases such as the above, the cause is probably that the intake airvolume is insufficient
due to a defective idle speed control (ISC) system.
Yes
Yes
NG
NG
Yes
NG
13A-159
INSPECTION PROCEDURE 15
Hesitation, sag or stumble
Probable cause
In cases such as the above, the cause is probably that ignition system, air/fuel mixture
or compression pressure is defective.
D
D
D
D
D
Yes
NG
OK
Check the ignition timing.
(Refer to GROUP 11A - On-vehicle Service.)
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-176.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
14 Throttle position sensor (Refer to P.13A-176.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-183.)
OK
To the next page
NG
NG
NG
NG
NG
NG
NG
13A-160
NG
NG
NG
NG
NG
OK
NG
NG
OK
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-161
INSPECTION PROCEDURE 16
The feeling of impact or vibration when accelerating
Probable cause
In cases such as the above, the cause is probably that there is an ignition leak
accompanying the increase in the spark plug demand voltage during acceleration.
Yes
No
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check for occurrence of ignition leak.
INSPECTION PROCEDURE 17
The feeling of impact or vibration when decelerating.
Probable cause
NG
NG
NG
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-162
INSPECTION PROCEDURE 18
Poor acceleration
Probable cause
Defective ignition system, abnormal air-fuel ratio, poor compression pressure, etc.
are suspected.
D
D
D
D
D
Yes
NG
OK
Check the ignition timing.
(Refer to GROUP 11A - On-vehicle Service.)
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-176.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
14 Throttle position sensor (Refer to P.13A-176.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-183.)
OK
To the next page
NG
NG
NG
NG
NG
NG
NG
13A-163
NG
NG
NG
NG
NG
OK
NG
NG
OK
OK
Check the fuel pressure. (Refer to P.13A-189*.)
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the injector operating sound at the rear bank.
D Check the operation vacuum of the traction control (TCL).
D Check the operation of the throttle valve.
D Check the vacuum tank and vacuum actuator.
D Check the compression pressure.
D Check the fuel filter or fuel line for clogging.
D Broken air intake hose
D Clogged air cleaner
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-164
INSPECTION PROCEDURE 19
Surge
Probable cause
Yes
NG
OK
Check the ignition timing.
(Refer to GROUP 11A - On-vehicle Service.)
OK
MUT-II Data list
26 Idle position switch (Refer to P.13A-176.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13A-176.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13A-176.)
OK
MUT-II Data list
14 Throttle position sensor (Refer to P.13A-176.)
OK
MUT-II Actuator test
10 EGR control solenoid valve (Refer to P.13A-183.)
OK
To the next page
NG
NG
NG
NG
NG
NG
NG
Check the idle position switch system. (Refer to P.13A-139, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0510.)
Check the intake air temperature sensor system. (Refer to
P.13A-105, INSPECTION PROCEDURE FOR DIAGNOSIS CODE
P0110.)
Check the barometric pressuresensor system. (Refer to P.13A-103,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor system.
(Refer to P.13A-106, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0115.)
Check the throttle position sensor system. (Refer to P.13A-109,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0120.)
Check the EGR control solenoid valve system.
(Refer to P.13A-133, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
13A-165
NG
NG
NG
NG
NG
OK
Check the fuel pressure. (Refer to P.13A-189*.)
OK
Check the following items.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the injector operation sound at the rear bank.
D Check the EGR control system.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
OK
13A-166
INSPECTION PROCEDURE 20
Knocking
Probable cause
In cases as the above, the cause is probably that the detonation control is defective
or the heat value of the spark plug is inappropriate.
Yes
No
Yes
Check the following items.
D Spark plugs
D Check if foreign materials (water, alcohol, etc.) got into fuel.
INSPECTION PROCEDURE 21
Dieseling
Probable cause
INSPECTION PROCEDURE 22
Too high CO and HC concentration when idling
Probable cause
NG
NG
NG
NG
13A-167
NG
NG
NG
NG
OK
NG
Check the fuel pressure. (Refer to P.13A-189*.)
OK
Check the following items.
D Check the injectors for operation sound.
D Check the injectors for fuel leakage.
D Check the ignition coil, spark plugs, spark plug cables.
D Check the compression pressure.
D Check the positive crankcase ventilation system.
D Check the purge control system.
D Check the EGR control system.
Check the trouble symptom.
NG
Replace the catalytic converter.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
NG
13A-168
INSPECTION PROCEDURE 23
Low alternator output voltage (approx. 12.3 V)
Probable cause
The alternator may be defective, or malfunctions, which are listed in the right column,
may be suspected.
Measureatthealternatorconnectorside
B-38.
D Connect the connector.
(Test harness: MB991519)
D Voltage between 1 (black clip) and
earth
Engine: At idle
Radiator fan: Does not run
Headlamp: OFF ON
Brake lamp: OFF ON
Rear defogger switch:
OFF ON
OK: Voltages rises
by 0.2 - 3.5 V.
NG
OK
Check the alternator. (Refer to GROUP
16 - Charging System.)
NG
NG
Repair
OK
Repair
Check the harness wire between the
alternator and the engine-ECU connector, and repair if necessary.
NG
Repair
OK
Replace the engine-ECU.
INSPECTION PROCEDURE 24
Idling speed is improper when A/C is operating
Probable cause
If the engine-ECU detects that the air conditioner is on, it activates the idle
speed control (ISC) servo to control idle-up operation.
The A/C-ECU judges if the load caused by air conditioner operation is high or
low, and converts it to voltage signal (high or low voltage) and inputs the signal
to the engine-ECU.
Based on this voltage signal, the engine-ECU controls the idle-up speed (for
high or low load).
OK
NG
Repair
13A-169
Probable cause
The engine-ECU outputs a duty signal to the fan controller depending on the
engine coolant temperature, vehicle speed, and air conditioner switch condition.
Based on this signal, the fan controller controls the radiator fan and condenser
fan speeds (The more the average voltage at the terminal approaches 5 V, the
higher the fan speed become.)
D
D
D
D
NG
NG
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between the engine-ECU
and the fan controller connector.
OK
Repair
OK
NG
Repair
NG
NG
Replace
13A-170
INSPECTION PROCEDURE 26
Engine-ECU power supply and earth circuit system
Probable cause
The engine-ECU may be defective, or that one of the malfunctions listed at right
has occurred.
(1) NG
NG
Measure at the engine-ECU connectors C-167, C-166.
Check the following
Repair
D Disconnect the connector and measure at the harness side (2), (3) NG connectors:
(1) Voltage between 99 and earth (Ignition switch: ON)
C-92, C-131
OK: System voltage
OK
(2) Voltage between 57 and earth
OK: System voltage
(4) NG
Check trouble symptom.
(3) Voltage between 59, 47 and earth (Ignition switch: ON)
OK
OK: System voltage (when the terminal 57 is earthed)
(4) Continuity between 46, 58 and earth
NG
Repair
Check the harness wire
OK: Continuity
between engine-ECU
(5) Voltage between 60 and earth
(5) NG
and ignition switch
OK: System voltage
connector.
OK
OK
NG
Check the ignition switch.
Check the following
Repair
(Refer to GROUP 54 - Ignition Switch.)
connectors:
C-167, C-166
OK
Check the harness wire between engine-ECU and earth, and repair
if necessary.
Check the following
connectors: C-47, C-83,
C-66, C-63, C-132, C-141
NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire between engine-ECU and battery, and
repair if necessary.
13A-171
Probable cause
When an ignition switch ON signal is input to the engine-ECU, the engine-ECU turns
the control relay ON. This causes battery voltage to be supplied to the engine-ECU,
injectors and air flow sensor.
NG
NG
circuit
or
Replace
Check the following
connector: B-30
NG
Repair
OK
Check trouble symptom.
NG
Checktheharnesswirebetweenbatteryandcontrolrelayconnector,
and repair if necessary.
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-172
INSPECTION PROCEDURE 28
Fuel pump system
Probable cause
The engine-ECU turns the control relay ON when the engine is cranking or running,
and this supplies power to drive the fuel pump.
OK
circuit
or
Normal
NG
Check the fuel pump relay. (Refer to
P.13A-193*.)
NG
Replace
OK
Measure at fuel pump relay connector NG
C-32.
D Disconnect the connector, and
measure at the harness side.
D Voltage between terminals 3, 4 and
earth
(Ignition switch: ON)
OK: System voltage
OK
Measure at the engine-ECU
connector C-168.
D Disconnect the connector, and
measure at the harness side.
D Voltage between terminal 21 and
earth (Ignition switch: ON)
OK: System voltage
OK
Measure at the engine-ECU
connector C-168.
D Disconnect the connector, and
measure at the harness side.
D Short circuit between terminal 21
and earth (Ignition switch: ON)
OK: The fuel pump operates (its
operation sound can be
heard).
NG
NG
NG
NG
NG
OK
NG
NG
NG
Repair
OK
NG
NG
Repair
NG
OK
(1) NG
Measure at fuel pump connector E-16.
D Disconnect the connector, and
measure at the harness side.
(1) Voltage between terminal 1 and
earth
(Ignition switch: ON)
OK: System voltage
(2) NG
(2) Continuity between 2 and earth
OK: Continuity
Repair
Repair
OK
OK
NG
NG
Repair
NOTE:
*: Refer to the 97 GALANT Workshop Manual (Pub. No. PWDE9611)
13A-173
Probable cause
The ignition switch-ST outputs a HIGH signal to the engine-ECU while the
engine is cranking.
The engine-ECU uses this signal to carry out functions such as fuel injection
control during starting.
<M/T>
Measure at the engine-ECU connector
C-167.
D Disconnect the connector, and
measure at the harness side.
D Voltage between 68 and earth
(Ignition switch: START)
OK: 8 V or more
OK
Check the following connector:
C-167
NG
NG
NG
Repair
OK
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
<A/T>
Check the inhibitor switch
D Continuity between 9 and 10 (Refer to GROUP 23
On-vehicle service.)
OK
Measure at the inhibitor switch connector B-72.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 10 and earth (Ignition switch: START)
OK
OK: System voltage
NG
NG
Replace
NG
Repair
OK
NG
Check the harness wire between the inhibitor switch and the ignition
switch.
OK
NG
Repair
NG
Repair
NG
NG
Repair
13A-174
INSPECTION PROCEDURE 30
A/C switch and A/C relay system
Probable cause
When an A/C ON signal is input to the engine-ECU, the engine-ECU carries out
control of the idle speed control (ISC) servo, and also operates the A/C compressor
magnetic clutch.
NG
circuit
or
Replace
OK
NG
Measure at the engine-ECU connectors C-166, C-168.
D Disconnect the connector, and measure at the harness side.
D Voltage between 20 and earth, and 83 and earth
(Ignition switch: ON)
OK: 0 - 3 V (A/C switch: OFF)
OK
System voltage (A/C switch: ON)
D Short circuit between 20 and earth
(Ignition switch: ON, A/C switch: ON)
OK: A/C compressor clutch turns on.
NG
Replace
OK
Check trouble symptom.
NG
Replace the engine-ECU.
INSPECTION PROCEDURE 31
Ignition circuit system
Probable cause
The engine-ECU interrupts the ignition coil primary current by turning the ignition
power transistor inside the engine-ECU ON and OFF.
circuit
or
13A-175
NG
Repair
OK
Check trouble symptom.
NG
Check harness wire between distributor and ignition switch connector.
NG
Repair
OK
Check the ignition switch. (Refer to GROUP 54 - Ignition Switch.)
Check the harness wire between distributor connector and earth,
and repair if necessary.
Check the ignition coil.
(Refer to GROUP 16 - Ignition System.)
OK
Check the power transistor unit.
(Refer to GROUP 16 - Ignition System.)
NG
NG
Replace
Replace
OK
(1) NG
Measure at the distributor connector B-42.
D Disconnect the connector and measure at the harness side.
(1) Voltage between 3 and earth (Engine: Cranking)
OK: 0.5 - 4.0 V
(2) NG
(2) Continuity between 2 and earth
OK: No continuity
OK
Check the connector B-42, and repair if necessary.
NG
Replace
OK
Check trouble symptom.
NG
Replace the engine-ECU.
As short circuit occurs between distributor and combination meter
(tachometer), check the harness wire, and repair if necessary.
13A-176
Inspection
item
Inspection contents
11
Right bank
oxygen
sensor
(front)
12
Air flow
sensor*1
Normal condition
Inspection
procedure
No.
Reference
page
200 mV or less
Code No.
P0130
13A-113
When engine is
suddenly raced
600 - 1,000 mV
Engine is idling
400 mV or less
(Changes)
600 - 1,000 mV
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Engine is idling
14 - 40 Hz
(1.8 - 4.9 g/s)
2,500 r/min
42 - 82 Hz
(6.8 - 13.8 g/s)
Engine is raced
D
D
2,500 r/min
13A-177
Inspection
item
Inspection contents
13
Intake air
temperature sensor
Ignition switch: ON
or with engine
running
14
Throttle
position
sensor
Ignition switch: ON
16
Power
supply
voltage
Ignition switch: ON
18
Cranking
signal
(ignition
switch-ST)
Ignition switch: ON
Engine
coolant
temperature sensor
Ignition switch: ON
or with engine
running
21
Normal condition
Inspection
procedure
No.
Reference
page
- 20_C
Code No.
P0110
13A-105
0_C
20_C
40_C
80_C
300 - 1,000 mV
13A-109
Gradually open
Increases in
proportion to
throttle opening
angle
Code No.
P0120
Open fully
4,500 - 5,500 mV
System voltage
Procedure
No. 26
13A-170
Engine: Stopped
OFF
Procedure
No. 29
13A-173
Engine: Cranking
ON
When engine
coolant temperature
is - 20_C
- 20_C
Code No.
P0115
13A-106
When engine
coolant temperature
is 0_C
0_C
When engine
coolant temperature
is 20_C
20_C
When engine
coolant temperature
is 40_C
40_C
When engine
coolant temperature
is 80_C
80_C
13A-178
Item
No.
Inspection
item
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
22
Crank
angle sensor
Code No.
P0335
13A-130
Approximately 40
km/h
Code No.
P0500
13A-137
At altitude of 0 m
101 kPa
13A-103
At altitude of 600 m
95 kPa
Code No.
P0105
At altitude of 1,200
m
88 kPa
At altitude of 1,800
m
81 kPa
Ignition switch: ON
Check by operating
accelerator pedal
repeatedly
Throttle valve:
Set to idle position
ON
Code No.
P0510
13A-139
Throttle valve:
Slightly open
OFF*2
Power
steering
fluid pressure switch
Engine: Idling
Steering wheel
stationary
OFF
Code No.
P0551
13A-140
Steering wheel
turning
ON
A/C switch
Engine: Idling
(when A/C switch is
ON, A/C compressor
should be operating.)
OFF
Procedure
No. 30
13A-174
A/C switch: ON
ON
Ignition switch: ON
P or N
P or N
13A-173
D, 2, L or R
D, 2, L or R
Procedure
No. 29
D
D
D
Engine:
Cranking
Tachometer:
Connected
Accord
Engine: Idling
Idle position
switch: ON
When engine
coolant temperature
is - 20_C
When engine
coolant temperature
is 0_C
When engine
coolant temperature
is 20_C
When engine
coolant temperature
is 40_C
When engine
coolant temperature
is 80_C
24
Vehicle
speed sensor
Drive at 40 km/h
25
Barometric
pressure
sensor
Ignition switch: ON
26
27
28
29
Inhibitor
switch
<A/T>
13A-179
Inspection
item
Inspection contents
34
Air flow
sensor
reset signal
Volumetric
efficiency
37
38
39
Crank
angle sensor
Left bank
oxygen
sensor
(front)
D
D
Normal condition
Inspection
procedure
No.
Reference
page
Engine is idling
ON
Code No.
P0100
13A-101
2,000 r/min
OFF
Engine is idling
15 - 35 %
2,000 r/min
15 - 35 %
Engine is suddenly
raced
Engine speeds
displayed on the
MUT-II and
tachometer are
identical.
Code No.
P0335
13A-130
When at 4,000
r/min, engine is
suddenly decelerated
200 mV or less
Code No.
P0150
13A-119
When engine is
suddenly raced
600 - 1,000 mV
400 mV or less
(Changes)
600 - 1,000 mV
Engine coolant
temperature:
80 - 95_C
Lights, power
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
13A-180
Item
No.
Inspection
item
Inspection contents
41
Injectors*3
Engine: Cranking
Injectors*4
D
D
44
45
Ignition
coils and
power
transistors
D
D
D
D
D
D
D
D
Normal condition
Inspection
procedure
No.
Reference
page
When engine
coolant temperature
is 0_C (injection is
carried out for all
cylinders simultaneously)
23 - 80 ms
When engine
coolant temperature
is 20_C
12 - 40 ms
When engine
coolant temperature
is 80_C
2.0 - 8.0 ms
Engine coolant
temperature:
80 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Engine is idling
2.6 - 3.8 ms
2,500 r/min
1.8 - 3.0 ms
When engine is
suddenly raced
Increases
Engine: After
having warmed
up
Timing lamp is
set. (The timing
lamp is set in
order to check
actual ignition
timing.)
