2004.10.

26
Assembly Instructions
Assembly instructions: Fourteen A4-sized sheets.
Paper craft: Eighteen A4-sized sheets with 114 parts in all
These instructions apply only to the "YZR-M1." These Paper Craft parts are
easier to work with when printed out on strong, thick paper (like postcard
stock).
In creating these Paper Craft models we use
110kg Kent paper stock
Thank you for downloading the "YZR-M1"paper craft model. By simply
following this manual while referring to the names and numbers shown
on the parts sheets, you can assemble an authentic-looking replica of
the YZR-M1.
Note
TO BEGIN
Items of Caution
*Take care when using sharp or pointed objects or when
using bladed cutting tools. Place a heavy sheet of paper
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas.
*When printing, use a slightly reduced font size as there
are many differences in dimensions depending on the
type of printer used.
Tools and materials needed
-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or
other pointed tool (for making a folding crease) - Felt
pen - Pin set - Glue - Hand towel ( for cleaning your
fingers) - Dictionary or other heavy book ( to press the
papers flat)
HOW TO ASSEMBLE
*Follow the working method and markings carefully.
*Cut carefully along the outer line with a cutting blade,
Exacto-knife or scissors.
*Cut carefully with a cutting blade, Exacto-knife or
scissors.
*For folding parts, first use an awl or other pointed
tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear.
*As an adhesive, white wood glue is recommended.
Avoid over-application as this will cause the paper
to wrinkle.
*Before beginning assembly, test adhesive amounts
on extra paper.
*Occasionally, white spots will be apparent on folds
and cuts. Use a marker or pencil to fill-in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more diffi-
cult once parts are assembled.
One - point Advice
Basic working method and markings
Fold along these lines. The printed
surface should be on the outside of
the folded shape.
Solid lines
Dotted line
Fold along these lines. The printed
surface should be on the inside of
the folded shape.
Broken lines
Cut out parts marked with an as-
terisk (*).
Cut along these lines
Red dots are the reference positions
for gluing surfaces.
- 2 -
Do not fold or cut the parts
marked .
Sheet A, 5 parts in total
Front Cowl
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
1 Assembling the Front Cowl
Please use the dots on each component as reference when gluing surfaces.
Fold each relevant part according to the assembly symbols.
- 3 -
A-1
A-3
A-2
A-5
A-4
A-2
Reference photo
- 4 -
B-10
B-8
B-6
B-4
B-11
B-9
B-2
B-1
B-3
B-15
B-17
B-16
B-18
B-12
B-14
B-13
B-5
B-7
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
2 Assembling the Steering
Steering
Sheet B, 18 parts in total
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
Reference photo
[ Upper Steering Column ]
[ Lower Steering Column ]
*DO NOT glue the upper and the lower
parts of the steering column at this
stage.
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
3 Assembling the Fuel Tank & Exhaust Pipes
- 5 -
D-5
D-3
C-2
C-1
D-4
D-6
D-1
D-2
Sheet C, 2 parts in total
Fuel Tank
Please use the dots on each component as reference when gluing surfaces.
Fold each relevant part according to the assembly symbols.
Sheet D, 6 parts in total
Exhaust Pipes
Please use the dots on each component as reference when gluing surfaces.
Fold each relevant part according to the assembly symbols.
Reference photo
Reference photo
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
- 6 -
E-1
E-3
E-12
E-4
E-5
E-6
E-7
E-13
E-11
E-10
E-9
E-8
E-2
Sheet E, 13 parts in total
Rear Fender
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
4 Assembling the Rear Fender
Reference photo
- 7 -
F-2
F-4
F-7
F-9
F-3
F-8
F-1
F-5
F-6
Sheet F, 9 parts in total
Under Cowl
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
5 Assembling the Under Cowl
Please use the dots on each component as reference when gluing surfaces.
Fold each relevant part according to the assembly symbols.
Reference photo
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
- 8 -
G-3
G-5
G-9
G-12
G-11
G-7
G-8
G-6
G-4
G-13
G-2
G-1
G-17
G-16
G-18
G-19
G-21
G-20
G-15
G-14
G-10
Sheet G, 21 parts in total
Frame
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
6 Assembling the Frame
Reference photo
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
- 9 -
H-2
H-11
H-14
H-13
H-12
H-10
H-9
H-4
H-3
H-8
H-1
H-6
H-5
H-7
Sheet H, 14 parts in total
Rear Arm
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
7 Assembling the Rear Arm
Reference photo
*Do not glue Parts H-3 to H-4
at this stage.
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
- 10 -
I-2
I-6
I-7
I-1
I-9
I-10
I-3
I-8
I-12
I-14
I-5
I-13
I-11
I-4
Sheet I, 14 parts in total
Front Tire
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
8 Assembling the Front Tire
Reference photo
[Front tire]
[Front wheel]
*Glue the completed front wheel to the assembled front tire.
Fold each relevant part according to the assembly symbols.
Please use the dots on each component as reference when gluing surfaces.
- 11 -
J-4
J-5
J-7
J-1
J-6
J-10
J-12
J-3
J-11
J-9
J-2
J-8
Sheet J, 12 parts in total
Rear Tire
First, assemble each component by following the
working method and markings. Then, refer to the il-
lustration and photos below to glue the parts together.
Indication of
Working Methods
Fold or Curve Glue
9 Assembling the Rear Tire
Reference photo
[Rear tire]
*Glue the completed rear wheel to the assembled rear tire.
[Rear wheel]
Glue the Rear Tire to the Rear Arm.
Glue the Rear Arm to the Frame.
Glue H-3 to H-4.
Glue H-3 to the Frame.
Glue the Rear Fender to the Fuel Tank.
Glue the Fuel Tank to the Frame.
Glue the Under Cowl to the Front Cowl.
Glue the Under Cowl to the Frame.
Glue the upper part of the Steering to the Frame.
Glue the lower part of the Steering to the upper part of the Steering and the Frame.
Glue the Front Tire to the lower part of the Steering.
Finish by gluing the Exhaust to the Rear Arm and the Rear Fender.
glue the assembled parts in numerical
order through .
1
2
4
5
5
8
9
11
6
7
12
12
8
10
10
3
- 12 -
H- 3
H- 4
Please use the dots on each component as reference when gluing surfaces.
Assembly Instructions
10 Finish
Upper Steering Column
Front Cowl
Lower Steering Column
Front Tire
Rear Arm
Rear Tire
Exhaust Pipe
Rear Fender
Frame
Fuel Tank
Under Cowl
- 13 -
RIGHT
FRONT
11 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
Steering
Front Cowl
Front Tire
Rear Tire Exhaust Pipe
Rear Fender Fuel Tank
- 14 -
LEFT
REAR
12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.
Rear Arm
Frame
Under Cowl