Catalogue

BHEL VALVES
A guide to World Class Valves

C
o
n
t
e
n
t
s
Tiruchirapalli
EXIT
A guide to World Class Valves
Corporate Profile
Products
References
Index
A
B
C
D
CORPORATE PROFILE REFERENCES INDEX CONTENTS START
Tiruchirapalli
Corporate Profile
A
Bharat Heavy Electricals Limited is
one of the leading manufacturers of
power plant equipment in the world and
the largest engineering enterprise of its
kind in India. BHEL caters to the needs
of the power, industry, transmission, oil
& gas, transportation,
telecommunications and
non-conventional energy sectors with a
wide range of products and services
designed to offer total solutions to
customers.
A
Corporate Profile
A
Today, BHEL has 14 manufacturing
divisions, 9 service centres and 4
Power Sector Regional Centres spread
across the country, besides over 150
project sites in India and abroad.
BHELs services and projects have
been exported to over 50 countries
worldwide-from the United States in the
West to New Zealand in the Far East.
BHELs High Pressure Boiler
Plant at Tiruchirapalli was
established in '60s for the
manufacture of High Pressure
Boilers. Today BHELs
Tiruchirapalli Complex comprises
of the High Pressure Boiler Plant,
the Seamless Steel Tube Plant,
the Welding Research Institute,
the Piping Centre at Madras, the
Boiler Auxiliaries Plant at Ranipet
and the Industrial Valves at
Goindwal (Punjab).
Corporate Profile
A
The Valves Plant is part of the
Boiler Plant Complex and
manufactures valves to the
highest standards for a wide
range of critical applications in
the power industry and oil & gas
sectors. The Product range
includes Conventional Gate,
Globe and Non-Return
Valves, Safety and Safety Relief
Valves, Quick Closing
Non-return Valves,
Corporate Profile
A
Cold Reheat Line Non-return Valves,
Forged Steel Valves, HP / LP Bypass
systems, Soot blowers, Wall Deslaggers,
Water Level Gauges and Oilfield
equipment such as Wellheads, X-mas
Trees, Block Valves and Mudline
Suspension Systems besides Subsea
Wellheads.
Corporate Profile
A
click here to contact us
Forged Steel Valves
Cast Steel High Pressure Valves
Cast Steel Valves
Safety Valves
Safety Relief Valves
Full Bore Valves
Electrical Relief Valves
Quick Closing Non-return Valve
Cold Re-heatline Non-return Valve
Direct Water Level Gauge
HP/LP Bypass System
Rotary Soot Blower
Well Heads & X-Mas Trees
Long Retractable Soot Blower
Wall Deslagger
Furnace Temperature Probe
Steam Vent and Ejector Silencers
1
2
3
4
5
6
7
8
9
16
15
14
13
12
11
10
17
18
Re-Heater Isolating Device
19
Cast Steel Bolted Bonnet Valves
Products
A
Forged Steel Valves
BB Series
BD Series
BM Series
BP Series
Forged Steel Valves - BB Series
Class 800 Blow Down Valve
Blow Down Chart for Class 1500
How to order
Model Numbers & Speciality Codes
Class 800 Blow Down Valve-Materials
Class 800 Blow Down Valve-Dimensions
Class 1500 Blow Down Valve-Materials
Class 1500 Blow Down Valve-Dimensions
Forged Steel Angle Blow Down Valves
Note: Available orifice size: 1/8, 3/16, 1/4 & 5/16
Forged Steel Valves - BB Series
2
1
3
Forged Steel Valves - BB eries S
1
2
3
Micrometer adjustment for handwheel
setting. Accurate adjustments can be
made, to 1/10th. handwheel turn ; or
for extremely fine setting to 1/100th.
handwheel turn.
Hardfaced seats (stellited) provide high
resistance to galling, wear and erosion.
Body-bonnet joint designed with built-in
compression gauge and spiral wound
gasket, which provides positive seal
and prevents over-stressing of flange.
Body A 105
Bonnet A 105
Seat Ring Stellite
Stem 13% Cr SS (Stellited)
Orifice Tube 18/8 SS
Bonnet Bolt A 193 - B7
Handwheel Malleable Iron
Gland Packing Graphited Asbestos
Gasket Spiral Wound
Asbestos with 304SS
No. PART NAME STANDARD
1
2
3
4
5
6
7
8
9
1
3
7
4
6
8
9
2
Materials
5
E
=
C
L
O
S
E
D
F
=
C
L
O
S
E
D
M
H
Dimensions
A
D
E
F
G
H
K
L
M
Wt.(Kg)
48
75
159
151
82.6
57.2
33.8
25.4
12.7
3.6
Model No. BB08N0
DIMENSIONS (mm)
Valve
Size
1 inch
25mm
D
A K
L
G
100 150 200 300 400 500 1000
.5
.6
.7
.8
.9
1
2
1.5
2.5
3
4
5
6
7
8
9
10
15
5/16
1 4
3/16
1/8
B
L
O
W
D
O
W
N
C
A
P
A
C
I
T
Y
-
T
H
O
U
S
A
N
D
S
L
B
S
.
P
E
R
H
R
.
BOILER PRESSURE P.S.I.G.
CONTINUOUS BLOW DOWN CHART
HIGH PRESSURE DROP VALVE
1 Class 800
1/8 - 3/16 - 1/4 and 5/16 DIA ORIFICES
WIDE OPEN CAPACITIES VS. BOILER PRESSURES
Note: Available orifice sizes: 1/8, 3/16, 1/4 & 5/16
2
1
3
1
2
3
Micrometer adjustment for handwheel
setting. Accurate adjustments can be
made, to 1/10th. handwheel turn.
Hardfaced seats (stellited) provide high
resistance to galling, wear and erosion.
Body and bonnet have a full
penetration weld without crevices
where corrosion occurs and provides a
unitary construction. No weld-cutting
required for servicing.
No. PART NAME STANDARD
1
2
3
4
5
6
7
Body A 105
Bonnet A 105
Seat Ring A 105 with Stellite
Stem 13% Cr SS (Stellited)
Orifice tube 18/8 SS
Gland Packing Graphited asbestos
Handle Malleable iron
1
2
7
6
Materials
5
3
4
Model No. BB15N0
(Class 2500 Socket Weld End)
DIMENSIONS (mm)
A
D
E
F
G
H
K
L
M
Wt.(Kg)
79
317
435
402
184.2
88.9
48.6
34.9
12.7
20.4
Valve
Size
1 inch
40 mm
1/2
60
206
311
298
168.3
63.5
33.8
22.2
12.7
9.0
1 inch
25mm
Dimensions
E
=
O
P
E
N
E
D
F
=
C
L
O
S
E
D
D
T
u
r
n
t
h
r
o
u
g
h
9
0
M
H
G
L A K
Note
Available Orifice size
NB: 1 : , , , ,
, &
NB: 1 : , , , ,
, & 1
1/8 3/16 1/4 5/16
3/8 7/16 1/2
1/2 3/8 7/16 1/2 5/8
3/4 7/8
CONTINUOUS BLOW DOWN CHART
HIGH PRESSURE DROP VALVES
1 & 1 - Class 1500
WIDE OPEN CAPACITIES VS. BOILER PRESSURES
TO DIA. ORIFICES - 1 VALVE
TO 1 DIA. ORIFICES - 1 VALVE
1/2
1/8 1/2
3/8 1/2
BOILER PRESSURE P.S.I.G.
500 600 700 800 9001000 1500 2000 2500 3000
3200
200
180
150
100
90
80
70
60
50
40
30
25
20
15
10
5
4
3
2.5
2
1.5
1
1
7/8
5/8
7/16
3/8
1/4
1/2
3/4
5/16
3/16
1/8
B
L
O
W
D
O
W
N
C
A
P
A
C
I
T
Y
-
T
H
O
U
S
A
N
D
S
L
B
S
.
P
E
R
H
R
.
Supplied with hardfaced orifice type seat, sized
to suit application.
Class 800 valves - size 1 .... available with
orifice sizes ranging from 1/8 to 5/16.
Class 1500 valves - size 1 available with
orifice sizes ranging from to . 1
valves to 1 orifice.
Used on any throttling service which results in
severe erosion and rapid wearing out of
conventional design valves.
1/8 1/2 1/2
3/8
Forged Steel Angle Blow Down Valves
(High-Pressure drop valves)
Pressure Class Size
800 1 l
l 1500 1 & 1 1/2
MODEL NUMBERS SPECIALITY CODE
ORIFICE SIZE TO BE SELECTED BASED ON REQUIRED BLOWDOWN QUANTITY
[Motor Operation available for 1 size] 1/2
NOTE
Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer model
numbers with speciality codes to preclude misunderstanding of your requirements. However, a detailed description for
SPECIALS must always accompany order.
BB XX N O XX X
Rating
08 - 800 C
15 - 1500 C Design
Variant
N - ANSI VALVE
Size
F6 - 1
F7 - 1 1/2
Material
B - A 105
Forged Steel Valves - BD Series
Class 1500 & 2500 Globe & Regulating Valves
Material
Dimension
Class 1500 & 2500 Piston Lift Check Valves
Material
Dimensions
How to Order
Model Nos & Speciality Code
Regulating Disc
Click here to magnify
4
3
2
1
6
7
8
9
10
11
5
1
2
3
4
5
6
7
8
9
10
11
Spring action yoke arms compensate for effect of temperature changes,
assuring positive seating.
Heat treated stainless steel stem is corrosion and galling resistant,
suitable for service over 1000F.
Stake Locked Disc Nut - Positive locking prevents unscrewing.
Disc pad, H-25 Alloy prevents stem galling. No damage from acid
washing.
Rugged integral hard facing (Stellite or equal), allows repeated
refinishing.
Long life, high tensile aluminium bronze bushing.
Rugged ball joint flange, no gland misalignment.
Packing gland is stainless steel split for easy removal during repacking.
Deep stuffing box. Packing is corrosion inhibited, preventing stem pitting.
Body and bonnet have a full penetration weld without crevices where
corrosion occurs, and provides a unitary construction. No weld cutting
required for servicing.
Body cavity has ample clearance between body and disc., allowing
adequate flow passage, preventing side thrust and reducing wear on
stem guide.
Class 1500 & 2500 Globe &
Regulating Valves
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Class 1500/2500 Globe Valves
Materials
Body A105 A 182 - F22
2 Bonnet A105 A182 - F22
3 Disc 13% Cr SS 13% Cr SS
(Stellited) (Stellited)
4 Stem 13% Cr SS 13% Cr SS
5 Handwheel Malleable iron Malleable iron
6 Gland Packing Graphited Graphited
asbestos asbestos
No PARTNAME STANDARD F22
1
1
2
5
4
6
3
Model No. BD615B0, BD815B0
E
=
C
L
O
S
E
D
F
=
C
L
O
S
E
D
Stellite Faced
Stellite Faced
Dimensions
Valve Size
mm inch A C D E F K L M Wt.(Kg)
8 25.4 127.0 181 225 215 14.3 6.4 9.5 5.0
10 31.8 127.0 181 225 215 17.5 9.5 9.5 5.0
15 41.3 127.0 181 225 215 21.7 11.1 9.5 5.0
20 50.0 127.0 206 286 270 27.1 17.5 12.7 8.4
25 1 50.0 127.0 206 286 270 33.8 17.5 12.7 8.4
32 1 74.0 215.9 318 426 384 42.5 34.9 12.7 24.0
40 1 74.0 215.9 318 426 384 48.6 34.9 12.7 24.0
50 2 88.9 215.9 318 426 384 61.1 34.9 15.9 24.0
1/4
3/8
1/2
3/4
1/4
1/2
DIMENSIONS (mm)
D
M
C
0
A
0
K
0L
Model No. BD625N0, BD825N0
Valve Size
mm inch A C D E F K L M Wt.(Kg)
8
10
1/4 25.4 127.0 181 225 215 14.3 6.4 9.5 5.0
31.8 127.0 181 225 215 17.5 9.5 9.5 5.0 3/8
1/2
3/4
1/4
1/2
15
20
25 1
32 1
40 1
50 2
41.3 127.0 181 225 215 21.7 11.1 9.5 5.0
50.0 127.0 206 286 270 27.1 14.3 12.7 9.0
57.2 127.0 206 286 270 33.8 14.3 12.7 9.0
80.2 215.9 318 431 395 42.5 28.6 12.7 29.0
80.2 215.9 318 431 395 48.6 28.6 12.7 29.0
100.0 215.9 318 431 395 61.1 28.6 15.9 29.0
DIMENSIONS (mm)
Dimensions
E
=
C
L
O
S
E
D
F
=
C
L
O
S
E
D
Stellite Faced
Stellite Faced
D
M
C
0
A
0
K
Class 1500 & 2500
Piston Lift Check Valves
Valve Size - 2 1/4
Class 1500 & 2500 Piston
Lift Check Valves
Back to page
Forged Body: Assures maximum
strength. All interior surfaces are
machined.
Seal weld can be easily cut
open to service the valve.
Full guided disc prevents
chatter and ensures smooth
operation.
Rugged integral hard facing
(stellite or equal), allows
repeated refinishing.
Leak proof construction: Cover is screwed
and seal-welded to ensure non-leakage
during service.
Body and Cover have a full
penetration weld without
crevices where corrosion
occurs, and provides a
unitary construction. No weld
cutting is required for
servicing.
2
Materials
3
1
No PARTNAME STANDARD F22
1 Body A105 A 182 - F22
2 Cover A105 A182 - F22
3 Disc 13% Cr SS 13% Cr SS
(Stellited) (Stellited)
Class 1500 & 2500
Dimensions
Valve Size
mm inch A C F K L M Wt.(Kg)
8
10
1/4 25.4 127.0 76.2 14.3 6.4 9.5 4.1
31.8 127.0 76.2 17.5 9.5 9.5 4.1 3/8
15
20
25 1
32 1
40 1
50 2
1/2
3/4
1/4
1/2
41.3 127.0 76.2 21.7 11.1 9.5 4.1
50.0 127.0 76.2 27.1 17.5 12.7 4.1
57.2 127.0 76.2 33.8 17.5 12.7 4.1
80.2 215.9 106.0 42.5 34.9 12.7 11.3
80.2 215.9 106.0 48.6 34.9 12.7 11.3
95.0 215.9 106.0 61.1 34.9 15.9 11.3
Model No. BD915B0, BD925N0
(Socket Weld End)
DIMENSIONS (mm)
Class 1500 & 2500
F
M
C
0
A
0
K
0L
While ordering BHEL Forged Steel Valves, please specify ...
Optional Features : Motor operations for 1 and above Stellite facing on Disc/Seat
Lock open/close arrangement Teflon packing
l l
l l
How to order
A. Type of Valve
B. Type of Connection
C. Operating Conditions
D. Mode of Operation
E. Size
F. Pressure rating
G. Body Material
H. Trim Material
I. Other details
1. Globe
2. Regulating
3. Check
1. Socket Welded
2. Butt Welded
1. Medium
2. Working Pressure
3. Temperature
1. Handwheel
2. Motor Actuator
1. 1/4
2. 3/8
3. 1/2
4. 3/4
5. 1
6. 1
7. 1
8. 2
CLASS 1500
CLASS 2500
1/4
1/2
Rating
15 - 1500 C
25 - 2500 C
Type
6 - Globe
8 - Regulating
9 - PLNRV
NOTE
Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer model numbers with
speciality codes to preclude misunderstanding of your requirements. However, a detailed description for SPECIALS must always
accompany order.
Construction, Material and Dimensions specified are indicative and are subject to change without prior intimation in view of the constant
design improvements being incorporated.