Engine is idling
1 - 15_BTDC
2,500 r/min
23 - 43_BTDC
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Idle position
switch: ON
Engine: Idling
When A/C switch
is ON, A/C
compressor
should be
operating
2 - 25 STEP
A/C switch:
OFF ON
Increases by 10 70 steps
D
D
A/C switch:
OFF
Select lever:
N range D
range
Increases by 5 50 steps
13A-181
Inspection
item
Inspection contents
49
A/C relay
59
Normal condition
Inspection
procedure
No.
Reference
page
OFF (Compressor
clutch is not
operating)
Procedure
No. 30
13A-174
A/C switch: ON
ON (Compressor
clutch is operating)
3,500 r/min
600 - 1,000 mV
Code No.
P0136
13A-116
3,500 r/min
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with throttle
widely open
600 - 1,000 mV
Code No.
P0156
13A-122
Right bank
oxygen
sensor
(rear)
Left bank
oxygen
sensor
(rear)
81
Long-term
fuel compensation
(bank 1)
- 12.5 - 12.5 %
Code No.
P0170
13A-125
82
Short-term
fuel compensation
(bank 1)
- 16.8 - 16.8 %
Code No.
P0170
13A-125
83
Long-term
fuel compensation
(bank 2)
- 12.5 - 12.5 %
Code No.
P0173
13A-126
84
Short-term
fuel compensation
(bank 2)
- 16.8 - 16.8 %
Code No.
P0173
13A-126
87
Calculation
load value
Engine: Warm
Engine: Idling
10 - 30 %
2,500 r/min
10 - 30 %
Engine: Warm
2,500 r/min
Closed loop
13A-110
When engine is
suddenly raced
Code No.
P0125
Engine: Warm
2,500 r/min
Closed loop
13A-110
When engine is
suddenly raced
Code No.
P0125
69
88
89
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with
throttle widely
open
13A-182
Item
No.
Inspection
item
Inspection contents
A1
Oxygen
sensor
(Bank 1,
sensor 1)
Engine:
After warm-up
Oxygen
sensor
(Bank 1,
sensor 2)
Oxygen
sensor
(Bank 2,
sensor 1)
Engine:
After having warmed
up
Oxygen
sensor
(Bank 2,
sensor 2)
Throttle
position
sensor
(throttle
valve
opening
angle)
A2
A3
A4
8A
Normal condition
Inspection
procedure
No.
Reference
page
Idling
0V
13A-113
Sudden racing
0.6 - 1.0 V
Code No.
P0130
2,500 r/min
3,500 r/min
0.6 - 1.0 V
Code No.
P0136
13A-116
Idling
0V
13A-119
Sudden racing
0.6 - 1.0 V
Code No.
P0150
2,500 r/min
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with
throttle widely
open
3,500 r/min
0.6 - 1.0 V
Code No.
P0156
13A-122
Engine coolant
temperature:
80 - 95_C
Ignition switch:
ON (Engine:
Stopped)
Release the
accelerator pedal
6 - 20 %
Code No.
P0120
13A-109
Depress the
accelerator pedal
gradually
Increase in
response to pedal
depression stroke
Depress the
accelerator pedal
fully
80 - 100 %
Transmission:
2nd gear <M/T>,
L range <A/T>
Drive with
throttle widely
open
13A-183
Inspection
item
Drive contents
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
01
Injectors
Engine:
After having warmed up/
Engine is idling
(Cut the fuel supply to each
injector in turn and check
cylinders which dont affect
idling.)
Idling condition
becomes different
(becomes unstable).
Code No.
P0201,
P0202,
P0203,
P0204,
P0205,
P0206
13A-127
Pinch the
return hose
with fingers
to feel the
pulse of the
fuel being
recirculated.
Pulse is felt.
Procedure
No. 28
13A-172
Listen near
the fuel tank
for the
sound of
fuel pump
operation.
02
03
04
05
06
07
Fuel pump
Fuel pump
operates and
fuel is recirculated.
D
D
Engine:
Cranking
Fuel
pump:
Forced
driving
Inspect
according
to both
the above
conditions.
08
Solenoid valve
turns from OFF
to ON.
Ignition switch: ON
Code No.
P0443
13A-136
10
Solenoid valve
turns from OFF
to ON.
Ignition switch: ON
Code No.
P0403
13A-133
15
Vacuum
control
solenoid
valve
<Vehicles
with TCL>
Solenoid valve
turns from OFF
to ON.
Ignition switch: ON
Code No.
P1101
13A-141
16
Ventilation
control
solenoid
valve
<Vehicles
with TCL>
Solenoid valve
turns from OFF
to ON.
Ignition switch: ON
Code No.
P1102
13A-142
13A-184
Item
No.
Inspection
item
Drive contents
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
17
Set to ignition
timing adjustment mode
Engine: Idling
Timing light is set
5_BTDC
21
Fan controller
Procedure
No. 25
13A-169
Ignition switch: ON
13A-185
Terminal
No.
Check item
Normal condition
No. 1 injector
No. 2 injector
From 11 - 14 V,
momentarily drops
slightly
24
No. 3 injector
No. 4 injector
10
No. 5 injector
25
No. 6 injector
14
28
10 - 15 V 0 - 6 V
(Changes repeatedly)
15
29
Ignition switch: ON
System Voltage
From system
voltage, momentarily drops
Alternator G terminal
D
D
D
D
D
52
Alternator FR terminal
D
D
D
D
D
11
0.3 - 3.0 V
47
Power supply
Ignition switch: ON
System voltage
59
13A-186
Terminal
No.
Check item
Normal condition
19
0 - 1V
6 - 9V
0 - 0.3 V
0.7 V or more
18
Fan controller
20
A/C relay
D
D
21
Ignition switch: ON
System voltage
0 - 3V
Ignition switch: ON
System voltage
0 - 3V
16
System voltage or
momentarily 6 V or
more 0 - 3 V
22
0 - 3 V 9 - 13 V
(After several
seconds have
elapsed)
30
Ignition switch: ON
System voltage
31
Ignition switch: ON
System voltage
54
Engine: Idling
after warming
up
57
83
When steering
wheel is stationary
System voltage
When steering
wheel is turned
0 - 3V
Control relay
(Power supply)
System voltage
Ignition switch: ON
0 - 3V
A/C switch 1
Engine: Idle
speed
0 - 3V
System voltage
13A-187
Check item
65
A/C switch 2
D
D
Engine:
Idling
Outside air
temperature: 25_C
or more
68
Ignition switch - ST
Engine: Cranking
62
Ignition switch:
ON
When A/C is
MAX. COOL
condition (when
the load by A/C
is high)
0 - 3V
When A/C is
MAX. HOT
condition
(When the load
by A/C is low)
System voltage
8 V or more
When intake air
temperature is
0_C
3.2 - 3.8 V
2.3 - 2.9 V
1.5 - 2.1 V
0.4 - 1.0 V
71
73
D
D
D
74
D
3
26
0 0.8 V
(Changes repeatedly)
72
Normal condition
0 0.8 V
(Changes repeatedly)
Engine: Idling
0 - 3V
System voltage
Engine: Idling
0 - 3V
System voltage
13A-188
Terminal
No.
Check item
Normal condition
Engine: Idling
0 - 3V
System voltage
Engine: Idling
0 - 3V
System voltage
27
60
System voltage
42
Ignition switch: ON
4.5 - 5.5 V
99
Ignition switch-IG
Ignition switch: ON
System voltage
44
Ignition switch:
ON
78
51
Ignition switch:
ON
Ignition switch:
ON
80
D
D
79
Ignition switch:
ON
50
43
When engine
coolant temperature is 0_C
3.2 - 3.8 V
When engine
coolant temperature is 20_C
2.3 - 2.9 V
When engine
coolant temperature is 40_C
1.3 - 1.9 V
When engine
coolant temperature is 80_C
0.3 - 0.9 V
Set throttle
valve to idle
position
0.3 - 1.0 V
Fully open
throttle valve
4.5 - 5.5 V
When altitude is
0m
3.7 - 4.3 V
When altitude is
1,200 m
3.2 - 3.8 V
05V
Ignition switch: ON
Move the vehicle slowly forward (Changes repeatedly)
Set throttle
valve to idle
position
0 - 1V
Slightly open
throttle valve
4 V or more
Engine: Cranking
0.4 - 3.0 V
0.5 - 2.0 V
Engine: Cranking
0.4 - 4.0 V
1.5 - 2.5 V
13A-189
Check item
Normal condition
61
2.2 - 3.2 V
Ignition switch:
ON
Set selector
lever to P or N
0 - 3V
Set selector
lever to Other
than P or N
8 - 14 V
13A-190
Terminal No.
Inspection item
1 - 47
No. 1 injector
13 - 16 W (At 20_C)
9 - 47
No. 2 injector
24 - 47
No. 3 injector
2 - 47
No. 4 injector
10 - 47
No. 5 injector
25 - 47
No. 6 injector
14 - 47
28 - 47
15 - 47
29 - 47
6 - 47
29 - 35 W (At 20_C)
16 - 47
30 - 34 W (At 20_C)
30 - 47
36 - 44 W (At 20_C)
31 - 47
36 - 44 W (At 20_C)
46 - Body
earth
Engine-ECU earth
Continuity (0 W)
58 - Body
earth
Engine-ECU earth
3 - 47
26 - 47
11 - 18 W (At 20_C)
4 - 47
27 - 47
11 - 18 W (At 20_C)
28 - 33 W (At 20_C)
Inspection item
62 - 49
13A-191
44 - 49
79 - 49
67 - Body
earth
13A-192
to
to
1
to
2
to
3
to
4
to
5
to
6
to
13A-193
ON-VEHICLE SERVICE
OXYGEN SENSOR CHECK
<Left bank oxygen sensor (front) and right bank
oxygen sensor (front)>
1. Disconnect the oxygen sensor connector and connect
the special tool (test harness) to the connector on the
oxygen sensor side.
2. Make sure that there is continuity (4.5 - 8.0 W at 20_C)
between terminal 1 (red clip of special tool) and terminal
3 (blue clip of special tool) on the oxygen sensor connector.
Red
Blue
Caution
Be very careful when connecting the jumper wire;
incorrect connection can damage the oxygen sensor.
6. Connect a digital voltage meter between terminal 2 (black
clip) and terminal 4 (white clip).
7. While repeatedly racing the engine, measure the oxygen
sensor output voltage.
MD998464
Standard value:
Jumper
wire
Black
Red
White
MD998464
Blue
Engine
Oxygen sensor
output voltage
Remarks
When
racing the
engine
0.6 - 1.0 V
13A-194
Equipment side
connector
Red
Blue
MD998464
NOTE
(1) If the MUT-II does not display the standard value
although no abnormality is found by the above
mentioned continuity test and harness check, replace
the oxygen sensor (rear).
(2) For removal and installation of the oxygen sensor,
refer to GROUP 15 - Exhaust Pipe and Main Muffler.
13I-1
GASOLINE DIRECT
INJECTION (GDI)
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Outline of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 5
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . 121
Fuel Pump Connector Disconnection
(How to Reduce the Fuel Pressure) . . . . . . . . . 121
13I-2
GENERAL
OUTLINE OF CHANGES
Due to the changes shown below, the service procedures regarding the different description from the
previous version have been established.
D On-board Diagnostics System has been adopted to expand the diagnostic items and to change diagnosis
code numbering system.
D Fuel pressure regulator (high-pressure) incorporate fuel pump (high-pressure) has been adopted.
D An ignition failure sensor has been adopted.
D An engine-A/T-ECU has been adopted. <Vehicles with A/T>
GENERAL INFORMATION
SELF-DIAGNOSIS FUNCTION
Following functions have been added.
D The engine-ECU records the engine operating condition when the diagnosis code is set.
This data is called freeze frame data.
This data can be read by using the MUT-II, are can then be used in simulation tests for troubleshooting.
GENERAL SPECIFICATIONS
Items
Specifications
Engine-ECU <M/T>
Identification No.
E2T72886
Engine-A/T-ECU <A/T>
Identification No.
E2T79574
13I-3
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
L12 Throttle position
sensor (1st channel) D
D
D
D
D
D
D
D
Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal position
sensor (1st channel)
Accelerator pedal position
switch
Vehicle speed sensor
A/C switch 1
A/C switch 2
M/T oil temperature sensor
Inhibitor switch
Power steering fluid pressure switch
Alternator FR terminal
Clutch switch
Small lamp switch
Stop lamp switch
Brake vacuum sensor
Injector wire open circuit
check signal
Throttle valve controller
EngineECU
<M/T> or
engineA/T-ECU
<A/T>
Power supply
Ignition switch-IG
Accelerator pedal position
sensor (2nd channel)
Brake switch
Main switch
Control switch
Brake lamp switch
Engine-ECU <M/T>
Engine-A/T-ECU <A/T>
l1 Injector driver
(Injector)
l2 EGR valve
(Stepper motor)
l3 Purge control solenoid valve
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Throttle
valve
controller
l4 Throttle valve
control servo
D
D
To fuel tank
L4 Throttle position sensor (2nd channel)
L12 Throttle position sensor (1st channel)
l2 EGR valve
Injector
Fuel pump
(high-pressure)
l1 Injector
Canister
driver
L8 Engine coolant temperature sensor
l3 Purge control
L9 Detonation sensor
solenoid valve
L1 Oxygen sensor (front)
13I-4
SERVICE SPECIFICATIONS
Items
Fuel pressure
Standard value
High-pressure side MPa
4 - 6.9
Approximately 324
0.6 - 1.0
Front
4.5 - 8.0
Rear
11 - 18
GDI - Troubleshooting
13I-5
TROUBLESHOOTING
DIAGNOSIS FUNCTION
Diagnosis item
P0100
P0105
P0110
P0115
P0120L
P0125
Feedback system
P0130
P0135
P0136
P0141
P0170
P0190L
P0201
P0202
P0203
P0204
P0220L
P0225L
P0300L
P0301
P0302
P0303
13I-6
GDI - Troubleshooting
Code No.
Diagnosis item
P0304
P0335
P0340
P0403
P0420
Catalyst malfunction
P0443
P1200
P1220L
P1221L
P1223L
P1224L
Throttle valve control servo motor (motor 1st phase malfunction) system
P1225L
P1228L
Throttle valve control servo motor (motor 2nd phase malfunction) system
P1515
NOTE
1. If the engine warning lamp illuminates because of a malfunction of the engine-ECU (engine-A/T-ECU),
communication between MUT-II and the engine-ECU (engine-A/T-ECU) is impossible. In this case,
the diagnosis code cannot be read.
2. After the engine-ECU (engine-A/T-ECU) has detected a malfunction, the engine warning lamp illuminates
when the engine is next turned on and the same malfunction is re-detected. However, for items
marked with a L in the diagnosis code number column, the engine warning lamp illuminates only
on the first detection of the malfunction.
As for P1220, P1221, P1223, P1224, and P1228, the engine warning lamp flashes. If malfunctions
are detected at the throttle position sensor (1st channel) and the throttle position sensor (2nd channel)
at the same time, or malfunctions are detected at the accelerator pedal position sensor (1st channel)
and the accelerator pedal position sensor (2nd channel) at the same time, the engine warning lamp
will flash.
3. After the engine warning lamp illuminates, it will be switched off under the following conditions.
(1) When the engine-ECU (engine-A/T-ECU) monitored the power train malfunction three times* and
met set condition requirements, it detected no malfunction.
*: In this case, one time indicates from engine start to stop.
(2) For misfiring malfunction, when driving conditions (engine speed, engine coolant temperature,
etc.) are similar to those when the malfunction was first recorded.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
GDI - Troubleshooting
13I-7
13I-8
GDI - Troubleshooting
FREEZE FRAME DATA
When the engine-ECU <M/T> or engine-A/T-ECU <A/T>
detects a malfunction and stores a diagnosis code, it also
stores a current status of the engine. This function is called
Freeze frame data. By analyzing this freeze frame data
with the MUT-II, an effective troubleshooting can be
performed.
The display items of freeze frame data are shown below.
Display item list
Data item
Unit
_C
Engine speed
r/min
Vehicle speed
km/h
Open loop
OL
Closed loop
CL
OL-DRV.
OL-SYS.
CL-H02S
NOTE
If malfunctions have been detected in multiple systems, store
one malfunction only, which has been detected first.
READINESS TEST STATUS
The engine-ECU <M/T> or engine-A/T-ECU <A/T> monitors
the following main diagnosis items, judges if these items are
in good condition or not, and the stores its history. This
history can be read out by using MUT-II. (If the ECU has
judged a item before, the MUT-II displays Complete.)
In addition, if diagnosis codes are erased or the battery
cable is disconnected, this history will also be erased (the
memory will be reset).
D Catalyst: P0420
D Oxygen sensor: P0130
D Oxygen sensor heater: P0135, P0141
GDI - Troubleshooting
13I-9
1.
2.
1.
2.
3.
Controls as if the engine coolant temperature is 80_C. (Moreover, the control system
is working until the ignition switch is turned OFF if the sensor signal returns to normal.)
1.
2.
Detonation sensor
Injector
1.
