Exercise

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Exercise 1

PROFINET IO System
Engineering with STEP7 V5.5

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Exercise 1:
PROFINET

1. Create Project in STEP7 V5.5

2. Create HW-Config
3. Assign IP Address on PC and CPU
4. Test the connection with Ping Function
5. Insert IO-Devices from your Training Kit (ET200S,
SCALANCE X)
6. Define and assign Device Names
7. Copy Error OBs
8. Download and test
9. Configure Topology

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Exercise 1:
Assign IP-Address

1. Open Control Panel

Network Connection
2. Select Network Adapter
for Online Access
3. Open Up Properties for
TCP/IP Protocol
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Exercise 1:
Assign IP-Address

Three Network
Classes:
Class A: 1.0 - 127.0
Subnet: 255.0.0.0

Class B: 128.0-191.255
Subnet: 255.255.0.0

Class C: 192.0223.255.255
Subnet: 255.255.255.0

1. Assign IP-Address for the Network Adapter.

2. Notice to make sure addresses are correct for the sub network, IPAddress needs to be unique!

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Exercise 1:
Assign IP-Address

1. Call PG/PC-Interface
2. Assign Network Card

3. OK
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Exercise 1:
Assign IP-Address

1. Open Browse Dialog

2. Brose Ethernet Network
3. Identify Device and
assign IP-Address
4. OK

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Exercise 1:
Assign IP-Address

1. Assign IP-Address
2. Use Ping for test if
addresses of PC and
PLC are in the same
subnet, feedback must
be Reply from ping
function

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Exercise 1:
PROFINET

ag
Dr
&
op
Dr
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Exercise 1:
PROFINET

1.

Select Device and

configure IOs according
to the real setup

2.

IO-Address, access from

User program

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Exercise 1:
PROFINET

1
1. Double click on Device
2. Define Device Name
3. OK

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Exercise 1:
PROFINET

1. Select IO-System or IO-Device

2. Call Assign Device Name Dialog

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Exercise 1:
PROFINET

1
3
2

1. Select Device name

2. Select Online Device
3. Assign Name
4. After click Assign Name the
Device receives the Name.

5. IP-Address will be set by the IOController and the connection

will be established automatically
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Exercise 1:
PROFINET

Offline configuration
Every device receives a
device name (e.g. sample2) 1
STEP 7 automatically assigns a
IP-Address in the Configuration
Online:
Write the device
name to the device

IO-Controller

Start up:
IO-Controller assigns the
device an IP-address
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MAC Adr 1 Industry
MAC
Adr 2

Exercise 1:
PROFINET

Copy
OB82,
OB83,
OB86

Download

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Exercise 1:
Topology

1. Right Mouse click on the

PROFINET IO System
2. Call up Topology Editor
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Exercise 1:
Topology

1
2

1. Start Network Detection

2. Select Ports
3. Apply Online Detection to your
Offline Configuration
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Exercise 1:
Topology

1. Interconnections are
automatically created
2. Online Diagnostic is possible

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Exercise

Exercise 2
Webinterface

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Exercise 2:
Web function

1. Call up Object Properties of the S7-PLC

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Exercise 2:
Web function

1. Activate Web interface

2. Edit User Management

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Exercise 2:
Web function

1. Goto Report System

Error

2. Tab Diagnostic
Support
3. Activate Diagnostic
Status DB
4. Generate and download
RSE one more time

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Exercise 2:
Web function

Creating DB127 in Report System Error is Mandatory for the Function

Module Information
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Exercise 2:
Web function

1. Right Mouse click on

Variable Table
2. Call Object Properties
General Part 2 and
Check Web Server

2
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Exercise 2:
Web function

1. Save&Compile of Hardware-Configuration is necessary.

2. Download of Hardware Config

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Exercise 2:
Web function

Enter IP address

e.g.: 172.16.0.30

Ethernet

Start Web Browser and Test functionality

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Exercise 2:
TIA Portal

1. Create Project in TIA Portal

2. Configure CPU and IO System
3. Insert IO-Devices from your Training Kit (ET200S,
SCALANCE X)
4. Define and assign Device Names
5. Copy Error OBs
6. Download and test

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Exercise 2:
TIA Portal

1. Create a new Project, click

Create
2. Configure a Device
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Exercise 2:
TIA Portal

1. Add a new Device

2. Use a CPU
3. Take the CPU which is at your
Training Kit and Add it

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Exercise 2:
TIA Portal

1. Select Ethernet Port

2. Go to Ethernet addresses
3. Add New Subnet

4. Define IP-Address

2
3
4

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Exercise 2:
TIA Portal

1. Change to Network View

2. Select your Remote IO from the
Training Kit
3. Drag&Drop it into your working
area
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Exercise 2:
TIA Portal

1. Drag Interface of the remote IO

2. Drop it to the Controllers
Interface and release mouse
3. Repeat this step for all IO
Devices
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Exercise 2:
TIA Portal

1. Select Device
2. Define Device Name
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Exercise 2:
TIA Portal

3
2

1.

Double click on IO-Device

2.

Configure IOs according to

the real setup

3.

Drag&Drop them to the IOSystem

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Exercise 2:
TIA Portal

1.

Right Mouse click on the PROFINET IO System

2.

Call Assign Device Name dialog

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Exercise 2:
TIA Portal

1
2

3
4

1.

Select Device Name

2.

Select Online Interface

3.

Select Device you want to

address

4.

Assign Name
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Exercise 2:
TIA Portal

1.

Select CPU and Download

2.

Select Network Type

3.

Select Show all devices

4.