MODEL NUMBERS
Design
Variant
A - API VALVE
N - ANSI VALVE
B - BS VALVE
SPECIALITY CODE
XX X X X
BD X XX X X
Size
F1 -
F2 -
F3 -
F4 -
F5 - 1
F6 - 1
F7 - 1
F8 - 2
1/4
3/8
1/2
3/4
1/4
1/2
Operation
H - Handwheel
M - Motor
W - Socket Welded
B - Butt Welded
Material
B - A 105
9 - F22
End
Class 800 Gate Valve
Gate Valve - Dimensions
Gate Valve - Materials
Class 800 Globe Valve
Globe Valve - Dimensions
Globe Valve - Materials
Class 800 Piston Lift Check Valve
Piston Lift Check Valve - Demensions
Piston Lift Check Valve - Materials
How to order
Model Number & Speciality Codes
Forged Steel Valves - BM Series
Click here to Magnify
Outside Screw and Yoke (OS & Y)
Bolted Bonnet (BB)
Screwed Seat Ring
Positive Back Seat
Class 800 Gate Valve-Features
Back to page
Built-in safety factor against over torqing:
key in handle shears before stem can
shear. Handwheel assembly on thread
bushing facilitates disassembly.
Sturdy stainless steel swing bolt
connections. Hardened stainless
steel pins.
Deep stuffing box with
ample packing; corrosion
inhibited.
Positive back seating on
these surfaces
Super strength stem-wed
strongest possible
Renewable seats
Husky wedge (500 Brinell) fully guided in the
body. In open position, wedge clears port
completely, preventing flow loss or wedge wear.
High strength steel forgings in
accordance with ASMEBoiler Code.
Body-bonnet joint designed with built-in
compression gauge and spiral wound gasket,
which provides positive seal and prevents
overstressing of flange.
Two-piece gland is self-aligning, for
straight line thrust against packing
Stem has double Acme thread
for smooth, quick operation.
Two wear washers reduce friction between
movable parts for ease of operation. This
valve has been subjected to thousands of
operating cycles without bushing failure.
Class 800 Wedge Gate Valve
Materials
No. PARTNAME STANDARD F316
1 Body A105 A 182 - F316
2 Bonnet A105 A182 - F316
3 Seat Ring 13% Cr SS AISI 316
4 Wedge 13% Cr SS AISI 316
5 Stem 13% Cr SS A 182 - F 316
6 Bonnet Bolt A 193 - B7 A 193 - B7
8 Gland Packing Graphited asbestos Teflon asbestos
9 Gasket Spiral Wound Spiral Wound
Asbestos with Asbestos with
304 SS 304 SS
1
6
3
4
5
8
9
7
2
Model No. BM508A0
DIMENSIONS (mm)
Valve Size
mm inch A B C D E F K L M Wt.(Kg)
8
10
1/4 22 60 152 141 14.3 7.9 9.5 1.9
28 84.1 60 .5 9.5 9.5 1.9
1/4 84.1
152 141 17
34 84.1 60 152 141 21.7 9.5 9.5 1.9
38 90.5 75 160 144 27.1 12.7 12.7 2.0
48 1 114.3 120 200 178 33.8 19.1 12.7 3.6
64 1 120.7 80 253 220 42.5 28.6 12.7 6.5
64 1 120.7 80 253 220 48.6 28.6 12.7 6.5
79 2 130.2 145 296 256 61.1 36.5 15.9 8.4
3/8
1/2
3/4
1/4
1/2
3/8
1/2
3/4
1/4
1/2
15
20
25 1
32 1
40 1
50 2
Tapered
Thread
(Socket Weld End and Screwed End)
Class 800 Wedge Gate Valve
Dimensions
L
Screwed End
0
K
0D
0
A
C
M
B
E
=
O
P
E
N
E
D
F
=
C
L
O
S
E
D
0
L
Valve Size - 2 1/4
Note
Direct stellite facing on body
is also available in Globe Valve.
l
l
l
l
Outsides Screw and Yoke (OS & Y)
Bolted Bonnet (BB)
Screwed Seat
RingPositive Back Seat
Class 800 Globe Valve & Regulating Valve
BM 6 & BM 8 Series
B1
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Stainless steel thread bushing
eliminates corrosion attack.
Sturdy swing bolt connection.
Hardened stainless steel pins.
Deep stuffing box with ample
packing; corrosion inhibited.
Positive tapered backseat on
these surfaces.
Unique disc nut rolled-in against disc,
forming positive, permanent lock.
Disc (500 Brinell) provide
excellent resistance to galling,
corrosion and erosion.
Regulating Disc
Sure-grip handwheel
Two-piece gland is self-
aligning, for straight line
thrust against packing.
Body-bonnet joint designed with
built-in compression gauge and
spiral wound gasket, which
provides positive seal and
prevents overstressing of flange.
Accurately guided stem-disc
connection prevents spinning
and vibration that might
cause failures.
Screwed Seat ring.
1 Body A105 A 182 - F316
2 Bonnet A105 A182 - F316
3 Seat Ring 13% Cr SS AISI 316
4 Disc 13% Cr SS AISI 316
5 Stem 13% Cr SS A 182 - F 316
6 Bonnet Bolt A 193 - B7 A 193 - B7
8 Gland Packing Graphited asbestos Teflon asbestos
9 Gasket Spiral Wound Spiral Wound
304 SS 304 SS
7
3
5
Class 800 Globe Valve & Regulating Valve
BM 6 & BM 8 Series
Materials
9
6
8
2
4
1
Screwed End
C
M
E
=
O
P
E
N
E
D
F
=
C
L
O
S
E
D Model No. BM608B0, BM808B0
DIMENSIONS
Valve Size
mm inch A B C D E F K L M Wt.(Kg)
8
10
1/4
3/8
34 84.1 60 7.9 9.5 1.6
34 84.1 60 150 144 17.5 9.5 9.5 1.6 3/8
1/4 150 144 14.3
15
20
25 1
32 1
40 1
50 2
1/2
3/4
1/4
1/2
34 84.1 60 150 144 21.7 14.3 9.5 1.6
38 90.5 75 161 152 27.1 19.1 12.7 1.8
48 1 111.1 80 196 184 33.8 25.4 12.7 3.4
64 1 165.1 120 244 227 42.5 31.8 12.7 7.3
64 1 165.1 120 244 227 48.6 38.1 12.7 7.3
79 2 177.8 145 281 258 61.1 49.2 15.9 11.1
1/2
3/4
1/4
1/2
Tapered
Thread
Class 800 Globe Valve &
Regulating Valve - BM 6 & BM 8 Series
Dimensions
B
L
0D
Valve Size - 2 1/4
l
l
Screwed Seat Ring
Bolted Cover (BC)
Class 800 Piston Lift Check Valve - BM 9 Series
Class 800 Piston
Lift Check Valve - BM 9 Series
High Strength Bolting
Heat treated alloy steel for maximum
strength. Flanged external hex head for
high torque and ease of maintenance.
Cushioned Disc
Small ports in the disc guide wall create
snubbing action reducing impact and
eliminating chatter caused by flow
pulsations.
Flat Seat
For tight shut-off, ease
of maintenance and
maximum seating area.
Hardened Seating Surfaces
Stainless steel seat ring and
disc are hardened and lapped
for accuracy.
Renewable seat design
Fully Guided
Center guiding for minimum
friction and maximum surface
area contact prevents cocking.
Spiral Wound Gasket
Filled stainless steel
laminations insure tight
body/bonnet joint at
temperature to 1000F.
Forged body & cap
Assures maximum strength. All
interior surfaces are machined.
Top entry design
All parts are removable from the top
without removing valve from line.
1
2
3
4
5
6
Body A105 A 182 - F316
Cover A105 A182 - F316
Seat Ring 13% Cr SS AISI 316
Disc 13% Cr SS AISI 316
Bolting A 193 - B7 A 193 - B7
Gasket Spiral Wound Spiral Wound
304 SS 304 SS
Materials
2
1
3
4
6
5
C1
Valve Size
mm inch A B C F K L M Wt.(Kg)
8 1/4 34 49.2 14.3 7.9 9.5 1.2
34 84.1 17.5 9.5 9.5 1.2 10
1/4
3/8
1/2
3/4
1/4
1/2
84.1
49.2
34 84.1 49.2 21.7 14.3 9.5 1.2
38 90.5 56.2 27.1 19.1 12.7 1.2
48 1 111.1 69.1 33.8 25.4 12.7 2.3
64 1 165.1 106.4 42.5 31.8 12.7 4.1
64 1 165.1 106.4 48.6 38.1 12.7 4.1
79 2 177.8 127.0 61.1 49.2 15.9 7.4
3/8
1/2
3/4
1/4
1/2
15
20
25 1
32 1
40 1
50 2
DIMENSIONS (mm)
Tapered
Thread
Model No. BM908B0
Dimensions
C
B
M
Screwed end
K
F
While ordering BHEL Forged Steel Valves, please specify...
Optional Features Motor operations for 1 and above Stellite facing on Disc/Seat
Lock open/close arrangement Teflon packing
l l
l l
How to order
A. Type of Valve
E. Size
F. Pressure rating
G. Body material
H. Trim material
I. Other details
1. Gate
2. Globe
3. Check
4. Regulating
5. Others
1. Screwed
2. Socket Welded
2. Butt Welded
1. Medium
2. Working Pressure
3. Temperature
1. Handwheel
2. Motor actuator
1.
2.
3.
4.
5. 1
6. 1
7. 1
8. 2
1/4
3/8
1/2
3/4
1/4
1/2
NOTE
Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer model numbers with
speciality codes to preclude misunderstanding of your requirements. However, a detailed description for SPECIALS must always
accompany order.
Construction, Material and Dimensions specified are indicative and are subject to change without prior intimation in view of the constant
MODEL NUMBERS
Rating
08 - 800 C
Design
Variant
A - API Valve
N - ANSI Valve
B - BS Valve
Type
5 - Gate
6 - Globe
8 - Regulating
9 - PLNRV
SPECIALITY CODE
XX X X X
BM X XX X X
Size
F1 -
F2 -
F3 -
F4 -
F5 - 1
F6 - 1
F7 - 1
F8 - 2
1/4
3/8
1/2
3/4
1/4
1/2
Operation
M - Motor
H - Handwheel
End
B - Butt Welded
S - Screwed
W - Socket Welded
Material
B - A 105
M - 316
Forged Steel Valves - BP Series
250 ata 3-Way Pressure Gauge Valve
Materials
Dimensions
Features
Made of stainless steel, with 3 way construction.
Used to Isolate the pressure gauge from the system,
when not required.
Have provision for connecting a master pressure
gauge for calibration.
Eliminates the sudden pressure surges transmitted
to the pressure gauge.
Used in pressure gauge lines ( just before the
pressure gauge).
Can be used in water, oil, steam, air, and all
non-corrosive media.
Features
Forged Steel 3-Way Pressure Gauge Valves
Size : 3 mm
Pressure : 250 ata
l
l
l
l
l
l
Dimensions
Model No. BP625D0
DIMENSIONS (mm)
L
V
Z
D
D1
D2
D3
Wt.(Kg)
82
115
12
65
M 20x1.5
M20x1.5
M20x1.5
1
Size 3mm
250 ata 3-Way Pressure Gauge Valve - BP 6 Series
D
D
2
z
V
L
D
1
D
3
6
250 ata 3-Way Pressure Gauge Valve - BP 6 Series
Materials
No. PART TIME STANDARD
1 Body
2 Bonnet
3 Stem
4 Gland ASTMA182-F6aCl3
5 Lock Nut
6 Screw Plug
7 Handwheel Phenolic Plastic
2
5
4
3
7
1
Cast Steel Bolted Bonnet Valves - BL Series
Gate Valve - BL 5 Series
Gate Valve Features
Globe Valve - BL 6 Series
Globe Valve Features
Swing Check Valve - BL 7 Series
Optional Features
Model Numbers
GATE VALVE
Gate Valves are the most commonly used
shut off valve in the industry today. They are
used where minimum pressure drop and bi-
directional on-off service is required.
Normally Gate Valves are not designed for
throttling service. Prolonged use in the
partially open position will damage seating
surfaces. Gate valves are available with
wedge configurations of solid and flexible
type to meet the specific service conditions.
Gate Valves normally are handwheel
operated but are also available with gearing
and electric motor actuator for remote
operation.
YOKE BUSH
GLAND
BACKSEAT
STEM
WEDGE
END CONNECTIONS
HANDWHEEL
RISING STEM
GREASE NIPPLE
EYE BOLTS
STUFFING BOX
SEAT RINGS
BODY
: Furnished in Aluminium Bronze material.
Larger sizes have yoke bush along with ball bearings.
: Two-piece gland/gland flange is self aligning to
eliminate stem damage from cocked gland.
: Machined bonnet stembushing provides back
up stemseal.
: Precision ground stem enables smooth operation
and ensures leak tightness in gland.
: Heavy pattern fully guided wedge precision fitted
to body seats for maximum shut off. Available in solid and
flexible design.
: Choice of flanged or butt weld ends
for piping flexibility.
: Large handwheels for easy operation. Also
available with gearing & Motor actuators for more difficult
services.
: Easily visible open-close indication.
: Yoke bush equipped with fittings to
minimise wear and operating torque.
: Facilitate easier maintenance and packing
replacement.
: Deep stuffing box provides maximum
packing for stem seal. Optional lantern-rings and plugs are
available.
: Renewable seat ring for easy maintenance.
: Heavy duty body with sufficient wall thickness for
maximum service life. Provided with bosses for optional
bypasses or drains.
1
2
3
4
5
6
7
8
9
10
11
12
13
DESIGN STANDARD
TESTING STANDARD
: The valves meet the requirements of standards
API 600 & ANSI B 16.34
: API 598 & ANSI B 16.34
7
8
9
1
2
10
3
11
4
12
5
13
6
No PARTNAME CARBONSTEEL STAINLESSSTEEL
1 Body ASTM A216 - WCB ASTM A351 - CF8M
2 Seat Ring/ Carbon Steel with ASTM A451 - CPF8M
Body seat 13% Cr SS facing
3 Bonnet/Yoke ASTM A216 - WCB ASTM A351 - CF8M
4 Wedge Carbon Steel with ASTM A351 - CF8M
13% Cr SS facing
5 Stem ASTM A182 - F6a ASTM A182 - F 316
6 Yoke Brush Al Bronze ASTM A439 - D2
7 Gasket Reinforced Asbestos/ Teflon
Spiral Wound
(Asbestos)
8 Packing Ring Graphited Asbestos Teflon impregnated
asbestos
10 Stud ASTM A 193 - B7 ASTM A 193 - B7
11 Nut ASTM A 194 - 2H ASTM A 194 - 2H
12 Back seat Carbon Steel with A 182-F316
13% Cr SS facing
Note
Valves with other TRIM MATERIAL combination to API 600 can also be
supplied. WCC, WC6, WC9, CF8, LCB or All Stainless Steel valves
can also be supplied when specified.
9
6
8
5
12
3
7 10
11
2
4
1
Gate Valve
Features
BHEL Cast Steel Bolted Bonnet Gate Valves are available
with a full selection of wedge types to match operating
service conditions. Specify the type best suited to your
service conditions.
This is the most common wedge type. It is also the
strongest, simplest and highly resistant to vibration. It is not
self compensating to seat distortion caused by high
temperature thermal expansion or bending moments.