2.
1.
2.
1.
2.
3.
Controls as if the fuel pressure is 5 MPa. (If there is open or short circuit).
Turns off the fuel pump relay (If the fuel pressure is excessively high).
Suspends fuel injection. (when the low pressure is detected and the engine
speed is more than 3,000 r/min)
Alternator FR terminal
1.
2.
3.
13I-10
GDI - Troubleshooting
Malfunctioning item
1.
2.
3.
Throttle position sensor (1st
channel)
1.
2.
3.
Electronic-controlled
valve system
throttle
1.
2.
3.
1.
2.
3.
1.
1.
2.
3.
Misfiring
If the detected misfiring causes damage to the catalyst, the misfiring cylinder will be
shut down.
Communication error between the throttle valve controller and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>:
D Suspends lean burn operation.
D Cuts the fuel supply when the engine speed reaches 3,000 r/min or more.
D Suspends the cruise-control.
2. Communication error between the throttle valve controller and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>:
D Suspends lean burn operation.
D Cuts the fuel supply when the engine speed reaches 3,000 r/min or more.
D Suspends the cruise-control.
D The throttle valve controller controls the throttle valve opening angle by
using signals from accelerator pedal position sensor (2nd channel).
NOTE
If the electronic-controlled throttle valve system is suspended, the engine warning lamp will illuminate.
13I-11
GDI - Troubleshooting
INSPECTION CHART FOR DIAGNOSIS CODES
Code No.
Diagnosis item
Reference page
P0100
13I-13
P0105
13I-15
P0110
13I-17
P0115
13I-18
P0120L
13I-21
P0125
Feedback system
13I-23
P0130
13I-25
P0135
13I-27
P0136
13I-28
P0141
13I-30
P0170
13I-31
P0190L
13I-33
P0201
13I-34
P0202
13I-36
P0203
13I-37
P0204
13I-38
P0220L
13I-40
P0225L
13I-43
P0300L
13I-44
P0301
13I-46
P0302
13I-46
P0303
13I-46
P0304
13I-46
P0325
13I-47
P0335
13I-47
P0340
13I-49
P0403
13I-51
P0420
Catalyst malfunction
13I-53
P0443
13I-54
P0500
13I-55
P1200
13I-55
P1220L
13I-56
13I-12
GDI - Troubleshooting
Code No.
Diagnosis item
Reference page
P1221L
13I-57
P1223L
13I-58
P1224L
Throttle valve control servo motor (motor 1st phase malfunction) system
13I-59
P1225L
13I-60
P1228L
Throttle valve control servo motor (motor 2nd phase malfunction) system
13I-62
P1500
13I-63
P1515
13I-64
P1610
Immobilizer system
13I-66
NOTE
1. Do not replace the engine-ECU <M/T> or engine-A/T-ECU <A/T> until a through terminal check reveals
there are no short/open circuit.
2. Check that the engine-ECU <M/T> or engine-A/T-ECU <A/T> earth circuit is normal before checking
for the cause of the problem.
3. After the engine-ECU <M/T> or engine-A/T-ECU <A/T> has detected a malfunction, a diagnosis code
is recorded the next time the engine is started and the same malfunction is re-detected. However,
for items marked with a L, the diagnosis code is recorded on the first detection of the malfunction.
4. Sensor 1 indicates the sensor mounted at a position closest to the engine, and sensor 2 indicates
the sensor mounted at the position second closest to the engine.
13I-13
GDI - Troubleshooting
INSPECTION PROCEDURE CLASSIFIED BY DIAGNOSIS CODE
Code No. P0100 Air flow sensor system
Probable cause
Range of Check
D Engine speed: 500 r/min or more
Set Conditions
D The sensor output frequency is 3.3 Hz or less for four seconds.
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
NG
Repair
OK
Check the trouble symptoms.
(2) NG
NG
NG
OK
Check the harness between the air
flow sensor and the engine control
relay, and repair if necessary.
(3) NG
OK
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
NG
NG
Repair
13I-14
GDI - Troubleshooting
NG
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
NG
Repair
OK
Replace the air flow sensor.
NG
NG
NG
Repair
Repair
OK
Measure the output waveform at air
flow sensor connector B-12 (by
using an analyzer).
D Use test harness (MB991709) to
connect the connector, and
measure at the pick-up harness.
D Engine: Idling
D Voltage between terminal 3 and
earth
OK: Waveforms should be displayed on P.13I-118 (Inspection Procedure Using
an Analyzer) and noise
should not be displayed in
the waveform.
NG
OK
OK
Measure at air flow sensor connector
B-12.
D Use test harness (MB991709) to
connect the connector, and
measure at the pick-up harness.
D Transmission: Neutral (A/T for P
range)
D Voltage between terminal 7 and
earth
OK: Engine: Idling
0 - 1 V
Engine speed: 3,000 r/min
6 - 9 V
NG
NG
Repair
13I-15
GDI - Troubleshooting
Code No. P0105 Barometric pressure sensor system
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
D Battery voltage: 8 V or more
Set Conditions
D The sensor output voltage is 4.5 V or more for four seconds (equivalent to
114 kPa of barometric pressure)
or
D The sensor output voltage is 0.2 V or less (equivalent to 53 kPa of
barometric pressure)
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
NG
Repair
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
NG
NG
NG
Repair
OK
OK
NG
NG
Repair
13I-16
GDI - Troubleshooting
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
Replace the air flow sensor.
Check the trouble symptoms.
NG
Check the following connectors:
C-164 <M/T>, C-176 <A/T>
OK
NG
Repair
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
OK
NG
Repair
13I-17
GDI - Troubleshooting
Code No. P0110 Intake air temperature sensor system
Probable cause
Range of Check
D Two seconds have passed since the ignition switch is turned ON or the
engine starting process is completed.
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C of intake air temperature)
or
D The sensor output voltage is 0.2 V or more for four seconds (equivalent to
125_C of intake air temperature)
OK
NG
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
Repair
OK
Measure at air flow sensor connector
B-12.
D Disconnect the connector and
measure at the harness side.
(1) Resistance between terminal 5
and earth
OK: 2 W or less
(2) Voltage between terminal 6 and
earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(1) NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
NG
NG
OK
Repair
NG
Repair
NG
Check the following connectors:
C-164 <M/T>, C-176 <A/T>
OK
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
NG
NG
NG
Repair
13I-18
GDI - Troubleshooting
NG
NG
Repair
OK
Check the harness between the air
flow sensor and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
NG
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Code No. P0115 Engine coolant temperature sensor
system
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D The sensor output voltage is 4.6 V or more for four seconds (equivalent to
- 45_C of engine coolant temperature)
or
D The sensor output voltage is 0.1 V or less for four seconds (equivalent to
140_C of engine coolant temperature)
Range of Check
D Engine: After starting
Set Conditions
D The engine coolant temperature has reduced from over 40_C to less than
40_C, and that condition has lasted for five minutes or more.
13I-19
GDI - Troubleshooting
MUT-II Data list
21 Engine coolant temperature
sensor
OK: When the engine is cold,
the temperature is roughly
the same as ambient temperature. If warm, it is 80 120_C.
NG
Measure at engine coolant
temperature sensor connector B-33.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 2
OK: At 20_C of engine coolant
temperature: 2.1 - 2.7 kW
At 80_C of engine coolant
temperature: 0.26 - 0.36
kW
OK
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
OK
Check the following connector:
B-33
NG
Repair
OK
Measure at engine coolant
temperature sensor connector B-33.
D Disconnect the connector and
measure at the harness side.
(1) Voltage between terminal 1 and
earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Resistance between terminal 2
and earth
OK: 2 W or less
(1) NG
OK
NG
Repair
NG
Check the following connectors:
C-164 <M/T>, C-176 <A/T>
NG
Repair
OK
Check the harness wire between the
NG
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
OK
Check the trouble symptoms.
(2) NG
OK
NG
NG
OK
Check the harness wire between the NG
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
OK
To the next page
NG
13I-20
GDI - Troubleshooting
NG
NG
NG
OK
Check the harness wire between the
engine coolant temperature sensor
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
NG
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
Repair
13I-21
GDI - Troubleshooting
Code No. P0120 Throttle position sensor (1st channel)
system
Probable cause
The throttle valve controller judges a malfunction, and then transmit the result to
the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Range of Check
D Ignition switch: ON
Set Conditions
D The sensor output voltage is 0.2 V or less.
or
D The sensor output voltage is 4.85 V or more and the throttle position sensor
(2nd channel) output voltage is 2.5 V or more.
or
D The throttle position sensor (1st channel) and throttle position sensor (2nd
channel) combination output voltage is outside 4 - 6 V.
or
D The opening angle of throttle position sensor (1st channel) is different from
its target by 1 V or more.
or
D The throttle position sensor (1st channel) output changes within 25 mV when
the throttle control servo moves one step.
OK
NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
OK
Check the following connector:
B-07
OK
Measure at throttle position sensor
connector B-07.
D Disconnect the connector and
measure at the harness side.
(1) Voltage between terminal 1 and
earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Resistance between terminal 3
and earth
OK: 2 W or less
NG
(1) NG
Repair
OK
OK
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller.
OK
Check the trouble symptoms.
(2) NG
NG
Repair
NG
Check the following connector:
C-160
NG
NG
NG
NG
Repair
Repair
OK
OK
To the next page
NG
NG
Repair
13I-22
GDI - Troubleshooting
(1) NG
Measure at throttle position sensor
(3) NG
connector B-07.
D Use test harness (MB991536) to
connect the connector, and
measure at the pick-up harness.
D Ignition switch: ON
(1) Voltage between terminal 1 and
earth
OK: 4.8 - 5.2 V
(2) Voltage between terminal 2 and (2) NG
earth
OK: Accelerator pedal fully released: 0.45 - 0.80 V
Accelerator pedal fully depressed: 4.2 - 4.9 V
(3) Voltage between terminal 3 and
earth
OK: 0.5 V or less
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller, and repair if
necessary.
Adjust the throttle position sensor.
(Refer to P.13I-98*.)
Check the following connector:
C-160
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller, and repair if
necessary.
OK
NG
NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller, and repair if
necessary.
OK
NG
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
GDI - Troubleshooting
13I-23
Probable cause
Range of Check
D The engine coolant temperature is approx. 80_C or more.
D During stoichiometric feedback control
D The vehicle is not being decelerated.
Set Conditions
D Oxygen sensor (front) output voltage has been higher or lower than 0.5 V for
at least thirty seconds.
13I-24
GDI - Troubleshooting
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 71 and
earth
OK: 0 V and 0.8 V alternate.
NG
OK
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
GDI - Troubleshooting
13I-25
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Intake air temperature is 20 - 50_C
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The oxygen sensor (front) output voltage is 4.5 V or more when the sensor
output voltage is 0.2 V or less and a voltage of 5 V is applied to the oxygen
sensor (front) inside the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Range of Check
D Engine speed is 3,000 r/min or less
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The oxygen sensor (front) output frequency is five or less per 12 seconds on
average.
13I-26
GDI - Troubleshooting
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 71 and
earth
OK: 0 V and 0.8 V alternate.
NG
OK
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13I-27
GDI - Troubleshooting
Code No. P0135 Oxygen sensor heater (front) system
<sensor 1>
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (front) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (front), is 0.2 A
or less or 3.5 A or more for six seconds.
NG
NG
NG
OK
Check the harness wires between
the oxygen sensor (front) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T> and between
the oxygen sensor (front) and the
engine control relay.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
NG
Repair
OK
Check the harness wires between
the oxygen sensor (front) and the
engine control relay, and repair if
necessary.
NG
OK
Check the following connectors:
C-163 <M/T>, C-177 <A/T>
Replace
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13I-28
GDI - Troubleshooting
Probable cause
Range of Check
D Three minutes have been passed since the engine has been started.
D The engine coolant temperature is approx. 80_C or more.
D Intake air temperature is 20 - 50_C
D Engine speed is 1,200 r/min or more
D Driving on a level surface at constant speed.
Set Conditions
D The oxygen sensor (rear) output voltage is 4.5 V or more when the sensor
output voltage is 0.2 V or less and a voltage of 5 V is applied to the oxygen
sensor (rear) inside the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Range of Check
D Two seconds have passed after the engine-ECU <M/T> or engine-A/T-ECU
<A/T> detected an open circuit.
D When the oxygen sensor (front) is in good condition.
Set Conditions
D When the air/fuel ratio is rich, the oxygen sensor (front) output voltage is 0.5
V or more, the oxygen sensor (rear) output voltage is less than 0.1 V, and
the oxygen sensor (rear) output voltage fluctuates within 0.078 V.
13I-29
GDI - Troubleshooting
Check the following connector:
C-85
NG
Repair
OK
Measure at oxygen sensor (rear)
connector C-85.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminal 2
and earth
OK: 2 W or less
NG
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
(1) NG
NG
Repair
OK
Check the harness wire between the
oxygen sensor (rear) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(2) NG
OK
NG
NG
Replace
Repair
OK
Check the harness wire between the
oxygen sensor (rear) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-164 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Engine: 2,500 r/min (after
warming up)
D Voltage between terminal 53
<M/T>, 73 <A/T> and earth
OK: 0 V and 0.8 V alternate.
NG
OK
Check the following connectors:
C-164 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13I-30
GDI - Troubleshooting
Probable cause
Range of Check
D The engine coolant temperature is approx. 20_C or more.
D The oxygen sensor heater (rear) remains on.
D The engine speed is 50 r/min or more.
D Battery voltage is 11 - 16 V.
Set Conditions
D The current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.
NG
NG
Replace
Repair
OK
Measure at oxygen sensor (rear)
connector C-85.
D Disconnect the connector and
measure at the harness side.
D Ignition switch: ON
D Voltage between terminal 3 and
earth
OK: System voltage
NG
OK
Check the harness wires between
the oxygen sensor (rear) and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T> and between
the oxygen sensor (rear) and the
engine control relay.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
OK
Check the following connectors:
C-163 <M/T>, C-177 <A/T>
NG
OK
OK
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-177 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Ignition switch: ON
D Voltage between terminal 90
<M/T>, 26 <A/T> and earth
OK: System voltage
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Repair
13I-31
GDI - Troubleshooting
Code No. P0170 Abnormal fuel system
Probable cause
Range of Check
D Engine: Being learning the air-fuel ratio
Set Conditions
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too low.
or
D Ten seconds or more have been passed while the fuel injection amount
compensation value is too high.
D
D
D
D
D
D
D
YES
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
of
of
of
NO
Check the air intake from the intake
hose and intake manifold.
NG
Repair
OK
Check the exhaust gas leaks from
the exhaust manifold.
OK
Check the throttle body (around the
throttle valve), and clean if
necessary. (Refer to P.13I-98*.)
NG
NG
Repair
Cleaning
OK
MUT-II Data list
74 Fuel pressure sensor
(Refer to 13I-98, DATA LIST
REFERENCE TABLE.)
OK
NG
NG
OK
Replace the fuel pump
(high-pressure).
NG
OK
Check the oxygen sensor (front)
(Refer to P.13I-126.)
NG
Replace
OK
Check the purge control solenoid
valve (Refer to GROUP 17 Emission Control.)
NG
Replace
OK
To the next page
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
13I-32
GDI - Troubleshooting
NG
Replace
OK
NG
Repair
OK
Check the fuel lines for fuel leaks.
OK
Check the injectors for clogging or
leaks.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
OK
Repair
Repair
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
13I-33
GDI - Troubleshooting
Code No. P0190 Abnormal fuel pressure
Probable cause
Range of Check
D Ignition switch: ON
Set Conditions
D The sensor output voltage is 4.8 V or more, or 0.2 V or less for four
seconds.
Range of Check
D The following conditions are detected temporarily after the engine has been
started.
(1) Engine speed: 1,000 r/min or more
(2) Fuel pressure: 2 MPa or more
D Engine running
Set Conditions
D The fuel pressure is 6.9 MPa or more, or 2 MPa or less for four seconds.
This diagnosis code will also be output when air is trapped into the
high-pressure fuel lines (such as poor fuel level). In that case, the air can be
evacuated by operating the engine for at least 15 seconds at 2,000 r/min. After
the repair, use the MUT-II to erase the diagnosis code.
OK
NG
(1) NG
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
OK
NG
Repair
Repair
OK
Check the harness wire between the
fuel pressure sensor connector and
the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
OK
To the next page
NG
NG
NG
NG
NG
Repair
Repair
13I-34
GDI - Troubleshooting
(1), (3) NG
NG
Check the following connectors:
Measure at fuel pressure sensor
connector B-101.
(C-163, C-164) <M/T>, C-175 <A/T>
D Use test harness (MB991658) to
OK
connect the connector, and
Check the harness wire between the
measure at the pick-up harness.
fuel pressure sensor connector and
D Engine: Idling
the engine-ECU <M/T> or
(1) Voltage between terminal 1 and
engine-A/T-ECU <A/T>, and repair if
earth
OK: 4.8 - 5.2 V
necessary.
(2) Voltage between terminal 2 and
earth
(2) NG
Replace the fuel pressure sensor.
