1 Romacon Product Catalogus GB

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product

catalogUE
Your repair is our care

HEGAWA

ROMACON

United
Pipeline Products
pipeline products for water, gas and industrial applications
United Pipeline Products
is ready for the future
Our machinery has been up-dated and our entire building
is equipped with all the latest environmentally friendly
technologies:
(geothermal installation, ultrasonic stain bath),
automation systems (ERP, EXACT, bar code printers, VOIP),
production technologies (MIG/MAG /TIG welding robots),
PLC-controlled automated cutting and punching line.

As a group we also ensure that our products meet the current


international standards for drinking water pipes, gas supply,
etc. This means that we can supply gaskets in EPDM, NBR
and VITON with various labels (ACS, WRAS, BS, KTW). For our
repair clamps, we use only high quality stainless steel (AISI
316 (EN 1.4401) / AISI 304 (EN 1.4301) ). Outlets and flanges
are available to meet all international standards (ANSI, DIN
and EN). Of course we are a NEN-EN-ISO 9001:2008 certified
company.

Left: Twan van Heesch and right: Piet van de Warenburg

INTRODUCTION
After years of integration and relocations, we would now
like to present our group of companies. Since November
19, 2010, the official opening of our new location, we have
named our umbrella holding United Pipeline Products.
This name highlights our internal unity / vision and the active
sector in which our independent businesses operate.

Since 19 November 2010, United Pipeline Products has


been made up of the following companies:
1. HUWA international pipeline products bv
2. ROMACON pipeline products bv
3. ROMACON Petro bv
4. GEKAVE international bv
5. HEGAWA bv

Brought together in one new production and sales location,


in response to the changing international environment in the
water, gas, oil and energy markets.

The individual companies will continue to operate


independently, since this has proved very successful over the
past 25 years.

We now have a presence in over 50 countries and are proud


to be the largest producer in Europe in the field of stainless
steel repair clamps. We hope to continue to serve you in the
future.

Our experienced staff is educated and fully trained to help


customers solve all possible issues related to pipe repair and
hot tapping as well as providing useful advice. Our special
products division has skilled and certified welders that
guarantee high quality results for our specially engineered
products.

At the same time we moved to a new location and


united our forces, we also streamlined and adjusted
production processes where necessary.

ROMACON ON THE JOB

REPAIR CLAMP
TYPEType
SNAP
Romacon
Repair Clamp
Snap
pipeline products for water, gas and industrial applications

Romacon Snap Clamps are used for the permanent


repair of damaged pipes above ground
for water, gas and petrochemical uids

Following types of damage


can be repaired:

Cracks / Local damage

Pit holes

Application:
Snap Clamps provide a fast and economic repair to small damages
in pipes up to DN 300.
They are applied on board of ships and by plumbers for repairs
above ground.
The rubber partially covers the inside of the band and allows the
repair of small holes caused by corrosion or frost.
The clamps can be used on following pipe types:
Ductile Iron (DI)
Copper
Cast Iron (CI)
Steel (St.)
Pressure ratings:
-

Pipe OD 21-111 mm 16 bar


Pipe OD 112-229 mm 10 bar
Pipe OD 272-329 mm 6 bar

Maximum pressure for gas pipes is 4 bar (for all pipe od's up to
incl. 329 mm)
Available sizes:
Snap Clamps are available for pipes up to DN 300 and length 75,
150 and 225 mm.
We will send you a price-list with all available ranges upon request.
For larger ranges we can supply double band snap clamps.
Material specication:

Lugs: ductile iron GGG 40 acc. to Din 1693 or malleable


iron GTW 40 acc. to Din 1692, surface sheradized with 15
microns zinc.
Band: stainless steel acc. to AISI 304.
Bolts: special mushroom head square neck bolts. Bolt size
M10 up to 2 and M12 for larger sizes. Material acc. to
class 4.6, surface galvanized with 5 microns zinc.
Hexagon nuts: acc. to Din 934 class 5, surface galvanized
with 5 microns zinc.
Washer: acc. to Din 125a, surface galvanized with 5
microns zinc.
Rubber (standard): waffled EPDM, NBR on request; acc. to
ISO gas and water pipelines.

Repair Clamp
Type Type
RS-CRS-C
Romacon
Repair Clamp

pipeline products for water, gas and industrial applications

Material specication:

Romacon stainless steel repair clamps style


RS-C are used for permanent repairs
of damaged pipes

for water, gas and petrochemical uids

The RS-C Clamp is designed for pipes of DN 20 up to and including DN


200
RS-C clamps can be used as an economical alternative to RS-1 clamps,
but only for local damages.

Cracks / Local damage

The clamps can be used to repair the following pipe types:


-

Ductile Iron (DI)

- PE coated steel

Steel (St.)

- GRP*

Pit holes

Cast Iron (CI)

Asbestos Cement (AC)

- PVC*
- PE*

passivated to restore the corrosion resistance


to its original state after the welding process.

Single band (one section) half circle clamp with


a working range between 4 and 11 mm,

RS-C clamps are available in several different

working ranges for pipes of DN 20 up to and including DN 200. Please


consult our price-list for more details on the working ranges.
Available lengths: 100 / 150 and 200 mm.
Pressure ratings:

Pressure ratings for water ** depend on the type of


break or damage, pipe OD, medium etc.

In general, RS-C clamps can resist a working pressure

of 16 bar for pipes up to DN 150 and 10 bar for pipes with DN > 150.
** Please contact Romacon or your distributor for more information regarding

Standard certied rubber gaskets EPDM or NBR.


The rubber is tapered and has a waffle pattern.
U-shaped lifter bar.

Stainless steel, electrolytic zinc plated nuts to


prevent galling.

Stainless steel washers.

No loose parts that may get lost during


installation.

No special tools required: a simple wrench will


do the job.

Special tape is used to x the rubber gasket to


the stainless steel band. This tape is exible
withstand hot and humid conditions and

contact Romacon or a Romacon distributor for more information


regarding the application and restrictions on these pipe types.

Available sizes:

all working ranges please see our price-list.

and reinforced with glass bre thread to

* If pipe repair clamps are to be used on plastic pipes, please always

pressures on gas pipes.

Metal parts have been deburred and are

depending on the diameter. For an overview of

Following types of damage


can be repaired:

All metal parts: stainless steel AISI 304.

guarantee a long storage capability.

Under most circumstances the clamps can be

installed without releasing the pressure on the


pipe.

The clamps are packed into strong double-rib


cartons. For export overseas we use strong,
seaworthy crates

Available rubber gaskets:

RS-C clamps can be supplied with the following


types of rubber:
EPDM

- potable water
- waste water

max 60 degr. C.

EPDM HT

- potable water
- waste water

max 150 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

VITON

- several chemicals
pls. contact HUWA

max 200 degr. C.

Our rubber gaskets are certied to European standards,

such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Repair Clamp
Type Type
RS-ORS-O
Romacon
Repair Clamp

pipeline products for water, gas and industrial applications

Material specication:

Romacon stainless steel repair clamps style


RS-O are used for permanent repairs of
broken and damaged pipes

for water, gas and petrochemical uids

Following types of damage


can be repaired:

The clamps can be used to repair the following pipe types:


-

Ductile Iron (DI)

- PE coated steel

Steel (St.)

- GRP*

Pipe longitudinal connection

*
Damage due to broken pipes

- PE*

contact Romacon or a Romacon distributor for more information


regarding the application and restrictions on these pipe types.

Romacon repair clamps should be used under


following conditions:

Cracked pipe after hot tap

Asbestos Cement (AC)

- PVC*

If pipe repair clamps are to be used on plastic pipes, please always

Longitudinal crack

Cast Iron (CI)

For PVC pipes, the width of the clamps should be 50 % longer and

bolt torque should be reduced by 50 %. We prefer that you consult


your Romacon distributor.

The maximum allowable offset should not exceed 3 mm.

clamp, having a range of max. 4 mm. The clamp is used on pipes for
which RS-1 clamps are not available due to the small pipe diameter.

Available length 75, 100 and 150 mm

leakproof sealing

passivated to restore the corrosion resistance


to its original state after the welding process.

Single band (one section) with a workingrange


of max. 4 mm. For an overview of all working

ranges please see our price-list.

Standard certied rubber gaskets EPDM or NBR.


The rubber is tapered and has a waffle pattern.
Seamless rubber lining for every clamp
diameter.

Available sizes:

RS-O clamps are available in several different


working ranges from 19-23 to 60-64. Please

consult our price-list for more details on the working


ranges. Available lengths: 75, 100 and 150 mm.

Bridge plate is vulcanized into the rubber

Pressure ratings:

U-shaped lifter bar.

break or damage, pipe OD, medium etc.

gasket.

Stainless steel, electrolytic zinc plated nuts to


prevent galling.

Stainless steel washers.

No loose parts that may get lost during


installation.

Pressure ratings for water ** depend on the type of


In general, RS-O clamps can resist a working pressure
of 16 bars.

** Please contact Romacon or your distributor for

more information regarding pressures on gas pipes.

No special tools required: a simple wrench will

Available rubber gaskets:

Special tape is used to x the rubber gasket to

types of rubber:

do the job.

the stainless steel band. This tape is exible


withstand hot and humid conditions and

The maximum allowable deection is 2 degrees.

plate guarantees a

Metal parts have been deburred and are

and reinforced with glass bre thread to

not exceed 10 mm.

RS-O is available for pipe nominal diameters 1/2" up to 2".


Pit holes

The maximum allowable distance between two pipe ends should

The RS-O repair clamp is in fact a small version of the RS-1 repair
Misaligned pipes

The vulcanized bridge

All metal parts: stainless steel AISI 304.

guarantee a long storage capability.

Under most circumstances the clamps can be

RS-O clamps can be supplied with the following


EPDM

- potable water
- waste water

max 60 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

installed without releasing the pressure on the

Our rubber gaskets are certied to European standards,

The clamps are packed into strong double-rib

Please contact us for a detailed list of current

pipe.

cartons. For export overseas we use strong,


seaworthy crates

such as ACS (France) and WRAS (UK).


certications.

Repair Clamp
Type Type
RS-1RS-1
Romacon
Repair Clamp

11

pipeline products for water, gas and industrial applications

Material specication:

The vulcanized bridge

All metal parts: stainless steel AISI 304 or AISI 316L.

plate guarantees a

Metal parts have been deburred and are passivated to

leakproof sealing.

restore the corrosion resistance to its original state after


the welding process.

Single band (one section) with a working range of 7-11


mm depending on the diameter. For an overview of all

Romacon stainless steel repair clamps style


RS-1 are used for permanent repairs
of broken and damaged pipes

Standard certied rubber gaskets EPDM or NBR. The

for water, gas and petrochemical uids

Bridge plate is vulcanized into the rubber gasket.

working ranges please see our price-list.

rubber is tapered and has a waffle pattern.

Seamless rubber lining for every clamp diameter.


U-shaped lifter bars.

Stainless steel, electrolytic zinc plated nuts to prevent


galling.

No loose parts that may get lost during installation.

The clamps can be used to repair the following pipe types:


- Ductile Iron (DI)

- PE coated steel

- Steel (St.)

- GRP*

- Cast Iron (CI)

Pipe Longitudinal connection

- Asbestos Cement (AC)

- PVC*
- PE*

* If pipe repair clamps are to be used on plastic pipes, please always contact
Romacon or a Romacon distributor for more information regarding the
application and restrictions on these pipe types.

Damage due to broken pipes

Romacon repair clamps should be used


under following conditions:

Longitudinal cracks

Cracked pipe after hot tap

Misaligned pipes

Pit holes

- The width of the clamp should be equal to at least the


pipe OD.
- The width of the clamp should be 150 mm greater than
the length of any crack on pipes with an outside diameter up to 350 mm.
On larger pipes this should be at least 200 mm.
- For PVC pipes, the width of the clamps should be 50 % longer and bolt torque
should be reduced by 50 %. We prefer that you consult your Romacon distributor.
- The maximum allowable distance between two pipe ends should not exceed
10 mm.
- The maximum allowable deection is 2 degrees.
- The maximum allowable offset should not exceed 3 mm.

RS-1 clamps are available in many different

working ranges for pipes of DN 40 - DN 350. Please

consult our price-list for more details on the working

ranges. Available lengths: 150 / 200 / 250 / 300 / 400


/ 500 / 600 mm.

Pressure ratings:

Pressure ratings for water ** depends on the type of

Stainless steel washers.

Following types of damage


can be repaired:

Available sizes:

No special tools required: a simple wrench will do the job.


Special tape is used to x the rubber gasket to the

stainless steel band. This tape is exible and reinforced


with glassbre thread to withstand hot and humid

conditions and guarantee a long storage capability.

Under most circumstances the clamps can be installed.

break or damage, pipe OD, medium etc.

Pipe DN 40 up to and including DN 150: 16 bar

Pipe DN 175 up to and including DN 300: 10 bar


Our clamps can be modied to cope with higher
working pressures.

** Please contact Romacon or your distributor for more


information regarding pressures on gas pipes.

without releasing the pressure on the pipe.

Available rubber gaskets:

cartons. For export overseas we use strong, seaworthy

RS-1 clamps can be supplied with the following


types of rubber:

The clamps are separately packed into strong double-rib


crates.

Other:
Also available with grip for
easier installation.

EPDM

- potable water
- waste water

max 60 degr. C.

EPDM HT

- potable water
- waste water

max 150 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

VITON

- several chemicals
pls. contact HUWA

max 200 degr. C.

Our rubber gaskets are certied to European standards,


such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Repair Clamp
Type Type
RS-2RS-2
Romacon
Repair Clamp

13

pipeline products for water, gas and industrial applications

Material specication:

The vulcanized bridge

All metal parts: stainless steel AISI 304 or AISI 316L.

plate guarantees a

Metal parts have been deburred and are passivated to

leakproof sealing

restore the corrosion resistance to its original state after


the welding process.

Double band (two sections) with a working range of

20-22 mm depending on the diameter. For an overview of

Romacon stainless steel repair clamps style


RS-2 are used for permanent repairs of
broken and damaged pipes

Standard certied rubber gaskets EPDM or NBR. The

for water, gas and petrochemical uids

Bridge plates are vulcanized into the rubber gasket.

all working ranges please see our price-list.


rubber is tapered and has a waffle pattern.

Seamless rubber lining for every clamp diameter.


U-shaped lifter bars.

Stainless steel, electrolytic zinc plated nuts to prevent


galling.

No loose parts that may get lost during installation.

The clamps can be used to repair the following pipe types:


- Ductile Iron (DI)

- PE coated steel

- Steel (St.)

- GRP*

- Cast Iron (CI)

Pipe Longitudinal connection

- Asbestos Cement (AC)

- PVC*
- PE*

* If pipe repair clamps are to be used on plastic pipes, please always contact
Romacon or a Romacon distributor for more information regarding the
application and restrictions on these pipe types.