SOLID WEDGE
Gate Valve
Features
FLEX WEDGE (Single piece) :
Flex wedge (Two piece) :
The flex wedge is machined with a circumferential
groove to allow the seating faces to move
independently and adjust to movement of the body
seats. It is used where line loads or thermal
expansion of the expansion of the system is likely to
distort the seat face in the valve. This type of wedge
is not recommended for corrosive services but is
ideally suited for steam or high temperature services.
Optional for bigger size
valves (sizes 14 and above).
Gate Valve
Features
Body/bonnet joints on BHEL gate valves are designed for rugged
services. The standard joint varies, depending on valve class.
These standard joints are shown.
CLASS 150 - The standard, flat, oval bonnet joint is the simplest
configuration for low pressure services. Our standard gasket is
flat asbestos but spiral wound gaskets are available for critical
applications.
CLASS 300, 400, 600 & 900 - The circular male and female
bonnet joint is self-aligning and well suited for intermediate
pressure classes. Valves in these classes are available with
spiral wound gaskets.
BODY BONNET JOINT
BODY BONNET JOINT
Gate Valve
Features
T-HEAD STEM
PACKING ADJUSTMENT
All BHEL Gate Valves are provided with T-head
connections. This design also allows the wedge to self-
align, eliminating the possibility of a bent stem jamming
the wedge.
All valves are provided with a two-piece packing gland
to minimise the possibility of scoring the stem, if the
gland is tightened unevenly. Eye bolts remain fastened
to the bonnet ; they swing out of the way to simplify
packing replacement and are oriented so that they can
be adjusted from one side of the valve.
GLAND
BALL BEARING YOKE BUSH
Packing rings are of high graded braided asbestos
reinforced and graphited. Other packings are
available when specified. Valves with lantern rings
can be supplied when specified.
Large valves require tremendous amount of torque
to open and close the valve. Use of ball bearings in
the yoke bush reduce the operating torque and easy
operation of handwheel is obtained.
Gate Valve
Features
Model No. BL502C0
*Gear Operated
DIMENSIONS (mm)
Gate Valve
Dimensions
B2
Size
Inch mm L L1 V Z D D1 D2 D3 A d n f
2 50
3 80
178 216 405 65 250 92.1 120.6 152 15.9 20 4 1.6 21
203 283 412 90 250 127.0 152.4 191 19.1 20 4 1.6 30
4 100
6 150
8 200
10 250
12 300
14* 350
16* 400
20* 500
24* 600
229 305 517 121 250 157.2 190.5 229 24.0 20 8 1.6 58
267 403 636 169 400 215.9 241.3 279 25.5 22 8 1.6 91
292 419 820 226 450 269.9 298.4 343 28.4 22 8 1.6 141
330 457 945 272 450 323.8 361.9 406 30.5 26 12 1.6 225
356 502 1135 333 450 381.0 431.8 453 32.0 26 12 1.6 337
381 572 1262 360 460 412.8 476.2 535 35.0 30 12 1.6 476
406 610 1420 410 460 469.9 539.7 595 37.0 30 16 1.6 600
457 711 1650 509 460 584.2 635.0 700 43.0 33 20 1.6 866
508 813 2020 621 610 692.2 749.3 815 48.0 36 20 1.6 1212
Wt.
(Kg)
D
1
D
2
D
3
dXn
f
A L
V
D Z
Model No. BL503C0
*Gear Operated
Inch
mm
L-L1 V Z D D1 D2 D3 A d
n
f
Wt.(Kg)
Size
2
3
4
6
8
10
12*
14*
16*
20*
50
80
100
150
200
250
300
350
400
500
216
283
305
403
419
457
502
762
838
991
425
420
508
520
875
972
1122
1710
1910
2375
65
90
120
176.5
230
277
324
355
406
503
250
250
250
400
450
500
500
460
460
610
92.1
127.0
157.2
215.9
269.9
323.8
381.0
412.8
469.9
584.2
127.0
168.5
200.0
270.0
330.0
387.5
451.0
514.5
571.7
686.0
165
210
255
317.5
380
445
520
585
648
775
22.5
29.0
32.0
37.0
41.5
48.0
51.0
54.0
57.5
63.5
20
22
22
22
26
30
33
33
36
36
29
54
88
150
268
410
753
800
1000
1588
8
8
8
12
12
16
16
20
20
24
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
Note
Flange dimensions are as per ANSI B 16.5
Butt Weld ends as per ANSI B 16.25 Overall length as per ANSI B16.10
L1 denotes the overall length of a butt weld end valve.
DIMENSIONS (mm)
Gate Valve
Dimensions
L
V
Z D
D
1
D
2
D
3
dXn
f
A
Note
Butt Weld ends as per ANSI B 16.25
Overall length as per ANSI B16.10
L1 denotes the overall length of a butt weld end valve
Gate Valve
Dimensions
Model No. BL504C0
Wt.(Kg) L-L1 V Z D D1 D2 D3 A d n f
406
495
783
969
137
186
400
450
157.2
215.9
200.0
270.0
254
317.5
35.1
41.5
26
26
8
12
6.4
6.4
128
243
L
V
Z D
D
1
D
2
D
3
dXn
f
A
DIMENSIONS (mm)
Size
Inch mm
100
150
4
6
Gate Valve
Dimensions
B2
Note
Flange dimensions are as per ANSI B16.5
Butt Weld ends as per ANSI B16.25
L1 denotes the overall length of a butt weld end valve
*Gear Operated
DIMENSIONS (mm)
Model No. BL506C0
Inch
mm
L-L1 V Z D D1 D2 D3 A d n f Wt.(Kg)
Size
50
80
100
150
200
250
300
292
356
432
559
660
787
838
512
516
619
794
1158
1315
1600
71
91
122
167
219
270
329
250
315
400
450
500
500
500
92.1
127.0
157.2
215.9
269.9
323.8
381.0
127.0
168.5
216.0
292.5
349.5
432.0
489.0
165
210
273
356
419
508
559
25.5
32.0
38.5
48.0
56.0
63.5
67.0
20
22
26
30
33
36
36
52
75
113
253
436
636
938
8
8
8
12
12
16
20
6.4
6.4
6.4
6.4
6.4
6.4
6.4
L
V
Z D
D
1
D
2
D
3
dXn
f
A
2
3
4
6
8*
10*
12*
Note : RTJ Flanged ends to ANSI B 16.5
L1 denotes the overall length of a
butt weld end valve.
Gate Valve
Dimensions
Model No. BL509C0
Inch
mm
Wt.(Kg)
Size
4 100
300
L-L1 V Z D D1 D2 D3 A d n f
460 657 128 450 180.8 235 292.1 44.5
32 8
7.9
A f
d
X
n
D
3
D
2
D
1
L
V
Z D
DIMENSIONS (mm)
GLOBE VALVE
Globe Valves are used where frequent on-off
service is required. They can also be used for
throttling purpose with a special profile on disc.
It is generally confined to applications where
the valve is normally closed and pressure drop
is not important when the valve is open.
Normally Globe Valves are installed with flow
under the disc. BHEL Globe Valves with
regulating disc offers a linear flow
characteristics curve.
1 EYE BOLTS : Facilitate easier maintenance and packing
replacement.
2 STUFFING BOX : Deep stuffing box provides maximum
packing stem seal. Optional lantern-rings and grease
injectors available.
3 BACK SEAT : Machined bonnet stem bushing provides
back up stem seal.
4 BODY : Heavy duty body for maximum service life.
Provided with bosses for optional drains.
5 HANDWHEEL : Large handwheels for easy operation.
Also available with gearing & Motor actuators for difficult
services.
ball bearing
6 YOKE BUSH : Furnished in Aluminium Bronze to reduce
operating torque. Larger sizes have yoke
bush.
7 GLAND : Two-piece gland/gland flange is self aligning to
eliminate stem damage from cocked gland.
8 STEM : Precision ground stem enables smooth operation
andensures leak tightness in gland.
9 END CONNECTION : Choice of flanged or butt weld ends
for pipingflexibility.
DESIGN STANDARD
TESTING STANDARD
: The valves meet the requirements of
BS 1873
: BS 6755 Part 1
Globe Valve BL-6 Series
1
2
3
4
5
6
7
8
9
Materials of construction
Note
Valves with other TRIM MATERIAL can also be given.
Alloy steel valves can also be supplied when specified.
Body ASTM A216 - WCB
Seat Ring/ Corbon Steel with
Body seat 13% Cr SS facing
Bonnet/Yoke ASTM A216 - WCB
Disc Corbon Steel with
13% Cr SS facing
Stem ASTM A182 - F6a
Yoke Brush Al Bronze
Gasket Spiral Wound (Asbestos)
Packing Ring Graphited Asbestos
Handwheel Malleable iron
Stud ASTM A 193 - B7
Nut ASTM A 194 - 2H
Back seat Carbon Steel with
13% Cr SS facing
No. PARTNAME CARBONSTEEL
1
2
3
4
5
6
7
8
9
10
11
12
Globe Valve BL-6 Series
9
5
8
6
3
12
11
10
4
2
7
1
Globe Valve
Features
REGULATING DISC ARRANGEMENT
When the valves are required for flow
regulation a special profile on the disc is
provided to regulate the flow in linear
characteristic.
The circular male and female bonnet joint is
self-aligning.
BODY BONNET JOINT
PACKING ADJUSTMENT
All valves are provided with two-piece packing gland to
minimise the possibility of scoring the stem, if the gland
is tightened unevenly. The gland is made of a corrosion
resistant material with high strength gland flange. Eye
bolts remain fastened to the bonnet; they swing out of the
way to simplify packing replacement and are oriented so
that they can be adjusted from one side of the valve.
GLAND
Packing rings are of high graded braided asbestos reinforced
and graphited. Other packings are available when specified.
Valves with lantern rings are widely used, where the escape of
medium is to be prevented. Valves with lantern rings can be
supplied when specified.
Globe Valve - Features
Note
Globe Valve
Dimensions
Class 300 Globe Valve
Model No. BL603B0
Inch
mm
L-L1 V Z D D1 D2 D3 A d
n
f
Wt.(Kg)
Size
2
3
4
6
8
50
80
100
150
200
267
317
355
444
559
422
483
550
637
870
20
30
45
45
55
250
315
315
560
500
92.1
127.0
157.2
215.9
269.9
127.0
168.5
200.0
270.0
330.0
165
210
255
317.5
380
25.5
29.0
32.0
37.0
41.5
20
22
22
22
26
40
75
94
150
283
8
8
8
12
12
1.6
1.6
1.6
1.6
1.6
L
V
Z
D D
1
D
2
D
3
dXn
f
A
DIMENSIONS (mm)
SWING CHECK VALVE
Swing Check Valves are also used to prevent flow
reversal in piping systems. They are suitable for
service in horizontal or vertical (flow up through
the valve only) piping runs. Swing Check Valves
have low pressure drop and are best suited for
moderate velocity applications. Correct sizing of
Swing Check Valve is important. Either too low a
line velocity or too high a velocity will affect the
valve function. Service in systems involving rapid
and frequent flow reversals, pulsation or turbulant
flow should be avoided.
DESIGN STANDARD
TESTING STANDARD
: The valves meet the requirements of standards BS 1868.
: BS 6755 Part 1
Swing Check Valve - BL 7 Series
BODY
Full ported, heavy duty body
with sufficient wall thickness for
maximum service life. Provided
with bosses for optional drains.
BONNET JOINT
Sturdy bonnet joints for reliable
bonnet seal.
DISC STOP
Provides positive stop in open position
; positions disc to effectively function in
either horizontal or vertical (flow-up)
pipe runs.
END CONNECTION
Choice of flanged or butt weld
ends for piping flexibility.
DISC
Rugged disc is bolted and pinned to
hinge, ground seating surface is mated
to seat ring for positive shut-off.
HINGE PIN
Precision ground solid pin for
maximum strength and service life.
HINGE
Designed to withstand the shock
load of quick closing to insure
longer life and continued shut-off.
SEAT RING
Heavy duty, full ported ring threaded
into body for easy maintenance.
Optionally seal welded.
1
2
3
4
5
6
7
8
9
Body
Seat Ring
Bonnet Cover
Disc
Hinge
Hinge Pin
Studs
Nuts
Gasket
ASTM A216 - WCB
Carbon Steel with 13% Cr SS facing
SA 515 GR 70
SA 515 GR 70
AISI 410
ASTM A 193 - B7
ASTM A 194 - 2H
Spiral Wound (Asbestos)
Note
Valves with other TRIM MATERIAL can also be given. Alloy steel valves
can also be supplied when specified.
No. PART NAME CARBON STEEL
Swing Check Valve
Materials
Class 150 Swing Check Valve
Model No. BL702B0
Note
Inch mm
L-L1 V
Size
2
3
4
6
8
50
80
100
150
200
92.0
127.0
157.2
215.9
269.8
D1 D2 D3 A d n f
Wt.
(Kg)
120.6
152.4
190.5
241.3
298.5
152.4
190.5
228.6
279.4
342.9
15.8
19.1
23.9
25.4
28.4
20.0
20.0
20.0
22.4
22.4
4
4
8
8
8
1.6
1.6
1.6
1.6
1.6
203
241
292
356
495
222
266
282
343
395
22
37
51
110
167
Swing Check Valve
Dimensions
D
1
D
2
D
3
dXn
f
A
V
L
DIMENSIONS (mm)
Model No. BL703B0
Inch mm
L-L1 V
Size
2
3
4
6
8
50
80
100
150
200
267
318
356
445
553
272
285
297
354
408
D1 D2 D3 A d n f
Wt.
(Kg)
92.1
127.0
157.2
215.9
269.9
127.0
168.2
200.1
269.7
330.2
165.1
209.6
254.0
317.5
381.0
22.4
28.5
31.8
36.6
41.5
20.0
22.4
22.4
22.4
25.4
35
53
70
134
193
8
8
8
12
12
1.6
1.6
1.6
1.6
1.6
Swing Check Valve
Dimensions
Note : Flange dimensions are as per ANSI B 16.5
V
L A f
d
X
n
D
1
D
2
D
3
DIMENSIONS (mm)
Note
RTJ Flanged ends to ANSI B 16.5
Swing Check Valve -
Dimensions
Inch mm
Wt.
(Kg)
Size
4 100
200
L-L1 V D1 D2 D3 A d n f
460 385 180.8 235 292.1 44.5 32
8
7.9
DIMENSIONS (mm)
Model No. BL709B0
Optional Features
1. Locking Arrangement
2. Limit Switch Arrangement
3. Local Position Indicator
4. Impact Handwheel
5. Gear Actuators
High Pressure and large size Gate and Globe
valves require the use of gearing to reduce
the effort on the handwheel. Our standard
Gear actuators (bevel gearing) permit one-
man easy operation).
6. Chain Wheel
7. Floor Stand/Extension of Spindle Unit
Floor stands/Extension spindle are recommended
for valves which are in inaccessible locations.
Providing an extension spindle and a Floor stand
on the operating floor enables easy operation of
the valve. While ordering Floor stand/Extension
spindle, please specify the following :
- Complete Valve data
- Handwheel or Motorised
- With or without Indicator
- Dimension - Centre line of valve port to floor
level.
8. By Passes
9. Motor Actuator
3 Motor Actuator
Please specify the following :
H Supply voltage
H Phase
H Cycle
H Primary Power Supply
H Control Voltage
H Valve stem position
4. Chain Wheel
5. Spindle extension unit
Class 300
Class 400
Class 600
Class 900
2 thro 24
E. Size
F. PRESSURE RATING
G. Body Material
H. Trim Material
I. Other details
ANSI Rating Class 150
When specifying or ordering BHEL Valves, please provide a complete description that will
enable us to provide you with prompt and efficient service.