OK: 0.3 - 4.7 V
(3) Voltage between terminal 3 and
earth
OK: 0.5 V or less
Check the trouble symptoms.
NG
NG
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
Repair
Repair
OK
Check the harness wire between the
fuel pressure sensor connector and
the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
OK
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Engine: Idling
D Voltage between terminal 92
<M/T>, 93 <A/T> and earth
OK: 0.3 - 4.7 V
NG
NG
Repair
OK
Check the harness wire between the
fuel pressure sensor connector and
the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
OK
NG
Repair
OK
Check the trouble symptoms.
OK
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Probable cause
Range of Check
D The engine speed is 4,000 r/min or less.
D The battery voltage is 10 V or more.
D The fuel cut operation or the injector operation (by carrying out the Actuator
Test) is not in progress.
Set Conditions
D The injector driver is not transmitting a injector open circuit check signal for
four seconds.
13I-35
GDI - Troubleshooting
MUT-II Actuator Test
01 No. 1 injector
OK: The idling condition should
change.
OK
OK
Measure at intermediate connector
B-98.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 1
and 2
OK: 0.9 - 1.1 W
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
OK
NG
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Replace the No. 1 injector.
NG
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between the
injector driver and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
NG
Repair
OK
Use an analyzer to measure the
signal waveform at engine-ECU
connectors C-163 and C-165 <M/T>
or engine-A/T-ECU connectors C-176
and C-177 <A/T>.
D Engine: Idling
D Voltage between terminal 1 and
earth
OK: A normal waveform should
be displayed as described
on P.13I-118 (INSPECTION
PROCEDURE USING AN
ANALYZER).
NG
OK
Check the following connector:
B-02
OK
Check the harness wire between No.
1 injector and the intermediate
connector.
NG
NG
Repair
Repair
OK
Replace the No. 1 injector.
Check the trouble symptoms.
NG
NG
NG
Repair
Repair
13I-36
GDI - Troubleshooting
Probable cause
Range of Check
D The engine speed is 4,000 r/min or less.
D The battery voltage is 10 V or more.
D The fuel cut operation or the injector operation (by carrying out the Actuator
Test) is not in progress.
Set Conditions
D The injector driver is not transmitting a injector open circuit check signal for
four seconds.
OK
OK
Measure at intermediate connector
B-98.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 3
and 4
OK: 0.9 - 1.1 W
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
OK
NG
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Replace the No. 2 injector.
NG
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between the
injector driver and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
NG
Repair
OK
Use an analyzer to measure the
signal waveform at engine-ECU
connectors C-163 and C-165 <M/T>
or engine-A/T-ECU connectors C-176
and C-177 <A/T>.
D Engine: Idling
D Voltage between terminal 9 and
earth
OK: A normal waveform should
be displayed as described
on P.13I-118 (INSPECTION
PROCEDURE USING AN
ANALYZER).
NG
OK
Check the following connector:
B-03
OK
To the next page
NG
Repair
NG
NG
Repair
Repair
13I-37
GDI - Troubleshooting
From the previous page
OK
Check the harness wire between No.
2 injector and the intermediate
connector.
NG
Repair
OK
Replace the No. 2 injector.
Check the trouble symptoms.
NG
Probable cause
Range of Check
D The engine speed is 4,000 r/min or less.
D The battery voltage is 10 V or more.
D The fuel cut operation or the injector operation (by carrying out the Actuator
Test) is not in progress.
Set Conditions
D The injector driver is not transmitting a injector open circuit check signal for
four seconds.
OK
OK
Measure at intermediate connector
B-98.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 5
and 6
OK: 0.9 - 1.1 W
NG
NG
NG
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between the
injector driver and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
To the next page
NG
NG
Repair
OK
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
OK
Repair
NG
NG
Repair
Repair
13I-38
GDI - Troubleshooting
NG
NG
NG
Repair
Repair
OK
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the following connector:
B-05
OK
Check the harness wire between No.
3 injector and the intermediate
connector.
NG
NG
Repair
Repair
OK
Replace the No. 3 injector.
Check the trouble symptoms.
NG
Probable cause
Range of Check
D The engine speed is 4,000 r/min or less.
D The battery voltage is 10 V or more.
D The fuel cut operation or the injector operation (by carrying out the Actuator
Test) is not in progress.
Set Conditions
D The injector driver is not transmitting a injector open circuit check signal for
four seconds.
13I-39
GDI - Troubleshooting
MUT-II Actuator Test
04 No. 4 injector
OK: The idling condition should
change.
OK
OK
Measure at intermediate connector
B-98.
D Disconnect the connector and
measure at the harness side.
D Resistance between terminals 7
and 8
OK: 0.9 - 1.1 W
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
OK
NG
NG
NG
Repair
OK
NG
NG
Repair
Repair
OK
Replace the No. 4 injector.
NG
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between the
injector driver and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
NG
Repair
OK
Use an analyzer to measure the
signal waveform at engine-ECU
connectors C-163 and C-165 <M/T>
or engine-A/T-ECU connectors C-176
and C-177 <A/T>.
D Engine: Idling
D Voltage between terminal 2 and
earth
OK: A normal waveform should
be displayed as described
on P.13I-118 (INSPECTION
PROCEDURE USING AN
ANALYZER).
NG
OK
Check the following connector:
B-36
OK
Check the harness wire between No.
4 injector and the intermediate
connector.
NG
NG
Repair
Repair
OK
Replace the No. 4 injector.
Check the trouble symptoms.
NG
NG
NG
Repair
Repair
13I-40
GDI - Troubleshooting
Probable cause
Range of Check
D Accelerator pedal position sensor (2nd channel) is normal.
D Communication between the engine-ECU <M/T> or engine-A/T-ECU <A/T>
and the throttle valve controller is normal.
Set Conditions
D The output voltage of accelerator pedal position sensor (1st channel) is 0.2 V
or less for one second.
or
D The output voltage of accelerator pedal position sensor (2nd channel) is 2.5
V or less, and that of accelerator pedal position sensor (1st channel) is 4.5
V or more for one second
or
D The difference between accelerator pedal position sensor (1st channel) and
accelerator pedal position sensor (2nd channel) output voltages is 1.0 V or
more (i.e. the throttle opening angle changes slightly).
or
D The output voltage of accelerator pedal position sensor (1st channel) is 1.875
V or more for one second when the accelerator pedal position switch is
turned on.
13I-41
GDI - Troubleshooting
MUT-II Data list
26 Accelerator pedal position switch
(Refer to P.13I-98, DATA LIST
REFERENCE TABLE.)
OK
NG
OK
Transient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
NG
(1) NG
Replace
Repair
NG
Repair
OK
Check the harness wire between
accelerator pedal position sensor
(1st channel) and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
(2) NG
OK
NG
NG
OK
Repair
NG
Repair
NG
NG
Repair
Repair
13I-42
GDI - Troubleshooting
(1), (2) NG
NG
Check the following connectors:
Measure at accelerator pedal position
sensor connector C-172.
C-164 <M/T>, C-176 <A/T>, C-81
D Connect connector terminals No.
OK
1, No. 2 and No. 3 only by using
test harness (MB991658), and
Check the harness wire between
measure at the pick-up harness.
accelerator pedal position sensor
D Ignition switch: ON
(1st channel) and the engine-ECU
(1) Voltage between terminal 1 and
<M/T> or engine-A/T-ECU <A/T>,
earth
and repair if necessary.
OK: 0.5 V or less
(3)
NG
(2) Voltage between terminal 2 and
Adjust the accelerator pedal position
earth
sensor. (Refer to P.13I-99*.)
OK: 4.8 - 5.2 V
(3) Voltage between terminal 3 and
NG
earth
Check the following connectors:
OK: Accelerator pedal fully reC-163 <M/T>, C-175 <A/T>, C-81
leased: 0.935 - 1.135 V
Accelerator pedal fully deOK
pressed: 4.0 V or higher
Check the harness wire between
accelerator pedal position sensor
OK
(1st channel) and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Ignition switch: ON
D Voltage between terminal 94
<M/T>, 95 <A/T> and earth
OK: Accelerator pedal fully released: 0.935 - 1.135 V
Accelerator pedal fully depressed: 4.0 V or higher
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between
accelerator pedal position sensor
(1st channel) and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>,
and repair if necessary.
OK
NG
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
13I-43
GDI - Troubleshooting
Code No. 0225 Throttle position sensor (2nd channel)
system
Probable cause
The throttle valve controller judges a malfunction, and then transmit the result to
the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Range of Check
D Ignition switch: ON
D The throttle position sensor (1st channel) is normal.
Set Conditions
D The sensor output voltage is 0.2 V or less for four seconds.
or
D The sensor output voltage is 4.85 V or more for four seconds, and the
output voltage of the throttle position sensor (1st channel) is 1.2 V or more.
or
D The throttle position sensor (1st channel) and throttle position sensor (2nd
channel) combination output voltage is outside 4 - 6 V.
D Malfunction of
channel)
D Open or short
(2nd channel)
D Malfunction of
D Malfunction of
D Malfunction of
OK
NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
OK
Check the following connector:
B-07
OK
Measure at throttle position sensor
connector B-07.
D Disconnect the connector and
measure at the harness side.
(1) The voltage between terminal 1
and earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Resistance between terminal 3
and earth
OK: 2 W or less
NG
(1) NG
Repair
(2) NG
OK
To the next page
OK
NG
NG
NG
NG
NG
NG
Repair
Repair
Repair
13I-44
GDI - Troubleshooting
(1), (2) NG
NG
Repair
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the throttle valve controller.
(3) NG
OK
NG
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Ignition switch: ON
D The voltage between terminal 78
and earth
OK: Accelerator pedal fully released: 4.5 - 5.5 V
OK
Accelerator pedal fully depressed: 0.4 - 0.6 V
NG
Repair
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Code No. P0300 Ignition coil (power transistor) system
Probable cause
Range of Check
D Engine speed is approx. 50 - 4,000 r/min.
D Engine is not cranking.
Set Conditions
D The ignition failure sensor does not send a signal about a certain cylinder for
four seconds.
D
D
D
D
13I-45
GDI - Troubleshooting
MUT-II Actuator Test
01 No. 1 injector
02 No. 2 injector
03 No. 3 injector
04 No. 4 injector
OK: The idling condition should
change.
Reference
When the cylinder (defective
cylinder) where idling condition does
not change is detected after
suspending the injector, go to (1)
and inspect the spark plug, the
ignition coil, the connector, and the
harness of the defective cylinder.
(When more than one cylinder are
detected, inspect all of them.)
When all the cylinders are OK, go to
(2).
(1)
(2)
NG
Repair
OK
Check the spark plug and the
ignition coil for a defective cylinder.
(Refer to GROUP 16 - Ignition
System.)
NG
Replace
OK
Check the following connectors:
C-165 <M/T>, C-177 <A/T>
NG
Repair
OK
Check the harness wire between the NG
engine-ECU <M/T> or
engine-A/T-ECU <A/T> and the
ignition coil connector.
OK
Repair
OK
Repair the ignition coil assembly for
a defective cylinder and the spark
plug.
(1)
Use an analyzer to measure the
signal waveform at the ignition failure
sensor connector B-105.
D Use test harness (MB991536) to
connect the connector, and
measure at the pick-up harness.
(3)
D Engine: Idling
D The voltage between terminal 1
and earth
OK: A normal waveform should
be displayed as described
on P.13I-118 (INSPECTION
PROCEDURE USING AN
ANALYZER).
Reference
When a normal waveform is
displayed, compare it with that of the
ignition coil primary signal at the
engine-ECU terminal <M/T> or
engine-A/T-ECU <A/T> to determine
the cylinder (defective cylinder) with
an abnormal waveform.
When one or more cylinders are
abnormal, go to (1).
When all of the cylinders are
(4)
abnormal, go to (3).
When a normal waveform is
displayed, go to (4).
NG
NG
Repair
Repair
OK
Repair the ignition failure sensor.
Check the trouble symptoms.
NG
OK
13I-46
GDI - Troubleshooting
Probable cause
Range of Check
D The engine speed is 500 - 4,500 r/min.
D While the engine is running except deceleration and sudden acceleration.
Set Conditions
D The number of misfires exceeds a predetermined number per 200 engine
revolutions (Misfire has occurred in only one cylinder).
or
D The number of misfires exceeds a predetermined number per 100 engine
revolutions (Misfire has occurred in only one cylinder).
NG
(1) NG
D
D
D
D
D
Repair
NG
Repair
OK
Check the ignition failure sensor
(Refer to GROUP 16 - Ignition
System.)
NG
Replace
OK
Check the harness wire between the
ignition coil and the ignition failure
sensor, and between the ignition
switch and the ignition failure sensor.
(2) NG
NG
Repair
OK
(3) NG
OK
NG
Replace
OK
Check the compression pressure.
(Refer to GROUP 11D - On-vehicle
Service.)
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
Repair
NG
Repair
GDI - Troubleshooting
13I-47
Probable cause
Range of Check
D Engine: Two seconds after the engine has been started
Set Conditions
D Changes in sensor output voltage (detonation sensor peak voltage per 1/3
crankshaft rotation) in 200 consecutive cycles are 0.08 V or less.
NG
NG
Repair
Check the harness wire between the detonation sensor and
earth, and repair if necessary.
OK
Check the following connectors: C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the harness wire between the detonation sensor and
the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
NG
OK
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent
Malfunctions.)
Probable cause
Range of Check
D Engine is cranking
Set Conditions
D Sensor output voltage does not change for 4 seconds (no pulse signal input).
13I-48
GDI - Troubleshooting
OK
NG
(1) NG
(2) NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Repair
(3) NG
OK
NG
NG
NG
NG
Repair
Repair
OK
OK
NG
NG
Replace
OK
Replace the crank angle sensor.
Check the trouble symptoms.
NG
Check the following connectors:
C-164 <M/T>, C-176 <A/T>
OK
Check the harness wires between
the crank angle sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, crank angle
sensor and the engine control relay,
and the crank angle sensor and
earth. Then, repair if necessary.
NG
Repair
GDI - Troubleshooting
13I-49
Probable cause
Range of Check
D After the engine was started
Set Conditions
D The sensor output voltage does not change for 4 seconds (no pulse signal
input).
13I-50
GDI - Troubleshooting
NG
Repair
OK
(1) NG
Measure at camshaft position sensor
connector B-64.
D Disconnect the connector and
measure at the harness side.
(1) The voltage between terminal 3
and earth
(Ignition switch: ON)
OK: System voltage
(2) The voltage between terminal 2
(2) NG
and earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(3) The resistance between terminal
1 and earth
OK: 2 W or less
Repair
OK
Check the harness wire between the
camshaft position sensor connector
and the engine control relay, and
repair if necessary.
OK
Measure at engine-ECU connector
C-164 <M/T> or engine-A/T-ECU
connector C-176 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D Disconnect connector B-64.
D Ignition switch: ON
D The voltage between terminal 50
<M/T>, 56 <A/T> and earth
OK: 4.8 - 5.2 V
NG
NG
Check the following connectors:
C-164 <M/T>, C-176 <A/T>
OK
Check the harness wire between the
intermediate connector and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
NG
NG
Repair
Repair
OK
Check the trouble symptoms.
(3) NG
NG
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
Replace
NG
Repair
Check the harness wires between the camshaft position sensor connector and the
engine-ECU <M/T> or engine-A/T-ECU <A/T>, the camshaft position sensor connector
and the engine control relay, and the camshaft position sensor connector and earth.
Then, repair if necessary.
OK
Check the trouble symptoms.
NG
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
GDI - Troubleshooting
13I-51
Probable cause
Range of Check
D Ignition switch: OFF to ON
D EGR valve is in operation after the engine starting process is complete.
Set Conditions
D Off-surge voltage is not generated from the motor coil while the EGR valve
control motor is running.
13I-52
GDI - Troubleshooting
NG
Replace
1
2
4
5
OK
Check the following connector: B-99
NG
Repair
OK
Measure at EGR valve connector
B-99.
D Disconnect the connector and
measure at the harness side.
D Ignition switch: ON
D The voltage between terminal 2
and earth
D The voltage between terminal 5
and earth
OK: System voltage
NG
NG
Repair
OK
Check the harness wire between the
EGR valve and the engine control relay,
and repair if necessary.
OK
Measure at engine-ECU connector
C-165 <M/T> or engine-A/T-ECU
connector C-176 <A/T>.
D Measure the voltage at the
engine-ECU terminal <M/T> or
engine-A/T-ECU terminal <A/T>.
D The voltage between terminal 5
<M/T>, 51 <A/T> and earth.
D The voltage between terminal 6
<M/T>, 53 <A/T> and earth.
D The voltage between terminal 32
<M/T>, 60 <A/T> and earth.
D The voltage between terminal 34
<M/T>, 62 <A/T> and earth.
OK: The voltage changes as follows
for three seconds when the ignition switch is turned ON.
(When using a circuit tester)
5 V and 8 V alternates
(When using an analyzer)
1 V or less and system voltage
alternates
OK
Check the following connectors:
C-165 <M/T>, C-176 <A/T>
OK
Check the harness wires between the
EGR valve and the engine control
relay, and between the EGR valve
and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
NG
OK
Repair
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
NG
Repair
Repair
13I-53
GDI - Troubleshooting
Code No. P0420 Catalyst malfunction
Probable cause
Range of Check
D The engine speed is 3,000 r/min or less.