Damage due to broken pipes

Romacon repair clamps should be used


under following conditions:

Longitudinal cracks

Cracked pipe after hot tap

Misaligned pipes

Pit holes

- The width of the clamp should be at least equal to the


pipe OD.
- The width of the clamp should be 150 mm greater than
the length of any crack on pipes with an outside diameter up to 350 mm.
On larger pipes this should be at least 200 mm.
- For PVC pipes, the width of the clamps should be 50 % longer and bolt torque
should be reduced by 50 %. We prefer that you consult your Romacon distributor.
- The maximum allowable distance between two pipe ends should not exceed
10 mm.
- The maximum allowable deection is 2 degrees.
- The maximum allowable offset should not exceed 3 mm.

RS-2 clamps are available in many different

working ranges for pipes of DN 80 - DN 800. Please

consult our price-list for more details on the working


ranges. Available lengths: 200 / 250 / 300 / 400
/ 500 / 600 mm.

Pressure ratings:

Pressure ratings for water ** depends on the type of

Stainless steel washers.

Following types of damage


can be repaired:

Available sizes:

No special tools required: a simple wrench will do the job.


Special tape is used to x the rubber gasket to the

stainless steel band. This tape is exible and reinforced


with glassbre thread to withstand hot and humid

conditions and guarantee a long storage capability.

Under most circumstances the clamps can be installed.

break or damage, pipe OD, medium etc.

Pipe DN 80 up to and including DN 150: 16 bar

Pipe DN 175 up to and including DN 500: 10 bar


Our clamps can be modied to cope with higher
working pressures.

** Please contact Romacon or your distributor for more


information regarding pressures on gas pipes.

without releasing the pressure on the pipe.

Available rubber gaskets:

cartons. For export overseas we use strong, seaworthy

RS-2 clamps can be supplied with the following


types of rubber:

The clamps are separately packed into strong double-rib


crates.

Other:
Also available with grip for
easier installation.

EPDM

- potable water
- waste water

max 60 degr. C.

EPDM HT

- potable water
- waste water

max 150 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

VITON

- several chemicals
pls. contact HUWA

max 200 degr. C.

Our rubber gaskets are certied to European standards,


such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Repair Clamp
Type Type
RS-3RS-3
Romacon
Repair Clamp

15

pipeline products for water, gas and industrial applications

Material specication:

The vulcanized bridge

All metal parts: stainless steel AISI 304 or AISI 316L.

plate guarantees a

Metal parts have been deburred and are passivated to

leakproof sealing

restore the corrosion resistance to its original state after


the welding process.

Triple band (three sections) with a working range of

30-33 mm depending on the diameter. For an overview of

Romacon stainless steel repair clamps style


RS-3 are used for permanent repairs
of broken and damaged pipes

Standard certied rubber gaskets EPDM or NBR. The

for water, gas and petrochemical uids

Bridge plates are vulcanized into the rubber gasket.

all working ranges please see our price-list.


rubber is tapered and has a waffle pattern.

Seamless rubber lining for every clamp diameter.


U-shaped lifter bars.

Stainless steel, electrolytic zinc plated nuts to prevent


galling.

The clamps can be used to repair the following pipe types:


- Ductile Iron (DI)
- Cast Iron (CI)
- Steel (St.)

Pipe Longitudinal connection

- Asbestos Cement (AC)

- PE coated steel
- PVC*

- GRP*
- PE*

* If pipe repair clamps are to be used on plastic pipes, please always contact
Romacon or a Romacon distributor for more information regarding the
application and restrictions on these pipe types.

Damage due to broken pipes

Romacon repair clamps should be used


under following conditions:

Longitudinal cracks

Cracked pipe after hot tap

Misaligned pipes

- The width of the clamp should be at least equal to the


pipe OD.
- The width of the clamp should be 150 mm greater than
the length of any crack on pipes with an outside diameter up to 350 mm.
On larger pipes this should be at least 200 mm.
- For PVC pipes, the width of the clamps should be 50 % longer and bolt torque
should be reduced by 50 %. We prefer that you consult your Romacon distributor.
- The maximum allowable distance between two pipe ends should not exceed
10 mm.
- The maximum allowable deection is 2 degrees.
- The maximum allowable offset should not exceed 3 mm.

RS-3 clamps are available in many different

working ranges for pipes of DN 250 - DN 1000. Please


consult our price-list for more details on the working

ranges. Available lengths: 300 / 400 / 500 / 600 mm.


Other lengths possible on request.

If you need to repair larger pipes we can offer 4 band or


5 band clamps. Please contact us for more information.

Stainless steel washers.

Pressure ratings:

No special tools required: a simple wrench will do the job.

break or damage, pipe OD, medium etc.

No loose parts that may get lost during installation.

Following types of damage


can be repaired:

Available sizes:

Special tape is used to x the rubber gasket to the

stainless steel band. This tape is exible and reinforced


with glassbre thread to withstand hot and humid

conditions and guarantee a long storage capability.

Under most circumstances the clamps can be installed


without releasing the pressure on the pipe.

The clamps are separately packed into strong double-rib


cartons. For export overseas we use strong, seaworthy
crates.

Pressure ratings for water ** depend on the type of


Pipe DN 250 up to and including DN 500: 10 bar
Pipe DN 500 and DN 600: 6 bar

Pipe DN 700: 4 bar and Pipe DN 800: 2 bar.

Please consult our price-list for working pressures of


larger pipe od's. Our clamps can be modied to cope
with higher working pressures.

** Please contact Romacon or your distributor for more


information regarding pressures on gas pipes.

Available rubber gaskets:

Other:
Also available with grip for
easier installation.

RS-3 clamps can be supplied with the following


types of rubber:
EPDM

- potable water
- waste water

max 60 degr. C.

EPDM HT

- potable water
- waste water

max 150 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

VITON

- several chemicals
pls. contact HUWA

max 200 degr. C.

Our rubber gaskets are certied to European standards,


such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.
Pit holes

EMERGENCY REPAIR SET

CLAMP COMBINATIONS

Romacon
Repair
Set
pipeline products Emergency
for water, gas and industrial
applications

17

Clamp combinations:
RS-1 (one part):
Part

Romacon stainless steel Emergency Repair sections


are used for the permanent repair of damaged
pipes

Part

Working pressure:

The function of the Emergency repair set is to reduce


the stock that has to be carried by the water
companies and to improve the availability of clamps in
case of emergency repairs.

The pressure for which the clamp can be used varies with
the number of sections, pipe diameter, medium etc.
Use the following table as a guide:

Especially for larger repair clamps that are relatively


seldom used, it is convenient to have the combi repair
clamp available so that any required clamp with a
diameter between 91 and 780 mm can be assembled
from the sections of the combi repair clamp.

Nominal working pressure under ideal circumstances.

Standard length is 400 mm

Clamp combinations:
Use the table on the second page on the right to nd
the right combination of clamp sections for the range
you need.

317

400 / 500 / 600

91

98

383

400 / 500 / 600

111

121

446

400 / 500 / 600

131

141

543

400 / 500 / 600

162

172

637

400 / 500 / 600

193

203

Combined
with

Length
Plate

Clamp Length

pipe od
91-271
272-374
365-545
546-632
632-669
669-780

for water
16 Bar
10 Bar
10 Bar
6 Bar
4 Bar
2 Bar

for gas
6 Bar
4 Bar
3 Bar
1 Bar
0,5 Bar
0,5 Bar

700

- potable water
- waste water

max 60 degr. C.

EPDM HT

- potable water
- waste water

max 150 degr. C.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

- several chemicals
pls. contact HUWA

Max. OD

213

233

763

400 / 500 / 600

233

253

860

400 / 500 / 600

264

284

954

400 / 500 / 600

295

315

829

400 / 500 / 600

253

273

926

400 / 500 / 600

284

304

1020

400 / 500 / 600

314

334

989

400 / 500 / 600

304

324

1083

400 / 500 / 600

335

355

1180

400 / 500 / 600

366

386

Part

Combined
with

Length
Plate

Clamp Length

B and C

1146

B and D

Range
Min. OD

Max. OD

400 / 500 / 600

354

384

1243

400 / 500 / 600

386

416

B and E

1337

400 / 500 / 600

416

446

C and D

1306

400 / 500 / 600

406

436

C and E

1400

400 / 500 / 600

D and E

1497

400 / 500 / 600

436

466

C and D

1327

400 / 500 / 600

426

456

C and E

1466

400 / 500 / 600

456

486

D and E

1563

400 / 500 / 600

487

517

D and E

1626

400 / 500 / 600

508

538

Combined
with

Length
Plate

Clamp Length

B,C and D

1689

B,C and E

467

497

RS-4 (four parts):


max 200 degr. C.

Our rubber gaskets are certied to European standards,

Part

Range
Min. OD

Max. OD

400 / 500 / 600

527

567

1783

400 / 500 / 600

558

598

B,D and E

1880

400 / 500 / 600

589

629

D,E and A

1327

400 / 500 / 600

609

649

C,D and E

1626

400 / 500 / 600

629

669

Combined
with

Length
Plate

Clamp Length

B,C,D and E

2326

400 / 500 / 600

such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Range

RS-3 (three parts):

Romacon-ERS clamps can be supplied with the following


types of rubber:

VITON

Max. OD

400 / 500 / 600

Available rubber gaskets:

EPDM

Range
Min. OD

Min. OD

Application:

The sections, which increase in size, are marked


A,B,C,D and E.

Clamp Length

RS-2 (two parts):

for water, gas and petrochemical uids

The sections are packed in a wooden crate and each


time that two or more sections are used, the used
sections can be re-ordered to complete the crate for
the next emergency.

Length
Plate

RS-5 (five parts):


Part
A

Range
Min. OD

Max. OD

730

780

Internal Repair Clamp

Romacon
Internal Repair Clamp
pipeline products for water, gas and industrial applications

SPLIT
BARREL
Romacon
Split Barrel Repair Clamp

The Romacon split barrel repair clamp is used to


repair leaking couplings, broken AC couplings,
leaking bell joint connections and high pressure
pipes.

Romacon internal repair clamps are used for


permanent repairs of broken and damaged pipes
from the inside.
for water, gas and petrochemical uids

The Romacon internal repair clamp offers a cost & labour effective permanent repair solution
for the renewal of leaking pipes, in order to conserve water and to protect the environment.

The problem:

Leakage of pipe joints in the stormwater and sewage watertransportation is a known - and costly fact! The
consequences of water loss result in increased pumping & energy cost, including maintenance and lost revenues.
Sewage leakage will not only contaminate the surroundings but the waste is also not being transported for proper
treatment.
The solution:

With the split barrel repair clamp it is possible to


repair the pipe without removing the broken coupling.
Furthermore it can be easily installed even under
rough and wet conditions. No special tools are
needed, only a torque wrench.
The clamp is suitable for pressures up to 40 bar and
on pipes with a diameter up to 1500 mm and length
up to 5.000 mm.
Description and material specications

Material: stainless steel aisi 304/316.


Bolts and nuts: Stainless steel aisi 304/316 with PTFE coating - to avoid galling.
Rubber gaskets: NBR or EPDM. Axial gaskets are seated in grooves in each half of the split barrrel.
Restraint strips are welded in to prevent the rubber from owing out during installation.
The initial radial seal is obtained by tightening the end bolts at each end of the barrel.
Depending on the size and weight of the product, a hinge construction will be provided to lift the
split barrel over the pipe.
A vent is installed for testing purpose and to enable the medium to escape during installation.
A suitable vent valve is not included.

How to order or request prices

In order to resolve these damaging liabilities concering the ecology, Romacon has found a very simple and functional
method, after a two year research program. An ingenious, internal stainless steel repair clamp which is suitable for
waste water piping has been designed and tested.

Contact our sales department and ll out the "split barrel size request form". This form provides us
with all the necessary details to make the quotation and, at a later stage, manufacture the product.
We will need to know the pipe diameter, repair situation, pressure and medium as well as the required
length.

The application:

If possible please provide us with a sketch or picture of the repair situation.

The Romacon internal repair clamp can be installed inside pipes of various materials. -20 inch / 500 mm. - or larger and a safe operating pressure can be exercised up to 240 psi / 16 bar. The special prole on the external side of the
rubber gasket will ensure a complete sealing surface between the expansion sections and the pipeline to be repaired.
All the metal components for this simplied internal sealing procedure are made of stainless steel 316L quality
material and are fully passivated.
A very solid and functional expansion system takes care of the proper distribution of the forces on the rubber seal,
so that a perfect sealing wil be created.
During the installation of the stainless steel sections one only has to use a screwdriver and a ratchet wrench. In other
words, no complicated and costly equipment or installation time is required. The Romacon internal repair clamp has a
low amount of parts and is light weight which is an appreciated and welcome feature during installing expansion
procedures.
By selecting an ultra-low prole internal construction system, the optimum water ow characteristics can be
maintained.

19

Drilling Saddle Type SSS

21

Romacon
Drilling Saddle Type SSS
pipeline products for water, gas and industrial applications

Material specication:
All metal parts: stainless steel AISI 304 or AISI 316L.

Metal parts have been deburred and are passivated to

restore the corrosion resistance to its original state after


the welding process.

Double band (two sections) with a working range of

Romacon stainless steel drilling saddle style


SSS are used for making connections to valves,
t-joints (branch pipes), shut-off valves, pipe and
conduit ttings, etc.
for water, gas and petrochemical uids

18-22 mm depending on the diameter. For an overview of


all working ranges please see our price-list.

Standard certied rubber gaskets in the upper scale is

NBR, EPDM on request. This rubber is tapered and has a


waffle pattern. Band gasket is always EPDM.

Seamless rubber lining for every clamp diameter.


U-shaped lifter bars.

Available sizes:

SSS drilling saddles are available in many different

working ranges for pipes of DN 80 - DN 350. Please

consult our price-list for more details on the working


ranges. Length: 150 mm.

Pressure ratings:

Pressure ratings for water ** depend on the type of


break or damage, pipe OD, medium etc.

Pipe DN 40 up to and including DN 150: 16 bar

Pipe DN 175 up to and including DN 300: 10 bar


** Please contact Romacon or your distributor for more
information regarding pressures on gas pipes.

Stainless steel, electrolytic zinc plated nuts to prevent


galling.

Stainless steel washers.

Application of the Romacon stainless steel drilling saddle:

The Romacon stainless steel drilling saddle can be supplied with special
branch pipes (among others, POLVA and branch pipes with male and female
threading).

Available sizes of the Romacon stainless steel drilling saddle:

The Romacon stainless steel drilling saddle can be supplied with branch sizes
starting at 1/2" to 2". Special branch sizes can be supplied on request.
The saddle can be supplied onwards from DN 80 to DN 350.
We can also supply the required branch pipes for blow-forming equipment
applications.