(A) Type of Valve
(B) Type of Connection
(D) Mode of Operation
(C) Operating Conditions
1. Gate
2. Globe
3. Regulating
4. Swing Check Valve
1. Flanged
2. Butt Welded
1. Working Pressure
2. Temperature
1. Handwheel
2. Gear
Note
Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer
model numbers with speciality codes to preclude misunderstanding of your requirements. However, adetailed
description for SPECIALS must always accompany order.
The materials and dimensions specified are indicative and are subject to change without prior intimation inview of
the constant design improvements being incorporated.
SPECIALITY CODE
XX X X X
Size
02 - 2
03 - 3
04 - 4
05 - 5
06 - 6
08 - 8
10 - 10
12 - 12
14 - 14
16 - 16
18 - 18
20 - 20
24 - 24
Operation
H - Handwheel
M - Motor
G - Gear
End
F - Flanged
B - Butt Welded
Material
B - WCB
C - WCC
1 - WC1
6 - WC6
9 - WC9
8 - CF8
M - CF8M
L - LCB
5 - C5
MODEL NUMBERS
BL X XX X X
Rating
02 - 150 C
03 - 300 C
04 - 400 C
06 - 600 C
08 - 800 C
09 - 900 C
Design
Variant
A - API VALVE
N - ANSI VALVE
B - BS VALVE
C - API & ANSI VALVE
Type
5-Gate
6 - Globe
7 - SCNRV
8 - Regulating
Cast Steel High Pressure Valves - BH Series
Gate Valve - BH 5 Series
How to Order
Model Numbers
These valves, by virtue of the venturi-type flow path,
offer the combined advantages of maximum flow
efficiency and ease of operation. These are meant for
high pressure-high temperature applications and are
available in Carbon steel and Alloy steel materials.
While the stems of carbon steel valves are of 13%
chromium stainless steel, those of alloy steel valves are
made from 16% chromium special stainless steel, for
high temperature and anti-corrosion properties. The
wedges are of two piece construction held together by a
pin, offering flexibility. This combined with the mirror
finish lapping ensures perfect sealing and compensates
for wear in the long run. These valves are provided with
pressure seal (self-seal) bonnet to provide better third
port seal. Thrust ball bearings enable the valve to be
operated with minimum effort.
Application
These Valves find their application in high
pressure and high temperature lines where the
end connections are to be made by butt-welding. It
is recommended for on/off services ; and the
media to be handled are water, oil, gas, steam or
other non-corrosive ones.
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Rising Stem
Easily visible open-close indication.
Yoke Bush
Furnished in aluminium bronze
material. Large sizes are
provided with yoke bush along
with ball bearings.
Eye Bolts
Facilitate easier maintenance and
packing replacement.
Stuffing Box
Deep stuffing box provides
maximum packing for stem seal.
Seat Rings
Seal welded heavy duty controlled
seat width to provide maximum
sealing force.
Body
Heavy duty body with sufficient
wall thickness for maximum
service life. Provided with
bosses for optional bypasses
or drains.
Handwheel
Large hand wheels for easy operation.
Also available with gearing and motor
actuators for more difficult services.
Grease Nipple
Yoke Bush equipped
with fittings to minimise
wear and operating
torque.
Self Seal Bonnet
Sealing Ring
Asbestos/soft iron provides
leak tight joint in bonnet.
Stem
Precision ground stem enables
smooth operation and ensures
leak tightness in gland.
WedgeHeavy-pattern fully
guided wedge precision fitted
to body seats for maximum
shut off. Flexible design.
1500 Class/ANSI Gate Valve
Diemensions
DIMENSIONS (mm)
*Dimensions as per ANSI B16.10
Size L* V Z D H Wt.(Kg)
65 254.0 714 79 400 1050 111
100
150
200
250
406.4 732 90 400 1140 141
558.8 920 134 500 1450 344
711.2 1044 156 560 1650 505
863.6 1153 184 560 1850 769
Model No. BH515A0
Materials Of Construction
Body A216 - WCB A217- WC6
Seat Ring CS+Stellite AS+Stellite
Wedge CS+Stellite AS+Stellite
Stem A182 F6a CL3 Ohtaron
Bonnet CS A182F22
Yoke A216 - WCB A216 - WCB
Gasket Grafil Grafil
Packing Grafil Grafil
Stud A 193 B7 A 193 B16
Nut A 194 2H A 194 GR4
Handwheel CS CS
ItemNo. Part Name A216- WCB A217- WC6
01
02
03
04
05
06
07
08
09
10
11
Materials
D
Z
H
-
D
I
S
M
A
N
T
L
I
N
G
C
L
E
A
R
A
N
C
E
Technical Description of
Standard Valves
Optional Features
l
l
l
l
l
l
l
l
Bypass Valves
Chain wheel drive
Motor actuator
Locking arrangement
Extension spindle
Stellited seats
Limit switch
Gear operation
l
l
Construction : Pressure Seal Bonnet
Outside Screw & Yoke
Ends : Butt Welding Ends to Order
How to order
A. Type of Valve
E. Size
F. Body material
H. Trim material
I. Other details
1. Gate
1. Butt welded / Pipe size &
Thickness
1. Working Pressure
2. Temperature
1. Handwheel
2. Gear
3 Motor Actuator
4. Chain Wheel
Note
numbers with speciality codes to preclude misunderstanding of your requirements. However, a detailed description for
The materials and dimensions specified are indicative and are subject to change without prior intimation in view of the
constant design improvements being incorporated.
Model Numbers
BH X XX X X
Design
Variant
A - ANSI
Type
5 - Gate
Speciality Code
XX X X X
Size
06 - 65mm
10 - 100mm
15 - 150mm
20 - 200mm
25 - 250mm
Operation
H - Handwheel
M - Motor
G - Gear
End
B - Butt Welded
Material
B - WCB
Rating
15 - 1500 Class (ANSI)
Cast Steel High Pressure Valves - BT Series
BHEL High Pressure Wedge Gate Valves - BT 5 Series
Technical Features
Dimensions
Elbow-Down Valves
BHEL High Pressure Swing Check Valves - BT 7 Series
High Pressure Wedge Gate Valves
Click here to view details
Back to page
Side view of
Position Indicator
Mechanical Stopper
(to prevent over tightening)
Handwheel
Yoke
Bearing
(easy operation)
Gland Flange
Gland Packing
Stem Hard Cr-plating
for high temperature
application
Side View of Stem
Disc Connection
Body
Weld on Seat Ring
(stellite hard facing)
Disc (stellite
hard facing)
Integral Back Seat
(stellite hard facing)
Pressure Seal
bonnet
Retaining ring (Ni-plating)
Detail of Pressure
Seal Construction
Yoke Clamp (easy
maintenance)
Grease Nipple
Yoke Sleeve
Cap
Technical Features
Body Design
Seat Diameter
Edge Preparation
Pressure Seal
BHEL standard valve body is designed in
accordance with ANSI B16.34.
BHEL standard inside diameter is decided based
on ANSI B 16.34 or connecting pipe size.
BHEL standard edge preparation is in accordance
with ANSI B 16.25. Any other preparations,
however, are also available to order.
Sealing surface on both body and bonnet is
overlaid with austenitic stainless steel for freedom
from rust.
Differential angle at face between seal ring and
bonnet is maintained for good sealing tightness.
Hardness of seal ring is maximum HB 90.
Technical Features
Flexible Wedge Disc
Stem
Gland Packing
Flexible wedge (Single Piece) is standard disc type
for easy and good seat tightness. Flexible wedge
(two piece) : optional for sizes 6 and above.
Martensitic stainless steel with hard Cr plating is
used for carbon steel valves.
Special alloy named OHTARONwith hard Cr plating
is used for alloy steel valves.
Asbestos with monel wire is standard gland
packing material.
Graphite packing is available in case asbestos
packing is not preferred.
For easy control of tightening torque at gland
packing, eyebolt is used.
Mechanical Stopper
Optional Features
To prevent over tightening by
handwheel, mechanical stopper is
provided. It is adjusted before
shipping from our shop.
Bypass valves
Pressure relief valves
Motor actuator
Extension spindle
Limit Switch
Locking arrangement
Drain connection
Gear Operation
!
!
!
!
!
!
!
!
Technical Features
1
2
3
4
5
6
7
8
Body
Bonnet
Disc
Seat Ring
Stem
Gland Packing
Pressure Seal
Ring
Handwheel
ASTM A216-WCB/WCC
ASTM A 105
ASTM A 216-WCB
ASTM A 105
13% Cr Stainless Steel
Asbestos/Graphite
Soft Iron
(HB 90)
Cast Carbon Steel
ASTM A217 - WC6
ASTM A 182-F22
ASTM A217 - WC9
ASTM A 182-F22
16 Cr-Ni-Mo Steel
(OHTARON)
Asbestos/Graphite
Soft Iron
(HB 90)
Cast Carbon Steel
ASTM A217 - WC9
ASTM A 182-F22
ASTM A217 - WC9
ASTM A 182-F22
16 Cr-Ni-Mo Steel
(OHTARON)
Asbestos/Graphite
Soft Iron
(HB 90)
Cast Carbon Steel
No. PART NAME WCB/WCC WC6
WC9
8
2
5
6
7
3
1
4
CLASS : ANSI 1500
Model No. BT515N0
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
Dimensions
d L B H D2 A Y
APPROX
Wt.(Kg)
Size
Inch
2
3
4
5
6
8
10
12
14
16
18
24
60
70
85
105
130
165
205
245
280
320
360
442
254
305
406
483
559
711
864
991
1067
1194
1346
1676
81
91
101
119
155
175
210
235
254
295
327
383
70
95
140
210
350
500
830
1150
1690
2390
3300
4260
1/2
745
820
890
1010
1205
1365
1600
1840
360
500
500
600
700
700
800
800
585
650
700
800
955
1075
1255
1445
300
300
750
750
650
650
600
600
DIMENSIONS (mm)
Notes
Y dimension shows minimum space for removal.
Gear operation or motor operation is recommended
Size : <6
d L B H D2 A Y
APPROX
Wt.(Kg)
Size
Inch
14**
18**
260
340
1118
1400
270
366
2040
5120
** Gear Operation and/or motor operation only is recommended
Note
CLASS : ANSI 2000
Model No. BT515N1
BT520N1
Size : >6
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
Dimensions
DIMENSIONS (mm)
Model No. SIZE 6
BT525N0
BT528N0
BT530N0
BT535N0

Back to page
Model No. SIZE >6
BT525N1
BT528N1
BT530N1
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
d
L
B H D2 A Y
APPROX
Wt.(Kg)
Size
(Inch)
50
60
75
80
105
140
165
208
250
335
340
330
368
457
533
610
762
914
1041
1118
1245
1397
84
96
110
125
140
180
215
260
305
323
361
95
140
200
230
360
790
1120
1660
2560
3340
4750
ANSI CLASS 2500
730
830
900
990
1120
1435
1570
500
600
600
600
700
800
800
590
675
730
800
905
1155
1255
300
350
800
850
800
700
650
d
L
B H D2 A Y
APPROX
Wt.(Kg)
Size
(Inch)
75
105
140
250
335
457
610
762
1118
1400
110
140
180
305
379
200
400
840
2900
5900
ANSI CLASS 2750
900
1120
1435
600
700
800
730
905
1155
800
800
700
4
6
8
14
20
Dimensions
DIMENSIONS (mm)
DIMENSIONS (mm)
Notes
1/2 2
3
4
5
6
8
10
12
14
16
18
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
d
L
B H D2 A Y
APPROX
Wt.(Kg)
Size
(Inch)
6
14
90
210
606
1116
162
308
450
3350
ANSI CLASS 3000
d
L
B H D2 A Y
APPROX
Wt.(Kg)
Size
Inch
3
50
370 500 114 705
865 800 175
ANSI CLASS 3500
Dimensions
DIMENSIONS (mm)
DIMENSIONS (mm)
Notes
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
D2
A
A
p
p
r
o
x
High Pressure Globe Valves
BT 6 series
Cast Steel High Pressure Valves - BT Series Cast Steel High Pressure Valves - BT Series
Impact Handwheel
Yoke Sleeve
Gland Flange
Gland Packing
Yoke Stopper
Yoke (Ni-plating for thread portion)
Stem (Hard cr-plating)
Pressure Seal Bonnet
Body
Stellite Hardface Seat
Disc (Stellite hard facing)
Disc Nut
Integral Back Seat (Stellite hard facing)
Detail of pressure seal construction
Deluxe Needle
Arrangements
Regulating
Disc Arrangement
(Needle Valves)
Back to page
Body Design
Edge Preparation
Pressure Seal
Integral Seat
BHEL standard valve body is designed in accordance with
ANSI B 16.34.
Edge preparation is in accordance with ANSI B 16.25. Other
preparations, however, are also available to order.
Sealing surface on both body and bonnet is overlaid by
austenitic stainless steel for protection from rust.
Differential angle at face between seal ring and bonnet is
maintained for good sealing tightness. Hardness of seal ring is
maximum HB 90.
Integral seat hardened with stellite.
High Pressure Globe Valves - BT 6 series
Technical Features
Seat Angle
Swivel Disc
Needle Valve
Conical seat is applied for high pressure rating valves to
keep good tightness between disc and seat.
Different seating angle (1 degree) between disc and seat is
maintained for good tightness.
Swivel type disc is applied for stop valves to achieve good
adjustment between disc and seat.
Needle valves are selected based on pressure drop and flow
parameters. While ordering for needle valves please ensure
that details under point no. 15 of How to Order are given.
Technical Features
Disc Nut
Disc Washer
Stem
To prevent vibration of the disc by side force of flow, disc nut is
provided on the inside surface of the body.
To prevent seizure between stem and disc at fully closed
position, hard material is inserted into the bottom of the disc.
A Special alloy named OHTARON with hard Cr-plating is used
for high temperature service.
Technical Features
Gland Packing
Handwheel
OPTIONAL FEATURES
Asbestos with monel wire is standard gland packing material.
Graphite packing is available in case asbestos packing is not preferred.
For easy control of tightening torque at gland packing, eyebolt is used.
Impact handwheel is provided with high pressure rating valves.
Motor actuator
Extension spindle
Limit Switch
Locking arrangement
Gear Operation
!
!
!
!
!