D During driving
D During air/fuel ratio feedback control
Set Conditions
D The ratio between the oxygen sensor (rear) and the oxygen sensor (front)
output frequencies reaches 0.8 per 12 seconds on average.
D
D
D
D
D
NG
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
of
catalyst
the oxygen sensor (front)
the oxygen sensor (rear)
engine-ECU <M/T>
engine-A/T-ECU <A/T>
Repair
OK
MUT-II Data list
59 Oxygen sensor (rear)
D Transmission: 2nd gear <M/T>, L range <A/T>
D Drive with wide open throttle
OK: 600 - 1,000 mV
OK
MUT-II Data list
11 Oxygen sensor (front)
OK: 600 - 1,000 mV when racing suddenly
OK
MUT-II Data list
11 Oxygen sensor (front)
D Transmission: 2nd gear <M/T>, L range <A/T>
OK: Changeover between 0 - 400 mV and 600 - 1,000
mV occur 15 times in 10 seconds.
OK
Replace the oxygen sensor (rear).
Check the trouble symptoms.
NG
Replace the catalytic converter.
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
NG
NG
13I-54
GDI - Troubleshooting
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage is 10 V or more.
Set Conditions
D The solenoid coil surge voltage (battery voltage + 2 V) is not detected when
the purge control solenoid valve is turned from on to off.
OK
NG
NG
NG
Replace
Repair
NG
Repair
NG
Check the harness wire between the
purge control solenoid valve and the
engine control relay, and repair if
necessary.
NG
NG
OK
Check the harness wire between the NG
purge control solenoid valve and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the following connectors:
C-165 <M/T>, C-177 <A/T>
OK
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
NG
Repair
Repair
Repair
Repair
13I-55
GDI - Troubleshooting
Code No. P0500 Vehicle speed sensor system
Probable cause
Range of Check
D Engine: Two seconds after the engine was started
D Idle switch: OFF
D Engine speed: 2,500 r/min or more
D During high engine load
Set Conditions
D The sensor output voltage does not change for 4 seconds (no pulse signal
input).
NO
YES
Use an analyzer to measure the output waveform of the
vehicle speed sensor at engine-ECU connector C-163 <M/T>
or engine-A/T-ECU connector C-175 <A/T>.
D Driving the vehicle
D The voltage between terminal 80 and earth
OK: A normal waveform should be displayed as described
in OSCILLOSCOPE INSPECTION PROCEDURE,
and noise should not be displayed in the waveform.
(Refer to GROUP 23 - Troubleshooting.)
NG
OK
Repair
Check the harness wire between vehicle speed sensor
connector and the engine-ECU <M/T> or engine-A/T-ECU
<A/T>, and repair if necessary.
OK
Check the following connectors: C-163 <M/T>, C-175 <A/T>
NG
Repair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Probable cause
Range of Check
D Engine speed: 4,000 r/m or less
D Battery voltage: 10 V or more
D The fuel cut operation and the injector operation (by carrying out the Actuator
test) are not in progress.
D During high engine load
Set Conditions
D Injector open circuit check signal is not output from the injector driver.
D
D
D
D
NG
Malfunction of
Open or short
Malfunction of
Malfunction of
Repair
OK
Check the harness wire between the injector driver and the
engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
Use an analyzer to measure the signal waveform at
engine-ECU connectors C-163 and C-165 <M/T> or
engine-A/T-ECU connectors C-176 and C-177 <A/T>.
D Engine: Idling
D The voltage between terminal 96 <M/T>, 63 <A/T> and
earth, terminal 1 and earth
OK: A normal waveform should be displayed as described
on P.13I-118 (INSPECTION PROCEDURE USING
AN ANALYZER).
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
OK
Repair
Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent
Malfunctions.)
13I-56
GDI - Troubleshooting
Probable cause
Range of Check
D Ignition switch: ON
D Error in communication between the engine-ECU <M/T> or engine-A/T-ECU
<A/T> and the throttle valve controller
Set Conditions
D Output voltage of throttle position sensor (2nd channel) fluctuates significantly
(approx. 1 V or more) from an expected value, based on that of the
accelerator pedal position sensor (2nd channel).
Range of Check
D Ignition switch: ON
D Error in communication between the throttle valve controller and the
engine-ECU <M/T> or engine-A/T-ECU <A/T>
Set Conditions
D The output voltage of the throttle position sensor (2nd channel) is significantly
different (approx. 1 V) from the throttle valve opening angle (voltage), which
the engine-ECU <M/T> or engine-A/T-ECU <A/T> request the throttle valve
controller.
D
D
D
D
NG
NG
Repair
Repair
GDI - Troubleshooting
13I-57
Probable cause
The throttle valve controller judges a malfunction, and then transmit the result to
the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
Range of Check
D Ignition switch: ON
D Battery voltage: 10 V or more
Set Conditions
D Failure in the motor position feedback
(The engine-ECU <M/T> or engine-A/T-ECU <A/T> detects that the current in
the motor is excessive and the opening angle difference between the target
value of throttle position sensor (1st channel) and the actual value of throttle
position sensor (1st channel) is 1.0 V or more)
YES
YES
YES
NO
Adjust the throttle position sensor. (Refer to P.13I-98*.)
OK
Check the throttle valve control servo. (Refer to P.13I-112*.)
OK
Check the following connectors: B-07, C-160
NG
Check the harness wires between the throttle position sensor
and the throttle valve controller, and between the throttle valve
control servo and the throttle valve controller.
NG
NG
NG
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-58
GDI - Troubleshooting
Probable cause
Range of Check
D Ignition switch: ON
D Battery voltage: 8 V or more.
D Engine: Not cranking
Set Conditions
D System detects an error in communication line between the engine-ECU
<M/T> or engine-A/T-ECU <A/T> and the throttle valve controller, and
between the throttle valve controller and the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
D
D
D
D
YES
NO
Check the following connector:
C-160
NG
OK
Measure at throttle valve controller
connector C-160.
D Measure voltage at the throttle
valve controller connector
terminals.
D Ignition switch: ON
(1) The voltage between terminal 5
and earth
OK: System voltage
(2) The voltage between terminal 3
and earth
The voltage between terminal 4
and earth
The voltage between terminal 16
and earth
OK: 0.5 V or less
(1) NG
(2) NG
OK
NG
Repair
OK
Check the harness wire between the NG
throttle valve controller and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
NG
Repair
NG
Repair
13I-59
GDI - Troubleshooting
Code No. P1224 Throttle valve control servo motor
(Motor 1st phase malfunction) system
Probable cause
Range of Check
D Throttle valve control servo relay: ON
D System voltage: 8 V or more.
Set Conditions
D Throttle valve control servo drive circuit is shorted to earth.
D Other power source interferences with throttle valve control servo drive
circuit.
D Throttle valve control servo drive circuit is open circuit.
NG
NG
OK
NG
Measure at throttle valve controller
connector C-160.
D Measure voltage at the throttle
valve controller connector
terminals.
D Ignition switch: ON
D The voltage between terminal 1,
9 and earth
(Accelerator pedal: Fully open to
fully closed)
OK: The battery voltage temporarily shows a slight decrease.
D The voltage between terminal 14,
15 and earth
(Accelerator pedal: Fully closed
to fully open)
OK: The battery voltage show a
slight (approximately 2 V)
decrease.
Repair
NG
NG
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
Repair
13I-60
GDI - Troubleshooting
Probable cause
Range of Check
D Accelerator pedal position sensor (1st channel) is normal.
D Communication between the engine-ECU <M/T> or engine-A/T-ECU <A/T>
and the throttle valve controller is normal.
Set Conditions
D Output voltage of the accelerator pedal position sensor (2nd channel) is 0.2
V or less for one second
or
D Output voltage of the accelerator pedal position sensor (1st channel) is 2.5 V
or less, and output voltage of the accelerator pedal position sensor (2nd
channel) is 4.5 V or more for one second.
or
D Difference between the accelerator pedal position sensor (1st and 2nd
channels) output voltages exceeds 1.0 V (i.e. when the throttle valve opening
angle changes slightly).
OK
NG
NG
(1) NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
(2) NG
OK
To the next page
NG
NG
NG
OK
Repair
Repair
NG
Repair
NG
Repair
Repair
OK
Check the trouble symptoms.
NG
13I-61
GDI - Troubleshooting
From the previous page
OK
(1) NG
Measure at accelerator pedal position
Adjust the accelerator pedal position
sensor connector C-172.
sensor (Refer to P.13I-99*.)
D Use test harness (MB991658) to
connect terminals No. 6, No. 7,
NG
No. 8 only, and measure at the
Check the following connectors: C-81,
pick-up harness side.
C-160
D Ignition switch: ON
OK
(1) The voltage between terminal 6
and earth
Check the harness wire between
OK: Accelerator pedal fully reaccelerator pedal position sensor (2nd
leased: 0.935 - 1.135 V
channel) and the throttle valve controller,
Accelerator pedal fully deand repair if necessary.
pressed: 4.0 V or higher
(2) The voltage between terminal 7 (2), (3) NG
NG
Check the following connectors: C-81,
and earth
C-160
OK: 0.5 V or more
(3) The voltage between terminal 8
OK
and earth
OK: 4.8 - 5.2 V
Check the harness wire between
accelerator pedal position sensor (2nd
channel) and the throttle valve controller,
OK
and repair if necessary.
Measure at throttle valve controller
connector C-160.
D Measure voltage at the throttle
valve controller connector
terminals.
D Ignition switch: ON
D The resistance between 20 and
earth
OK: Accelerator pedal fully released: 0.935 - 1.135 V
Accelerator pedal fully depressed: 4.0 V or higher
NG
NG
Repair
Repair
Repair
OK
Check the harness wire between
accelerator pedal position sensor (2nd
channel) and the throttle valve controller,
and repair if necessary.
OK
NG
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
13I-62
GDI - Troubleshooting
Probable cause
Range of Check
D Throttle valve control servo relay: ON
D System voltage: 8 V or more
Set Conditions
D Throttle valve control servo drive circuit is shorted to earth.
D Other power source interferes with throttle valve control servo drive circuit.
D Throttle valve control servo drive circuit is open-circuit.
NG
NG
Repair
OK
Measure at throttle valve controller
connector C-160.
D Measure voltage at the throttle
valve controller connector
terminals.
D Ignition switch: ON
D The voltage between terminal 1,
9 and earth
(Accelerator pedal: Fully open to
fully closed)
OK: The battery voltage temporarily shows a slight decrease.
D The voltage between terminal 14,
15 and earth
(Accelerator pedal: Fully closed
to fully open)
OK: The battery voltage show a
slight (approximately 2 V)
decrease.
NG
NG
Repair
OK
Check the harness wire between the
throttle valve control servo and the throttle
valve controller.
NG
OK
Check the trouble symptoms.
NG
Replace the throttle valve controller.
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
13I-63
GDI - Troubleshooting
Code No. P1500 Alternator FR terminal system
Probable cause
Range of Check
D Engine speed: 50 r/min or more
Set Conditions
D Input voltage from the alternator FR terminal is system voltage for 20
seconds.
NG
NG
Repair
OK
NG
NG
NG
NG
NG
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
Repair
Repair
Repair
OK
NG
Intermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
Replace
Repair
13I-64
GDI - Troubleshooting
Probable cause
Range of Check
D Ignition switch: ON
Set Conditions
D Sensor output voltage is 4.8 V or more.
or
D Sensor output voltage is 0.2 V or less.
OK
NG
Repair
OK
Measure at brake vacuum sensor
connector A-48.
D Disconnect the connector and
measure at the harness side.
(1) The voltage between terminal 3
and earth
(Ignition switch: ON)
OK: 4.8 - 5.2 V
(2) Continuity between terminal 2
and earth
OK: 2W or less
(1) NG
OK
NG
Repair
Repair
OK
NG
NG
NG
NG
Repair
13I-65
GDI - Troubleshooting
From the previous page
OK
(1) NG
Measure at brake vacuum sensor
connector A-48.
D Use test harness (MB991348) to
connect terminals, and measure
at the pick-up harness side.
D Engine: Idling
(1) The voltage between 3 and earth
OK: 4.8 - 5.2 V
(2) The voltage between 1 and earth
OK: 0.9 - 1.5 V
(3) The voltage between 2 and earth (2) NG
OK: 0.5 V or less
NG
Repair
NG
Repair
OK
Check the harness wire between the
brake vacuum sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
(3) NG
OK
NG
Repair
OK
Check the harness wire between the
brake vacuum sensor and the
engine-ECU <M/T> or
engine-A/T-ECU <A/T>, and repair if
necessary.
Measure at engine-ECU connector
C-163 <M/T> or engine-A/T-ECU
connector C-175 <A/T>.
D Measure the voltage at the
engine-A/T-ECU terminal.
D Engine: Idling
D The voltage between 74 and
earth <M/T>
The voltage between 96 and
earth <A/T>
OK: 0.9 - 1.5 V
OK
Check the following connectors:
C-163 <M/T>, C-175 <A/T>
OK
Check the trouble symptom.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
Repair
13I-66
GDI - Troubleshooting
Probable cause
Range of Check
D Ignition switch: ON
Set Conditions
D Improper communication between the engine-ECU <M/T> or engine-A/T-ECU
<A/T> and the immobilizer-ECU
D
D
D
D
Open or short
Malfunction of
Malfunction of
Malfunction of
NOTE
(1) If the registered ignition keys are close each other when starting the engine, radio interference may
cause this code to be displayed.
(2) This code may be displayed when registering the key ID code.
Check the following connectors:
C-81, C-163 <M/T>, C-174 <A/T>
OK
Check the harness wire between the
immobilizer-ECU and the engine-ECU
<M/T> or engine-A/T-ECU <A/T>.
OK
Check the trouble symptoms.
NG
Replace the immobilizer-ECU.
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
NG
NG
Repair
Replace
13I-67
GDI - Troubleshooting
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptom
Inspection
procedure
No.
Reference page
Communication
with MUT-II is
impossible.
13I-68
13I-68
Engine warning
lamp and
related parts
The engine warning lamp does not illuminate right after the
ignition switch is turned to the ON position.
13I-69
13I-69
Starting
13I-70
13I-72
13I-73
13I-75
13I-76
10
13I-77
11
13I-79
12
13I-80
13
13I-81
14
13I-82
15
13I-83
Knocking
16
13I-83
Dieseling
17
13I-83
18
13I-84
19
13I-85
20
13I-86
21
13I-86
22
13I-87
23
13I-87
GDI ECO indicator lamp remains illuminated and does not go off.
24
13I-88
Driving
Poor acceleration
Surge
13I-68
GDI - Troubleshooting
Probable cause
The cause is probably a defect in the power supply system (including earth) for the
diagnosis line.
NG
Check the following connectors:
(C-63, C-66, C-132, C-141) <LHD>,
(C-14, C-62, C-66) <RHD>
OK
NG
NG
Repair
OK
Replace the MUT-II.
INSPECTION PROCEDURE 2
MUT-II communication with engine-ECU (engine-A/TECU) is not possible.
Probable cause
NG
Repair
NG
Repair
13I-69
GDI - Troubleshooting
INSPECTION PROCEDURE 3
The engine warning lamp does not illuminate right after
the ignition switch is turned to the ON position.
Probable cause
D
D
D
D
NG
OK
NG
Repair
OK
Check trouble symptom.
NG
NG
Check a burnt-out bulb.
Burnt-out bulb
Defective warning lamp circuit
Malfunction of the engine-ECU <M/T>
Malfunction of the engine-A/T-ECU <A/T>
NG
Replace
OK
Measure at the combination meter connector D-03.
D Disconnect the connector, and measure at the harness side.
D Voltage between 4 and earth (Ignition switch: ON)
OK: System voltage
NG
Check the engine warning lamp power supply circuit, and repair
if necessary.
OK
Check the following connectors:
D-03, C-90, C-165 <M/T>, C-177 <A/T>
OK
NG
NG
Repair
Check the harness wire between combination meter and engineECU <M/T> or engine-A/T-ECU <A/T>, and repair if necessary.
INSPECTION PROCEDURE 4
The engine warning lamp remains illuminating and never
goes out.
Probable cause
In cases such as the above, the cause is probably that the engine-ECU <M/T> or
engine-A/T-ECU <A/T> is detecting a problem in a sensor or actuator, or that one
of the malfunctions listed at right has occurred.
Yes
NG
13I-70
GDI - Troubleshooting
INSPECTION PROCEDURE 5
No initial combustion (starting impossible)
Probable cause
This is caused by incorrect fuel supply into the combustion chamber, and improper
ignition circuit. Besides that, foreign material may be contaminated in fuel.
D
D
D
D
NG
Yes
NG
No
NG
NG
NG
NG
OK
NG
NG
NG
NG
Malfunction
Malfunction
Malfunction
Malfunction
of
of
of
of
the
the
the
the
Repair
Repair
OK
Check ignition timing while the engine is cranking.