Details:

No loose parts that may get lost during installation.

Available rubber gaskets:

Under most circumstances the clamps can be installed

SSS drilling saddles can be supplied with the following


types of rubber:

No special tools required: a simple wrench will do the job.


without releasing the pressure on the pipe.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

EPDM

- potable water
- waste water

max 60 degr. C.

Our rubber gaskets are certied to European standards,


such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Tapping Clamps

23

pipeline products for water, gas and industrial applications

Material specication:

Romacon stainless steel tapping clamps are used to


make permanent (hot) taps on different pipe types

All metal parts: stainless steel AISI 304 or AISI 316L.

Sockets and nipples are threaded according to ISO 7/DIN


or BSP. Special designed outlets are available on request.

for water, gas and petrochemical uids

Please contact your distributor.

The outlets are 100 % air tested after welding.

Metal parts have been deburred and are passivated to

restore the corrosion resistance to its original state after


the welding process.

Single band (one section) or double band (two sections).


For detailed working ranges please see our price-list.

Standard certied rubber gaskets EPDM or NBR. The


rubber is tapered and has a waffle pattern.

Seamless rubber lining for every clamp diameter.

Bridge plate is vulcanized into the rubber gasket.


U-shaped lifter bars.

Stainless steel, electrolytic zinc plated nuts to prevent


galling.

Romacon tapping clamps can be equipped with a


threaded outlet up to 4". The clamp specications are
identical to the specications of the Romacon
standard repair clamps.
The standard outlets are threaded according to ISO/
DIN or BSP. American CC or IP threads can be supplied
upon request.
The clamps can be used to repair the following pipe
types:

- Ductile Iron (DI)

- PE coated steel

- Steel (St.)

- GRP*

- Cast Iron (CI)

- Asbestos Cement (AC)

- PVC*
- PE*

* If pipe tapping clamps are to be used on plastic


pipes, please always contact Romacon or a Romacon
distributor for more information regarding the appli
cation and restrictions on these pipe types.

Size of the
threaded outlet
or nipple

Available
on pipe

Minimum
width in mm

1/2 "

38mm

150

3/4 "

44mm

150

1"

48mm

150

1 1/4 "

60mm

150

1 1/2"

60mm

200

2"

82mm

200

2 1/2 " *

110mm

200

3"*

130mm

300

4"*

155mm

400

* Only available on double band clamps, with a


reinforced upper scale

Stainless steel washers.

No loose parts that may get lost during installation.

No special tools required: a simple wrench will do the job.

Available sizes:

RS-1 tapping clamps are available from

range 38-42. Available lengths: 150 / 200 / 250 /


300 / 400 / 500 / 600 mm.

RS-2 tapping clamps are available from

ranges 88-110. Available lengths: 200 / 250 / 300 /


400 / 500 / 600 mm.

Pressure ratings:

Pressure ratings for water ** depend on the type of


break or damage, pipe OD, medium etc.

Pipe DN 40 up to and including DN 150: 16 bar

Pipe DN 175 up to and including DN 300: 10 bar


Our clamps can be modied to cope with higher
working pressures.

** Please contact Romacon or your distributor for more


information regarding pressures on gas pipes.

Available rubber gaskets:


Romacon clamps can be supplied with the following
types of rubber:
EPDM

max 60 degr. C.

stainless steel band. This tape is exible and reinforced

- potable water
- waste water

EPDM HT

- potable water
- waste water

max 150 degr. C.

conditions and guarantee a long storage capability.

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

Viton

- several chemicals
pls contact HUWA

Special tape is used to x the rubber gasket to the


with glassbre thread to withstand hot and humid

Under most circumstances the clamps can be installed


without releasing the pressure on the pipe.

max 200 degr. C.

Our rubber gaskets are certied to European standards,


such as ACS (France) and WRAS (UK).

Please contact us for a detailed list of current


certications.

Romacon Tapping
TeeSST
Type SST
Tapping
Tee Type

25

pipeline products for water, gas and industrial applications

Material specication:
All metal parts: stainless steel AISI 304 or AISI 316L.
Metal parts have been deburred and are passivated to
restore the corrosion resistance to its original state after
the welding process.

Romacon stainless steel tapping tee type SST are


used for permanent (hot) taps on several pipe types

Double band (two sections). For detailed working ranges

for water, gas and petrochemical uids

Standard certied rubber gaskets EPDM or NBR. The

please see our price-list.


rubber is tapered and has a waffle pattern.
Seamless rubber lining for every clamp diameter.
Bridge plates are vulcanized into the rubber gasket.

The SST is in fact a reinforced double band clamp with a anged outlet.
The standard working range is 20mm. The upper body is reinforced to accomodate the
installation of valves and drilling equipment.

U-shaped lifter bars.


Stainless steel, electrolytic zinc plated nuts to prevent
galling.

Stainless steel washers.

Depending on OD and ange size the branch can be supported

by an additional reinforcement. Pipe and valve should always be


supported according to standard codes of practice.

Size on size tapping sleeves require the use of an undersized

shell cutter. Please ask your distributor for more information.


The SST sleeve can be used to repair the following pipe types:
- Ductile Iron (DI)

- PE coated steel

- Steel (St.)

- GRP*

- Cast Iron (CI)

- PVC*

- Asbestos Cement (AC) - PE*

* If pipe repair clamps are to be used on plastic pipes, please


always contact Romacon or a Romacon distributor for more
information regarding the application and restrictions on
these pipe types.

No loose parts that may get lost during installation.

Design advantages offered by the SST tapping sleeve:


Inventory reduction:

The built-in range of 20 mm alows one sleeve to t various classes of steel, PVC, ductile iron, cast iron or

asbestos-cement pipe.

Easy installation:

No specially trained personnel or tools needed. A wrench to tighten bolts is the only tool required to install the

sleeve.

No special tools required: a simple wrench will do the job.


Special tape is used to x the rubber gasket to the
stainless steel band. This tape is exible and reinforced
with glassbre thread to withstand hot and humid
conditions and guarantee a long storage capability.
The SST tapping sleeve is designed for under pressure
drilling (hot taps).

Full circumferentia seal:

Allows you to tap size on size with condence. No more need for heavy, hard to assemble, cast iron sleeves.

Material:

Stainless steel AISI 304 or 316 L.

Light weight:

The high tensile strength of stainless steel allows us to manufacture the lightest tapping sleeve in the industry.

easy to handle and less load on the pipe.

Reinforces pipe:

Full circle design reduces stress on the pipe opposite of the tap.

Available sizes:
SST tapping tee clamps are available for pipe
diameters from DN 80 up to DN 800.
Standard length: 500 mm.

Besides our standard program, we are able to

manufacture any range or length that you may


require.

Pressure ratings (for water):

Available rubber gaskets:

medium etc. In general, SST tapping Tees are for use on

Romacon clamps can be supplied with the following types of


rubber:

Pressure ratings depend on the type of pipe, branch OD,


pipes up to and including DN 600 mm and can resist a
pressure of 16 bar. Please contact Romacon or your

EPDM

- potable water
- waste water

max 60 degr. C.

gas pipes.

EPDM HT

- potable water
- waste water

max 150 degr. C.

Flange design:

NBR

- natural gas
- potable water
- waste water

max 70 degr. C.

Viton

- several chemicals
pls contact HUWA

distributor for more information regarding pressures on

Flanges are drilled acc. to DIN 2576 and NEN 1092-1. The
ange thickness is 24 mm for anges up to DN 200 and

26 mm for anges up to up to DN 300. Standard anges


are at faced PN 10, but raised faced, ASA and PN 16
anges are available upon request.

max 200 degr. C.

Our rubber gaskets are certied to European standards, such as

ACS (France) and WRAS (UK). Please contact us for a detailed list
of current certications.

DUCTILE TAPPING saddle (DTS)

Romacon
Ductile Iron Tapping saddle (DTS)
pipeline products for water, gas and industrial applications

Romacon Ductile Tapping saddles are used to make


permanent (hot) taps on existing or new pipe lines
for water and gas pipes

Characteristics of the DTS saddle


-

Solid, well thought-out construction.

High quality GGG 50 ductile iron.

Produced according to DIN 3543, Part 1.


Saddle is provided with epoxy coating, EWS epoxy

according GSK-diridives RAL-G2-662 DVGWW-270, which prevents rust.


DVGW (G87 e 087) approved.

Perfect seal through flat O-ring, which is enclosed

in the chamber of the alignment saddle (see


illustration). Through a special combination of Oring and flat ring, a two-fold seal is obtained.
Rubber for ring gasket is NBR.

Applications of the Romacon DTS Saddle

The Romacon DTS Saddle can be used to make


taps on all pipe types except PE for water and
gas applications.
This saddle is ideal for pipes covered with
polyethylene, but also fits old pipes perfectly.

Applicable for various types of material, such as


asbestos-cement, cast iron and steel.
Very suitable for pipes covered with polyethylene.

The Romacon DTS Saddle can be supplied

When the Romacon DTS Saddle is placed, the


polyethylene layer does not have to be removed.
Test report upon request.

with a tapped service outlet of 1/2 up to


and including 2.
Special service outlets are available upon

Wide, 100% stainless steel lower bracket.

Lower bracket provided with a special rubber

request.
The Romacon DTS Saddle can be supplied

band.
Stainless steel, electrolytic zinc plated nuts, to

from DN 40 up to and including DN 600.


Strap width 60 mm

Also available with branch according to

prevent fretting.
Saddles available from DN 40 up to including

DN 600.
Suitable for alignments under pressure.

Dimensions of the Romacon DTS Saddle

Polva 1 1/2 to 2.

DN
in mm
40
50
60
80
80
100
125
150
175
200
225
250
300
325-600

Working
Range
44-57
58-72
72-82
82-102
88-108
106-130
129-158
159-186
184-210
211-244
235-255
264-298
315-358
On Request

OTHER
SADDLE
SOLUTIONS
Other
Saddle
solutions

27

Romacon
LP Coupling
LP
X COUPLING

Inserts

pipeline products for water, gas and industrial applications

Romacon Inserts

Romacon LP Couplings are designed for


above ground connection of pipes
in bulk transport systems or pipe mail
systems.

The coupling is suitable for negative pressures and pressures up to 3 bar.


Couplings for higher pressures can be supplied on request.

29

Romacon stainless steel inserts are used to


reinforce PE and PVC pipes from the inside
to allow the use of compression couplings

Romacon inserts are designed to reinforce pipe ends by providing inside support for PE or
PVC pipes when pipe couplings or ange adaptors are used for the connection of these pipes.
The inserts are supplied with a wedge to overcome the tolerances in the plastic pipes
Its thin wall construction will not disturb the ow characteristics of the medium.
Inserts are made of stainless steel AISI 304.

Material specication:
The body consists of stainless steel AISI 304.
The tightening bars and bolts are made of galvanised steel.
M10 bolts with hexagon socket head screws.
If required, the coupling can be supplied with all parts made of stainless steel AISI 304 which
makes the product suitable for underground applications.
Standard rubber quality is EPDM. Other grades are available on request.

PE pipe size
63 x 3,6
63 x 5,8-5,1
63 x 8,6
75 x 4,3
75 x 6,8-6,5
75 x 10,3
90 x 2,7-2,2

Installation:

90 x 5,4-5,1

Maximum torque 45 Nm.

90 x 12,3

The locking bar is designed in such way that the nuts are locked during tightening.
The installation of the coupling is very easy. Just push the coupling over the pipe ends and fasten
the bolts.
Disassembling the couplings is not necessary. There are no loose parts.

90 x 8,2-7,8

110 x 6,6-6,3
110 x 10,0-9,5
110 x 15,1
125 x 3,7-3,1

Available standard sizes:


Pipe DN:
Length:
Working range:

65, 80, 100, 125, 150, 200 & 250 mm.


100, 150 & 200 mm.
About 2 mm on the outside pipe diameter.

125 x 7,4-7,1
125 x 11,4

length
175
175
175
175
175

175
175
175
175
175
175
175
175
175
175

PE pipe size
140 x 12,8

length
175

140 x 8,0

175

160 x 4,5-3,9

200

160 x 9,5-9,1

200

160 x 14,6

200

180 x 6,0

200

180 x 10,7-10,2
180 x 16,4
200 x 6,9

200 x 11,9-11,4

200
200
200
200

200 x 18,2

200

225 x 6,3-5,5

225

225 x 13,4-12,8
225 x 20,5

PE pipe size
250 x 9,6
250 x 14,8-14,2

length
225

225

250 x 22,7

225

280 x 8,7

225

280 x 16,6-15,9

225

280 x 25,4

225

315 x 9,2

225

315 x 12,4
315 x 17,9

315 x 18,7
315 x 28,6

225
225
225
225

225
225

175

* Please contact Romacon or a Romacon distributor for more information regarding bigger pipe size Inserts.

T
OOLS
Tools
X

OTHER
PRODUCTS
Other Products

pipeline products for water, gas and industrial applications

Torcox K Torque Wrench:

Pipe cleaning strap:

Controlled screw tightening in the most widely used range of

Prepares surfaces prior to cutting and drilling.

tightening on mechanical joints, repair clamps, sleeves, service


saddles, tapping sleeves, ange bolts, couplings and hydrants with
a range of 20-200 Nm or 15-150 lbf.
- For use in almost all industrial manufacturing areas.

- Release system triggers a tactile and audible signal for perfect


installation.

- Sturdy, satin chrome-plated tubular steel design, with chrome-plated


ratched head and high-quality synthetic components.

- Dual scale Nm and lbf below a window with a magnifying glass effect.

Unique circular blades cut in every direction, allowing free


movement of the strap.
The pipe cleaning strap is manufactured using anti static belting, which
ensures safety when working on any pipeline especially those carrying
inammable materials. The cleaning strap is standard, is suitable for

cleaning mains up to 12" diameter, however longer versions for larger


diameter pipes are available upon request.

The user-friendly handles incorporate a shortening device, which allows the operator to reduce the length of the cleaning strap

to suit the diameter of the main being cleaned. The handles incorporate a anti-spin handle which is kind to the operators hands.

Deep Socket Set:


The Deep Socket set contains 4 socket sizes that help to fasten the
most common nut sizes on mechanical joints, repair clamps,
sleeves, service saddles, tapping sleeves, ange bolts, couplings
and hydrants.
Large diameter barrels make fast hand tightening easy. Operates with
any 1/2" drive manual or impact wrench.

Deep sockets are available individually or in a set.

The Deep Socket set is also available with the Torcox K Torque
Wrench.

DoubleShot Wrench Set:


Double shot wrenches provide greater exibility in dealing with
the most common nut sizes that fasten mechanical joints, repair
clamps, sleeves, service saddles, tapping sleeves, ange bolts,
couplings and hydrants.
All of the DoubleShot wrenches have the Bolt-Thru design that lets
bolts pass entirely through sockets and arm head so nuts can be
secured on any threaded length. They are therefore perfect for
installing all of our products.