Technical Features
1
2
3
4
5
6
7
8
Body
Bonnet
Disc
Seat
Stem
Gland Packing
Pressure Seal
Ring
Handwheel
ASTM A216-WCB/WCC
ASTM A 105
ASTM A 182-F22
Stellited
16 Cr-Ni-Mo Steel
(OHTARON)
Asbestos/Graphite
Soft Iron (HB 90)
Cast Carbon Steel
ASTM A217 - WC6
ASTM A 182-F22
ASTM A 182-F22
Stellited
16 Cr-Ni-Mo Steel
(OHTARON)
Asbestos/Graphite
Soft Iron (HB 90)
Cast Carbon Steel
ASTM A217 - WC9
ASTM A 182-F22
ASTM A 182-F22
Stellited
16 Cr-Ni-Mo Steel
(OHTARON)
Asbestos/Graphite
Soft Iron (HB 90)
Cast Carbon Steel
WC9
8
5
6
3
4
1
7
2
Materials
CLASS : ANSI 1500, 2500, 2750, 3000, 3500
Model No. SIZE
BT615N0
BT625N0
BT635N0
4
Model No. SIZE >4
BT615N1
BT625N1
BT628N1
BT630N1
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
Y
M
i
n
D2
A
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
d d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
A
A
p
p
r
o
x
Dimensions
Back to page
D2
CLASS : ANSI 1500, 2500, 2750, 3000, 3500
d
H
D2 L A B Y
APPROX
Wt.(Kg)
Size
(Inch)
60
70
90
110
555
590
700
-
360
360
450
-
ANSI CLASS 1500
340
390
480
580
50
75
110
190
535
565
675
-
89
88
111
134
300
300
500
-
+ 2
+3
+4
++
1/2
5**
d H
D2 L A
B Y
APPROX
Wt.(Kg)
Size
(Inch)
60
70
75
110
275
620
680
730
1100
-
ANSI CLASS 2500
360
400
450
650
-
420
470
570
760
1500
595
650
700
980
-
90
104
109
160
413
300
300
500
600
-
90
100
165
400
4400
+2
+3
+4
++
1/2
6*
16**
Notes
* Gear operation or motor operation is recommended
** Gear operation and / or motor operation only is recommended
+ Needle Valves are also available in these sizes
++ Only Needle Valves are available in these sizes
Dimensions
DIMENSIONS (mm)
DIMENSIONS (mm)
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
Y
M
i
n
D2
A
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
d d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
A
A
p
p
r
o
x
D2
d
H
D2 L A B
APPROX
Wt.(Kg)
Size
(Inch)
42
50
665
800
360
400
ANSI CLASS 3500
420
470
635
750
308
308
+2
+++3
1/2
110
206
d
H
D2 L A B Y
APPROX
Wt.(Kg)
Size
(Inch)
+6** 100 - - - 170 760 - 500
ANSI CLASS 3000
d
H
D2 L A B Y
APPROX
Wt.(Kg)
Size
(Inch)
6* 110 1100 980 650 160 760 600 440
ANSI CLASS 2750
Notes
* Gear operation or motor operation is recommended
** Gear operation and / or motor operation only is recommended.
+ Needle Valves are also available in these sizes.
++ Only Needle Valves are available in these sizes.
+++ Deluxe Needle Valves & Needle Valves only are available in this size.
Dimensions
DIMENSIONS (mm)
DIMENSIONS (mm)
DIMENSIONS (mm)
d
d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
Y
M
i
n
D2
A
A
p
p
r
o
x
(
w
h
e
n
o
p
e
n
)
d d
L
B
A
p
p
r
o
x
H
A
p
p
r
o
x
Y
M
i
n
A
A
p
p
r
o
x
D2
Elbow-Down Valves
CLASS :
SIZE :
Model No. :
ANSI 2000
12
BT920N0
Elbow-Down Valves
Dimensions
d
2
H D2 L A B Y
APPROX
Wt.(Kg)
Size
Inch
265 24151100 740 2050 370 12 3200
d
1
295 1300
CLASS :
SIZE :
Model No. :
ANSI 2000
12
BT920N0
H
A
P
P
R
O
X
.
M
I
N
.
Y
+
1
0
0
0
A
A
P
P
R
O
X
.
250
250
400
d2
1
8
5
4
5
2
6
5
(
L
I
F
T
)
1
7
5
L
145
2
4
0
B
d
1
STELLITE
D
2
DIMENSIONS (mm)
High Pressure Swing Check Valves - BT 7 series
Lifting Lug
Retaining Ring
(Ni-plating)
Pressure
Seal Bonnet
cushion Plate
Disc (Stellite
hard facing)
Weld on Seat ring
(Stellite hard facing)
Body
Nut (Welded
to disc)
Arm
Detail of pressure
seal construction
B3
Cross Section A-A
Plug
(Seal welded
to body)
Bushing
Spindle
Details of pressure
seal construction
Design: ANSI B 16.34
Testing: ANSI B 16.34
Body Design
Seat Diameter
Edge Preparation
Pressure Seal
BHEL standard valve body is designed in accordance
with ANSI B16.34.
BHEL standard inside diameter is decided based on
ANSI B 16.34 or connecting pipe size.
Edge preparation is in accordance with ANSI B 16.25.
Sealing surface on both body and bonnet is overlaid
with austenitic stainless steel for freedom from rust.
Differential angle at face between seal ring and bonnet
is maintained for good sealing tightness. Hardness of
seal ring is maximum HB 90.
Technical Features
Opening Angle
Pressure seal for spindle
Arm-disc Connection
Spindle
Opening angle of 45-50 degrees is provided for
quick closing due to reverse flow and for a lower
pressure drop when fully opened.
Sealing mechanism through spindle is of the same
construction as the one of pressure seal bonnet.
To ensure secure connection between arm and disc
nut, welding to disc instead of split pin is used.
A special material named OHTARON with hard Cr
plating is used in all valves.
Technical Features
Cushion plate
Stopper pin
Bushing
OPTIONAL FEATURES
To achieve a shock absorbing effect and to reduce
fluttering action, cushion plate is provided.
To prevent the disc from revolving, stopper pin is
inserted between disc and arm.
Special material named SUPER NICKERON is used
to prevent wearing and /or seizure.
Drain connection !
Technical Features
MATERIALS OF CONSTRUCTION
1
2
3
4
5
6
Body
Bonnet
Disc
Seat Ring
Spindle
Pressure Seal
Ring
ASTM A216 - WCB/WCC
ASTM A 105
ASTM A 182-F22
ASTM A 182-F22
13 Cr Stainless Steel
(OHTARON)
Soft Iron (HB 90)
ASTM A217 - WC6
ASTM A 182-F22
ASTM A 182-F22
ASTM A 182-F22
16 Cr-Ni-Mo Steel
(OHTARON)
Soft Iron (HB 90)
ASTM A217 - WC9
ASTM A 182-F22
ASTM A 182-F22
ASTM A 182-F22
16 Cr-Ni-Mo Steel
(OHTARON)
Soft Iron (HB 90)
WC9
5
3
4
6
2
1
High Pressure Swing Check Valves
BT 7 series
Materials
d1/d2 H L A B X Y
APPROX
Wt.(Kg)
Size
(Inch)
60/60
70/70
85/90
105/110
215
250
260
310
CLASS : ANSI 1500
Model No. : BT715N0
SIZE (inch) : 2 - 5 1/2
DIMENSIONS (mm)
105
115
125
140
76
89
102
116
130
140
160
180
550
550
650
650
35
40
70
105
254
305
406
483
2
3
4
5
1/2
Note
X and Y dimensions show minimum space for removal
BT 7 series
Dimensions
d
2
d
1
L
H
A
p
p
r
o
x
'
Y
'
M
i
n
B
A
p
p
r
o
x
'
X
'
M
i
n
A
CLASS : ANSI 2500, 2750
Model No. : BT725N0, BT728N0
SIZE (Inch) : 2 - 6 in 2500
6 in 2750
1/2
d1/d2 H L A B Y X
APPROX
Wt.(Kg)
Size
Inch
50/50
60/60
70/75
80/80
105/105
215
250
280
295
315
DIMENSIONS (mm)
115
125
140
160
170
90
98
113
122
125
550
550
650
650
1400
140
150
170
190
200
50
70
110
150
160
330
368
457
533
610
2
3
4
5
6
1/2
BT 7 series
Dimensions
Note
d
2
d
1
L
H
A
p
p
r
o
x
'
Y
'
M
i
n
B
A
p
p
r
o
x
'
X
'
M
i
n
A
CLASS : ANSI 1500
Model No. BT715N1
SIZE (inch) : 6 - 14
d1/d2 H L A B X Y
APPROX
Wt.(Kg)
Size
(Inch)
130/130
165/165
205/210
245/245
280/280
355
415
490
540
610
DIMENSIONS (mm)
180
200
230
270
320
143
170
210
245
260
1400
1500
1600
1700
1700
130
150
200
240
260
160
270
515
680
980
559
711
864
991
1067
6
8
10
12
14
Note : X and Y dimensions show minimum space for removal
BT 7 series
Dimensions
d
2
d
1
L
H
A
p
p
r
o
x
'
Y
'
M
i
n
B
A
p
p
r
o
x
'
X
'
M
i
n
A
CLASS : ANSI 2500
Model No. : BT725N1
SIZE (inch) : 8 - 18
DIMENSIONS (mm)
d1/d2 H L A B X Y
APPROX
Wt.(Kg)
Size
Inch
140/140
165/165
210/210
250/250
270/270
300/300
435
480
570
710
790
925
225
250
353
355
400
460
170
198
245
315
352
360
200
200
330
370
400
500
1500
1600
1700
1700
1750
1850
350
605
950
1500
1840
3125
762
914
1041
1118
1245
1397
8
10
12
14
16
18
Note
BT 7 series
Dimensions
d
2
d
1
L
H
A
p
p
r
o
x
'
Y
'
M
i
n
B
A
p
p
r
o
x
'
X
'
M
i
n
A
When ordering, enable to us to supply you the valves fully meeting your technical
requirements, by giving us the following information.
1. Design Pressure & Temperature :
2. Working Pressure & Temperature :
Fluid to be Handled:
Valve Type
Valve Nominal Size :
Connecting Pipe Dimension
End Connection
Body Material
Applicable Code
Operating
3. Water Steam Air Oil Other ( )
4. : Gate Globe Needle
Swing check Stop Check Others ( )
5.
6. (ID X OD)
7. : Butt Welding Flanged Others ( )
8. :
9. : ANSI ASME API DIN Others ( )
10. : Hand Gear Electric Motor Others ( )
Contd .......
11.
No
Yes Balance Hole ( Inlet Outlet) Balance Valve ( Inlet Outlet)
12. : No Yes
13. : No Yes (Scope : )
14. :
Operating Differential Pressure for Actuator sizing :
Voltage : ..................................... V (Variation %
Frequency : ................................ Hz (Variation %)
Insulation Class : E B H F
15. :
* Inlet Pressure (P1) Kg/Cm2 * Inlet Temperature : C
* Outlet Pressure (P2) : Kg/Cm2 * Flow Quantity through Valve : Kg/Hr
16. :
Extension Spindle Limit Switch Locking arrangements
Preventive Measures Against Fluid Thermal Expansion
By-Pass Valve
Witness Inspection
Parameters required for Motor Operated Valve
Parameters required for Needle Valve sizing
Other Optional features if any
!
!
!
!
NOTE
numbers with speciality codes to preclude misunderstanding of your requirements. Also, a detailed description for
The materials and dimensions specified are indicative and are subject to change without prior intimation in view
of the constant design improvements being incorporated.
MODEL NUMBERS
BT X XX X X
Rating
15 - 1500 C
20 - 2000 C
25 - 2500 C
28 - 2750 C
30 - 3000 C
35 - 3500 C
Design
Variant
N - ANSI VALVE
Type
5 - Gate
6 - Globe
7 - SCNRV
8 - Regulating
9 - Elbow Down
SPECIALITY CODE
XX X X X
Size
02 - 2
03 - 3
04 - 4
05 - 5
06 - 6
08 - 8
10 - 10
12 - 12
14 - 14
16 - 16
18 - 18
20 - 20
24 - 24
1/2
Operation
H - Handwheel
M - Motor
G - Gear
End
B - Butt Welded
Material
B - WCB
C - WCC
6 - WC6
9 - WC9
Valve Type
Gate Valve - BLD 5 Series
Gate Valve Features
Globe Valve - BLD 6 Series
Globe Valve Features
Swing Check Valve - BLD 7 Series
Piston Lift Check Valve - BLD 9 Series
Model Numbers
B4 Cast Steel Valves - BLD Series
Valve Type
BHEL Valves Division manufactures a complete line of
cast steel bonnet bolted valves. These valves are
manfactured in a wide range of sizes, pressure classes,
body/bonnet materials and trim combination for maximum
versatility in industrial applications. To aid in selecting the
correct BHEL valve for your application, below is a brief
description of types of valves included in this guide, their
uses, limitations and other useful information.
GATE VALVE
GLOBE VALE
PISTON LIFT CHECK VALVE
SWING CHECK VALVE
Gate Valves are the most commonly used shut off valve in
the industry today. They are used where minimum pressure
drop and bi-directional on-off service is required.
Normally Gate Valves are not designed for
throttling service. Prolonged use in the partially
open position will damage seating surfaces. Gate
valves are available with wedge configurations of
solid and flexible type to meet the specific service
conditions. Gate Valves normally are handwheel
operated but are also available with gearing and
electric motor actuator for remote operation.
YOKE BUSH
Furnished in Aluminium Bronze material.
Larger sizes and pressures are provided
with yoke bush along with ball bearings.
GLAND
Two-piece gland/gland flange is self
aligning to eliminate stem damage
from cocked gland.
BACK SEAT
Machined bonnet stem bushing
provides back up stem seal.
STEM
Precision ground stem enables
smooth operation and ensures
leak tightness in gland.
WEDGE
Heavy pattern fully guided wedge precision
fitted to body seats for maximum shut off.
Available in solid and flexible design.
END CONNECTIONS
Choice of flanged or butt
weld ends for piping
flexibility.
BODY
Heavy duty body with sufficient wall thickness
for maximum service life. Provided with
bosses for optional bypasses or drains.
SEAT RINGS
Renewable seat ring
for easy maintenance.
STUFFING BOX
Deep stuffing box provides maximum
packing for stem seal. Optional
lantern-rings and plugs are available.
EYE BOLTS
Facilitate easier maintenance
and packing replacement.
GREASE NIPPLE
Yoke bush equipped with
fittings to minimise wear and
operating torque.
RISING STEM
Easily visible open-close
indication.
HANDWHEEL
Large handwheels for easy operation.
Also available with gearing & Motor
actuators for more difficult services.
back to page
Gate Valve - Features
Body/Bonnet joints on BHEL gate valves are designed for rugged services with more than
adequate number of bonnet bolts. The standard joint varies, depending on valve class. These
standard joints are shown.
Body Bonnet Joint
Body Bonnet Joint
16 ATA - The standard, flat, oval bonnet joint is the simplest configuration for
low pressure services. our standard gasket is flat asbestos but spiral wound
gaskets are available for critical applications.
40 ATA - The circular male and female bonnet joint is self-aligning and well suited
for intermediate pressure classes. Our standard gasket is flat asbestos. Valves in
these classes are also available with spiral wound or gaskets when specified.
T-Head Stem
Ball Bearing Yoke Bush
All BHEL gate valves are provided with T-head connections. This
design also allows the wedge to self-align, eliminating the possibility
of a bent stem jamming the wedge
Large valves require tremendous amount
of torque to open and close the valve. Use
of ball bearings in the yoke bush can
reduce the operating torque and easy operation of handwheel is
obtained.
Gland
Packing Adjustment
Packing rings are of high graded braided asbestos reinforced and
graphited. Other packings are available when specified.
Valves with lantern rings can be supplied when specified.
All valves are provided with a two piece packing
gland to minimise the possibility of scoring the stem, if the gland
is tightened unevenly. Eye bolts remain fastened to the bonnet;
they swing out of the way to simplify packing replacement and are
oriented so that they can be adjusted from one side of the valve.