Select correct CPU

5.

Load configuration

2
3
4

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Exercise 2:
TIA Portal

1. Add new block

2. Add OB82, OB83, OB86
3. Download Blocks
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Exercise 2:
TIA Portal

1. Open OB 1 and
write a little
program
2. Test

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Exercise 3:
Fieldbus Integration

1. Integrate IE/PB-Link in your project

2. Configure PROFIBUS Network
3. Download and test

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Exercise 3:
Fieldbus Integration

1.

Select the Gateway you want to use

2.

Drag and Drop it to your Network View

3.

Connect the Ethernet Port to the IO-Controller

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Exercise 3:
Fieldbus Integration

1
3
1.

Select the DP-Slave, Drag and Drop it to

your Network View

2.

Connect the PROFIBUS Port to the Proxy

3.

Set PROFIBUS-Address
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Exercise 3:
Fieldbus Integration

1.

Assign
device name
to the Proxy

2.

Download
and test

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Exercise 4:
Diagnostic

1. Go Online, read CPU Diagnostic

2. Switch on Online mode in Network and Device view
3. Create Report System Error
4. Activate Web interface
5. Define a Watch table for the Web interface
6. Download and test

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Exercise 4:
Diagnostic

1.

Select the PLC you wish to go Online

2.

Select Go online Button

3.

Read Online Information's and Functions

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Exercise 4:
Diagnostic

1&2 Change to Device View

and Network view and
read the diagnostic
Information.

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Exercise 4:
Diagnostic

1.

Select Watch & Force Table and add a Watch table for the
Web interface.

2.

Define variables

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Exercise 4:
Diagnostic

1.

Go to Device View and

select the Controller

2.

Select System
diagnostics

3.

Activate it and configure if

necessary

3
2

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Exercise 4:
Diagnostic

2
1

1.

Select Web Interface

2.

Activate Web Function for the PLC

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Exercise 4:
Diagnostic

1.

Select Automatic Update

2.

Select at least one language for the Web interface

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Exercise 4:
Diagnostic

1.

Select Watch table

2.

Insert it to the Web interface

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Exercise 4:
User Defined Webpage

2
1

1.

Select User-defined Web pages

2.

Select Directory and Start page of the user page

3.

Define DB Number start number, HTML Code will be converted into

DBs

4.

Generate the Datablocks

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Exercise 4:
User Defined Webpage

1.

Web DBs are created for the Web server

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Exercise 4:
User Defined Webpage

1.

Create Startup OB 100

2.

Call Web Server SFC (WWW)

3.

Define Ctrl DB and Status

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Exercise 4:
User Defined Webpage

1.

Download and test

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Exercise 5:
Diagnostic / Panel

1. Insert the Panel in your Project

2. Insert a Screen or Screenlayout
3. Insert the Diagnostic View in your Screen
4. Test

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Exercise 5:
Diagnostic / Panel

Possibility 1

1.

Select Panel

2.

Drag and Drop

to your
Network View

3.

Adjust IPSettings if
required

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Exercise 5:
Diagnostic / Panel

Possibility 2

4
1

1.

Change to Portal
View

2.

Add new device

3.

Select HMI

4.

Add

5.

Pre-configuration
via Wizard is
possible.

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Standard
Panel

Exercise 5:
Diagnostic Standard Panel

2
1.

Select the Panel in Project

view and add a new screen

2.

Select Alarm View

3.

Bring it to your screen

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Comfort
Panel

Exercise 5:
Diagnostic for Comfort Panel

1.

Add new screen

2.

Besides Alarm View it is

possible to select System
Diagnostic view (Only available
on Comfort Panel)

3.

Bring it to your comfort panel

screen.

2
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Exercise 5:
Diagnostic / Panel

1.

Go to Properties

2.

Activate for Current Alarm States

3.

Activate Diagnosis events

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Exercise 5:
Diagnostic / Panel

1.

Select your PLC Tags

2.

You will see them in Details View

3.

Drag & Drop a Variable to your screen, it will become automatically an

IO Field.

4.

The Connection between Panel and PLC is now configured!

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Exercise 5:
Diagnostic / Panel

Connection
between PLC
and Panel is
configured
automatically!

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Exercise 5:
Diagnostic / Panel

2
1

1.

Compile the panel application

2.

Download or start simulation for testing

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Exercise 6:
PROFINET Redundancy

1. Configure Topology
2. Define MRP-Manager and MRP-Clients
3. Test

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Exercise 6:
PROFINET Redundancy
1

1.

Change to topological view

2.

Configure the Port interconnections

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Exercise 6:
PROFINET Redundancy

1.

Define one of your

Devices as MRPManager

2.

All the other devices

in the Ring-Network
as MRP-Client

2
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Exercise 6:
PROFINET Redundancy

Possibility 1

1.

Possibility 2

Adjust the time behavior

of your IO-Devices in the
Ring that a Watchdog of
200ms is configured!
Reason: MRP (Media
Redundancy Protocol)
max. Reconfiguration time
is 200ms.
If this parameter will not
be changed, the IO-Device
will drop off the network
when Redundancy
switchover occurs!

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Exercise 6:
PROFINET Redundancy

1.

Download first!!!

2.

Connect the Ring topology

3.

Test Redundancy

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Congratulation, you made it!!

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Thank you for your attention!

Bernd Lieberth
Promoter Industrial Communication
South East Asia
I IA AS
60 Mac Pherson Road
Singapore 348615
Phone: +65 6490 6464
Fax: +65 6490 6453
Cellular: +65 9150 2977
E-Mail: [email protected]

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