DoubleShot wrenches are available individually or in sets.


- Designed specically for pipeline, utility, maintenance and construction workers.
- Fluorescent orange sockets make the wrench harder to lose, and easier to nd.
- Switch located in head reverses action safely and conveniently.

- Heavy duty stamped, riveted handle; sockets made of rugged cast metal. Both the handle and socket are coated with
electrostatic epoxy paint for durability and easy cleaning.

- Each wrench is 34 cm long and weighs 1 kg.

- Vinyl grip makes working with this product comfortable and secure.

- Guaranteed against defects in material and workmanship for 1 year from delivery date.

Attached to the anti static belt is a number of specially hardened cleaning buttons.
Unlike other models, the Romacon pipe cleaning Strap incorporates cleaning teeth which are circular in design which enables
each button to create a cutting action in BOTH directions cleaning the pipe quicker and easier than conventional models.
Each circular tooth will also revolve whilst cutting ensuring the full surface area of the tooth is utilised.

31

HEGAWA

HEGAWA

pipeline products for water, gas and industrial applications

pipeline products for water, gas and industrial applications

HEGAWA

STRAIGHT FIT TO SIZE COUPLINGS,


FLANGE ADAPTORS AND REDUCING
COUPLINGS

The best connection


for pipeline systems

Hegawa straight fit to size couplings, flange adaptors and reducing couplings are manufactured to join
most types of plain ended rigid pipes or to join a
plain ended pipe to a flanged fitting, pipe or valve.
Working pressures may vary from 10 to 40 bar,
depending on application.
Flanges can be drilled to suit various international
standards like ISO, DIN, BS and ANSI.
Available from DN 50 to DN 2500 mm.

Since Hegawa was founded in 2004, the company has


become a major supplier of pipeline connection products to
the water and gas, shipbuilding and building industries.
We focus mainly on couplings, flange adaptors, dismantling
joints and expansion joints.

Today, we supply products ranging from DN 50 to DN 3000


mm. This includes a range of standard products, such as the
wide range and plus range up to DN 300 mm. We also deliver
specially made products, such as gripping couplings and
flange adaptors, dismantling joints and expansion joints up to
DN 3000 mm.

Hegawa is your supplier of the complete range of pipeline


connection products. We have over 25 years of experience in
this business and have a deep understanding of the problems
which occur in pipeline processes. We work together with our
customers to find the best solutions for their challenges.

As part of the United Pipeline Products Group, we can


supply a complete solution that will give our customers the
advantages of having one supplier for all the connections
they need.

Frits Berben, Managing Director Hegawa B.V.

33

fit to size couplings and flange adaptors


for water and gas service (epoxy coated)

A set of trackhead bolts are tightened moving the


end-rings towards each other, compressing the
wedge-shaped rubber gaskets in the space formed
by the end-ring, the flared middlering and the pipe
surface forming a long-term leak-proof seal. To assure
long term sealing without any additional maintenance after the initial installation, the design of the
components is of extreme importance. The most
important component of the coupling is the rubber
gasket. The material compound must be capable of
retaining ultrahigh loading, extreme temperature
variations, vibration, impact and flexing that can be
caused by many variables in the pipeline system.
The Hegawa gasket compound uniquely developed
and engineered to resist all these conditions, when
confined in properly designed metal components,
guarantees long term performance on many type of
sources, including natural gas, oil and under many
extreme conditions.

For more information please visit our website


www.hegawa.nl

fit to size couplings and flange adaptors


for the shipbuilding industry (galvanized)

Coupling materials
High quality rolled steel to BS4360:1986 Grade 43A.
Fusion bonded epoxy coating, thickness approx. 200 microns.
A hot dipped galvanized coating or a transit primer is available
on request.
EPDM or NBR rubber gaskets.
Bolts and nuts are made of steel BS970: Part1:1983 Grade 070
and are hot dipped galvanized.
Advantages
The flexibility of the coupling easily absorbs an axial expansion or contraction of max. 10 mm. Flange adaptors can absorb
an axial expansion or contraction of max. 5 mm.
Maximum deflection of 6.

Hegawa couplings are approved by German Lloyds


(GL) and American Bureau of Shipping (ABS).

The couplings and flange adaptors can absorb


vibrations.
Long radius curves or slight bends can be laid
without special bends.
Accommodates deflection before, during or after
installation and service.
Accepts some disallignment in straight pipes.
Easy installation, all you need is a spanner.
A (removable) locating plug can be installed on
request.
Please contact us for more technical information,
installation instructions or technical drawings.
3

HEGAWA

35

pipeline products for water, gas and industrial applications

HEGAWA FittoSize

HEGAWA FittoSize

Pipe Couplings

Pipe Couplings

DN
mm

Pipe o.d.
in mm

Tol. On o.d. for


length L in mm

L
mm

50

60,3

+/- 0,8

65

76,1

+/- 0,8

80

88,9

100

114,3

Sleeve C x av.
Thicknesss in mm

Bolts & nuts Qty.


x dia. x length

Weight
kg

WP
bar

DN
mm

Pipe o.d.
in mm

Tol. On o.d. for


length L in mm

A
mm

147

80 x 4,8

2 x M12 x 140 mm

2,5

46

350

355,6

+ 10,0 - 5,0

172

100 x 6,0

2 x M12 x 165 mm

2,6

46

350

378

+ 10,0 - 5,0

153

172

100 x 7,1

3 x M12 x 165 mm

3,2

46

400

406,4

178

172

100 x 7,1

3 x M12 x 165 mm

3,3

46

400
450

A
mm

B
mm

100

89

100

155

+/- 0,8

100

+/- 0,8

100

B
mm

Weight
kg

DN
mm

Pipe o.d.
in mm

Tol. On o.d. for


length L in mm

A
mm

B
mm

Weight
kg

220

470

25

700

711,2

+ 10,0 - 5,0

220

825

52

220

494

27

700

732

+ 10,0 - 5,0

220

854

54

+ 10,0 - 5,0

220

522

28

800

812,8

+ 10,0 - 5,0

220

925

65

429

+ 10,0 - 5,0

220

545

30

800

842

+ 10,0 - 5,0

220

958

67

480

+ 10,0 - 5,0

220

596

33

900

914,4

+ 10,0 - 5,0

220

1030

80

500

508

+ 10,0 - 5,0

220

620

36

900

945

+ 10,0 - 5,0

220

1060

82

500

532

+ 10,0 - 5,0

220

648

38

1000

1016

+ 10,0 - 5,0

220

1130

94

550

558,8

+ 10,0 - 5,0

220

672

40

1000

1048

+ 10,0 - 5,0

220

1160

96

600

609,6

+ 10,0 - 5,0

220

722

43

1200

1220

+ 10,0 - 5,0

320

1230

112

600

635

+ 10,0 - 5,0

220

750

45

1200

1255

+ 10,0 - 5,0

320

1260

114

650

660

+ 10,0 - 5,0

220

775

45

Pipe Couplings

DN
mm

Pipe o.d.
in mm

Tol. On o.d. for


length L in mm

L
mm

A
mm

B
mm

Sleeve C x av.
Thicknesss in mm

Bolts & nuts Qty.


x dia. x length

Weight
kg

WP
bar

125

139,7

+ 1,6 - 0,8

100

228

175

100 x 6

4 x M12 x 165 mm

4,8

46

150

168,3

+ 1,6 - 0,8

100

256

175

100 x 6

4 x M12 x 165 mm

8,6

37

200

219,1

+ 1,6 - 0,8

100

313

175

100 x 6

6 x M12 x 165 mm

10,9

36

250

273,1

+ 1,6 - 0,8

100

370

175

100 x 6

6 x M12 x 165 mm

13,3

35

300

323,9

+ 1,6 - 0,8

100

421

175

100 x 6

6 x M12 x 165 mm

15,3

35

350

355,6

+/- 1,6

150

452

239

150 x 6

6 x M12 x 165 mm

18

26

400

406,4

+/- 1,6

150

503

239

150 x 6

8 x M12 x 230 mm

20

26

450

457,2

+/- 1,6

150

554

239

150 x 6

8 x M12 x 230 mm

24

26

500

508

+/- 1,6

150

605

239

150 x 6

10 x M12 x 230 mm

25

26

550

558,8

+/- 1,6

150

655

239

150 x 6

10 x M12 x 230 mm

30

26

600

609,6

+/- 1,6

150

707

239

150 x 6

10 x M12 x 230 mm

32

24

650

660,4

+/- 1,6

150

757

239

150 x 6

12 x M12 x 230 mm

42

24

700

711,2

+/- 1,6

150

812

240

150 x 6

14 x M12 x 230 mm

47

24

800

812,8

+/- 1,6

150

914

240

150 x 6

14 x M12 x 230 mm

53

20

900

914,4

+/- 1,6

150

1015

265

150 x 6

16 x M12 x 230 mm

56

20

1000

1016

+/- 1,6

150

1117

265

150 x 6

18 x M12 x 230 mm

71

16

1200

1219,2

+/- 1,6

150

1346

265

150 x 6

22 x M12 x 230 mm

118

16

Flange Adaptors
DN
mm
350

Pipe o.d. Tol. On o.d. for


in mm length L in mm

A
mm

B
mm

C
mm

Weight
kg

DN
mm

Pipe o.d. Tol. On o.d. for


in mm length L in mm

32

700

732

A
mm

B
mm

C
mm

Weight
kg

+ 10,0 - 5,0

220

854

895

70
100

355,6

+ 10,0 - 5,0

220

470

505

350

378

+ 10,0 - 5,0

220

494

505

30

800

812,8

+ 10,0 - 5,0

220

925

1015

400

406,4

+ 10,0 - 5,0

220

522

565

37,5

800

842

+ 10,0 - 5,0

220

958

1015

91

400

429

+ 10,0 - 5,0

220

545

565

35

900

914,4

+ 10,0 - 5,0

220

1030

1115

116,5

450

480

+ 10,0 - 5,0

220

596

610

42,5

900

945

+ 10,0 - 5,0

220

1060

1115

104

500

508

+ 10,0 - 5,0

220

620

670

48

1000

1016

+ 10,0 - 5,0

220

1130

1230

137,5

500

532

+ 10,0 - 5,0

220

648

670

44,5

1000

1048

+ 10,0 - 5,0

220

1160

1230

125,5

600

609,6

+ 10,0 - 5,0

220

722

780

62

1200

1220

+ 10,0 - 5,0

320

1230

1330

178

600

635

+ 10,0 - 5,0

220

750

780

57

1200

1255

+ 10,0 - 5,0

320

1260

1330

163

700

711,2

+ 10,0 - 5,0

220

825

895

81,5

HEGAWA
HEGAWA

37

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

HEGAWA FASTFIT

dxl

WIDE RANGE

C MAX.

The Hegawa FastFit Wide Range products offer the


possibility to cover a much larger diameter range
than in the past. More pipe materials can be jointed
whether in steel, ductile iron, cast iron, asbestos
cement, PVC or almost any other rigid pipe material.

C MIN.

WIDE RANGE

E
B

D MAX.

HEGAWA FASTFIT

X-SETTING GAP

Pipe Couplings

Material
High quality ductile iron GGG 450-10.
Coating
Epoxy coating, providing a long term corrosion protection along
with resistance to abrasion and impact.
Other coatings are available on request.

Bolts and nuts


High grade Steel 8.8 fasteners, coated with Dacromet Grade B
500. Dacromet coating is based on zinc and aluminium flakes
that are passivated throughout the entire layer providing excellent anticorrosion characteristics.
Stainless steel bolts and nuts are available on request

Rubber gaskets
EPDM Grade E / WA as per BS EN 681-1:1996.
NBR gaskets are available on request.
Features
Working pressures up to 16 bars.
Angular deflection 6 for couplings.
DIN, BS and ANSI in one flange design.

Bolts
D mm
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12

I mm
170
170
170
190
190
190
190
190
190
190
190
190

B
mm

D
mm

E
mm

154
154
154
163
163
163
163
163
163
163
163
163

153
166
185
211
237
237
274
299
323
362
390
401

197
197
197
197
197
197
197
197
197
197
197
197

X
Min. mm Max. mm
20
30
20
30
20
30
20
30
20
30
20
30
20
30
20
30
20
30
20
30
20
30
20
30

Weight
kg
3,8
4,3
4,5
5,6
6,8
6,9
8,5
9,2
9,8
12,3
14,3
16,2

A
B
A
B

dxl

Weight kg
3,6
4,3
4,8
5,1
6,7
6,8
8,0
8,9
9,5
11,4
14,4
18,0

100
100
100
100
100
100
100
100
100
100
100
100

No. mm
4
4
4
4
4
4
4
4
4
6
6
6

C MAX.

DN inches
2
2,5
3
4
5
5
6
7
8
9
10
12

Sleeve
L. mm

X-SETTING GAP

C MIN.

DN mm
50
65
80
100
125
125
150
175
200
225
250
300

Range C
Coupling
Type
Min. mm Max. mm
DN50-2"
59
73
DN65-2,5"
72
85
DN80-3"
88
103
DN100-4"
108
128
DN125-5"
132
146
DN125-5"
139
154
DN150-6"
159
182
DN175-7"
192
209
DN200-8"
218
235
DN225-9"
250
267
DN250-10"
271
289
DN300-12"
322
340

Range
59-73
72-85
88-103
108-128
132-146
139-153
159-182
192-209
218-235
250-267
271-289
322-340

Flange Adaptors

Pipe Couplings

C MAX.

Weight kg
3,8
4,3
4,5
5,6
6,8
6,9
8,5
9,2
9,8
12,3
14,3
16,2

X-SETTING GAP

C MIN.

Range
59-73
72-85
88-103
108-128
132-146
139-153
159-182
192-209
218-235
250-267
271-289
322-340

dxl

DN inches
2
2,5
3
4
5
5
6
7
8
9
10
12

DN mm
50
65
80
100
125
125
150
175
200
225
250
300

fig. 2

fig. 1

Flange Adaptors
Range C
Coupling
Type
Min. mm Max. mm
DN50-2"
59
73
DN65-2,5"
72
85
DN80-3"
88
103
DN100-4"
108
128
DN125-5"
132
146
DN125-5"
139
154
DN150-6"
159
182
DN175-7"
192
209
DN200-8"
218
235
DN225-9"
250
267
DN250-10"
271
289
DN300-12"
322
340

Fig.
1
1
2
2
2
2
2
2
2
2
2
2

No. mm
4
4
4
4
4
4
4
4
4
6
6
6

Bolts
D mm
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12
M 12

I mm
130
130
120
120
120
120
120
120
120
120
120
120

A
mm

B
mm

D
mm

139
139
129
129
131
131
131
131
131
131
134
134

125
125
100
105
105
105
105
105
105
115
115
115

165
185
220
225
285
285
286
340
340
405
405
482

X
Min. mm Max. mm
50
60
50
60
10
30
10
35
10
35
10
35
10
30
10
35
10
30
10
35
10
35
10
35

Weight
kg
3,6
4,3
4,8
5,1
6,7
6,8
8,0
8,9
9,5
11,4
14,4
18,0

HEGAWA
HEGAWA

39

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

xl

PLUS RANGE

C MAX.