Model No. BLD516D0
16 ATA GATE VALVE
Size L V Z D D1 D2 D3 A d n f Wt.(Kg)
50 180 473 62 250 102 125 160 18 18 4 3 26
80 210 608 92 250 138 160 195 20 18 4 3 57
100 230 693 113 250 158 180 215 20 18 8 3 61
150 280 907 168 400 212 240 280 22 22 8 3 137
200 330 1191 219 450 268 295 335 24 22 12 3 207
250 450 1477 275 450 320 355 405 26 26 12 3 338
300 500 1593 324 450 378 410 460 28 26 12 4 361
400 600 2200 429 630 490 525 580 32 30 16 4 675
800 2870 627 500 720 770 840 40 36 20 5 1926 600
Bevel Gear Operated
DIMENSIONS (mm)
Gate Valve
Dimensions
D
1
D
2
D
3
A
f
L
o dxn
V
Z D
50 250 480 70 250 102 125 165 20 18 4 3 36
65 290 480 65 250 122 145 185 22 18 8 3 29
80 310 480 65 250 138 160 200 24 18 8 3 31
100 350 607 99 250 162 190 235 24 22 8 3 52
125 400 690 126 250 188 220 270 26 26 8 3 94
150 450 690 126 250 218 250 300 28 26 8 3 97
200 550 926 182 400 280 320 375 34 30 12 3 198
250 650 1195 233 450 345 385 445 38 33 12 3 356
300 750 1648 289 500 410 450 510 42 33 16 4 520
950 2002 410 500 535 585 655 50 39 16 4 1200
1150 2213 450 500 615 670 755 52 42 20 4 1460
400
500
Model No. BLD540D0
40 ATA GATE VALVE
Bevel Gear Operated
DIMENSIONS (mm)
Gate Valve
Dimensions
D
2
D
3
A
f
o dxn
L
V
Z
D
D
1
No. PARTNAME Materials
1 Body ASTM A216 - WCB
2 Seat Ring/ Body seat Corbon Steel with 13% Cr SS facing
3 Bonnet/Yoke ASTM A216 - WCB
4 Wedge Corbon Steel with 13% Cr SS facing
5 Stem ASTM A182 - F6a
6 Yoke Brush Al Bronze
7 Gasket Reinforced Asbestos/
8 Packing Ring Graphited Asbestos
9 Handwheel Malleable iron
10 Stud ASTM A 193 - B7
11 Nut ASTM A 194 - 2H
12 Back seat Carbon Steel with 13% Cr SS facing
9 6
5
8
3
12
10
7
11
2
4
1
Gate Valve
Materials
Globe Valve
Globe Valves are used where frequent on-off service is required.
They can also be used for throttling purpose with a special profile
on disc. It is generally confined to applications where the valve is
normally closed and pressure drop is not important when the
valve is open. Normally Globe Valves are installed with flow under
the disc. However in some valves provided with internal bypass
arrangement, flow is over the disc. BHEL Globe Valves with
regulating disc offers a linear flow characteristics curve.
Body
Heavy duty body for maximum service
life. Provided with bosses for optional
drains.
Hand Wheel
Large handwheels for easy operation. Also
Available with gearing, motor actuators for
difficult services.
Yoke Bush
Furnished in aluminium bronze to
reduce operating torque. Larger
sizes and pressures have ball
bearing yoke bushes.
Gland
Two-piece gland/gland flange is
self-aligning to eliminate stem
damage from cocked gland.
Stem
Precisions ground stem enables smooth
operation and ensures leak tightness in gland.
End Condition
Choice of flanged or buttweld
Eye Bolts
Facilitate easier maintenance and packing
replacement.
Stuffing Box
Deep stuffing box provides maximum
packing stem seal. Optional lantern
rings and grease injectors available.
Back Seat : Machined bonnet stem
bushing provides back up stem seal.
Packing Adjustment
Gland
All valves are provided with two-piece packing gland to minimise the
possibility of scoring the stem, if the gland is tightened unevenly. The
gland is made of eye bolts remain fastened to the bonnet; they swing
out of the way to simplify packing replacement and
are oriented so that they can be adjusted from one
side of the valve.
Packing rings are of high graded braided asbestos reinforced and graphited.
Other packings are available when specified. Valves with lantern rings can
be supplied when specified.
Globe Valve
Features
Guided Disc
Body Bonnet Joint
High pressure regulating valves are provided with body guided disc
to avoid chattering or bending of stem.
The circular male and female bonnet joint is a self-aligning and well
suited for intermediate pressure classes. Our standard gasket is
asbestos. Valves in these classes are also available with spiral wound
gaskets when specified.
Globe Valve
Features
Globe Valve
Features
Regulating Disc Arrangement
Auxiliary Disc Arrangement
When the valves are required for flow regulation a special profile on
the disc is provided to regulate the flow in linear characteris
Globe valves of 150 mm & 200 mm in 40
ATA are provided with internal bypass arrangement to help in
easy operation.
L
V
Z
D
D
1
D
2
D
3
A
f
50
65
230 281 22 165 102 125 165 20 18 4 3 20
80
100
150
200
290 366 20 250 122 145 180 22 18 8 3 28
310 400 24 250 138 160 200 24 18 8 3 42
350 450 28 315 162 190 235 24 22 8 3 50
480 585 44 315 218 250 300 28 26 8 3 120
600 660 66 400 280 320 375 34 30 12 3 200
Model No. BLD640D0
40 ATA GLOBE VALVE DIMENSIONS (mm)
Globe Valve
Dimensions
o dxn
Size L V Z D D1 D2 D3 D4 A d n f f1 Wt.(Kg)
50 300 281 22 165 115 145 195 88 30 26 4 3 3 25
65 340 465 18 315 140 170 220 110 30 26 8 3 3 51
80 380 521 34 400 150 180 230 121 32 26 8 3 3 65
100 430 555 37 450 175 210 265 150 36 30 8 3 3 97
Model No. BLD610D0
100 ATA GLOBE VALVE
DIMENSIONS (mm)
Globe Valve
Dimensions
D
1
D
4
D
2
D
3
A
B4
Cast Steel Valves - BLD Series
f
o dxn
f1
No. Part name Materials
1 Body ASTM A216 - WCB
2 Seat Ring/ Body seat Carbon Steel with 13% Cr SS facing
3 Bonnet/Yoke ASTM A216 - WCB
4 Disc Carbon Steel with 13% Cr SS facing
5 Stem ASTM A182 - F6a
6 Yoke Brush Al Bronze
7 Gasket Reinforced Asbestos/
8 Packing Ring Graphited Asbestos
9 Handwheel Malleable iron
10 Stud ASTM A 193 - B7
11 Nut ASTM A 194 - 2H
12 Back seat Carbon Steel with 13% Cr SS facing
9
5
6
8
3
11
12
10
7
1
2
4
Globe Valve
Materials
Swing Check Valve
Swing Check Valves are also used to prevent flow reversal in
piping systems. They are suitable for service in horizontal or
vertical (flow up through the valve only) piping runs. Swing
Check valves have low pressure drop and are best suited for
moderate velocity applications. Correct sizing of Swing Check
Valve is important. Either too low a line velocity or too high a
velocity will affect the valve function. Service in systems
involving rapid and frequent flow reversals, pulsation or
turbulent flow should be avoided.
Body
Full ported, heavy duty body
with sufficient wall thickness for
maximum service life. Provided
with bosses for optional drains.
Disc Stop
Provides positive stop in open
position; positions disc to effectively
function in either horizontal or vertical
(flow-up) pipe runs.
Hinge Pin
Precision ground solid pin
for maximum strength
and service life.
Hinge
Designed to withstand the shock
load of quick closing to ensure
longer life and continued shut-off.
Seat Ring
Heavy duty, full ported ring threaded into
body for easy maintenance. Optionally
seal welded. Direct deposition for 16 ata.
Bonnet Joint
Sturdy bonnet joints for reliable
bonnet seal.
End Condition
Choice of flanged or buttweld
Disc
Rugged disc is bolted and
pinned to hinge, ground seating
surface is mated to seat ring for
positive shut-off.
Size L V D1 D2 D3 A d n f Wt.(Kg)
50 230 125 102 125 160 18 18 4 3 20
65 290 135 122 145 180 18 18 4 3 23
80 310 145 138 160 200 20 18 4 3 28
100 350 175 158 180 215 20 18 8 3 36
125 400 176 188 210 245 22 18 8 3 44
150 400 190 212 240 280 22 22 8 3 64
200 500 230 268 295 335 24 23 12 3 92
250 600 260 320 355 405 26 26 12 3 147
Model No. BLD716D0
16 ATA SWING CHECK VALVE
DIMENSIONS (mm)
Dimensions
D
1
D
2
D
3
A
L
f
o dxn
V
Model No. BLD740D0
40 ATA SWING CHECK VALVE
DIMENSIONS (mm)
Size
L V D1 D2 D3 A d n f
Wt. (Kg)
50
65
80
100
125
150
200
250
300
230
290
310
350
400
480
600
730
850
165
155
190
185
220
235
315
350
403
102
122
138
162
188
218
285
345
410
125
145
160
190
220
250
320
385
450
165
180
200
230
270
300
375
445
510
20
22
24
24
26
28
34
38
42
18
18
18
22
26
26
30
33
33
4
8
8
8
8
8
12
12
16
3
3
3
3
3
3
3
3
4
20
22
31
51
56
80
190
280
325
Dimensions
D
1
D
2
D
3
A
f
o dxn
L
V
1
2
3
4
5
6
7
8
9
Body
Seat Ring
Bonnet Cover
Flap Disc
Hinge
Hinge Pin
Studs
Nut
Gasket
ASTM A216 - WCB
SA 515 GR 70
SA 515 GR 70
AISI 410
ASTM A 193 - B7
ASTM A 194 - 2H
Reinforced Asbestos
3
7
8
1
4
5
2
6
9
No. Part Name Materials
Materials
Piston Lift Check Valve
Piston Lift Check Valves are used to prevent the
flow reversal in piping systems. They are
suitable for service only in the horizontal runs.
Design of the disc with a hole dampens the
movement of the disc and prevents impact.
Flat Seat
For tight shut off, ease of
maintenance and maximum seating.
Piston Lift Check Valve
BLD 9 Series
Top Entry Design
All parts are removable from the top
without removing valve from line.
Body
Cast sturdy body assures
maximum strength.
Seat
Integral hardened seating
surfaces increases seating life.
Bolting
High strength bolting heat treated
alloy steel for maximum strength.
Fully Guided
Centre guiding for minimum friction
and maximum surface area contact,
prevents cocking.
Cushioned Disc
Small ports in disc guide wall create
snubbing action reducing impact and
eliminating chatter.
Model No. BLD940D0
40 ATA PISTON LIFT CHECK VALVE
DIMENSIONS (mm)
Size L V1 D1 D2 D3 A d n f
Wt. (Kg)
50
65
80
100
125
150
200
230
290
310
350
400
480
600
130
135
145
165
215
240
280
102
122
138
162
188
218
280
125
145
160
190
220
250
320
165
185
200
235
270
300
375
20
22
24
24
26
28
34
18
18
18
22
26
27
30
4
8
8
8
8
8
12
3
3
3
3
3
3
3
12
22
33
45
50
97
175
Dimensions
D
1
D
2
D
3
A
f
o dxn
L
V
Model No. BLD910D0
100 ATA PISTON LIFT CHECK VALVE
50
65
80
100
150
300
340
380
430
550
143
167
195
220
280
115
140
150
175
250
145
170
180
210
290
195
220
230
265
350
88
110
121
150
204
28
30
32
36
44
23
31
39
61
90
26
26
26
30
33
4
8
8
8
12
3
3
3
3
3
3
3
3
3
3
Size L V1 D1 D2 D3 D4 A d n f
f1 Wt. (Kg)
DIMENSIONS (mm)
Dimensions
D
1
D
4
D
2
D
3
A
f
o dxn
f1
V
L
1
2
3
4
5
6
7
8
Body
Bonnet Cover
Piston
Disc
Body Seat
Studs
Nuts
Gasket
ASTM A216 - WCB
SA 515 GR 70
AISI : 410
13% Cr SS
ASTM A 193 - B7
ASTM A 194 - 2H
Reinforced Asbestos
Part Name No. Materials
7
6
1
8
2
4
5
3
Materials
Pressure/Temperature rating of 16, 40 & 100 ATA Valves
Working Temp.
C F
16 ata
Kg/cm Psig
2
200 392
300 572
400 752
425 797
16 228
13 185
10 142
8 114
40 570
32 455
25 355
20 285
100 1422
80 1138
64 910
50 710
40 ata
Kg/cm Psig
2
100 ata
Kg/cm Psig
2
Maximum Working Pressure
Test Pressure Details
Hydrostatic
Test
Body
Seat
24 342
16 228
60 855
40 570
150 2133
100 1422
16 ata
Kg/cm Psig
2
40 ata
Kg/cm Psig
2
100 ata
Kg/cm Psig
2
Special Features (Optional)
!
!
!
!
!
!
!
!
!
!
!
Butt weld ends
Bypass valves
Motor actuator
Extension spindle
Limit Switch
Gland sealing
arrangement
Chain wheel drive
Locking arrangements
Stellited seats
Drain connection
Gear operation
How to order
A. Type of Valve
E. Size
F. Pressure Rating
G. Body Material
H. Trim Material
I. Other Details
1. Gate
2. Globe
3. Regulating
4. Piston Lift check valve
5. Swing Check Valve
1. Flanged
2. Welded
1. Working Pressure
2. Temperature
3. Connecting line Size
1. Handwheel
2. Gear
3. Motor Actuator
4. Chain Wheel
2 thro 24
DIN - 16 ATA
40 ATA
100 ATA
NOTE
Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer model numbers with speciality codes
to preclude misunderstanding of your requirements. However, a detailed description for SPECIALS must always accompany order.
The materials and dimensions specified are indicative and are subject to change without prior intimation in view of the constant design improvements
being incorporated.
Model Numbers
BLD X XX X X
Rating
16 - 16 ATA
40 - 40 ATA
10 - 100 ATA
Design
Variant
D - DIN
Type
5 - Gate
6 - Globe
7 - SCNRV
8 - Regulating
9 - PLNRV
Speciality Code
8 - CF8
M - CF8M
L - LCB
5 - C5
XX X X X
Size
05 - 50mm
06 - 65mm
08 - 80mm
10 - 100mm
12 - 125mm
15 - 150mm
20 - 200mm
25 - 250mm
30 - 300mm
40 - 400mm
50 - 500mm
60 - 600mm
Operation
H - Handwheel
M - Motor
G - Gear
F - Flanged
B - Butt Welded
B - WCB
C - WCC
1 - WC1
6 - WC6
9 - Wc9
Material
End
Safety Valves
1700 Series Safety Valves
How to Order
Features
l
l
l
l
l
l
l
l
l
l
l
l
Indian Boiler Regualations and ASME Section I
& VIII approved.
Available in 6 pressure Classes upto 3000 Psi
(210 kg/sq.cm), 5 Temperature Classes upto
1060F (568C) & 10 Orifice Sizes.
Pressure assisted closing.
Three seperate valve adjustments..
Side rod construction exposed spring design.
Thermo disc seat design
Spherical bearing surfaces.
Two adjusting rings.
Precision wound spring.
Optimum length to diameter guide ratio.
Through bushing welded inlet neck available in
all pressure and temperature classes.
Flanged inlets also available for pressures up to
l2500 Psig (175 Kg/sq.cm).
Safety Valves
1
2
3
5
6
7
8
9
10
11
12
4
LIFTING GEAR,
SPINDLE OF STAINLESS STEEL
PRECISION WOUND SPRING
BLOWDOWN CONTROL
LIFT STOP ADJUSTMENT
GROOVED DISC HOLDER
UPPER ADJUSTING RING
HIGH CAPACITY DISCHARGE
THERMODISC SEAT
THROUGH BUSHING AND INLET NECK
INLET CONNECTIONS
Adjustable, compound type.
with spherical bearing having large
contact area for low unit loading. Heavy cross-sectional area for strength
and rigidity.
specially designed to eliminate eccentric
loading and to provide full relieving capacity at minimum accumulation.
Unique features to achieve
blowdown values.
positive & precise.