OK: Approx. 5_ BTDC
OK
To the next page
NG
Check that the crank angle sensor and timing belt cover are properly
installed.
GDI - Troubleshooting
From the previous page
OK
Check ignition coil spark for each cylinder.
(1) Remove the ignition coil.
(2) Install a new spark plug to the removed ignition coil.
(3) Disconnect the injector intermediate connector.
Caution
Never touch the connector terminal as approx. 100 V is
applied to the injector, or you are seriously injured.
(4) Earth the spark plug electrode securely.
(5) Check that the spark plug ignites when the engine is cranked.
NG
OK
Check all the following items:
D Spark plug
D Compression pressure
D Foreign material (such as water or kerosine) entered the fuel
lines
OK
Check trouble symptom.
NG
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-71
13I-72
GDI - Troubleshooting
INSPECTION PROCEDURE 6
Initial combustion takes place, but does not complete
(start impossible), too long time to start (poor start)
Probable cause
This may be caused by improper spark plug ignition (poor spark), improper mixture
during engine cranking, improper fuel pressure.
D
D
D
D
NG
Yes
NG
NG
NG
NG
NG
Yes
NG
NG
NG
Malfunction
Malfunction
Malfunction
Malfunction
system
D Malfunction
D Malfunction
NG
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
GDI - Troubleshooting
13I-73
INSPECTION PROCEDURE 7
Unstable idling (rough idle, hunting)
Probable cause
This malfunction is probably caused by a faulty ignition system, improper air/fuel ratio,
a faulty electronic-controlled throttle valve system, improper compression pressure,
etc. As many causes can be suspected, diagnose from easier items.
Yes
Warm up the engine, and then let it run at idle for approx. ten
minutes.
Yes
No
Does the engine idle speed fluctuates excessively (excessive hunting)?
No
MUT-II Data list
79 Throttle position sensor (1st channel) (Refer to P.13I-98.)
OK
MUT-II Data list
26 Accelerator pedal position switch (Refer to P.13I-98.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13I-98.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13I-98.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13I-98.)
OK
MUT-II Actuator test
08 Purge control solenoid valve (Refer to P.13I-104.)
OK
MUT-II Data list
59 Oxygen sensor (rear)
D Transmission: 2nd gear <M/T>, L range <A/T>
D Driving with throttle widely open
OK: 600 - 1,000 mV
OK
MUT-II Data list
11 Oxygen sensor (front)
OK: 600 - 1,000 mV when the engine is suddenly raced
OK
To the next page
Yes
NG
NG
NG
NG
NG
NG
NG
NG
Check the oxygen sensor (front) system. (Refer to P.13I-25, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
13I-74
GDI - Troubleshooting
NG
OK
NG
Repair
Check that air is sucked in the air intake system.
D Broken intake manifold gasket
D Damaged vacuum hose
D Damaged air intake hose
OK
NG
OK
MUT-II Data list
28 A/C switch (Refer to P.13I-98.)
OK
NG
Check the A/C switch and A/C relay system. (Refer to P.13I-95,
INSPECTION PROCEDURE 32.)
NG
NG
Check the stop lamp switch. (Refer to P.13I-97, INSPECTION PROCEDURE 34.)
NG
Check the small lamp switch system. (Refer to P.13I-97, INSPECTION PROCEDURE 35.)
NG
NG
OK
Check the EGR valve. (Refer to P.13I-51, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
Check that the crank angle sensor and timing belt cover are properly
installed.
NG
OK
Check all the following items in that order.
(1) Spark plugs
(2) Exhaust gas emission control system
(3) EGR system
(4) Compression pressure
(5) Foreign material (such as water or kerosine) entered the fuel
line.
(6) Air is sucked in the air intake system, or EGR gas leaks.
D Damaged intake manifold gasket
D Damaged air intake hose
D Damaged vacuum hose
D Faulty EGR valve seat
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
GDI - Troubleshooting
13I-75
INSPECTION PROCEDURE 8
Idle speed is high or low (Improper idling)
Probable cause
The cause is probably that the intake air amount during idling is too great or too
small.
Yes
NG
NG
NG
Check the accelerator pedal position switch system.
(Refer to P.13I-93, INSPECTION PROCEDURE 29.)
NG
NG
NG
NG
OK
D Clean around the throttle valve. (Refer to P.13I-98*.)
D Adjust the throttle position sensor. (Refer to P.13I-98*.)
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-76
GDI - Troubleshooting
INSPECTION PROCEDURE 9
When the engine is cold, it stalls at idling. (Die out)
Probable cause
The cause is probably an incorrect air/fuel ratio or poor intake air amount when the
engine is cold.
Yes
Yes
Warm up the engine, and then let it run at idle for approx. ten
minutes.
(Refer to P.13I-11, INSPECTION CHART FOR DIAGNOSIS
CODES.)
No
Is the engine idling correct after the engine has been warmed up?
Yes
No
MUT-II Data list
22 Crank angle sensor (Refer to P.13I-98.)
Check idling speed when the engine is cold.
OK
MUT-II Data list
26 Accelerator pedal position switch (Refer to P.13I-98.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13I-98.)
OK
MUT-II Data list
68 EGR valve (Refer to P.13I-98.)
OK
Does the engine stall immediately after the accelerator pedal is
released?
No
NG
NG
NG
NG
Yes
Measure fuel high pressure between the fuel pump (high pressure) NG
and injector. (Refer to P.13I-122.)
OK
NG
Check ignition timing. (Refer to GROUP 11D - Engine Adjustment.)
OK
NG
Check ignition coil spark for each cylinder.
(1) Remove the ignition coil.
(2) Install a new spark plug to the removed ignition coil.
(3) Disconnect the injector intermediate connector.
Caution
Never touch the connector terminal as approx. 100 V is
applied to the injector, or you are seriously injured.
(4) Earth the spark plug electrode securely.
(5) Check that the spark plug ignites when the engine is cranked.
OK
OK
Check all the following items:
D Spark plugs
D Compression pressure
D Engine oil viscosity
Repair
Check that the crank angle sensor and timing belt cover are properly
installed.
Replace the ignition coil.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-77
GDI - Troubleshooting
INSPECTION PROCEDURE 10
When the engine is hot, it stalls at idling. (Die out)
Probable cause
Yes
Yes
NG
No
Yes
NG
NG
NG
NG
NG
NG
NG
Warm up the engine, and then let it run at idle for approx. ten
minutes.
Refer to P.13I-11, INSPECTION CHART FOR DIAGNOSIS
CODES.
Check the throttle valve position feedback system.
(Refer to P.13I-57, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE P1221.)
Whilecarrying out anintermittent malfunction simulation test. (Refer
to GROUP 00 - Points to Note for Intermittent Malfunction.), check
for sudden changes in the following signals.
D Crank angle sensor signal
D Injector drive signal
D Fuel pump (low pressure) drive signal
D Air flow sensor
D Primary ignition signal
D Power supply to the engine-ECU <M/T> or engine-A/T-ECU
<A/T>
Check the accelerator pedal position switch.
(Refer to P.13I-93, INSPECTION PROCEDURE 29.)
Check the intake air temperature sensor. (Refer to P.13I-17, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
Check the barometric pressure sensor. (Refer to P.13I-15, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor. (Refer to P.13I-18,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0115.)
Check the oxygen sensor (rear) system. (Refer to P.13I-28, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0136.)
Check the oxygen sensor (front) system. (Refer to P.13I-25, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
NG
Repair
13I-78
GDI - Troubleshooting
NG
NG
NG
NG
NG
Yes
NG
Check that the crank angle sensor and timing belt cover are properly
installed.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
GDI - Troubleshooting
13I-79
INSPECTION PROCEDURE 11
The engine stalls when starting the car. (Pass out)
Probable cause
The cause is probably poor ignition due to a malfunctioning spark plug (weak spark),
or an incorrect air/fuel ratio when the accelerator is depressed.
Yes
NG
NG
NG
13I-80
GDI - Troubleshooting
INSPECTION PROCEDURE 12
The engine stalls when decelerating.
Probable cause
The cause is probably an improper air/fuel ratio due to a faulty EGR system, or poor
intake air volume due to a faulty electronic-controlled throttle valve system.
Yes
Yes
NG
NG
NG
NG
Warm up the engine, and then let it run at idle for approx. ten
minutes.
(Refer to P.13I-11, INSPECTION CHART FOR DIAGNOSIS
CODES.)
Check the accelerator pedal position switch.
(Refer to P.13I-93, INSPECTION PROCEDURE 29.)
Check the throttle valve position feedback system.
(Refer to P.13I-57, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE P1221.)
Check the EGR valve system. (Refer to P.13I-51, INSPECTION
PROCEDURE FOR DIAGNOSIS CODE P0403.)
Replace the ignition coil.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-81
GDI - Troubleshooting
INSPECTION PROCEDURE 13
Hesitation, sag, stumble, poor acceleration or surge
Probable cause
Yes
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
MUT-II Actuator test
08 Purge control solenoid valve (Refer to P.13I-104.)
OK
To the next page
Check that the crank angle sensor and timing belt cover are properly
installed.
Check the accelerator pedal position switch.
(Refer to P.13I-93, INSPECTION PROCEDURE 29.)
Check the intake air temperature sensor. (Refer to P.13I-17, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0110.)
Check the barometric pressure sensor. (Refer to P.13I-15, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0105.)
Check the engine coolant temperature sensor. (Refer to P.13I-18,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0115.)
Check the oxygen sensor (front) system. (Refer to P.13I-25, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
OK
NG
NG
Check the EGR valve. (Refer to P.13I-51, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0403.)
Check the purge control solenoidvalve. (Refer to P.13I-54, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0443.)
13I-82
GDI - Troubleshooting
NG
NG
OK
Repair
INSPECTION PROCEDURE 14
The feeling of impact when accelerating
Probable cause
The cause is probably an ignition leak being generated in line with an increase in
the spark plug request voltage during acceleration.
Yes
NG
OK
Check ignition coil spark for each cylinder.
(1) Remove the ignition coil.
(2) Install a new spark plug to the removed ignition coil.
(3) Disconnect the injector intermediate connector.
Caution
NG
Never touch the connector terminal as approx. 100 V is
applied to the injector, or you are seriously injured.
(4) Earth the spark plug electrode securely.
(5) Check that the spark plug ignites when the engine is cranked.
GDI - Troubleshooting
13I-83
INSPECTION PROCEDURE 15
The feeling of impact when decelerating
Probable cause
The cause is probably insufficient intake air due to a faulty electronic-controlled throttle
valve system.
Yes
NG
NG
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
INSPECTION PROCEDURE 16
Knocking
Probable cause
The cause is probably incorrect detonation control or improper heat range of the
spark plugs.
Yes
No
Yes
Check all the following items:
D Spark plug
D Foreign material (such as water or kerosine) entered the fuel
lines
INSPECTION PROCEDURE 17
Run-on (dieseling)
Probable cause
13I-84
GDI - Troubleshooting
INSPECTION PROCEDURE 18
Too high CO and HC concentration when idling
Probable cause
NG
NG
NG
NG
NG
OK
MUT-II Data list
11 Oxygen sensor (front)
OK: 600 - 1,000 mV when the engine is suddenly raced
OK
MUT-II Data list
11 Oxygen sensor (front)
OK: 0 - 400 mV and 600 - 1,000 mV alternates when the
engine is idling (wait for four minutes after the engine
started).
NG
Measure fuel high-pressure between the fuel pump (high pressure)
and injector. (Refer to P.13I-122.)
OK
NG
OK
Check the oxygen sensor (front) system. (Refer to P.13I-25, INSPECTION PROCEDURE FOR DIAGNOSIS CODE P0130.)
NG
Repair
13I-85
GDI - Troubleshooting
From the previous page
OK
NG
NG
NG
INSPECTION PROCEDURE 19
Low alternator output voltage (approx. 12.3 V)
Probable cause
NG
NG
OK
Check the following connectors:
B-31, B-38, C-165 <M/T>, C-177
<A/T>
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
Repair
13I-86
GDI - Troubleshooting
INSPECTION PROCEDURE 20
Idling speed is improper when A/C is operating
Probable cause
If the engine-ECU <M/T> or engine-A/T-ECU <A/T> detects that the air conditioner
is on, it activates the idle speed control (ISC) servo to control idle-up operation.
The A/C pressure sensor monitors the A/C compressor, and sends a signal to the
engine-ECU<M/T> or engine-A/T-ECU<A/T>. The ECU controls fast idling speed
according to this signal.
NG
Measure at the engine-ECU connector
C-164 <M/T> or engine-A/T-ECU connector C-175 <A/T>.
D Connect the connector.
D Voltage between 64 <M/T> or 94
<A/T> and earth
(Engine: Idling)
OK: 8 V or more [When the A/C
is MAX. COOL condition
(when the load by A/C is high)]
4 V or lower [When the A/C
OK
is MAX. HOT condition (when
the load by A/C is low)]
OK
Check the trouble symptoms.
Repair
Check the harnesswire between the A/C pressure
sensor and engine-ECU <M/T> or engine-A/TECU <A/T>.
Repair
NG
OK
NG
Repair
NG
or
INSPECTION PROCEDURE 21
Fans (radiator fan, A/C condenser fan) are inoperative.
Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> sends a duty signal to the fan
controller according to engine coolant temperature, vehicle speed, or A/C switch load.
The fan controller controls radiator fan and condenser fan speeds, based on this
signal. (The closer the terminal voltage comes to 5 V, the higher the fan speedbecomes.)
D
D
D
D
D
D
NG
Check the harness wire between the engine-ECU <M/T> or engineA/T-ECU <A/T> and fan controller.
OK
NG
NG
NG
MUT-II Data list
21 Engine coolant temperature sensor
OK: After the engine has been warmed up, the engine coolant
temperature during idling is identical to the MUT-II reading.
OK
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
Repair
Check the radiator fan and condenser fan circuit. (Refer to GROUP
14 - Troubleshooting.)
Repair
Check trouble symptom.
Checkthefollowingconnectors:A-22,B-30,C-163<M/T>, C-175
<A/T>
NG
OK
Repair
NG
OK
OK
OK
Malfunction of
Malfunction of
Malfunction of
Open or short
Malfunction of
Malfunction of
NG
Replace
13I-87
GDI - Troubleshooting
INSPECTION PROCEDURE 22
Clutch switch system malfunction <M/T>
Probable cause
The clutch pedal switch sends a signal indicating clutch pedal depression to the
engine-ECU. The engine-ECU controls the fuel injection properly according to this
signal, thus prevents the fluctuation of the engine speed during shift change.
Replace
NG
Repair
Check the following connectors:
C-62 <LHD>, (C-63, C-64) <RHD>
NG
Repair
NG
OK
Repair
OK
NG
OK
OK
Repair
Check the trouble symptoms.
NG
Replace the engine-ECU.
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
INSPECTION PROCEDURE 23
GDI ECO indicator lamp does not illuminate.
Probable cause
If the GDI ECO indicator lamp does not illuminate after turning switch, the causes
listed in the right column are suspected.
Measure at the engine-ECU connector C-165 <M/T> or engine-A/TECU connector C-177 <A/T>.
D Disconnect the connector, and measure at the harness side.
D Earth terminal 14 <M/T>, 23 <A/T> (Ignition switch: ON)
OK: The GDI ECO indicator lamp illuminates.
OK
Repair
Check trouble symptom.
NG
NG
OK
NG
Repair
Check trouble symptom.
NG
Check the harness wire between the GDI ECO indicator lamp
ECU and engine-ECU <M/T> or engine-A/T-ECU <A/T>.
OK
Check the relative circuit of GDI ECO indicator lamp. (Refer to
GROUP 54A - Troubleshooting.)
NG
Repair
13I-88
GDI - Troubleshooting
INSPECTION PROCEDURE 24
GDI ECO indicator lamp remains illuminated and does
not go off.
Probable cause
If the GDI ECO indicator lamp does not go off during high load operation, the causes
listed in the right column are suspected.
NG
Check the harness wire between the GDI ECO indicator lamp
ECU and engine-ECU <M/T> or engine-A/T-ECU <A/T>, and
repair if necessary.
13I-89
GDI - Troubleshooting
INSPECTION PROCEDURE 25
Engine-ECU (engine-A/T-ECU) power supply and earth
circuit system
Probable cause
<M/T>
NG
(1) NG
Measure at the engine-ECU connectors
Check the following connectors:
C-163, C-164.
C-92, C-131
D Disconnect the connector, and
OK
measure at the harness side.
NG
(1) Voltage between 99 and earth
Check the trouble symptoms.
(Ignition switch: ON)
OK: System voltage
(2) Voltage between 57 and earth
(2), (3) NG
OK: System voltage
Check the harness wire between the
(3) Voltage between 47, 59 and
engine-ECU and engine control relay,
earth (Ignition switch: ON)
and repair if necessary.
OK: System voltage (When terminal 57 is shorted to
earth)
(4) NG
NG
(4) Continuity between 46, 58 and
Check the following connector:
earth
C-45
OK: Continuity
(5) Voltage between 60 and earth
OK
OK: System voltage
Check the trouble symptoms.
