Basic module

type PVBZ

PVP with
integrated HPCO

Tech Note
 Basic module type PVBZ
Tech Note
Contents

contents Introduction...................................................................................................................................................... 3
Sectional drawing........................................................................................................................................... 4
Function.............................................................................................................................................................. 5
Technical data................................................................................................................................................... 6
PVP Pump side module with T0................................................................................................................. 7
PVBZ basic module with T0......................................................................................................................... 8
PVB basic module with T0............................................................................................................................ 7
Standard spools for PVBZ . ......................................................................................................................... 9
Standard FC- spools for PVBZ (electrical and mechanical actuation) . ...............................10
Standard Float spools for PVBZ (electrical actuation) ..............................................................10
PVEH-F Electrical actuation......................................................................................................................10
PVST, end plate...............................................................................................................................................10
Hydraulic diagrams.......................................................................................................................................11
Actuation..........................................................................................................................................................12
Dimensions......................................................................................................................................................13
Specification Sheet PVBZ..........................................................................................................................14
Specification Sheet HPCO........................................................................................................................15

© 2008 Sauer-Danfoss. All rights reserved. Printed in Europa

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.

Front cover illustrations: F301054,

Drawing: 157-582

 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
Introduction

PVBZ With the introduction of basic module PVBZ, Sauer-Danfoss can now supply basic mod-
ules with integrated pilot operated check valves.

The PVBZ load compensated module is developed for applications, where integrated
pilot operated check valves in the work ports are required to limit the work port leakage
down to a minimum (below 1 cm3 [0.06 in3] per minute).

The new PVBZ basic module can only be mixed with basic modules PVB and PVP pump-
side modules mentioned in this Tech Note and offers the following features:

• Integrated pilot operated check valves for low internal leakage

• Integrated thermal relief valve

• Standard 4/3 spools

• 4/4 float spools

• Interchangeable spools

PVP with integrated Together with the introduction of PVBZ (and PVB with separate tank line T0)
HPCO Sauer-Danfoss can now also supply PVG 32 valves with integrated HPCO functionality
(High Pressure Carry Over).

The HPCO function will guide the pump flow not used in the PVG 32 valve group via the
HPCO port to for example a directional valve.

The new PVP pump side module with integrated HPCO function can only be mixed with
PVB, PVBZ and PVST mentioned in this Tech Note and offers the following features:

• HPCO functionality
• Prioritized flow for PVG 32
• Reduced plumbing

520L0721 • Rev BB • Dec. 2007 

 Basic module type PVBZ
Tech Note
Sectional drawing

sectional drawing

1 Pressure relief valve

2 Pressure reduction valve
for pilot oil supply
3 Pressure gauge connection
4 Plug, open centre
5 Orifice, closed centre
6 Pressure adjustment spool
7 Plug, closed centre
8 LS connection
9 T0 connection
10 Plug - to be removed for
internal T0 (157B5130,
157B5131, 157B5330 and
157B5331 only)
11 LS signal
12 Pilot valve for POC
13 Shuttle valve
14 Pilot operated
check valve, POC
15 Main spool
16 Compensator
17 Shuttle pin
18 Max. oil adjustment
screws for ports A and B
19 Pilot supply for PVE
20 Separate tank line, (T0)

 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
Function

Function When main spools (15) are in neutral position, the pilot operated check valves (hereafter
POC) are kept closed by a spring plus the work port load, which is directed to the spring
side of the POC (14) via a small orifice.
If a main spool is actuated to have flow out of the B port, the meter out flow forces the
respective POC valve to open. At the same time, pilot pressure is guided via the main
spool to the back side of a small pilot valve (12) on the A port side. This will ensures, that
the load pressure behind the POC is released to a separate tank T0 (20) via a seat valve
and allow the POC to open and let return flow pass across the main spool back to tank.
For float function, both POC are released to tank at the same time like described above.
In some applications with 3/3 spools and low load pressure (eg. Hitch applications), it is
necessary to force open the POC by a pin (17). This pin is actuated by means of pump
pressure on the A portside.

Note: PVBZ modules cannot be option mounted (PVM on B - Port side).

The separate tank connection T0 is needed to ensure proper performance of the POC’ s
regardless of the pressure in main tank line T. It is therefore nessessary to connect the T0
port (9) in the Inlet PVP directly to the oil reservoir with a separate hose.

Thermal relief valves (157B6261, 157B6262, 157B6266 157B6661, 157B6662 and

157B6666) can be integrated to ensure that unintended high pressure between POC
and cylinder/motor is not built up by means of external heat source. The setting of the
therminal relief is fixed to 276 bar [4003 psi], max. capacity 1 l/min [0.264 US gal/min].

Note: If tank connection T0 is not used, plug (10) must be removed. Pos 10 is not part of
157B5132, 157B5133, 157B5332 and 157B5333 and therefore T0-port (9) in 157B5132,
157B5133, 157B5332 and 157B5333 must always be connected to tank.
PVBZ can only be used in combination with PVB and PVP mentioned in this Tech Note.