Avoids excessive spring compression.
prevents disc rotation. Permits motion with
minimum friction.
for attaining full lift at pop.
body and outlet areas.
eliminates distortion due to thermal stresses.
Temperature differentials quickly equalized.
alloy steel forgings, Precision
machined inlet surfaces provide optimum entrance conditions for steam
flow, greater resistance to steam erosion and corrosion.
welded or flanged.
PRESSURE ASSISTED CLOSING
1
2
3
4
5
6
7
8
9
10
11
12
Safety Valves
l: Applicable combination
SCOPE OF DESIGN
Pressure
Limits
Temperature
Limits
Scope of design and valve sizes
Maximum Pressure 750 PSI Outlet Connection 8 Maximum Pressure 751 PSI to 900 PSI Outlet Connection 10
Valve
Size
Orifice
Size
1
0.994
1
1/2 2
1.431
2
2
2.545
3
1/2 4
7.07
6
4
9.974
7
4
11.05
Q
6
11.05
Q
6
14.18
8
6
16.00
R
End
Connections
(ANSI B 16.5
Flanged -
Except As Noted)
VALVE SIZES
temp.
design
degrees
F
PSI
Kg/
cm
2
degrees
C
A 1715A 1725A 1735A 1765A 1775A 1775QA 1775QA 1785A 1705RA
B 1715B 1725B 1735B 1765B 1775B 1775QB 1775QB 1785B 1705RB
600 42 C 1715C 1725C 1735C 1765C 1775C 1775QC 1775QC 1785C 1705RC
D 1715D 1725D 1735D 1765D 1775D 1775QD 1775QD 1785D 1705RD
E 1715E 1725E 1735E 1765E 1775E 1775QE 1775QE 1785E 1705RE
A 1716A 1726A 1736A 1766A 1776A 1776QA 1776QA
1786A 1706RA
B 1716B 1726B 1736B 1766B 1776B 1776QB 1776QB
1786B 1706RB
900 63 C 1716C 1726C 1736C 1766C 1776C 1776QC 1776QC
1786C 1706RC
D 1716D 1726D 1736D 1766D 1776D 1776QD 1776QD
1786D 1706RD
E 1716E 1726E 1736E 1766E 1776E 1776QE 1776QE
1786E 1706RE
A 1717A 1727A 1737A 1767A 1777QA 1787A 1707RA
B 1717B 1727B 1737B 1767B 1777QB 1787B 1707RB
1500 105 C 1717C 1727C 1737C 1767C 1777QC 1787C 1707RC
D 1717D 1727D 1737D 1767D 1777QD 1787D 1707RD
E 1717E 1727E 1737E
1755A
1755B
1755C
1755D
1755E
1756A
1756B
1756C
1756D
1756E
1757A
1757B
1757C
1757D
1757E 1767E 1777QE 1787E 1707RE
inlet
600# RF
outlet
150# RF
inlet
900# RF
outlet
150# RF
inlet
1500# RF
outlet
150# RF
650 343
750 399
900 482
1020 549
1060 571
650 343
750 399
900 482
1020 549
1060 571
650 343
750 399
900 482
1020 549
1060 571
Safety Valves
1745A
1745B
1745C
1745D
1745E
1746A
1746B
1746C
1746D
1746E
1747A
1747B
1747C
1747D
1747E
3
4
3.976 3.341
3
5
.... Contd
SCOPE OF DESIGN
Pressure
Limits
Temperature
Limits
* Maximum Pressure 750 PSI Outlet Connection 8 Maximum Pressure 751 PSI to 900 PSI Outlet Connection 10
Valve
Size
Orfice
Size
1
0.994
1
1/2 2
1.431
2
2
2.545
3
1/2
3.341
3
5
4
7.07
6
4
9.974
7
4
11.05
Q
6
11.05
Q
6
14.18
8
6
16.00
R
End
Connections
(ANSI B 16.5
Flanged -
Except As Noted)
VALVE SIZES
temp.
design
degrees
F
PSI
Kg/
cm
2
degrees
C
2500# RF
2000 140
outlet
300# RF
inlet
2500# RF
2500 175
outlet
300# RF
inlet
welded only
3000 210
outlet
300# RF
D
B
C
E
A
B
C
D
E
A
B
C
D
E
A
1718B
1718C
1718D
1718E
1719A
1719B
1719C
1719D
1719E
1710A
1710B
1710C
1710D
1710E
1718A
1728B
1728C
1728D
1728E
1729A
1729B
1729C
1729D
1729E
1720A
1720B
1720C
1720D
1720E
1728A
1738B
1738C
1738D
1738E
1739A
1739B
1739C
1739D
1739E
1730A
1730B
1730C
1730D
1730E
1738A
1758B
1758C
1758D
1758E
1759A
1759B
1759C
1759D
1759E
1750A
1750B
1750C
1750D
1750E
1758A inlet
650 343
750 399
900 482
1020 549
1060 571
650 343
750 399
900 482
1020 549
1060 571
650 343
750 399
900 482
1020 549
1060 571
Safety Valves
3.976
3
4
1748B
1748C
1748D
1748E
1749A
1749B
1749C
1749D
1749E
1740A
1740B
1740C
1740D
1740E
1748A
Scope of design and valve sizes
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
Base
Disc Holder
Guide
Upper Adj. Ring
Spring
Base
Disc Holder
Guide
Upper Adj. Ring
Spring
Base
Disc Holder
Guide
Upper Adj. Ring
Spring
ASTM A216 GR. WCB
Copper Nickel Alloy
Copper Nickel Alloy
Copper Nickel Alloy
Carbon Steel or Alloy Steel
ASTM A217 GR. WC6
Monel Alloy 505
Monel Alloy 505
Stainless Steel
ASTM A217 GR. WC6
Monel Alloy 505
Monel Alloy 505
Stainless Steel
Alloy Steel
PARTS AND MATERIALS
TEMP. CLASSES TO 750F (399C)
Ref
No.
1
2
3
4
5
Base
Disc Holder
Guide
Upper Adj. Ring
Spring
ASTM A217 GR. WC9
Monel Alloy 505
Monel Alloy 505
Stainless Steel
Alloy Steel
TEMP. CLASS 900F (482C)
1700 Series Flanged Inlet
Parts and Materials
Valve type
Numbers 1787
and 1707R only
18
15
16
5
14
11
13
12
10
17
3
2
9
4
7
19
20
8
6
1
18
16
15
22
21
Safety Valves
.... Contd
21.
22.
6.
7.
8.
9.
10.
11.
12.
12
12
12
13.
13
13
13
14.
15.
16.
17.
18.
19.
20.
.
.
.
.
.
.
Thrust Bearing
Comp Screw
Adaptor
Seat Bushing
Disc
Lower Adj. Ring
Disc Collar
Lift Stop
Overlap Collar
Cover Plate Assem.
Cover Plate
Floating Washer
Washer Retainer
Top Plate Assem.
Top Plate
Washer Retainer
Floating Washer
Spindle
Comp. Screw
Yoke
Yoke Rod
Lifting Gear
Upper Adj. Ring Pin.
Lower Adj. Ring Pin.
Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
ASTM A217 GR. WC9 (OR)
ASTM A216 GR. WCB
Monel Alloy 400
Stainless Steel
ASTM A182 GR. F22
Stainless Steel
Monel Alloy 400
Stainless Steel
ASTM B584 Alloy 875
ASTM A216 GR. WCB
ASTM A193 GR. B16
Malleable Iron
Stainless Steel
Stainless Steel
PARTS AND MATERIALS
ALL TEMP. CLASSES
Ref
No.
VALVE TYPE NUMBERS 1787 & 1707R ONLY
A.
B.
C.
A.
B.
C.
Parts and Materials
Valve type
Numbers 1787
and 1707R only
18
15
16
5
14
11
13
12
10
17
3
2
9
4
7
19
20
8
6
1
18
16
15
22
21
Safety Valves
1700 Series Forged Weld Neck
Parts and Materials
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
Base
Disc Holder
Guide
Inlet Neck
Spring
Base
Disc Holder
Guide
Inlet Neck
Spring
Base
Disc Holder
Guide
Inlet Neck
Spring
ASTM A216 GR. WCB
Copper Nickel Alloy
Copper Nickel Alloy
ASTM A105
ASTM A217 GR. WC6
Monel Alloy 505
Monel Alloy 505
ASTM A182 GR.F22
ASTM A217 GR.WC6
Monel Alloy 505
Monel Alloy 505
ASTM A182 GR.F22
Alloy Steel
PARTS AND MATERIALS
TEMP. CLASSES 750 F (399 C)
Ref
No.
1
2
3
4
5
Base
Disc Holder
Guide
Inlet Neck
Spring
ASTM A217 GR. WC9
Monel Alloy 505
Monel Alloy 505
ASTM A182 GR.F22
Alloy Steel
18
15
16
5
14
17
11
13
12
10
3
2
9
19
7
20
8
21
1
6
Safety Valves
.... Contd
6.
7.
8.
9.
10.
11.
12.
12
12
12
13.
13
13
13
14.
15.
16.
17.
18.
19.
20.
21.
.
.
.
.
.
.
Seat Bushing
Disc
Lower Adj. Ring
Disc Collar
Lift Stop
Overlap Collar
Cover Plate Assem.
Cover Plate
Floating Washer
Washer Retainer
Top Plate Assem.
Top Plate
Washer Retainer
Floating Washer
Spindle
Comp. Screw
Yoke
Yoke Rod
Lifting Gear
Upper Adj. Ring
Upper Adj. Ring Pin.
Lower Adj. Ring Pin.
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
ASTM A217 GR.WC9 (OR)
ASTM A216 GR.WCB
Monel Alloy 400
Stainless Steel
ASTM A182 GR. F22
Stainless Steel
Monel Alloy 400
Stainless Steel
ASTM B584 Alloy 875
ASTM A216 GR.WCB
ASTM A193 GR.B16
Malleable Iron
Stainless Steel
Stainless Steel
Stainless Steel
PARTS AND MATERIALS
ALL TEMP. CLASSES
Ref
No.
A.
B.
C.
A.
B.
C.
Parts and Materials
18
15
16
5
14
17
11
13
12
10
3
2
9
19
7
20
8
21
1
6
4
Safety Valves
A
A
B
B
F
K
C
D
DISMANTLING
HEIGHT
FORGED INLET Neck
NECK
VENT
C
D
DISMANTLING
HEIGHT
Scope of design & dimensions (welded) Scope of design & dimensions (flanged)
Note
For Welded inlet valves, Oversize inlet necks (K Dimension) can be provided on application.
Cap and lever may be rotated horizontally 45 degrees to either side of centre line
Safety Valves
A
B
C
D
DISMANTLING
HEIGHT
FORGED INLET Neck
NECK
Scope of design &
dimensions (welded)
back to page
F
K
VENT
Scope of design &
dimensions (flanged
A
VENT
C
D
DISMANTLING
HEIGHT
back to page
B
(All dimensions are in mm)
1
7
0
0
S
e
r
i
e
s
S
a
f
e
t
y
V
a
l
v
e
s
-
W
e
l
d
e
d
I
n
l
e
t
-
G
e
n
e
r
a
l
D
i
m
e
n
s
i
o
n
s
1715W
1725W
1735W
1755W
1745W
1765W
1775W
4-1775QW
6-1775QW
1785W
1705RW
1716W
1726W
1736W
1756W
1746W
1766W
1776W
4-1776QW
6-1776QW
1786W
1706RW
254.0
254.0
304.8
304.8
304.8
304.8
304.8
304.8
304.8
304.8
304.8
254.0
254.0
304.8
304.8
304.8
304.8
304.8
304.8
304.8
381.0
381.0
133.4
139.7
177.8
177.8
177.8
203.2
228.6
228.6
228.6
254.0
254.0
133.4
139.7
177.8
177.8
177.8
203.2
228.6
228.6
228.6
266.7
266.7
704.9
800.1
946.2
1035.1
1035.1
1111.3
1231.9
1231.9
1231.9
1314.5
1428.8
704.9
831.9
965.2
1060.5
1060.5
1155.7
1282.7
1282.7
1282.7
1625.6
1625.6
812.8
952.5
1130.3
1225.6
1225.6
1327.2
1485.9
1485.9
1485.9
1625.6
1835.2
812.8
977.9
1162.1
1276.4
1276.4
1422.4
1587.5
1587.5
1587.5
1803.4
1803.4
228.6
260.4
350.2
393.7
393.7
393.7
482.6
482.6
482.6
514.4
514.4
228.6
260.4
330.2
393.7
393.7
393.7
482.6
482.6
482.6
546.1
546.1
38.1
50.8
63.5
76.2
76.2
101.6
104.8
104.8
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
101.6
104.8
104.8
152.4
152.4
152.4
66.7
79.4
92.1
104.8
104.8
146.1
146.1
146.1
203.2
203.2
203.2
66.7
82.6
101.6
111.1
114.5
152.4
155.6
155.6
203.2
222.3
222.3
66.7
79.4
92.1
104.8
104.8
152.4
152.4
152.4
203.2
203.2
209.6
66.7
82.6
101.6
111.1
114.5
155.6
165.1
165.1
203.2
222.3
222.3
66.7
79.4
95.3
111.1
114.5
165.1
165.1
165.1
209.6
209.6
215.9
73.0
88.9
108.0
120.7
127.0
171.5
177.8
177.8
209.6
222.3
222.3
39
45
109
118
118
216
250
250
272
340
347
41
50
113
163
163
227
261
261
290
499
513
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2
2
2
1/4
1/4
1/2
1/2
1/2
1/2
1/4
1/4
1/2
1/2
1/2
1/2
A B C D E F K
upto
900F
K
upto
1020 F
K
upto
1060 F
Weight
(Kgs)
Vent Size
(inch)
VALVE
Safety Valves
.... Contd
1
7
0
0
S
e
r
i
e
s
S
a
f
e
t
y
V
a
l
v
e
s
-
W
e
l
d
e
d
I
n
l
e
t
-
G
e
n
e
r
a
l
D
i
m
e
n
s
i
o
n
s
Vent Size
(inch)
Weight
(Kgs)
K
upto
1060F
K
upto
1020F
K
upto
900F
F E D C B A
41
64
113
172
172
238
356
499
513
86
91
181
204
204
86
91
181
213
213
86
91
181
218
218
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1/4
1/4
1/4
1/2
1/2
1/2
1/2
1/4
1/2
1/2
1/2
1/4
1/2
1/2
1/2
1/4
1/2
1/2
1/2
85.7
101.6
120.7
136.5
142.9
177.8
215.9
222.3
222.3
95.3
114.5
133.4
152.4
158.8
101.6
127.0
152.4
165.1
168.3
108.0
139.7
165.1
171.5
177.8
79.4
95.3
114.5
123.8
130.2
158.8
209.6
222.3
222.3
88.9
101.6
120.7
133.4
140.0
95.3
108.0
127.0
146.1
152.4
101.6
114.3
139.7
158.8
161.9
79.4
95.3
114.5
123.8
130.2
158.8
203.2
222.3
222.3
88.9
101.6
120.7
133.4
140.0
95.3
108.0
127.0
146.1
152.4
101.6
114.3
139.7
158.8
161.9
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
38.1
50.8
63.5
76.2
76.2
38.1
50.8
63.5
76.2
76.2
228.6
260.4
330.2
393.7
393.7
393.7
501.7
546.1
546.1
273.1
273.1
393.7
406.4
406.4
273.1
273.1
393.7
406.4
406.4
273.1
273.1
393.7
406.4
406.4
901.7
1054.1
1162.1
1498.6
1498.6
1524.0
1568.5
1965.3
1965.3
946.2
1066.8
1270.0
1403.4
1498.6
946.2
1066.8
1270.0
1403.4
1498.6
946.2
1066.8
1371.6
1505.0
1505.0
746.3
870.0
965.2
1104.8
1104.8
1206.5
1403.4
1724.0
1724.0
800.1
882.7
1054.1
1143.0
1187.5
800.1
882.7
1054.1
1143.0
1187.5
800.1
882.7
1104.9
1193.8
1193.8
133.4
139.7
177.8
177.8
177.8
203.2
254.0
266.7
266.7
165.1
165.1
191.0
191.0
191.0
165.1
165.1
191.0
191.0
191.0
165.1
165.1
191.0
191.0
191.0
254.0
254.0
304.8
304.8
304.8
304.8
304.8
406.4
406.4
254.0
254.0
304.8
304.8
304.8
254.0
254.0
304.8
304.8
304.8
254.0
254.0
304.8
304.8
304.8
VALVE
1717W
1727W
1737W
1757W
1747W
1767W
6-1777QW
1787W
1707RW
1718W
1728W
1738W
1758W
1748W
1719W
1729W
1739W
1759W
1749W
1710W
1720W
1730W
1750W
1740W
Safety Valves
1700 Series Safety Valves - Flanged General Dimensions
1715
1725
1735
1755
1745
1765
1775
4-1775Q
6-1775Q
1785
1705R
1716
1726
1736
1756
1746
1766
1776
4-1776Q
6-1776Q
1786
1706R
VALVE
152.4
177.8
209.6
215.9
215.9
228.6
222.3
222.3
322.3
271.5
271.5
152.4
177.8
209.6
219.1
219.1
231.8
228.6
228.6
330.2
279.4
279.4
A
39
45
109
129
129
216
250
250
272
340
347
41
50
113
175
175
277
261
261
290
386
392
Weight
(Kgs)
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2
2
2
1/4
1/4
1/2
1/2
1/2
1/2
1/4
1/4
1/2
1/2
1/2
1/2
Vent Size
(inch)
228.6
260.4
330.2
393.7
393.7
393.7
482.6
482.6
482.6
514.4
514.4
228.6
260.4
330.2
393.7
393.7
393.7
482.6
482.6
482.6
514.4
514.4
E
711.2
876.3
1035.1
1136.7
1136.7
1251.0
1403.4
1403.4
1505.0
1593.9
1809.8
711.2
901.7
1066.8
1187.5
1187.5
1352.6
1511.3
1511.3
1612.1
1790.7
1809.8
D
133.4
139.7
177.8
177.8
177.8
203.2
228.6
228.6
228.6
254.0
254.0
133.4
139.7
177.8
177.8
177.8
203.2
228.6
228.6
228.6
254.0
254.0
B C
603.3
723.9
850.9
946.2
946.2
1035.1
1149.4
1149.4
1251.0
1282.7
1403.4
603.3
755.7
870.0
977.9
977.9
1085.9
1206.5
1206.5
1308.1
1384.3
1403.4
600 #
900 #
Safety Valves
.... Contd
1717
1727
1737
1757
1747
1767
6-1777Q
1787
1707R
1718
1728
1738
1758
1748
1719
1729
1739
1759
1749
152.4
177.8
209.6
228.6
228.6
241.3
362.0
419.1
419.1
222.3
222.3
273.1
279.4
279.4
222.3
222.3
273.1
279.4
279.4
133.4
139.7
177.8
177.8
177.8
203.2
254.0
266.7
266.7
165.1
165.1
191.0
191.0
191.0
165.1
165.1
191.0
191.0
191.0
647.7
793.8
870.0
1028.7
1028.7
1143.0
1460.5
1736.7
1736.7
768.4
850.9
1022.4
1117.6
1162.1
768.4
850.9
1022.4
1117.6
1162.1
800.1
977.9
1066.8
1295.4
1295.4
1460.5
1866.9
1978.0
1978.0
914.4
1035.1
1238.3
1378.0
1473.2
914.4
1035.1
1289.1
1378.0
1473.2
228.6
260.4
330.2
393.7
393.7
393.7
501.7
546.1
546.1
273.1
273.1
393.7
406.4
406.4
273.1
273.1
393.1
406.4
406.4
41
64
113
181
181
272
386
581
595
91
91
181
227
227
91
91
181
227
227
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1/4
1/4
1/2
1/2
1/2
1/2
1/2
1/4
1/2
1/2
1/2
1/4
1/2
1/2
1/2
1500 #
2000 #
2500 #
VALVE A Weight
(Kgs)
Vent Size
(inch)
E D B C
1700 Series Safety Valves - Flanged General Dimensions
Safety Valves
MAX.