Hegawa Plus Range products have an outside


diameter range of up to 34 mm. This means
within every nominal size nearly all outside
pipe diameters can be joined, whether in steel,
ductile iron, cast iron, asbestos cement, PVC
or almost any other rigid pipe material.

E
B

X-SETTING GAP

C MIN.

PLUS RANGE

HEGAWA FASTFIT plus


D MAX.

HEGAWA FASTFIT plus

Pipe Couplings

* Flange size DN 200


Sleeve length for couplings is 200 mm

Material
High quality ductile iron GGG 450-10.
Coating
High Quality epoxy, providing a long term corrosion protection
along with resistance to abrasion and impact.
Other coatings are available on request.

Bolts and nuts


High grade Steel 8.8 fasteners, coated with Dacromet Grade B
500. Dacromet coating is based on zinc and aluminium flakes
that are passivated throughout the entire layer providing excellent anticorrosion characteristics.
Stainless steel bolts and nuts are available on request.

Rubber gaskets
EPDM Grade E / WA as per BS EN 681-1:1996.
NBR Rubber is available on request.
Features
Working pressures up to 16 bars.
Angular deflection 6 for couplings.
DIN, BS and ANSI in one flange design.

Bolts
D mm
M 12
M 12
M 12
M 16
M 16
M 16
M 16
M 16
M 16
M 16

I mm
290
290
290
320
320
320
320
320
320
320

B
mm

D
mm

E
mm

260
260
260
270
270
288
288
288
288
288

150
174
198
240
271
316
349
372
426
471

297
297
297
328
328
328
328
328
328
328

X
Min. mm Max. mm
20
120
20
120
20
120
20
110
20
100
20
100
20
100
20
100
20
100
20
105

Weight
kg
6,4
7,8
9,5
13
14,5
20,7
22,4
25,4
31,8
36,7

A
B

A
B

dxl

Weight
4,4
5,5
7,4
10,8
11,6
17,8
24,3
26,3
31,4
38,5

200
200
200
200
200
200
200
200
200
200

No. mm
4
4
4
4
4
4
4
4
6
6

C MAX.

DN inches
2
2,5
3
4
5
6
7
8
10
12

Sleeve
L. mm

X-SETTING GAP

X-SETTING GAP

C MIN.

DN mm
50
65
80
100
125
150
175*
200
250
300

Range C
Coupling
Type
Min. mm Max. mm
DN50-2"
43
64
DN65-2,5"
63
84
DN80-3"
85
107
DN100-4"
107
134
DN125-5"
132
160
DN150-6"
158
192
DN175-7"
192
227
DN200-8"
218
252
DN250-10"
266
300
DN300-12"
315
350

C MAX.

Range
43-64
63-84
85-107
107-134
132-160
159-192
192-227
218-252
266-300
315-350

Flange Adaptors

Pipe Couplings

Weight
6,4
7,8
9,5
13
14,5
20,7
22,4
25,4
31,8
36,7

C MIN.

Range
43-64
63-84
85-107
107-134
132-160
159-192
192-227
218-252
266-300
315-350

dxl

DN inches
2
2,5
3
4
5
6
7
8
10
12

DN mm
50
65
80
100
125
150
175
200
250
300

Flange Adaptors
fig. 1

Range C
Coupling
Type
Min. mm Max. mm
DN50-2"
43
64
DN65-2,5"
63
84
DN80-3"
85
107
DN100-4"
107
134
DN125-5"
132
160
DN150-6"
158
192
DN175-7"
192
227
DN200-8"
218
252
DN250-10"
266
300
DN300-12"
315
350

Fig.
1
1
2
2
1
2
1
2
2
2

No. mm
4
4
4
4
4
4
4
4
6
6

Bolts
D mm
M 12
M 12
M 12
M 16
M 16
M 16
M 16
M 16
M 16
M 16

I mm
120
120
165
190
160
220
220
250
270
270

fig. 2

A
mm

B
mm

D
mm

128
128
175
200
170
232
232
262
282
282

110
110
158
180
145
215
215
240
260
260

165
185
200
230
274
305
345
370
415
483

X
Min. mm Max. mm
20
40
25
40
60
90
75
100
30
65
100
120
30
115
95
145
120
165
120
165

Weight
kg
4,4
5,5
7,4
10,8
11,6
17,8
24,3
26,3
31,4
38,5

HEGAWA

HEGAWA

pipeline products for water, gas and industrial applications

pipeline products for water, gas and industrial applications

41

HEGAWA FASTFITgrip

PLUS RANGE GRIP COUPLINGS AND


FLANGE ADAPTORS
Introduction
Hegawa introduces their latest product development
i.e. Hegawa FastFit Plus Range Grip couplings and
flange adaptors. A range of universal gripping
products from DN 50 u.t.i. DN 400 which enables you
to make locking connections on steel, ductile iron,
cast iron, asbestos cement, GRP, PE and PVC pipes
from 39 mm o.d. u.t.i. 430 mm o.d.
Technical concept
The new Plus Range Gripping products gives you a
range of maximum 40 mm to connect all different
pipe materials with each other and make them
pull-out resistant. The new developed gasket in
combination with the POM grippers results in a
leaktight, pull-out resistant connection.
The sealing is being made through the incorporated
O-rings making small separate chambers and taking
care for a quick leaktight sealing. The POM grippers
in combination with the incorporated steel rivets take
care for the locking device. It is a universal design
that can be used on all the pipe materials without
changing them.
User friendly
The locking bolt head design takes care for an easy
installation by only using a torque wrench. The
product is able to take up angular deflection up to 8
(for flange adaptors up to 4).
Suitable for a working pressure up to 16 bars for
water and 5 bars for gas applications.
Tested in accordance to EN 14525, EN 545, EN 969.
Note : for use on PE and PVC pipes we recommend
you to use inserts.

Material specification :

Middlering / flange adaptor body : ductile cast iron GGG 50


to EN-GJS-500-7

Followers : ductile cast iron GGG 50 to EN-GJS-500-7

Gasket : EPDM or NBR to BS EN 681-1

Grippers : POM (methylene polioxide)

Rivets with milling : tempered steel cq 15

Bolts and washers : stainless steel A2 (X5 CrNi 18-10) to EN


10088-1

Nuts : stainless steel A4 (X5 CrNiMo 17-12-2) to EN 10088-1

Coating : Resicoat epoxy, blue colour, to DIN 30677


11

HEGAWA

43

pipeline products for water, gas and industrial applications

HEGAWA FASTFITgrip

HEGAWA FASTFITgrip

Pipe Couplings

Flange Adaptor

PLUS RANGE GRIP COUPLINGS AND FLANGE ADAPTORS

POD

L mm
min. mm

12

max. mm

C
min. mm

Suitable for pipe outside diameters in mm:

PE/PVC
40
50
50
63
63
75

39/52

145

90

115

20

49/64

145

90

115

20

63/83

170

105

133

20

72/93

170

105

133

20

75
90

78/103

170

105

133

20

90

87/117

170

105

133

20

100/130

180

105

137

25

117/147

180

105

137

25

138/168

180

105

137

25

152/182

215

115

152

25

172/202

215

115

152

25

198/228

215

115

152

25

217/257

220

130

162

35

245/285

300

150

200

35

300/340
340/380
390/430

300
300
300

150
150
150

200
200
200

35
55
55

PLUS RANGE GRIP COUPLINGS AND FLANGE ADAPTORS

90
110
110
125
125
140
140
160
160
180
180
200
200
225
225
250
250
280
315
355
400

Ductile/Cast
Iron

56
66
77
82
77
82
82
98
98
118

Steel

Asbestos Cement Class

12

18

24

30

42,4
48,3
48,3
60,3
76,1
76,1
88,9
88,9
101,6
88,9
101,6
114,3
101,6
114,3

66

66

66

66

66

76

76

76

76

78

76

76

76

76

78

96

96

96

98

78

96

96

116

116

116

Weight
kg.

Nominal
Size DN
mm

POD

L mm
min. mm

max. mm

C
min. mm

5,1

50

39/52

85

90

120

15

5,6

40

49/64

85

90

120

15

12,1

60/65

63/83

85

105

128

15

80

78/103

85

105

128

15

80/100

87/117

85

105

128

15

100

100/130

90

105

130

20

96

98

104

116

118

122

104
128

16,2

125

117/147

90

105

130

20

118
144

139,7

141

141

118
145

122

128

18,2

150

152/182

110

115

145

20

144

139,7

141
168

141
168

118

122

128

20

200

198/228

110

115

145

20

168

168

174

180

157

21,6

250

245/285

150

150

180

30

174

180

188

22,6

300
350
400

300/340
340/380
390/430

150
150
150

150
150
150

180
180
180

30
40
40

170

168,3
177,8
177,8
193,7

222

219,1

220

222

228

222

244,5

220

222

228

274

273,1

272

276

326
378
429

323,9
355,6
406,4

324
376
428

330

27,8
238

250

31,1

250

42

366
426

46,5
57
73,2

338
352

Suitable for pipe outside diameters in mm:

PE/PVC
40
50
50
63
63
75
90
90
110
110
125
125
140
160
180
200
225
250
280
315
355
400

Ductile/Cast
Iron

56
66
77
82
82
98
98
118

Steel

Asbestos Cement Class

12

18

24

30

42,4
48,3
48,3
60,3
76,1
88,9
101,6
88,9
101,6
114,3
101,6
114,3

Weight
kg.
4,1
4,2

66

66

66

66

66

76

76

76

76

78

96

96

96

98

78

8,4

96

96

116

116

96

98

104

9,2

116

116

118

122

104
128

10

7,6

118
144

139,7

141

141

118
145

122

128

11,6

170

168,3
177,8

168

168

174

180

157

14

222

219,1

220

222

228

274

273,1

272

276

326
378
429

323,9
355,6
406,4

324
376
428

330

18
250

27,8

366
426

34,3
41,2
50,8/52,8

338
352

13

HEGAWA
HEGAWA

45

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

HEGAWA FASTFITgrip

COUPLINGS AND FLANGE ADAPTORS


FOR PE / PVC PIPES

HEGAWA FASTFITgrip

COUPLINGS AND FLANGE ADAPTORS FOR PE / PVC PIPES

Introduction
Hegawa now introduces the new pull-out resistance
Fastfit Grip pipe coupling and flange adaptors for
PE and PVC pipes.
Technical concept
The coupling consists of a sleeve that is placed between two end-rings. Between end-rings and sleeve,
grip rings, press rings and gaskets are positioned.
The end-rings are pressed onto the sleeve when the
bolts are tightened. The rubber gasket, pressed by
the press ring and grip ring, then completely fills up
the space between pipe and coupling.
Because of the strong compression and the high
quality of the rubber gasket, the pressure on the ring
that guarantees the leak tight sealing, will remain on
the required quality level for many years.
By tightening the bolts the press ring and the grip
ring will press the gasket inside, until the press ring
makes contact with the sleeve. From then on the
brass grip ring starts to reduce its diameter, and the
sharp profile of the grip ring starts to cut into the PE
pipe. After the bolts are tightened, until a
metal-metal contact is reached, the coupling is ready
for use.

Pipe Couplings
POD

D1

L1

L2

63
90
110
125
160
180
225
250
280
315

130
160
180
197
235
257
306
343
375
410

214
232
241
245
272
282
309
323
332
348

130
140
146
150
174
180
200
200
200
210

90
100
105
115
115
115
125
135
140
140

6,5
8,0
8,5
9,0
10,5
11,0
11,0
11,0
12,0
15,0

Bolts
D
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12

No.
6
6
6
6
8
8
10
10
10
16

L
65
65
65
65
75
75
90
90
90
90

Weight
kg.
4,5
6,5
8,0
9,5
13,5
16,0
23,0
36,5
39,5
46,5

Flange Adaptors

14

Features of the new Hegawa coupling


Pre-assembled delivery of all types of couplings and adaptors
(no dismantling is needed before use).
A minimum of different parts.
No special tools required.
Nut protected against turning during tightening.
No high skills needed to install properly.
Metal to metal contact indicates a proper instalment.
Over-tightening is not possible.
PE pipes can easily be inserted by over-dimensioning of the
grip ring and gasket inside diameter.
Even at max. tolerance of the pipe diameter, no chamfer of
pipe ends is needed.
Designed for PE and PVC pipes.
Flange adaptors follow DIN, BS, and Ansi PN 10/16. (for more
details see our list).
No support liner necessary for PE/PVC PN 10/16 quality.
Only three bolts for sizes up to DN 110, four bolts for sizes up
to 180, five bolts up to DN 280 and eight bolts up to DN 315.

Material specification
End rings, press rings, sleeves and adaptors are
made of high quality ductile iron GGG 450-10.
Grip rings: brass MS 58 up to including DN 300.
Rubber gaskets: EPDM grade W.
Bolts and nuts: Dacromet coated steel bolts.
Stainless steel bolts in grade A2-70 are available on
request.
Coating: Dupont Alesta epoxy powder coating.

POD

Flange
DN1

D1

L3

L4

63
90
110
125
160
180
225
250
280
315

80
80
100
100
150
150
200
250
250
300

130
160
180
197
235
257
306
343
375
410

107
115
120
158
138
176
185
192
206
219

65
70
73
110
90
125
125
130
140
150

90
100
105
115
115
115
125
130
140
140

6,5
8,0
8,5
9,0
10,5
11,0
11,0
11,0
12,0
15,0

Flange ND

Pipe OD
mm

DN80 3"
DN80 3"
DN100 4"
DN100 4"
DN150 6"
DN150 6"
DN200 8"
DN250 10"
DN250 10"
DN300 12"

63
90
110
125
160
180
225
250
280
315

PN
10
+
+
+
+
+
+
+
+
+
+

16
+
+
+
+
+
+
+
+
+
+

No.
3
3
3
3
4
4
5
5
5
8

Flange Info
BS 10
D
E

+
+

+
+

+
+

+
+
+

Bolts
D
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12

Weight
kg.

L
65
65
65
65
75
75
90
90
90
90

4,5
4,5
5,0
6,5
8,5
9,0
12,5
20,5
20,5
26,0

ANSI
150
+
+
+
+
+
+
+
+
+
+

15

HEGAWA
HEGAWA

47

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

HEGAWA FittoSize Grip

FITTOSIZE GRIP COUPLINGS,


FLANGE ADAPTORS AND REDUCING
COUPLINGS.