Repair
NG
Repair
NG
Check the harness wire between the
engine-ECU and earth, andrepair if necessary.
(5) NG
OK
Check the following connectors:
C-163, C-164
NG
OK
Repair
Check the trouble symptoms.
NG
Replace the engine-ECU.
NG
NG
Repair
13I-90
GDI - Troubleshooting
<A/T>
Measure at the engine-A/T-ECU connectors C-175, C-176.
D Disconnect the connector, and measure at the harness side.
(1) Voltage between 98 and earth
(Ignition switch: ON)
OK: System voltage
(2) Voltage between 49 and earth
OK: System voltage
(3) Voltage between 41, 47 and earth (Ignition switch: ON)
OK: System voltage (When terminal 49 is shorted to
earth)
(4) Continuity between 42, 48 and earth
OK: Continuity
(5) Voltage between 66 and earth
OK: System voltage
(1) NG
NG
Repair
NG
Repair
(4) NG
(5) NG
OK
Checktheharnesswirebetweentheengine-A/T-ECUandtheengine
control relay, and repair if necessary.
Check the harness wire between the engine-A/T-ECU and the earth,
and repair if necessary.
Check the following connectors: (C-48, C-63, C-66, C-83, C-132,
C-141) <LHD>, (C-14, C-62, C-66, C-83) <RHD>
OK
NG
Repair
Check the trouble symptoms.
NG
NG
Repair
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.
INSPECTION PROCEDURE 26
Engine control relay and ignition switch-IG system
Probable cause
NG
NG
Replace
NG
NG
OK
Check the engine-ECU power supply
and earth circuit system.
(Refer to P.13I-89, INSPECTION PROCEDURE 25.)
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
Repair
13I-91
GDI - Troubleshooting
INSPECTION PROCEDURE 27
Injector driver relay system
Probable cause
When the ignition switch ON signal is input to the engine-ECU <M/T> or the
engine-A/T-ECU <A/T>, engine-ECU <M/T> or the engine -A/T-ECU <A/T> turns
on the injector driver relay.
This causes system voltage to be supplied to the injector driver.
NG
Replace
OK
Measure at the injector driver relay connector B-100.
D Disconnect the connector, and measure at the harness side.
(1) Voltage between 1 and earth
OK: System voltage
(2) Voltage between 3 and earth (Ignition switch: ON)
OK: System voltage
(1) NG
(2) NG
Check the harness wire between the injector driver relay and the
battery, repair if necessary.
OK
NG
Repair
NG
OK
NG
Repair
OK
NG
Check the harness wire between the injector driver relay and the
engine-ECU <M/T> or the engine-A/T-ECU <A/T>, repair if
necessary.
NG
OK
Repair
Check the trouble symptoms.
NG
Measure at the injector driver connector B-96.
D Connect the connector.
D Voltage between 12, 21 and earth (Ignition switch: ON)
OK: System voltage
OK
Check the injector driver system.
(Refer to P.13A-55, INSPECTION PROCEDURE FOR
DIAGNOSIS CODE P1200.)
NG
NG
Repair
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-92
GDI - Troubleshooting
INSPECTION PROCEDURE 28
Ignition switch-ST system
Probable cause
<M/T>
Measure at the engine-ECU connector
C-164.
D Disconnect the connector, and
measure at the harness side.
D Voltage between 68 and earth
(Ignition switch: START)
OK: 8 V or more
OK
Check the following connector:
C-164
OK
NG
NG
NG
Repair
OK
NG
Repair
Repair
<A/T>
Check the inhibitor switch.
D Continuity between terminal 9 and 10
(Refer to GROUP 23 - On-vehicle Service)
OK
Measure at the inhibitor switch connector B-72.
D Disconnect the connector, and measure at the harness side.
D Voltage between 10 and earth (Ignition switch: START)
OK: System voltage
OK
NG
NG
Replace
NG
Repair
NG
Repair
NG
Repair
NG
NG
Repair
13I-93
GDI - Troubleshooting
INSPECTION PROCEDURE 29
Accelerator pedal position switch system
Probable cause
The accelerator pedal position switch detects that the accelerator pedal is fully closed,
and sends a signal to the engine-ECU <M/T> or engine-A/T-ECU <A/T>. The
engine-ECU <M/T> or engine-A/T-ECU <A/T> controls idle speed, based on this signal.
NG
NG
NG
Repair
OK
NG
Check the harness wire between the engine-ECU <M/T> or engineA/T-ECU <A/T> and accelerator pedal position sensor.
NG
NG
OK
Repair
NG
Repair
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-94
GDI - Troubleshooting
INSPECTION PROCEDURE 30
Fuel pump (low pressure) system
Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> turns on the fuel pump relay while
the engine is cranking or running, and supplies power source to the fuel pump (low
pressure).
OK
NG
NG
Normal
Replace
NG
Repair
Check trouble symptom.
OK
OK
(1) NG
Measure at fuel pump (low pressure)
connector E-16.
D Disconnect the connector, and
measure at the harness side.
(1) Voltage between terminal 1 and
earth (Ignition switch: ON)
(2) NG
OK: System voltage
(2) Continuity between 2 and earth
OK: Continuity
NG
Repair
OK
Measure at engine-ECU connector
C-165 <M/T> or engine-A/T-ECU connector C-177 <A/T>.
D Disconnect the connector, and
measure at the harness side.
D Short circuit between terminal 21
and earth (Ignition switch: ON)
OK: The fuel pump operates (its
operation sound can be
heard).
NG
NG
NG
NG
NG
NG
Repair
Repair
NG
NG
Repair
NOTE:
*: Refer to the 99 GALANT Workshop Manual (Pub. No. PWDE9611-A)
13I-95
GDI - Troubleshooting
INSPECTION PROCEDURE 31
Power steering fluid pressure switch system
Probable cause
The power steering fluid pressure switch sends a signal to the engine-ECU <M/T>
or engine-A/T-ECU <A/T> according to power steering load.
Based on this signal, the engine-ECU <M/T> or engine-A/T-ECU <A/T> controls the
throttlecontrolservosothatidlespeedincreaseswhen thepower steeringis inoperation.
NG
NG
Replace
OK
NG
Check the harness wire between the engine-ECU <M/T> or engineA/T-ECU <A/T> and power steering fluid pressure switch.
NG
OK
NG
OK
NG
OK
Repair
Repair
NG
INSPECTION PROCEDURE 32
A/C switch and A/C relay system
Probable cause
If the engine-ECU receives a A/C on signal, it operates the throttle control servo
and A/C compressor magnetic clutch so that idle speed increases.
NG
OK
Replace
13I-96
GDI - Troubleshooting
INSPECTION PROCEDURE 33
M/T oil temperature sensor system
Probable cause
This sensor inputs the manual transmission oil temperature to the engine-ECU.
The engine-ECU uses this input to control the idle speed control servo so that
the idle speed is increased when the manual transmission oil temperature
becomes low.
Check the M/T oil temperature sensor. (Refer to GROUP 22 On-vehicle Service.)
OK
Measure at the M/T oil temperature sensor connector B-102.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 1 and earth (Ignition switch: ON)
OK: 4.8 - 5.2 V
D Continuity between 2 and earth
OK: Continuity
NG
NG
OK
Repair
Check trouble symptom.
OK
NG
Replace
Check the harness wire between the engine-ECU and the M/T
oil temperature sensor.
NG
OK
Repair
NG
Repair
NG
13I-97
GDI - Troubleshooting
INSPECTION PROCEDURE 34
Stop lamp switch system
Probable cause
The engine-ECU <M/T> or engine-A/T-ECU <A/T> determines whether the brake pedal
is depressed or not, by means of the stop lamp switch input signal.
NG
NG
Replace
Check the following connectors: C-12<RHD>, C-134, C-142
NG
OK
Repair
OK
NG
NG
OK
Repair
Check trouble symptom.
NG
OK
Check the harness wire between the engine-ECU <M/T> or engineA/T-ECU <A/T> and stop lamp, and repair if necessary.
NG
Repair
INSPECTION PROCEDURE 35
Small lamp switch system
Probable cause
Measure at the engine-ECU connector C-163 <M/T> or engine-A/TECU connector C-175 <A/T>.
D Disconnect the connector, and measure at the harness
side.
D Voltage between 88 <M/T>, 86 <A/T> and earth
(Lighting switch: ON)
OK: System voltage
NG
OK
Check the following connectors: C-163 <M/T>, C-175 <A/T>
OK
Check the trouble symptoms.
NG
Replace the engine-ECU <M/T> or engine-A/T-ECU <A/T>.
NG
Repair
13I-98
GDI - Troubleshooting
Check items
Requirements
11
Engine: After
warm-up
12
D
D
13
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Ignition switch: ON
Normal condition
Inspection
procedure
No.
Reference
page
Idling
200 mV or less*1
13I-25
Sudden racing
600 - 1,000 mV
Code No.
P0130
2,500 r/min
Idling
20 - 55 Hz
(2.0 - 5.0 g/s)
Code No.
P0100
13I-13
2,500 r/min
70 - 90 Hz
(6.0 - 12.0 g/s)
Racing
Frequency
increases in response to racing.
- 20_C
Code No.
P0110
13I-17
0_C
20_C
40_C
80_C
13I-99
GDI - Troubleshooting
Item
No.
Check items
Requirements
14
Throttle position
sensor
(2nd channel)
D
D
Engine coolant
temperature:
80 - 95_C
Ignition switch:
ON
(Engine
stopped)
Normal condition
Inspection
procedure
No.
Reference
page
4,500 - 5,500 mV
Code No.
P0225
13I-43
Voltage decreases
in response to the
pedal depression.
400 - 600 mV
System voltage
Procedure
No. 25
13I-89
Procedure
No. 28
13I-92
Code No.
P0115
13I-18
Code No.
P0335
13I-47
Code No.
P0500
13I-55
16
Power supply
voltage
Ignition switch: ON
18
Cranking signal
(Ignition
switch-ST)
Transmission:
Neutral
(A/T: P range)
Engine: Stopped
OFF
Engine: Cranking
ON
Engine coolant
temperature
sensor
Ignition switch: ON
Engine
coolant
temperature:
- 20_C
- 20_C
Engine
coolant
temperature: 0_C
0_C
Engine
coolant
temperature: 20_C
20_C
Engine
coolant
temperature: 40_C
40_C
Engine
coolant
temperature: 80_C
80_C
Engine: Cranking
Tachometer:
Connected
Accord
Engine: Idling
Accelerator
pedal position
switch: ON
Engine
coolant
temperature:
- 20_C
Engine
coolant
temperature: 0_C
Engine
coolant
temperature: 20_C
Engine
coolant
temperature: 40_C
Engine
coolant
temperature: 80_C
21
22
Crank
sensor
angle
D
D
D
D
24
Vehicle speed
sensor
Drive at 40 km/h
Approximately 40
km/h
13I-100
GDI - Troubleshooting
Item
No.
Check items
Requirements
25
Barometric
pressure sensor
Ignition switch: ON
26
27
28
31
34
37
Inspection
procedure
No.
Reference
page
Altitude: 0 m
101 kPa
13I-15
Altitude: 600 m
95 kPa
Code No.
P0105
Altitude: 1,200 m
88 kPa
Altitude: 1,800 m
81 kPa
Procedure
No. 29
13I-93
Procedure
No. 31
13I-95
Procedure
No. 32
13I-95
Procedure
No. 35
13I-97
Code No.
P0100
13I-13
Accelerator
pedal position
switch
Ignition switch: ON
(Depress and release the accelerator pedal several
times)
ON
OFF
Engine: Idling
OFF
Steering
turning
ON
A/C switch
OFF
A/C switch: ON
ON
Engine: Idling
Lighting
OFF
OFF
Small
switch
lamp
Engine is idling
ON
3,000 r/min
OFF
Engine is idling
15 - 35 %
2,500 r/min
15 - 35 %
Engine is suddenly
raced
Volumetric
efficiency increases in
response to racing
Volumetric efficiency
Crank
sensor
angle
D
D
switch:
ON
wheel
Lighting switch: ON
Air flow sensor
reset signal
38
Normal condition
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
13I-101
GDI - Troubleshooting
Item
No.
Check items
Requirements
41
Injector
time*2
drive
44
Ignition
vance
ad-
D
D
Normal condition
Inspection
procedure
No.
Reference
page
Code No.
P0300
13I-44
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Idling
2,500 r/min
0.4 - 0.8 ms
Sudden racing
Increases
Engine: After
warm-up
Set a timing
light.
Idling
15 - 25_BTDC*1
2,500 r/min
25 - 35_BTDC
48
Gradually
increases to 50 90_C
Procedure
No. 33
13I-96
49
A/C relay
Engine:
After
warm-up, idling
OFF (compressor
clutch is not operating)
Procedure
No. 32
13I-95
A/C switch: ON
ON (compressor
clutch is operating)
Transmission:
2nd gear
(A/T: L range)
Drive
with
throttle widely
open
3,500 r/min
600 - 1,000 mV
Code No.
P0136
13I-28
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Displayed
pressure increases.
Code No.
P1515
13I-64
OFF
Procedure
No. 34
13I-97
ON
Idling
0 - 15 STEP
Code No.
P0403
13I-51
2,500 r/min
0 - 10 STEP
59
D
D
66
Brake vacuum
sensor
D
D
67
68
Stop
switch
lamp
EGR valve
Ignition switch: ON
D
D
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
13I-102
GDI - Troubleshooting
Item
No.
Check items
Requirements
74
Fuel pressure
sensor
D
D
77
78
79
Accelerator
pedal position
sensor
(2nd
channel)
Accelerator
pedal position
sensor
(1st channel)*3
Throttle position
sensor
(1st channel)
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Ignition switch: ON
Ignition switch: ON
D
D
Engine coolant
temperature:
80 - 95_C
Ignition switch:
ON
(Engine
stopped)
Engine:
After
warm-up, idling
Normal condition
Inspection
procedure
No.
Reference
page
Engine: Idling
4 - 6.9 MPa
Code No.
P0190
13I-33
935 - 1,135 mV
Code No.
P1225
13I-60
4,000 mV or more
935 - 1,135 mV
Code No.
P0220
13I-40
4,200 mV or more
450 - 800 mV
Code No.
P0120
13I-21
4,200 - 4,900 mV
No load
450 - 1,000 mV
Selector lever:
N D range
81
Long-term fuel
compensation
- 5 - 10 %
Code No.
P0170
13I-31
82
Short-term fuel
compensation
- 25 - 25 %
Code No.
P0170
13I-31
13I-103
GDI - Troubleshooting
Item
No.
Check items
Requirements
85
Fuel pressure
sensor
D
D
87
88
99
A1
A2
Calculation
load value
Engine: Warm
Fuel
control
condition
Engine: Warm
Fuel injection
mode
Throttle position
sensor
(1st channel)
(Throttle valve
opening angle)
Inspection
procedure
No.
Reference
page
Engine: Idling
Engine: Idling
30 - 50 %
2,500 r/min
30 - 50 %
2,500 r/min
Closed loop
Code No.
P0125
13I-23
Code No.
P0130
13I-25
When engine
suddenly raced
is
Lean compression
2,500 r/min
Stoichiometric
metric feedback
Open loop
Idling
0V
Sudden racing
0.6 - 1.0 V
2,500 r/min
Transmission:
2nd
gear
<M/T>, L range
<A/T>
Drive
with
throttle widely
open
3,500 r/min
0.6 - 1.0 V
Code No.
P0136
13I-28
Engine coolant
temperature:
80 - 95_C
Ignition switch:
ON
(Engine:
stopped)
8 - 16 %
Code No.
P0120
13I-21
80 - 100 %
No load
8 - 18 %
Rises by 2 - 10 %
Engine:
After warm-up
8A
Engine coolant
temperature:
80 - 95_C
Lamps, electric
cooling fan and
all accessories:
OFF
Transmission:
Neutral
(A/T: P range)
Normal condition
D
D
Engine:
After
warm-up, idling
13I-104
GDI - Troubleshooting
Inspection
item
Drive contents
Inspection contents
Normal condition
Inspection
procedure
No.
Reference
page
01
Injectors
Engine:
After having
warmed up/Engine
is idling
(Cut the fuel supply
to each injector in
turn and check
cylinders which
dont affect idling.)
Idling condition
becomes different
(becomes unstable).
Code No.
P0201
13I-34
Code No.
P0202
13I-36
Code No.
P0203
13I-37
Code No.
P0204
13I-38
02
03
04
07
Fuel pump
(low pressure)
Ignition switch: ON
Procedure
No. 30
13I-94
08
Purge control
solenoid valve
Solenoid valve
turns from OFF to
ON.
Ignition switch: ON
Code No.
P0443
13I-54
17
Basic ignition
timing
5_BTDC
21
Fan controller
Ignition switch: ON
Procedure
No. 21
13I-86
34
Electroniccontrolled
throttle valve
system
Ignition switch: ON
Throttle valve is
opened slightly.
Code No.
P1220
13I-56
13I-105
GDI - Troubleshooting
CHECK AT THE ENGINE-ECU TERMINALS <M/T>
TERMINAL VOLTAGE CHECK CHART
Engine-ECU Connector Terminal Arrangement
Terminal No.