When using PVB, PVBZ and PVP (157B5140, 157B5142, 157B5340 and 157B5342 only)
with separate tank line T0 it is possible to pressurize the tank port in PVP having HPCO
function.
Return flow from A and B ports of PVG 32 must be guided to tank via separate tank port
in the end plate PVST (157B2500 and 157B2520).
T0 tank port in PVP 157B5140, 157B5142, 157B5340 and 157B5342 must always be
connected to tank, see hydraulic diagram page 11 and according specification page 15.

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 Basic module type PVBZ
Tech Note
Technical data

Technical data Port P continuous 210 bar [3045 psi]

Max. pressure Port A/B 210 bar [3045 psi]
Port T, static/dynamic 25 bar/40 bar [365/580 psi]
Port P 140 l/min [37 US gal/min]
Oil flow, rated Port A/B, with press. comp. 100 l/min [26.4 US gal/min]
Port A/B , without press. comp. 125 l/min [33 US gal/min]
Spool travel, standard ± 7 mm [±0.28 in]
Spool travel, Proportional range ± 5.5 mm [±0.22 in]
float position spool Float position 7.5 mm [±0.30 in]
Dead band,
Standard ± 0.8 mm [±0.03 in]
flow control spool
Max. internal leakage
at 200 bar [2900 psi] A/B → T 1 cm3/min [0.06 in3/min]
and 21 mm2/s [102 SUS]
Recommended temperature 30 → 60°C [86 → 140°F]
Oil temperature
Min. temperature -30°C [–22°F]
(inlet temperature)
Max. temperature +90°C [194°F]
Ambient temperature -30 → +60°C [–22 → +140°F]
Operating range 12 - 75 mm2/s [65 - 347 SUS]
Oil viscosity Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Max. contamination
Filtration 18/16/13 18/16/13
(ISO 4406)

 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
PVP pump side module with T0

versions and code numbers

Code number
Symbol Description PVP
BSP versions SAE versions

Open centre pump side module for pumps

with fixed displacement
External T0 157B5130 157B5330
Possible to connect T0 to internal tank

With pilot supply for electrical actuation

Closed centre pump side module for pumps

with variable displacement
External T0 157B5131 157B5331
Possible to connect T0 to internal tank

With pilot supply for electrical actuation

Open centre pump side module for pumps

with fixed displacement
External T0
With pilot supply for electrical actuation and 157B5132 157B5332
connection for pilot oil pressure.

Facility for LS unloading valve, PVPX

Closed centre pump side module for pumps

with variable displacement
External T0
With pilot supply for electrical actuation and 157B5133 157B5333
connection for pilot oil pressure.

Facility for LS unloading valve, PVPX

Open centre pump side module for pumps

with fixed displacement
External T0
157B5140 157B5340
With pilot supply for electrical actuation
Blocked T line for HPCO

Open centre pump side module for pumps

with fixed displacement
External T0
With pilot supply for electrical actuation and 157B5142 157B5342
connection for pilot oil pressure.
Facility for LS unloading valve, PVPX
Blocked T line for HPCO

Connection: P and T-port G 3/4 [ 11/16 in - 12]

For PVPX unloading valve, see catalogue DKMH.PK.570.C3.02

520L0721 • Rev BB • Dec. 2007 

 Basic module type PVBZ
Tech Note
PVBZ basic module with T0

version and code numbers

Without thermal With thermal
Symbol Description PVBZ relief valve 157B... relief valve 157B...
BSP SAE BSP SAE

Without compensator and load

drop check valve
With pilot operated check valves
on work port B 6051 6451 - -

Max. work port pressure =

210 bar [3045 psi]

Without compensator and load

drop check valve
With pilot operated check valves
on work port A and B - -
6052 6452

Max. work port pressure =

210 bar [3045 psi]

With compensator
With pilot operated check valves
on work port B
Compensated work port flow A/B = 6251 6651 6261 6661
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]

With compensator
With pilot operated check valves
on work port A and B
Compensated work port flow A/B = 6252 6652 6262 6662
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]

With compensator
With pilot operated check valves
on work port A and B
LSA/B shuttle valve for float and
shuttle pin - - 6266 6666
Compensated work port flow A/B =
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]

Connection: A and B-port G 1/2 [ 7/8 in - 14]

Seal kit for PVBZ 157B6989

 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
PVB basic module with T0

versions and code numbers

Code number 157B.....
Symbol Description PVB W/O PVLP 63 With PVLP 63
BSP SAE BSP SAE

Without load drop check

valve and pressure compensator.
6010 6410 - -
Can be used where load holding
valves prevent oil from floating
back through the channel P.