HEGAWA FittoSize Grip

FittoSizE CouplinGS, FlAnGE AdAptorS And rEduCinG CouplinGS

Introduction
Hegawa introduces a new range, pull-out resistant
(locking), of FittoSize Couplings, Flange adaptors and
Reducing couplings. These products are available
from DN 350 u.t.i. DN 1400 mm and are suitable for
use on steel, ductile/cast iron, PVC and PE pipes.

Hegawa FittoSize Grip Flange Adaptor.

Design
The FittoSize Gripping range has been developed as
an answer to the growing need for simple and high
quality connection products to connect more types
of pipe materials and to make it pull-out resistant at
once.
The products are easy to install and no special tools
are needed. Only a torque wrench is needed in order
to get the necessary torque on the bolts.
Installation can be done under all circumstances,
even under wet conditions.
The FittoSize Gripping products are the simple and
quick solution to all your repair needs of pipeline and
laying of new pipelines.

Hegawa FittoSize Grip Coupling.

Material specification:
Products are being made from steel i.e. St3S
to PN-EN 1563:2000.
Coating:
High quality epoxy, providing a long term corrosion
protection along with resistance to abrasion and
impact. Its blue coloured.
Bolts and nuts:
Standard it will be delivered with steel galvanized
bolts and nuts. On request the products can be
delivered with stainless steel bolts and nuts.
Rubber gaskets:
EPDM to PN-92/C-01604.01.
Gripping elements:
High quality gripping elements made from steel
and galvanized.
Gripping element.
16

Available with all flange drillings.


Working pressures up to 16 bars.

Pipe Couplings

Flange Adaptors

DN
mm

Range
in mm

A
mm

B
mm

Weight
kg

DN
mm

Range
in mm

A
mm

B
mm

C
mm

Weight
kg

350 PE/PVC

345-360

320

465

31

350 PE/PVC

345-4650

270

465

505

31

350 Steel

350-365

320

470

28

350 Steel

350-365

270

470

505

32

350 Ductile

373-388

320

494

30

350 Ductile

373-388

270

494

505

30

400 PE/PVC

395-410

320

517

32

400 PE/PVC

395-410

270

517

565

38

400 Steel

400-416

320

522

31

400 Steel

400-416

270

522

565

38

400 Ductile

434-439

320

545

33

400 Ductile

434-439

270

545

565

35

450 PE

445-460

320

592

31

450 PE

445-460

270

522

610

38

450 Ductile

575-490

320

596

36

450 Ductile

575-490

270

596

610

43

500 PE/PVC

495-510

320

615

39

500 PE/PVC

495-510

270

615

670

48

500 Steel

503-518

320

620

39

500 Steel

503-518

270

620

670

48

500 Ductile

527-542

320

648

41

500 Ductile

527-542

270

648

670

45

600 PE/PVC

625-640

320

742

47

600 PE/PVC

625-640

270

742

780

78

600 Steel

605-620

320

722

46

600 Steel

605-620

270

722

780

62

600 Ductile

630-645

320

750

48

600 Ductile

630-645

270

750

780

57

700 PE/PVC

705-720

320

825

55

700 PE/PVC

705-720

270

825

895

90

700 Steel

706-721

320

825

55

700 Steel

706-721

270

825

895

82
70

700 Ductile

733-748

320

854

57

700 Ductile

733-748

270

854

895

800 PE/PVC

795-810

320

915

65

800 PE/PVC

795-810

270

915

1015

96

800 Steel

807-822

320

925

68

800 Steel

807-822

270

925

1015

100

800 Ductile

837-852

320

958

70

800 Ductile

837-852

270

958

1015

91

900 PE/PVC

895-910

320

1030

79

900 PE/PVC

895-910

270

1030

1115

107

900 Steel

909-924

320

1030

83

900 Steel

909-924

270

1030

1115

117

900 Ductile

940-955

320

1060

85

900 Ductile

940-955

270

1060

1115

104

1000 PE/PVC

995-1010

320

1130

96

1000 PE/PVC

995-1010

270

1130

1230

131

1000 Steel

1011-1026

320

1130

97

1000 Steel

1011-1026

270

1130

1230

138

1000 Ductile

1043-1058

320

1160

99

1000 Ductile

1043-1058

270

1160

1230

126

1200 Steel

1215-1230

420

1230

115

1200 Steel

1215-1230

370

1230

1330

180

1200 Ductile

1250-1265

420

1260

117

1200 Ductile

1250-1265

370

1260

1330

165

HEGAWA
HEGAWA

HEGAWA

pipeline products
for water,
gas and
industrial
applicationsapplications
pipeline
products
for water,
gas
and industrial

pipeline products for water, gas and industrial applications

49

HEGAWA

HEGAWA

Hegaflex - Flexible Pipe Coupling

Hegagrip - Grip Type Coupling

Length in mm

Size
o.d.
in mm

Range
o.d.
in mm

21,7

21,0-22,0

26,9

26,0-28,0

33,7

33,0-35,0

60

42,4

42,0-44,0

48,3

Short
type

Long
type

Working
pressure in bar

Max. gap
in mm

Size
o.d.
in mm

Range
o.d.
in mm

Length in mm

Short
type

Long
type

Short
type

Long
type

60

16

16

21,7

21,0-22,0

60

16

16

26,9

26,0-28,0

100

16

16

16

33,7

33,0-35,0

60

60

100

16

16

16

42,4

42,0-44,0

60

47,5-49,5

60

100

16

16

16

48,3

47,5-49,5

60,3

59,0-61,5

80

150

16

16

16

57,0

63,0

62,0-64,0

80

150

16

16

15

30

76,1

75,0-78,0

80

150

14

16

15

88,9

88,0-91,0

110

200

14

16

108,0

106,0-109,0

110

200

14

114,3

113,0-116,0

110

200

139,7

138,0-142,0

111

201

159,0

156,0-161,0

111

168,3

166,0-170,0

111

219,1

216,5-221,5

273,0

Long
type

Short
type

Long
type

60

16

16

60

16

16

100

16

16

16

100

16

16

16

60

100

16

16

16

56,0-58,0

80

150

16

16

16

60,3

59,0-61,5

80

150

16

16

16

30

63,0

62,0-64,0

80

150

16

16

15

30

15

30

73,0

72,5-75,5

80

150

14

16

15

30

16

15

30

76,1

75,0-78,0

80

150

14

16

15

30

14

16

15

30

88,9

88,0-91,0

110

200

14

16

15

30

14

16

15

30

101,6

100,0-103,0

110

14

16

15

30

12

16

15

30

108,0

106,0-109,0

110

200

14

16

15

30

201

12

16

15

30

114,3

113,0-116,0

110

200

14

16

15

30

150

250

12

15

30

139,7

138,0-142,0

111

201

14

16

15

30

270,0-276,0

150

250

10

15

30

168,3

166,0-170,0

111

201

12

16

15

30

323,9

322,0-328,0

150

250

15

30

219,1

216,5-221,5

150

250

12

15

30

355,6

352,0-360,0

150

250

15

30

273,0

270,0-276,0

150

250

10

15

30

406,4

402,0-410,0

150

250

15

30

323,9

322,0-328,0

150

250

15

30

457,2

453,0-461,0

150

250

15

30

355,6

352,0-360,0

150

250

15

30

508,0

504,0-512,0

150

250

15

30

558,8

555,0-563,0

150

250

4,6

4,6

15

30

609,6

605,0-614,0

150

250

4,2

4,2

15

30

660,4

655,0-665,0

150

250

4,2

4,2

15

30

711,2

706,0-716,0

150

250

3,7

3,7

15

30

812,8

807,0-817,0

150

250

15

30

150

250

2,5

2,5

15

30

Hegaflex and Hegagrip


Range of stainless steel couplings available as short and long
version. Hegaflex is available up to including DN 2000
Hegagrip is available up to including DN 350

Hegaflex and Hegagrip


Range of stainless steel couplings available as short and long
version. Hegaflex is available up to including DN 2000
Hegagrip is available up to including DN 350

Material specification
Sleeve: stainless steel Aisi 304
Bolts & nuts: stainless steel Aisi 304
Rubber: EPDM or NBR

Material specification
Sleeve: stainless steel Aisi 304
Grip ring: stainless steel Aisi 304
Bolts & nuts: stainless steel Aisi 304
Rubber: EPDM or NBR

Long
type

Max. gap
in mm

Short
type

1016,0 1011,0-1021,0

Short
type

Working
pressure in bar

Prices and other specifications available on request.


Prices and other specifications available on request.
18

19

HEGAWA
HEGAWA

51

pipeline
for water,
gas andgas
industrial
applicationsapplications
pipelineproducts
products
for water,
and industrial

HEGAWA

FLANGED, RESTRAINED
DISMANTELING JOINTS
The Hegawa Flanged restrained dismantling joints
are double flanged fittings that allow longitudinal
adjustment in flanged pipe systems. They have been
developed to provide greater flexibility at the planning and installation stages of flanged pipe systems
and also for subsequent maintenance.
The Hegawa Flanged restrained dismantling joints are
particularly suitable for simplifying the installation
and removal of all kind of valves, pumps and flanged
pipes and fittings. Typical applications include pumping stations, water treatment works, sewage treatment works, plant rooms, meter chambers, power
generation equipment and gas distribution stations.

HD-1

Available from DN 50 mm up to including


DN 1600 mm.
Flanges can be drilled to suit various international
standards like ISO, DIN, BS and ANSI for pressure
classes PN 10, PN 16, PN 25 and PN 40.
If you have any technical questions that are not
answered in this brochure, please do not hesitate
to contact Hegawa or your Hegawa distributor.

HEGAWA

FLANGED, RESTRAINED DISMANTELING JOINTS TYPE HD-1


Flange drilled to PN 10 and PN 16.
Other drillings available on request.
All dimensions are in mm unless otherwise stated.

Nominal
diameter mm
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

HD-2

900
1000
1100
1200

Material specification
High quality rolled steel to BS4360:1986 Grade 43A.
Fusion bounded epoxy coating, thickness approx. 200 microns.
Other coatings such as hot dipped galvanized, transit coating
or other epoxy coatings are available on request.
EPDM or NBR rubber gaskets.
Tie bars and nuts are made of steel BS970:Part1:1983 Grade
070 and are hot dip galvanized to BS729. Stainless steel tie
bars and nuts are available on request.

20

PN

Overall length
in medium
position mm

Tolerance +/- V
mm

10, 16
10, 16
10, 16
10, 16
10, 16
10, 16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16

180
180
200
200
200
200
220
220
220
230
220
250
230
260
230
270
250
270
260
280
260
300
260
300
290
320
290
320
290
325
300
325
320
325

20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

Flange specification
Flange o.d
D mm

Pitch Circle
K mm

Number of bolt
holes n x d2

Size Tie bars


Mt x lt

165
185
200
220
250
285
340
340
395
405
445
460
505
520
565
580
615
640
670
715
780
840
895
910
1015
1025
1115
1125
1230
1255
1340
1355
1455
1485

125
145
160
180
210
240
295
295
350
355
400
410
460
470
515
525
565
585
620
650
725
770
840
840
950
950
1050
1050
1160
1170
1270
1270
1380
1390

4x18
4x18
8x18
8x18
8x18
8x22
8x22
12x22
12x22
12x26
12x22
12x26
16x22
16x26
16x26
16x30
20x26
20x30
20x26
20x33
20x30
20x36
24x30
24x36
24x33
24x39
28x33
28x39
28x36
28x42
32x36
32x42
32x39
32x48

M16x280
M16x280
M16x310
M16x310
M16x310
M20x340
M20x340
M20x340
M20x360
M20x370
M20x360
M24x410
M20x360
M24x410
M24x370
M27x430
M24x390
M27x430
M24x390
M30x460
M27x410
M33x480
M27x410
M33x480
M30x460
M36x525
M30x460
M36x525
M33x480
M39x550
M33x480
M39x550
M36x525
M45x575

Number of
tie bars

Weight each
kg

2
2
4
4
4
4
4
6
6
6
6
6
8
8
8
8
10
10
10
10
10
10
12
12
12
12
14
14
14
14
16
16
16
16

8,0
9,5
12,5
14,5
18,0
21,5
29,0
31,5
42,0
45,5
47,5
54,0
66,0
80,0
79,0
97,5
92,5
114,0
105,0
147,5
130,0
196,5
165,5
211,0
229,0
280,0
261,0
323,0
307,0
407,0
351,0
448,5
430,5
587,5

Advantages
Accommodates up to 50 mm / 2 longitudinal
adjustment.
Allows for fast and simple maintenance of valves
and pumps.
Simplifies future pipework modifications and reduces down time.
Installed with a spanner and a torque wrench, no
special tools needed.
Absorbs vibrations.
Accepts some disallignment in straight pipes.

21

HEGAWA

HEGAWA

pipeline products for water, gas and industrial applications

pipeline products for water, gas and industrial applications

HEGAWA

HEGAWA

FLANGED, RESTRAINED DISMANTELING JOINTS TYPE HD-2

COMPRESSION FITTINGS

Flange drilled to PN 10, PN 16 and PN 25.


Other drillings available on request.
All dimensions are in mm unless otherwise stated.

Pipe/flange
Nom. Bore
50
80
100
150
200

250

300

350

400

450

500

600

700

800

900

1000
1100
1200
1300
1400
1500
1600

22

PN

Max
L

Tol.
L

10, 16, 25
10, 16, 25
10, 16, 25
10, 16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
25
10
16
10
16
25
10
16
10
16
10
10

200
200
220
220
230
250
250
250
250
250
250
250
250
250
260
260
300
300
300
300
300
300
300
300
300
320
320
320
340
320
320
380
340
340
380
340
340
380
360
360
400
360
360
360
380
450
380
380
380
380
400
400

+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25
+/- 25

165
200
220
285
300
340
340
360
395
405
425
445
460
485
505
520
555
565
580
620
615
640
670
670
715
730
780
840
845
895
910
960
1015
1025
1085
1115
1125
1185
1230
1255
1320
1340
1355
1455
1485
1530
1575
1585
1675
1685
1785
1915

125
160
180
240
250
295
295
310
350
355
370
400
410
430
460
470
490
515
525
550
565
585
600
620
650
660
725
770
770
840
840
875
950
950
990
1050
1050
1090
1160
1170
1210
1270
1270
1380
1390
1420
1490
1490
1590
1590
1700
1820

53

Bolts
No.
4
8
8
8
8
8
12
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
28
28
28
28
28
28
32
32
32
32
32
32
32
36
36
36
40

Hegawa Compression Fittings offer a good


jointing system for both the repair and jointing of
new service pipework. They are suitable for Steel,
PVC, Polyethylene (PE) and Copper pipes, as well as
a transition connection between these materials.
The Hegawa Compression Fittings are a
comprehensive range of couplings and fittings
specifically designed for service pipe jointing within
the Gas, Water, Mechanical Services and Shipbuilding
industry.