Check item
Normal condition
No. 1 injector
No. 2 injector
24
No. 3 injector
No. 4 injector
0.3 - 3.0 V
13
12
5 - 8 V (fluctuates for
approx. three seconds)
32
34
Alternator G terminal
D
D
D
D
D
14
0 - 3 V (System voltage
after five seconds)
System voltage
16
Engine: Stopped
System voltage
Voltage decreases
13I-106
GDI - Troubleshooting
Terminal No.
Check item
Normal condition
18
Fan controller
0 - 0.3 V
0.7 V or more
20
A/C relay
D
D
21
Ignition switch:
ON
Engine: Idling
A/C switch: OFF ON
(Compressor is operating)
Engine: Stopped
System voltage
Engine: Idling
0 - 3V
31
0 - 3 V System voltage
(after several seconds)
41
Ignition switch: ON
4.5 - 5.5 V
42
Power supply to
accelerator pedal position
sensor (1st channel)
Ignition switch: ON
4.5 - 5.5 V
43
Engine: Cranking
0.4 - 4.0 V
Engine: Idling
1.5 - 2.5 V
44
Ignition switch:
ON
Engine coolant
temperature: 0_C
3.2 - 3.8 V
Engine coolant
temperature:
20_C
2.3 - 2.9 V
Engine coolant
temperature:
40_C
1.3 - 1.9 V
Engine coolant
temperature:
80_C
0.3 - 0.9 V
45
0.3 - 3.0 V
47
Power supply
Ignition switch: ON
System voltage
Engine: Cranking
0.3 - 3.0 V
Engine: Idling
0.5 - 3.5 V
59
50
51
52
Barometric pressure
sensor
Ignition switch:
ON
Alternator FR terminal
D
D
D
D
D
Altitude: 0 m
3.7 - 4.3 V
Altitude: 1,200 m
3.2 - 3.8 V
Voltage decreases
13I-107
GDI - Troubleshooting
Terminal No.
Check item
53
D
D
D
54
Engine: Warm
up, and then
idling
55
56
57
Normal condition
0.6 - 1.0 V
Steering wheel
stationary
System voltage
Steering wheel
turning
0 - 3V
0 - 0.1 V
Ignition switch: ON
0.5 - 1.0 V
0 - 0.3 V
Ignition switch: ON
0.5 - 1.0 V
0 - 3V
Ignition switch: ON
System voltage
60
System voltage
61
Engine: Idling
2.2 - 3.2 V
63
64
66
Clutch switch
Ignition switch:
ON
3.2 - 3.8 V
2.3 - 2.9 V
1.5 - 2.1 V
0.4 - 1.0 V
System voltage
0 - 3V
Engine: Idling
8 V or more
4 V or less
0 - 3V
System voltage
68
Ignition switch-ST
Engine: Cranking
8 V or more
71
0 0.8 V alternates.
13I-108
GDI - Troubleshooting
Terminal No.
Check item
Normal condition
73
2.4 - 2.7 V
0.5 - 0.8 V
74
Voltage increases
76
Engine: Idling
0 - 1V
6 - 9V
Ignition switch:
ON
78
79
Ignition switch:
ON
80
D
D
83
A/C switch
Engine: Idling
88
4.5 - 5.5 V
Depress the
accelerator pedal
fully.
0.4 - 0.6 V
Release the
accelerator pedal.
0 - 1V
Depress the
accelerator pedal
fully.
4 V or more
Ignition switch: ON
Move the vehicle forward.
0 system voltage
alternates.
0 - 3V
A/C switch: ON
(Compressor is
operating)
System voltage
0 - 3V
System voltage
Engine: Idling
0 - 3V
System voltage
Engine: Idling
0 - 3V
System voltage
92
Engine: Idling
0.3 - 4.7 V
94
Ignition switch:
ON
89
90
Release the
accelerator pedal.
0.9 - 1.2 V
Depress the
accelerator pedal
fully.
4 V or more
96
99
Ignition switch-IG
Ignition switch: ON
System voltage
GDI - Troubleshooting
13I-109
13I-110
GDI - Troubleshooting
Terminal No.
Check item
5 - 47
10 - 20 W (at 20_C)
6 - 47
32 - 47
34 - 47
16 - 47
28 - 36 W (at 20_C)
44 - 72
46 - Body earth
Earth
Continuity (0 W)
58 - Body earth
62 - 72
89 - 47
90 - 47
11 - 18 W (at 20_C)
13I-111
GDI - Troubleshooting
CHECK AT THE ENGINE-A/T-ECU TERMINALS <A/T>
TERMINAL VOLTAGE CHECK CHART
Engine-A/T-ECU Connector Terminal Arrangement
Terminal
No.
Check item
Normal condition
No. 1 injector
No. 2 injector
24
No. 3 injector
No. 4 injector
Engine: Idling
0 - 3V
System voltage
0 - 0.1 V
Ignition switch: ON
0.5 - 1.0 V
Alternator G terminal
D
D
D
D
D
54
Alternator FR terminal
D
D
D
D
D
11
0.3 - 3.0 V
12
31
30
14
0 - 0.1 V
Ignition switch: ON
0.5 - 1.0 V
Fan controller
System voltage
0 - 3 V or more
Engine: Idling
0 - 1V
6 - 9V
18
19
13I-112
GDI - Troubleshooting
Terminal
No.
Check item
Normal condition
20
A/C relay
D
D
21
Ignition switch: ON
System voltage
Engine: Idling
0 - 3V
System
voltage
or
Engine: Idling
A/C switch: OFF to ON (Compressor operating) changes momentarily 6
V or more to 0 - 3 V
22
System voltage
23
0 - 3 V (System voltage
after five seconds)
System voltage
Engine: Idling
0 - 3V
System voltage
26
34
D
41
Engine
coolant
temperature:
80 - 95_C
Ignition
switch:
ON
Engine: Stopped
System voltage
Power supply
Ignition switch: ON
System voltage
43
0.3 - 3.0 V
44
Ignition switch: ON
3.2 - 3.8 V
2.3 - 2.9 V
1.3 - 1.9 V
0.3 - 0.9 V
47
45
Engine: Cranking
0.4 - 4.0 V
Engine: Idling
1.5 - 2.5 V
46
Ignition switch: ON
4.5 - 5.5 V
49
0 - 3V
Ignition switch: ON
System voltage
5 - 8V
(Repeatedly changes
for approx. 3 seconds)
51
53
60
62
13I-113
GDI - Troubleshooting
Terminal
No.
Check item
Normal condition
52
System voltage
0 - 3V
At an altitude of 0 m
3.7 - 4.3 V
At an altitude of 1,200 m
3.2 - 3.8 V
55
56
Barometric
sensor
pressure
Ignition switch: ON
Engine: Cranking
0.3 - 3.0 V
Engine: Idling
0.5 - 3.5 V
58
Ignition switch-ST
Engine: Cranking
8 V or more
63
64
Ignition switch: ON
3.2 - 3.8 V
2.3 - 2.9 V
1.5 - 2.1 V
0.4 - 1.0 V
65
Engine: Idling
2.2 - 3.2 V
System voltage
71
73
D
D
D
78
Ignition switch: ON
79
80
Transmission: L range
Engine speed: 3,500 r/min or more
Driving with the throttle valve widely open
Ignition switch: ON
D
D
0.6 - 1.0 V
4.5 - 5.5 V
0.4 - 0.6 V
0 - 1V
4 V or more
Ignition switch: ON
Move the vehicle slowly forward
Voltages of 0 and 8 - 12
V alternate (changes
repeatedly)
13I-114
GDI - Troubleshooting
Terminal
No.
Check item
Normal condition
83
A/C switch
Engine: Idling
0 - 3V
System voltage
86
0 - 3V
System voltage
87
Ignition switch: ON
4.5 - 5.5 V
93
Engine: Idling
0.3 - 4.7 V
94
Engine: Idling
95
8 V or more
4 V or less
0.9 - 1.2 V
4.0 V or higher
Ignition switch: ON
96
Voltage increases
98
Ignition switch-IG
Ignition switch: ON
System voltage
123
System voltage
0 - 3V
GDI - Troubleshooting
13I-115
13I-116
GDI - Troubleshooting
Terminal No.
Check item
3 - 41
26 - 41
11 - 18 W (at 20_C)
34 - 41
28 - 36 W (at 20_C)
Between terminal
42 and body earth
Earth
Continuity (0 W)
51 - 41
10 - 20 W (at 20_C)
53 - 41
60 - 41
62 - 41
44 - 81
Between terminal
48 and body earth
64 - 81
79 - 81
13I-117
GDI - Troubleshooting
CHECK AT THE THROTTLE VALVE CONTROLLER TERMINALS
TERMINAL VOLTAGE CHECK CHART
Throttle Valve Controller Terminal Arrangement
Terminal
No.
Check items
Requirements
D
D
Ignition switch: ON
Accelerator pedal: Fully opened
fully closed
14
D
D
15
Ignition switch: ON
Accelerator pedal: Fully closed
fully opened
Ignition switch: ON
System voltage
Power supply
Ignition switch: ON
System voltage
Sensor voltage
Ignition switch: ON
4.5 - 5.5 V
Ignition switch:
ON
19
20
22
Ignition switch-IG
Ignition switch:
ON
Ignition switch: ON
Normal value
Release the
accelerator pedal.
0.4 - 0.8 V
Depress the
accelerator pedal
fully.
4.2 - 4.9 V
Release the
accelerator pedal.
0.9 - 1.2 V
Depress the
accelerator pedal
fully.
4 V or more
System voltage
13I-118
GDI - Troubleshooting
Analyzer
Special
patterns
pickup
patterns
pickup
to
patterns
pickup
to
GDI - Troubleshooting
Analyzer
Analyzer
Special patterns
pickup
Special patterns
pickup
13I-119
13I-120
GDI - Troubleshooting
EGR VALVE (STEPPER MOTOR)
The followings have been changed from the previous
description.
Alternate Method (Test harness not available)
<Vehicles with M/T>
Connect the analyzer special patterns pickup to engine-ECU
terminal 34, connection terminal 32, connection terminal 6,
and connection terminal 5 respectively.
<Vehicles with A/T>
Connect the analyzer special patterns pickup to
engine-A/T-ECU terminal 51, connection terminal 60,
connection terminal 53, and connection terminal 62
respectively.
13I-121
ON-VEHICLE SERVICE
Caution
(1) Never attempt to tamper the fixed SAS. The fixed SAS
is precisely adjusted at factory.
(2) Should it be tampered, the full closed position of the
throttle valve will be changed. This causes the
engine-ECU to learn a wrong position of the throttle
valve.
13I-122
Fuel pump
(high pressure)
Highpressure
fuel hose
MB991637
Fuel
pump
(high
pressure)
Gasket
MD998709
MD998742
High-pressure
fuel hose
MD998709
MD998742
High-pressure
fuel hose
3. Remove the union joint and bolt from the special tool
(adapter hose) and instead attach the special tool (hose
adapter) to the adapter hose.
4. Install the special tool (for measuring the fuel pressure)
that was set up in step 3.
<When using the fuel pressure gauge set (special tool)>
(1) Install the special tool (for measuring the fuel pressure)
between the high-pressure fuel hose and the fuel
pump (high pressure).
(2) Install the fuel pressure gauge set (special tool) on
the special tool (for measuring the fuel pressure)
putting the gasket between them.
(3) Connect the lead wire of the fuel pressure gauge
set (special tool) to the power supply (cigarette lighter
socket) and to the MUT-II.
13I-123
Probable cause
Remedy
(low
pressure)
pressure
13. Stop the engine and check change of fuel pressure gauge
reading. Normal if the reading does not drop within 2
minutes. If it does, observe the rate of drop and
troubleshoot and repair according to the table below.
Symptom
Probable cause
Remedy
14. Release residual pressure from the fuel pipe line. (Refer
to P.13I-121.)
13I-124
NOTE
Measurement of the fuel pressure between the fuel pump
(high pressure) and the injectors should be carried out after
checking that the fuel pressure between the fuel pump (low
pressure) and the fuel pump (high pressure) is normal.
1.
2.
3.
4.
5.
13I-125
12. Check to see that fuel pressure at idle does not drop even
after the engine has been raced several times.
13. If fuel pressure is out of the standard value, troubleshoot
and repair according to the table below.
Symptom
D
D
Probable cause
Remedy
14. Stop the engine and turn the ignition switch to OFF.
15. Disconnect the MUT-II.
1.
2.
3.
4.
5.
13I-126
Oxygen sensor
(front)
MB991223
Jumper wire
Caution
Be very careful when connecting the jumper wire;
incorrect connection can damage the oxygen sensor.
MB991223
Oxygen sensor
output voltage
Remarks
When racing
the engine
0.6 - 1.0 V
13I-127
MB991223
13I-128
15 - 22 Nm
22
21
D
D
4
23
17
24 Nm
24 Nm
12
12
13
20
19
18
14
9
10
15
16
13
14
11
5 Nm
9 Nm
10 - 13 Nm
8
7
Removal steps
"HA D Air-bleed the high-pressure fuel line
1. Fuel pressure sensor harness
connector
AA" "GA 2. Flange
"GA 3. Fuel pressure sensor
"FA 4. O-ring
"FA 5. Back-up ring
6. Fuel return hose connection
"EA 7. Fuel pressure hose connection
8. O-ring
9. Clamp
"DA 10. Fuel pipe
11. Fuel pipe bracket
6
5 Nm
"DA
"DA
"DA
"CA
"BA
"BA
"BA
"BA
"AA
17 Nm
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
Back-up ring A
O-ring
Back-up ring B
Fuel pump (high pressure) assembly
O-ring
Fuel fitting
Back-up ring A
O-ring
Back-up ring B
Pump camshaft case assembly
O-ring
O-ring
13I-129
Flange
Mating marks
O-ring
Mating marks
Back-up ring A
O-ring
Cutaway surface
Back-up ring B
13I-130
Back-up ring A
O-ring
Cutaway surface
Back-up ring B
13I-131
3. Insert the fuel pipe straight into the mounting hole of the
fuel pump (high pressure) and the delivery pipe. Make sure
that the fuel pipe should be securely inserted to the bottom
without being tortioned and tighten the mounting bolt to the
specified torque.
Tightening torque: 10 - 13 Nm
Back-up ring
O-ring
13I-132
13I-133
GDI - Injector
INJECTOR
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Prevention of Fuel Discharge <before removal only>
(Refer to P.13I-121.)
D Engine Cover Removal and Installation
D Air Cleaner Assembly Removal and Installation
10 - 13 Nm
11
4
5
6
20 - 25 Nm
8
14
16
18 17
15
13
19
9 Nm
3
10 - 13 Nm
12
10
"EA
"DA
AA"
"DA
"DA
"DA
"CA
"CA
AB" "CA
Removal steps
D Air-bleed the high-pressure fuel line
1. Clamp
2. Fuel pipe
3. Fuel pipe bracket
4. Back-up ring A
5. O-ring
6. Back-up ring B
7. Injector harness connector
8. Injector harness washer
9. Injector holder
10. Delivery pipe and Fuel injector
assembly
11.
12.
13.
14.
15.
16.
"CA 17.
"AA 18.
19.
"CA
"BA
"AA
"AA
"AA
Insulator
Fuel injector assembly
Back-up ring A
O-ring
Back-up ring B
Fuel injector
Injector gasket
Corrugated washer
Delivery pipe
13I-134
GDI - Injector
REMOVAL SERVICE POINTS
AA" INJECTOR HARNESS CONNECTOR
DISCONNECTION
Caution
Disconnect the battery ( - ) cable from its terminal before
carrying out this operation.
AB" DELIVERY PIPE AND FUEL INJECTOR
ASSEMBLY REMOVAL
Remove the delivery pipe with the fuel injector assembly still
attached.
Caution
Be careful not to drop the fuel injector assembly when
removing the delivery pipe assembly.
Back-up ring A
Cutaway surface
Back-up ring B
Corrugated washer
OK
No good
GDI - Injector
13I-135
Injector
Mating
marks
Delivery pipe
Back-up ring A
O-ring
Cutaway surface
Back-up ring B
13I-136
GDI - Injector
2. Apply new engine oil a little to the O-ring.
Caution
Take care not to let any of the engine oil get inside
the fuel pump (high pressure).
3. Insert the fuel pipe fitting straight into the mounting bolt
of the fuel pump (high-pressure) and the delivery pipe.
Make sure that the fuel fitting is inserted the mounting
holes of the fuel pump (high-pressure) and the delivery
pipe, and then tighten the bolts to the specified torque.
Tightening torque: 10 - 13 Nm
"EA AIR-BLEED THE HIGH-PRESSURE FUEL LINE
1. After installing the injector, run the engine at 2000 r/min
for 15 seconds or more to air-bleed the high-pressure
fuel line.
NOTE
If the removal of the fuel pipe causes the air to be trapped
inside the high-pressure fuel line, diagnosis code
No.P0190 is output for abnormal fuel pressure.
2. If the trouble code No. 0190 of the fuel pressure sensor
system is output after checking the diagnosis with the
MUT-II, erase the trouble code.