6110 6909 6140 6904

Load drop check valve

With compensator valve 6210 6922 6240 6906

With compensator valve

Adjustable LS A/B limiting

valves. 6213 6613 6243 6643

External LS connection
port A/B.
Also used for float
position spools.
Connection: A and B-port G 1/2 [ 7/8 in - 14]

520L0721 • Rev BB • Dec. 2007 

 Basic module type PVBZ
Tech Note
Standard spools for PVBZ

end plate PVST BSP SAE

Code number 157B G 1/2 7/8 in - 14

PVST without active

elements 2500 2520
Tank port connection

Standard FC-spools Code number 157B Pressure compensated flow l/min [US gal/min]
for Pvbz (electrical
5 10 25 40 65 100
and mechanical Symbol
[1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
actuation)
4-way, 3-position 9405 9400 9401 9402 9403 9404
Spools for PVB, see catalogue DKMH.PK.570.C3.02

Standard Float Code number 157B Pressure compensated flow l/min [US gal/min]
spools for Pvbz
5 10 25 40 65 100
(electrical actuation) Symbol
[1.3] [2.6] [6.6] [10.6] [17.2] [26.4]

4-way, 3-position
9415 9410 9411 9412 9413 9414
Float P > A > F
Float spools to be used in combination with PVBZ modules, 157B6266 and 157B6666 only.
Float spools for PVB, see catalogue DKMH.PK.570.C3.02

PVEH-F Electrical Code number 157B

actuation
PVEH-F Proportional high
active fault monitoring
4338*
multivoltage 11 - 32,
Float P>A>F

* 6-pin AMP connector including 4 m [13 ft] cable can be ordered using code number 157B4974
For standard electrical actuators, see catalogue DKMH.PK.570.A2.02

10 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
Hydraulic diagram

PVG 32 valve group

with basic moduls
PVBZ including
integrated pilot
operated check
valves

PVG 32 valve group

with integrated HPCO
(High pressure carry
over)

520L0721 • Rev BB • Dec. 2007 11

 Basic module type PVBZ
Tech Note
Actuation

Actuation, PVEH - F Function US (pin 1) Float (pin 5)

Neutral 0.5 x UDC 0
Q: -> A (0.5 -> 0.25) x UDC 0
Q: -> B (0.5 -> 0.75) x UDC 0

None or any
Float UDC
voltage ≤ UDC

12 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
Dimensions

Dimensions

Port connection: T0, M, PP, LS

G1/4 [1/2 in - 20]

To have easier access to fittings when building valve groups with a mix of PVB and PVBZ,
it is recommended to group PVB and PVBZ - see also example page 11.

PVB 1 2 3 4 5 6 7 8 9 10

L1 mm 82 130 178 226 274 322 370 418 466 514

[in] 3.23 5.12 7.01 8.90 10.79 12.68 14.57 16.46 18.35 20.24

L2 mm 140 189 238 287 336 385 434 483 532 581
[in] 5.51 7.44 9.37 11.30 13.23 15.16 17.09 19.02 20.95 22.87

520L0721 • Rev BB • Dec. 2007 13

 Basic module type PVBZ
Tech Note
PVG 32 specification example for valve group with PVBZ

Subsidiary/Dealer PVG No.

Customer Customer No.

Application Revision No.

Function A-Port O 157B 5133 157B 4236 B-Port

p = 210 bar 157B

a 157B 3171 1 157B 6010 157B 7003 13 157B 4228 c

b 157B LSA bar LSB bar 157B b

a 157B 3171 2 157B 6240 157B 7004 13 157B 4734 c

b 157B 2240 LSA bar LSB bar 157B 2240 b

a 157B 3191 3 157B 6051 157B 9403 13 157B 4034 c

b 157B LSA bar LSB bar 157B b

a 157B 3191 4 157B 6266 157B 9415 13 157B 4338 c

b 157B LSA bar LSB bar 157B b

a 157B 5 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 6 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 7 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 8 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 9 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 10 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

Remarks 11 157B2000

12 157B8004

Filled in by Date

991L1865 ver. 03.2002

14 520L0721 • Rev BB • Dec. 2007

 Basic module type PVBZ
Tech Note
PVG 32 specification example for valve group with HPCO

Subsidiary/Dealer PVG No.

Customer Customer No.

Application Revision No.

Function A-Port O 157B 5142 157B4236 B-Port

p = 210 bar 157B

a 157B 3171 1 157B 6010 157B 7001 13 157B 4901 c

b 157B LSA bar LSB bar 157B b

a 157B 3171 2 157B 6110 157B 7002 13 157B 4734 c

b 157B LSA bar LSB bar 157B b

a 157B 3193 3 157B 6210 157B 7003 13 157B 4034 c

b 157B LSA bar LSB bar 157B b

a 157B 3193 4 157B 6213 157B 7024 13 157B 4834 c

b 157B LSA 50 bar LSB 150 bar 157B b

a 157B 5 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 6 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 7 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 8 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 9 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

a 157B 10 157B 157B 13 157B c

b 157B LSA bar LSB bar 157B b

Remarks 11 157B2500

12 157B8004

Filled in by Date

991L1865 ver. 03.2002

520L0721 • Rev BB • Dec. 2007 15

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