Studs
Hole
18
18
18
22
26
22
22
26
22
26
30
22
26
30
22
26
33
26
30
36
26
30
36
26
33
36
30
36
39
30
36
42
33
39
48
33
39
48
36
42
56
36
42
39
48
56
42
48
42
48
42
48

Size (d)
16
16
16
20
24
20
20
24
20
24
27
20
24
27
20
24
30
24
27
33
24
27
33
24
30
33
27
33
36
27
33
39
30
36
45
30
36
45
33
39
52
33
39
36
45
52
39
45
39
45
39
45

Lenght (a)
310
310
340
340
370
410
410
410
410
410
410
410
410
410
410
410
460
460
460
500
460
460
500
460
460
500
480
520
540
480
520
580
520
540
620
520
540
620
550
580
660
550
580
580
620
750
620
620
600
630
620
630

Advantages
Rapid installation: a fast and easy installation is assured
with the unique design of the end nut. No special tools are
required.
End load bearing avoiding the need for anchoring: the fittings
incorporate a specially designed locking arrangement which
ensures full end-load performance.
Corrosion protection: all fittings can be supplied with a galvanized finish.
Optimal repair system: the high volume gasket provides a
permanent and reliable seal on old and corroded service pipework, an important requirement when carrying out repairs.
Special, fire approved, type available for temperatures up to
650 C.
Angularity can be taken up to 3 .

Full range
Hegawa Compression Fittings are available in a large
range of sizes from 3/8 up to including 2.
(20 mm 63 mm), in transitions between steel and
PE pipe materials and also in different styles
(short type, long type, elbows, tees, end caps).
Material specification
Body and nuts: Malleable Cast Iron
Gaskets: NBR approved for Gas and Water.
Coating: galvanized.

23

HEGAWA
HEGAWA

55

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

HEGAWA

EXPANSION JOINT
If a pipeline is subject to a change in length caused
by a change in temperature of the surroundings, by
the medium or if these changes are caused by other
circumstances, such as sinking of the support, the
Hegawa Expansion Joint is the ideal tool to absorb
forces caused by the change of length.
The Hegawa Expansion Joint is a sliding type which is
sealed by a long packing tube. The great advantage
of this design is that one expansion joint is able to
change its length up to 250 mm. Another advantage
is that any type of packing can be used which allows
the Hegawa Expansion Joint to be engineered for any
medium.

HEGAWA

EXPANSION JOINT

Type 1 is a single-end expansion joint allowing up to


250 mm of pipe displacement. The standard packing
for all types consists of alternate resilient rings and
PTFE lubricating rings.
Type 2 is also a single-end expansion joint with a
constrained displacement feature thus limiting the
amount of pipe withdrawal. Slip pipes for type 2
expansion joints are supplied in the regular way.
Type 3 is a flanged-end expansion joint allowing up
to 250 mm of pipe displacement. The standard packing for all types consists of alternate resilient sealing
rings and PTFE lubricating rings.

The Hegawa Expansion Joint can be supplied in a


nominal diameter of 50 mm up to 600 mm in AISI
304 stainless steel with standard a synthetic Teflon
impregnated packing to minimise maintenance.
The Expansion Joint is available with flanges or pipe
ends that are bevelled for welding also they can be
ordered with a restriction device. Once fabricated the
stainless steel expansion joint is stained and fully
passivated, to obtain the highest possible degree of
corrosion resistance.
As the Hegawa Expansion Joint is engineered for each
application, requirements such as special lengths,
alternative materials or special packing can be incorporated in the design.

Please give the following data with your enquiry:


1. Application
1.1 Medium
1.2 Temperature
1.3 Expected temperature change
1.4 Change cycle
1.5 Pressure
2. Pipe
2.1 Outside diameter
2.2 Pipe wall thickness
2.3 Pipe material
3. Type of Expansion Joint
3.1 Change in length to be absorbed
3.2 Flanged or bevelled ends
3.3 Whether a restriction is required
3.4 Type of packing
4. Drawing of the pipe installation and pipe support
5. Special requirements
24

25

HEGAWA
HEGAWA

HEGAWA

pipeline products
for water,
gas andgas
industrial
applicationsapplications
pipeline
products
for water,
and industrial

pipeline products for water, gas and industrial applications

57

HEGAWA

HEGAWA

BELL JOINT REPAIR CLAMPS

DUCTILE IRON REPAIR CLAMPS


FOR WATER AND GAS SERVICE

Introduction
The Hegawa Bell Joint Repair clamps have been
developed to repair collars. It provides an effective,
permanent repair of leaking spigot and socket joints.
Once installed, the gasket reinforces the seal to the
spigot and socket joint.

Hegawa Ductile Iron Repair Clamps have been


designed for the permanent repair of ductile iron,
cast iron and steel pipes. Even on badly corroded
pipes.

Technical concept
The Hegawa Bell Joint Repair clamp will allow repairs
to be made to the spigot and socket joint whilst
the main line is pressurised. Once installed there is
no future maintenance required, it is a permanent
repair.

Also available for pipes with two bell joints or to repair Asbestos collors:

DN
mm

Range
in mm

Weight
kg

50
65
80
100
150
200
250
300
350
400
500
600

62-68
75-84
94-100
114-120
166-173
217-224
270-276
321-328
373-380
424-431
527-534
630-638

3,5
4,5
8,5
9,5
11,5
13,5
18,5
20,0
27,0
30,5
37,5
50,0

Hegawa single band ductile iron repair clamp

The clamps can be installed easily, no specialist


installation tools are required. Only a torque wrench
to confirm the correct bolt torque.
The clamps are fully epoxy coated, taking care for a
long term corrosion protection. No further protection
such as wrapping is required.
Waffle type of rubber with incorporated bridging plate

Material spedification
Bolts & Nuts: steel to S235JR - PN-EN 24032, galvanized
Flange: ductile iron EN-GJS-500-7 to PN-EN 1563:2000
Gasket: EPDM or NBR

Nominal Diameter

O.D. Range
Dimensions
Bolts No.
Weight
Min Max
X
Y (Max)
Z
Diameter Length (Kg)
(mm) (mm) (mm) (mm) (mm)

2
2 1/2
3
4
5
6
7
8
8
9
10
12

66.0
75.0
92.3
115.0
141.0
166.0
200.0
216.5
230.2
243.0
294.0
349.0

Material specification
Solid, well thought-out construction.
High quality GGG40 ductile iron.
Coating: High quality epoxy, providing a long term corrosion
protection along with resistance to abrasion and impact. Its
blue coloured.
Bridge Plate Material: AISI 304
Standard Gasket is EPDM.
Applicable for gas (SBR Rubber is available on request).
Bolts and Nuts: Standard it will be delivered with carbon steel
galvanized bolts and nuts.

Flanges will be fusion bounded epoxy coated, blue colour,


200 micron.

26

The waffle type of rubber with incorporated


bridging plates will take care for a quick and
permanent leaktight seal. The Hegawa ductile iron
repair clamps are constructed of ductile iron half
housings giving them a high strength. The clamps
will support and seal around the pipe for full length
of the body, ensuring that sealing effectiveness is
maintained in all circumstances. The inherent
strength of the clamps will cater for circumferential
pipe shear and also realign pipes.

30

DN50
DN65
DN80
DN100
DN125
DN150
DN175
DN200
DN200
DN225
DN250
DN300

75.0
84.0
103.0
125.6
153.9
181.2
210.0
226.0
243.5
267.0
294.0
349.0

150
159
184
211
239
267
296
313
328
362
395
450

110
119
145
167
182
217
238
269
281
307
322
387

200
200
200
200
200
200
200
200
200
212
250
300

4-M12 x 65mm
4-M12 x 65mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 95mm
4-M16 x 120mm
6-M16 x 120mm
8-M16 x 120mm

4.1
4.4
4.9
6.0
7.5
8.3
9.0
9.5
10.8
13.6
18.5
25.2

Outlet BSP
Threaded Size
3/4
3/4
3/4
1/2, 3/4 or 1
3/4 or 1
3/4 or 1
3/4 or 1
1
3/4 or 1
3/4 or 1
1/2, 3/4 or 1
1/2, 3/4 or 1

Working pressures
The Hegawa Ductile Iron Repair Clamps have been
designed for 16 bar working pressure and a test
pressure of 24 bars with water applications.
Available sizes
The clamps are available from DN 50 u.t.i. DN 300 and
can be supplied with a threaded outlet.

HEGAWA
HEGAWA
pipeline products for water, gas and industrial applications

Metaalunie Conditions

59 51

pipeline products for water, gas and industrial applications

METAALUNIE CONDITIONS

General delivery and payment conditions of Koninklijke Metaalunie (the Dutch organisation for small and medium-sized enterprises in the metal industry), referred to as the METAALUNIE
CONDITIONS, formerly referred to as the SMECOMA CONDITIONS,
filed with the Court Registry in Rotterdam on 1 January 2008.
Published by Koninklijke Metaalunie, PO Box 2600, 3430 GA Nieuwegein, the Netherlands.
Koninklijke Metaalunie

HEGAWA

DUCTILE IRON REPAIR CLAMPS

Article 1: Applicability
1.1. These Terms & Conditions apply to all tenders issued by
members of Koninklijke Metaalunie, to all agreements
concluded by those members and to all agreements that may
result therefrom.

Also available:

1.2. The tendering party/supplier is the Metaalunie member


applying these Terms & Conditions, and is referred to as the
Supplier. The counterparty is referred to as the Client.
1.3. In the event of any conflicts between the substance of the
agreement concluded between the Client and the Supplier on
the one hand and these Terms & Conditions on the other, the
provisions set out in the agreement have precedence.

Hegawa Ductile Iron Clamps HNN


DN
1/2
3/4
1
1 1/4
1 1/2
2

Range
Height A
Dmin - Dmax
(mm)
(mm)
20-23
25-28
31-35
41-45
48-52
57-61

Width B
(mm)

100
100
120
120
140
140

115
120
127
138
145
158

1.4. These Terms & Conditions may only be used by members of


Koninklijke Metaalunie.

Weight
(kg)

Article 2: Tenders
2.1. No obligations are attached to any tenders.
2.2. If the Client supplies the Supplier with data, drawings etc., the
Supplier may rely on their accuracy and shall base the tender
on that information.

1,90
2,00
2,60
2,70
3,35
3,70

2.3. All prices specified in the tender are based on delivery ex


works, in accordance with the Incoterms 2000. Prices are
stated exclusive of VAT and packing materials.
2.4. If the tender is not accepted, the Supplier is entitled to charge
the Client for all costs incurred in order to submit the tender.
Article 3: Intellectual property rights
3.1. Unless agreed otherwise in writing, the Supplier retains the
copyrights and all industrial property rights to all tenders,
designed submitted, illustrations, drawings, trial models,
programs, etc.
3.2. The rights listed in Article 3.1 remain the property of the
Supplier, regardless of whether costs have been charged to
the Client for their production. The relevant information may
not be copied, used or shown to third parties without the
Suppliers explicit prior consent. The Client will be liable to
pay the Supplier a penalty for each instance of violation of
this provision, to the amount of 25,000. This penalty may be
demanded in addition to any compensation damages
awarded by law.

Hegawa Ductile Iron Clamps HNN

3.3. The Client must return all data provided as meant in


Article 3.1 on demand, within the period specified by the
Supplier. If this provision is violated, the Client is liable to pay
the Supplier a penalty of 1,000 per day. This penalty may be
demanded in addition to any compensation damages
awarded by law.

Hegawa Ductile Iron Clamps HUU


DN
80
100
150
200
250
300

Range
Height A
Dmin - Dmax
(mm)
(mm)
88-99
107-119
157-171
219-226
270-276
320-328

Article 4: Advice, designs and materials

Width B
(mm)

Weight
(kg)

219
246
291
352
420
471

9,75
11,40
13,80
26,40
37,00
41,60

225
225
225
310
310
310

4.1. The Client cannot derive any rights from advice or information
provided by the Supplier that has no direct bearing on the
engagement.
4.2. The Client is responsible for all drawings, calculations and
designs made by or on behalf of the Client, and for the
functional suitability of all materials prescribed by or on behalf
of the Client.
4.3. The Client indemnifies the Supplier for any claims from third
parties arising in connection with the use of the drawings,
calculations, designs, materials, samples, models, etc.
provided by or on behalf of the Client.
4.4. The Client may examine (or arrange for the examination of)
the materials that the Supplier intends to use before they are
processed, at the Clients own expense. Any damages
incurred by the Supplier as a result are for the Clients
expense.
Article 5: Delivery times
5.1. The delivery deadline and/or work period stated by the
Supplier are estimates.
5.2. In determining delivery deadlines and/or work periods, the
Supplier assumes that the engagement can be carried out
under the circumstances as they are known to the Supplier at
that moment.

Hegawa Ductile Iron Clamps HUU

5.3. Delivery deadlines and/or work periods do not commence


until the Parties have agreed on all commercial and technical
details, all necessary data, final and approved drawings, etc.
are in the Suppliers possession, the payment or instalment
agreed has been received and the conditions necessary for
the performance of the engagement have been met.
5.4. a. In the event of circumstances that are different to those
known to the Supplier when the delivery deadline and/or
work period were determined, the Supplier may extend the
delivery deadline and/or work period by the time that is
required in order to perform the engagement under those
circumstances. If the work cannot be fitted into the
Suppliers work schedule, it will be carried out as soon as
the Suppliers schedule permits.
b. In the event of contract extras, the delivery deadline and/or
work period will be extended by the time required to supply
(or arrange for the supply of) the materials and parts
necessary for those contract extras and to carry out the
contract extras. If the contract extras cannot be fitted into
the Suppliers work schedule, they will be carried out as
soon as the Suppliers schedule permits.
c. In the event that the Suppliers obligations are suspended,
the delivery deadline and/or work period will be extended
by the duration that the obligations are suspended. If
resumption of the work cannot be fitted into the Suppliers
work schedule, the work will be carried out as soon as the
Suppliers schedule permits.
d. In the event of weather conditions that prevent work being
carried out, the delivery deadline and/or work period will be
extended by the resulting delay.

Hegawa Ductile Iron Clamps HUUU


DN
80
100
150
200

Range
Height A
Dmin - Dmax
(mm)
(mm)
88-100
107-119
157-171
218-225

170
170
220
250

Width B
(mm)
185
200
245
300

Weight
(kg)
7,55
8,00
12,70
18,90

5.5. If the delivery deadline and/or work period agreed is


exceeded, that circumstance does not in any instance entitle
the Client to compensation for damages, unless agreed in
writing.
Article 6: Transfer of risk
6.1. Deliveries are made ex works, in accordance with the
Incoterms 2000; the risks attached to the object are
transferred at the moment that the Supplier makes the object
available to the Client.

Hegawa Ductile Iron Clamps HUUU

6.2. The provisions of Article 6.1 notwithstanding, the Client and


the Supplier may agree that the Supplier will arrange
transport. The risks attached to the storage, loading, transport
and unloading remain with the Client in such instances. The
Client may take out insurance to cover those risks.

31

6.3. In the event that objects are to be exchanged and the Client
continues to use the exchangeable object while awaiting
delivery of the new object, the risks attached to the
exchangeable object remain with the Client until the moment
that possession of the object has been relinquished to the
Supplier.

12.4. The Client indemnifies the Supplier against all claims from
third parties for damages to parts of the work that have not
yet been completed that are caused by use of parts of the
work that have already been completed.

Article 7: Price changes

13.1. The Supplier is liable for all damages that the Client incurs
that stem directly and exclusively from a shortcoming
attributable to the Supplier. However, only those damages for
which the Supplier is insured, or should within reason have
been insured, qualify for compensation.

7.1. The Supplier may charge any increases in cost-determining


factors that arise after the agreement is concluded to the
Client if the performance of the agreement has not been
completed at the moment of the increase.
7.2. The Client is obliged to pay the price increases as meant in
Article 7.1 at the same time as the principal sum or the next
instalment is paid.
7.3. If the Client provides goods and the Supplier is prepared to
use those goods, the Supplier may charge up to 20% of the
market price of the goods provided.
Article 8: Impracticability of the engagement
8.1. The Supplier is entitled to suspend the fulfilment of any
obligations if any circumstances that could not be foreseen
when the agreement was concluded and that are beyond the
Suppliers influence temporarily prevent the fulfilment of those
obligations.
8.2. Circumstances that the Supplier could not foresee and that
are beyond the Suppliers influence are understood to include
(but are not limited to) the circumstance that the Suppliers
own suppliers and/or subcontractors fail to meet their
obligations, or fail to do so in time, the weather, earthquakes,
fire, loss or theft of tools, the destruction of materials to be
processed, road blocks, strikes or work stoppages and
restrictions on import or trade.
8.3. The Supplier is no longer entitled to suspend the fulfilment of
any obligations when the temporary impossibility of
performance has lasted for more than six months. The
agreement may not be dissolved until that term has lapsed,
and only in respect of those obligations that have not been
fulfilled. In that event, the Parties are not entitled to any
compensation for damages incurred as a result of that
dissolution.
Article 9: Scope of the work
9.1. The Client is responsible for ensuring that all licences,
permits, dispensations and other administrative decisions that
are needed to carry out the work are obtained in time.
9.2. The price for the work does not include the following:
a. the costs of earthwork, pile driving, demolition, foundation
work,
cementing,
carpentry,
plastering,
painting,
wallpapering, repairs or other construction work;
b. the costs of connecting gas, water, electricity or other
infrastructural facilities;
c. the costs of preventing or limiting damages to any objects
situated on or near the work site;
d. the costs of disposing of materials, building materials or
waste products;
e. hotel and travelling expenses.
Article 10: Changes to the work
10.1. Any changes to the work will result in contract variations in at
least the following instances:
a. if the design or the specifications change;
b. if the information provided by the Client does not match the
actual situation;
c. in the event of deviation from estimated quantities by more
than 10%.
10.2. Contract extras will be charged based on the value of the
cost-determining factors as at the moment that the contract
extra is performed.
Contract deductions will be settled based on the value of the
cost-determining factors as at the moment that the agreement
was concluded.
10.3. If the value of the contract deductions exceeds that of the
contract extras, the Supplier is entitled to charge the Client for
10% of the difference upon final settlement. This provision
does not apply to any contract deductions based on requests
from the Supplier.
Article 11: Performance of the work
11.1. The Client is responsible for ensuring that the Supplier can
carry out the activities without interruption and at the times
agreed, and that the Supplier has access to the necessary
facilities when carrying out the activities, such as:
- gas, water and electricity;
- heating;
- lockable and dry storage space;
- all facilities required by the laws and regulations governing
working conditions.
11.2. The Client is liable for all damages, including those resulti
ng from loss, theft, burning or harm, to objects belonging to
the Supplier, the Client and/or any third parties, such as tools
and materials intended for use in the work that are located on
the site where the activities are carried out or at another
agreed location.
11.3. If the Client fails to fulfil the obligations as set out in
Article 11.1 and 11.2, and that failure causes delays in the
performance of the activities, the activities will be carried out
as soon as the Client as yet fulfils those obligations and when
the Suppliers schedule permits. The Client is liable for all
damages that the Supplier incurs as a result of the delay.
Article 12: Completion of the work
12.1. The project will be deemed to have been completed when:
a. the Client has approved the work;
b. the Client has put the work into use. If the Client puts part
of the work into use, that part will be deemed to have been
completed;
c. the Supplier has notified the Client in writing that the work
is finished and the Client has not communicated, within 14
days after than notification, whether or not the work has
been approved;
d. the Client does not approve the work on grounds of minor
defects or missing parts that can be repaired or provided
within 30 days and that do not prevent the work from being
put into use.
12.2. If the Client does not approve the work, the grounds on which
the approval is withheld must be communicated to the
Supplier in writing.
12.3. If the Client does not approve the work, the Supplier must be
given another opportunity to complete the work. The
provisions set out in this Article apply anew.

Article 13: Liability

13.2. If, when the agreement is concluded, it is impossible for the


Supplier to take out insurance as meant in Article 13.1, or
impossible to do so at reasonable conditions, or if it is
subsequently impossible to renew the insurance policy at
reasonable conditions, the maximum compensation payable
for damages is the amount that the Supplier charged for the
agreement in question (exclusive of VAT).
13.3. The following damages do not qualify for compensation:
a. trading losses, including losses caused by delays and loss
of profits. The Client should take out insurance to cover
such damages, if such is deemed desirable;
b. supervision damages, which are understood to include
damages caused, during or as a result of the performance
of the work, to objects on which work is being carried out
to objects situated in the vicinity of the work site. The
Client should take out insurance to cover such damages, if
such is deemed desirable;
c. damages caused by intent or gross negligence on the part
of helpers or non-management employees of the Supplier.
13.4. The Supplier is not liable for damages to materials provided
by or on behalf of the Client that result from improper
processing. At the Clients request, the Supplier will repeat
the process, using materials provided by the Client, at the
Clients expense.
13.5. The Client indemnifies the Supplier against all claims from
third parties for product liability stemming from defects in
products provided by the Client to third parties that consisted
of or included products and/or materials provided by the
Supplier.
Article 14: Guarantees
14.1. The Supplier guarantees the proper performance of the
product or service stipulated for a period of six months after
delivery or completion.
14.2. If the product or service stipulated consists of contract work,
the Supplier guarantees the soundness of the construction
delivered and the materials used, if the Supplier was at liberty
to choose those materials, for the period specified in
Article 14.1.
If the construction delivered and/or the materials used prove
to be unsound, the Supplier will make the necessary repairs
or replacement. Those parts that are to be repaired at the
Suppliers place of business or are to be replaced by the
Supplier must be sent to the Supplier carriage paid.
Disassembly and assembly of those parts, plus any hotel and
travelling expenses, are for the Clients account.
14.3. If the product or service stipulated (partly) consists of the
processing of materials provided by the Client, the Supplier
guarantees proper processing for the period specified in
Article 14.1.
If any processing proves to have been performed improperly,
the Supplier will do one of the following, at the Suppliers
discretion:
- repeat the process, in which case the Client must provide
new materials, at the Clients own expense;
- repair the shortcoming, in which case the Client must
return the materials to the Supplier carriage paid;
- credit the Client for a proportionate part of the invoice.
14.4. If the product or service stipulated consists of the delivery of
an object, the Supplier guarantees the soundness of the
object delivered for the period specified in Article 14.1.
If the delivery proves to have been defective, the object must
be returned to the Supplier carriage paid. The Supplier will
then elect either:
- to repair the object;
- to replace the object;
- to credit the Client for a proportionate part of the invoice.
14.5. If the product or service stipulated (partly) consists of the
fitting and/or assembling of a delivered object, the Supplier
guarantees the soundness of the fitting and/or assembly for
the period specified in Article 14.1.
If the fitting and/or assembly prove to be defective, the
Supplier will repair the fault. Any hotel and travelling
expenses are for the Clients account.
14.6. Factory guarantees apply to those parts for which the Client
and the Supplier agree such explicitly and in writing. If the
Client has had the opportunity to examine the substance of
the factory guarantee, that factory guarantee will replace the
guarantees specified in this Article.
14.7. In all situations, the Client must allow the Supplier the
opportunity to repair any shortcomings and/or repeat the
processing.
14.8. The Client may only invoke guarantees after all obligations in
respect of the Supplier have been fulfilled.
14.9. a. No guarantee is given when defects are the result of:
- normal wear and tear;
- improper use;
- lack of proper maintenance;
- fitting, assembly, alterations or repairs by the Client or
by third parties.
b. No guarantee is given for delivered objects that were not
new when they were delivered of for objects whose use
the Client prescribed or that were provided by or on behalf
of the Client.
c. No guarantee is given on inspections of and/or repairs to
objects belonging to the Client.
Article 15: Complaints
The Client may not invoke defects in the product or service unless
a written complaint has been submitted to the Supplier within
fourteen days after the defect was detected or should, within
reason, have been detected.

Article 16: Failure to take delivery


In the event that the Client has not taken delivery of any object after
the delivery deadline has passed, those objects will remain
available to the Client. Any objects of which the Client has not
taken delivery will be stored for the Clients account and risk. The
Supplier may at any time invoke the powers granted by Article
6:90 of the Dutch Civil Code.
Article 17: Payment
17.1. Payment must be made at the Suppliers place of business or
to an account specified by the Supplier.
17.2. Unless agreed otherwise, payment must be made using one
of the following methods:
a. for counter sales: cash;
b. for payment in instalments:
- 40% of the total price when the engagement is granted;
- 50% of the total price when the materials have been
delivered or, if the engagement does not include
delivery of the materials, upon commencement of the
activities;
- 10% of the total price upon completion;
c. in all other instances: within thirty days after the date on
the invoice.
17.3. The payment conditions specified notwithstanding, the Client
is obliged, at the Suppliers request, to provide security for
payment, to the Suppliers satisfaction. Failure on the Clients
part to provide such security for payment within the period
specified will immediately constitute default. In that event, the
Supplier is entitled to dissolve the agreement and recover any
damages from the Client.
17.4. The Clients right to offset any claims on the Supplier is
excluded, except in the event of the Suppliers bankruptcy or
if judicial debt rescheduling is applied in respect of the
Supplier.
17.5. The full claim for payment is payable on demand in the
following instances:
a. if any payment deadline has been exceeded;
b. if the Client has been declared bankrupt or requests
suspension of payments;
c. if any of the Clients assets or claims are seized;
d. if the Client (if a company) is dissolved or wound up;
e. if the Client (if a natural person) makes a request for
judicial debt rescheduling, is placed under guardianship or
dies.
17.6. If payment has not been made by the payment deadline
specified, the Client is immediately liable to pay the Supplier
interest. That interest is payable at a rate of 12% per year, or
at the statutory rate if that is higher. For the purposes of
calculating the interest, partial months are counted as full
months.
17.7. If payment has not been made by the payment deadline
specified, the Client is immediately liable to pay the Supplier
all extrajudicial costs, to a minimum of 75.
The costs are calculated in accordance with the following
table:
over the first 3,000
15%
over the excess up to 6,000
10%
over the excess up to 15,000
8%
over the excess up to 60,000
5%
over the excess from 60,000
3%
If the actual extrajudicial costs exceed those based on this
formula, the Client is liable to pay the actual costs.
17.8. If judicial proceedings are decided in the Suppliers favour, all
costs incurred by the Supplier in connection with those
proceedings are for the Clients account.
Article 18: Retention of ownership and pledging
18.1. After delivery, the Supplier remains the owner of the objects
delivered for as long as:
a. the Client fails or will fail in the fulfilment of the obligations
stemming from this agreement or any similar agreements;
b. the Client fails or will fail to pay for any work performed or
to be performed under such agreements;
c. the Client has not paid any claims arising from nonfulfilment of those agreements, such as compensation for
damages, penalties, interest and costs.
18.2. As long as any objects are subject to retention of ownership,
the Client may not encumber those objects in any way that
exceeds the scope of the Clients ordinary activities.
18.3. Having invoked retention of ownership, the Supplier may
retrieve the objects delivered. The Client must allow the
Supplier to enter the place where those objects are located.
18.4. If the Supplier cannot invoke retention of ownership because
the objects delivered have been subject to confusion,
deformation or accession, the Client is obliged to give the
newly formed objects in pledge to the Supplier.
Article 19: Termination
If the Client wishes to dissolve the agreement without the Supplier
having failed in the performance thereof and if the Supplier so
agrees, the agreement will be terminated by mutual consent. In that
event, the Supplier is entitled to reimbursement for all financial
losses incurred, such as damages, loss of profits and costs.
Article 20: Applicable law and competent court
20.1. These Terms & Conditions are governed by the laws of the
Netherlands.
20.2. The Vienna Sales Convention (C.I.S.G.) does not apply to
these Terms & Conditions, nor do any other international
regulations whose exclusion is permitted.
20.3. Only the Dutch civil court within whose jurisdiction the
Suppliers place of business is situated is competent to pass
judgment on disputes, unless such is at odds with any
mandatory rules of law. The Supplier is entitled to deviate
from this jurisdiction clause and apply the statutory rules for
jurisdiction.
20.4. The Parties may agree on another form of dispute settlement,
such as arbitration or mediation.
These conditions are a full translation of the Dutch version of the
METAALUNIEVOORWAARDEN as deposited with the Registry of
the District Court in Rotterdam on 1 January 2008. Explanation and
interpretation of the text of these Conditions shall be based on the
Dutch text.

HUWA
ROMACON
ROMACON
PETRO
GEKAVE
HEGAWA

HEGAWA Kerkdijk-Zuid 11a | 5492 HW Sint-Oedenrode | P.O. Box 152 5490 AD Sint-Oedenrode
The Netherlands | T +31 (0) 88 765 44 43 | F +31 (0) 88 765 44 44 | E [email protected] | www.hEGAWA.nl
ROMACON Kerkdijk-Zuid 11a | 5492 HW Sint-Oedenrode | P.O. Box 152 5490 AD Sint-Oedenrode
The Netherlands | T +31 (0) 88 765 44 00 | F +31 (0) 88 765 44 99 | E [email protected] | www.ROMACON.NL

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