TEM.
C
VALVE
TYPE
CONNECTIONS ANSI B 16.5 RAISED FACE FLANGES
800 PSI PRESSURE CLASS 600 PSI PRESSURE CLASS 300 PSI PRESSURE CLASS
INLET INLET INLET OUTLET OUTLET OUTLET
SIZE SIZE SIZE SIZE SIZE SIZE RATING RATING RATING RATING RATING RATING
MM
F
198.1
G
324.5
H
506.5
J
830.3
K
1187.1
MM MM MM MM MM KPa KPa KPa KPa KPa KPa
ORIFICE
AREA
SQUARE
MM
1811FA
1811FB
1811FC
1811FD
1811GA
1811GB
1811GC
1811GD
1811HA
1811HB
1811HC
1811HD
1811JA
1811JB
1811JC
1811JD
1811KA
1811KB
1811KC
1811KD
343
399
482
538
343
399
482
538
343
399
482
538
343
399
482
538
343
399
482
538
31.8
31.8
31.8
31.8
38.1
38.1
38.1
38.1
50.8
50.8
38.1
38.1
63.5
63.5
101.6
38.1
38.1
63.5
63.5
76.2
38.1
38.1
63.5
63.5
76.2
31.8
31.8
38.1
38.1
50.8
31.8
31.8
38.1
38.1
50.8
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
1034
4137
4137
4137
4137
4137
2068
2068
2068
2068
2068
4137
5516
4137
5516
4137
5516
4137
5516
4137
5516
Scope of Design & Valve Sizes
Safety Valves
.... Contd
Scope of Design & Valve Sizes
MAX.
TEM
C
VALVE
TYPE
CONNECTIONS ANSI B 16.5 RAISED FACE FLANGES
800 PSI PRESSURE CLASS 600 PSI PRESSURE CLASS 300 PSI PRESSURE CLASS
INLET * INLET * INLET * OUTLET * OUTLET * OUTLET *
SIZE SIZE SIZE SIZE SIZE SIZE RATING RATING RATING RATING RATING RATING
MM MM MM MM MM MM KPa KPa KPa KPa KPa KPa
ORIFICE
AREA
SQUARE
MM
L
1840.6
M
2322.6
N
2800.6
P
4116.0
Q
7129.0
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
1811NA
1811NB
1811NC
1811ND
1811PA
1811PB
1811PC
1811PD
1811QA
1811QB
1811QC
1811QD
343
399
482
538
343
399
482
538
343
399
482
538
343
399
482
538
343
399
482
538
63.5
63.5
76.2
76.2
101.6
101.6
101.6
101.6
152.4
152.4
4137
5516
4137
5516
4137
5516
4137
5516
4137
5516
152.4
152.4
152.4
152.4
203.2
1034
1034
1034
1034
1034
63.5
76.2
101.6
101.6
152.4
4137
4137
4137
4137
4137
101.6
101.6
152.4
152.4
203.2
1034
1034
1034
1034
1034
63.5
76.2
101.6
101.6
152.4
2068
2068
2068
2068
2068
101.6
101.6
152.4
152.4
203.4
1034
1034
1034
1034
1034
Safety Valves
ALTERNATE OUTLET SIZES FOR REPLACEMENT
VALVES IN THE 800 PSI PRESSURE CLASS
CONNECTIONS ANSI B16.5 RAISED FACE FLANGES
800 PSI PRESSURE CLASS
INLET
MM
SIZE
MAX
TEMP.
C
VALVE
TYPE
ORIFICE
AREA
SQUARE
INCHES
SIZE RATING RATING
MM KPa KPa
OUTLET
K
1187.1
L
1840.6
M
2322.6
1811KA
1811KB
1811KC
1811KD
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
343
399
482
538
343
399
482
538
343
399
482
538
50.8
50.8
63.5
63.5
76.2
76.2
76.2
101.6
101.6
1034
1034
1034
4137
5516
4137
5516
4137
5516
MAXIMUM SET PRESSURE
TEMPERATURE PRESSURE CLASS
C VALVE
TEMP
CLASS
343
399
482
538
1811-A
1811-B
1811-C
1811-D
5681
KPa
4620
KPa
4261
KPa
3068
KPa
2130
KPa
1551
KPa
800
PSI
600
PSI
300
PSI
Scope of design & Valve sizes
Safety Valves
1
2
3
4
5
6
7
8
9
10
11
Base - 1811 A & B
Base - 1811 C & D
Seat Bushing
Disc
Lower Adjusting
Ring
Lower Adjusting
Ring Pin
Upper Adjusting
Ring
Upper Adjusting
Ring Pin
Yoke
Stud
Stud Nut
Spindle
Carbon Steel
Alloy Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Monel Alloy
Stainless Steel
Carbon Steel
Alloy Steel
Alloy Steel
Stainless Steel
NOMENCLATURE
REF
No.
MATERIALS
Parts and Materials
Safety Valves
24
24
20
19
12
8
11
13
14
18
16
15
21
17
9
10
3
6
7
5
4
2
1
20
22
23
19
17
21
16 18
15
14
13
11
Flat Seat Design
Lifting Lever
for 4 & 6 Sizes
Thermodisc Design
8
12
9
10
3
6
7
5
4
2
1
.... Contd
12
13
14
15
16
17
18
19
20
21
22
23
24
Bottom Spring
Washer
Spring -1811 A&B
Spring -1811 C&D
Top Spring Washer
Compression Screw
Compression Screw
Nut
Cap
Cap Key Screw
Lever
Release Nut
Lever Pin
Top Lever
Drop Lever
Release Lock Nut
Carbon Steel
Carbon Steel
Alloy Steel
Carbon Steel
Brass
Brass
Carbon Steel
Carbon Steel
Malleable Iron
Carbon Steel
Carbon Steel
Malleable Iron
Malleable Iron
Carbon Steel
NOMENCLATURE
REF
No.
MATERIALS
Parts and Materials
Safety Valves
24
24
20
19
12
8
11
13
14
18
16
15
21
17
9
10
3
6
7
5
4
2
1
20
22
23
19
17
21
16 18
15
14
13
11
Flat Seat Design
Lifting Lever
for 4 & 6 Sizes
Thermodisc Design
8
12
9
10
3
6
7
5
4
2
1
300 PSI CLASS
Dimensions and Weights
TYPE
No.
GENERAL DIMENSIONS
A B C E S
WEIGHT
KG
DIS
MANTLING
HEIGHT
INLET
SIZE
MM MM MM MM MM MM
11/4
11/4
11/2
11/2
2
1811FA
1811FB
1811FC
1811FD
1811GA
1811GB
1811GC
1811GD
1811HA
1811HB
1811HC
1811HD
1811JA
1811JB
1811JC
1811JD
1811KA
1811KB
1811KC
1811KD
111.9
127.0
111.9
127.0
120.7
146.1
120.7
146.1
133.4
158.8
106.4
106.4
106.4
106.4
123.8
123.8
123.8
123.8
141.3
141.3
365.1
381.0
365.1
381.0
403.2
428.6
403.2
428.6
498.5
523.9
117.5
117.5
117.5
117.5
147.6
147.6
147.6
147.6
165.1
165.1
27.0
33.3
27.0
33.3
28.6
36.5
28.6
36.5
33.3
39.7
422.3
431.8
422.3
431.8
463.6
489.0
463.6
489.0
571.5
596.9
16
16
16
16
21
21
21
21
37
37
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
NPT
DRAIN
SIZE
Safety Valves
B
E
A
C
Drain
S
.... Contd
300 PSI CLASS
TYPE
No.
A B C E S WEIGHT
KG
DIS
MANTLING
HEIGHT
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
1811NA
1811NB
1811NC
1811ND
1811PA
1811PB
1811PC
1811PD
1811QA
1811QB
1811QC
1811QD
155.6
190.5
165.1
165.1
184.2
195.2
188.9
195.2
250.8
261.9
160.3
160.3
163.5
163.5
188.9
188.9
207.9
207.9
238.1
238.1
533.4
566.7
600.1
600.1
660.4
669.9
720.7
727.1
920.8
933.5
193.7
193.7
200.0
200.0
222.3
222.3
260.4
260.4
314.3
314.3
36.5
46.0
39.7
39.7
39.7
46.0
39.7
46.0
44.5
55.5
606.4
641.4
679.5
679.5
739.8
750.9
815.9
822.3
1050.9
1063.6
3/8
3/8
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
52
52
58
58
74
74
89
89
170
170
GENERAL DIMENSIONS
Safety Valves
B
E
A
C
Drain
S
21/2
3
4
4
6
600 PSI CLASS
TYPE
No.
GENERAL DIMENSIONS
A B C E S WEIGHT
KG
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
1
1
1
1
2
1/4
1/4
1/2
1/2
1811FA
1811FB
1811FC
1811FD
1811GA
1811GB
1811GC
1811GD
1811HA
1811HB
1811HC
1811HD
1811JA
1811JB
1811JC
1811JD
1811KA
1811KB
1811KC
1811KD
16
16
16
16
21
21
21
21
37
111.9
127.0
111.9
127.0
120.7
146.1
120.7
146.1
133.4
158.8
106.4
106.4
106.4
106.4
123.8
123.8
123.8
123.8
141.3
141.3
365.1
381.0
365.1
381.0
403.2
428.6
447.7
473.1
549.3
574.7
117.5
117.5
117.5
117.5
147.6
147.6
147.6
147.6
165.1
165.1
27.0
33.3
27.0
33.3
28.6
36.5
28.6
36.5
33.3
39.7
422.3
431.8
422.3
431.8
463.6
489.0
520.7
546.1
625.5
650.9
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8 37
Safety Valves
DIS
MANTLING
HEIGHT
B
E
A
C
Drain
S
.... Contd
600 PSI CLASS
TYPE
No.
GENERAL DIMENSIONS
A B C E S WEIGHT
KG
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
2
3
4
4
6
1/2
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
1811NA
1811NB
1811NC
1811ND
1811PA
1811PB
1811PC
1811PD
1811QA
1811QB
1811QC
1811QD
155.6
190.5
165.1
165.1
195.2
195.2
195.2
195.2
261.9
261.9
160.3
160.3
163.5
163.5
188.9
188.9
207.9
207.9
238.1
238.1
622.3
657.2
660.4
660.4
723.9
723.9
831.9
831.9
993.8
993.8
193.7
193.7
200.0
200.0
222.3
222.3
260.4
260.4
314.3
314.3
36.5
46.0
39.7
39.7
46.0
46.0
46.0
46.0
55.5
55.5
698.5
733.4
739.8
739.8
822.3
822.3
946.2
946.2
1120.8
1120.8
3/8
3/8
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
52
52
58
58
80
80
96
96
186
186
Safety Valves
DIS
MANTLING
HEIGHT
B
E
A
C
Drain
S
800 PSI CLASS
TYPE
No.
GENERAL DIMENSIONS
A B C E S
WEIGHT
KG
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
1811FA
1811FB
1811FC
1811FD
1811GA
1811GB
1811GC
1811GD
1811HA
1811HB
1811HC
1811HD
1811JA
1811JB
1811JC
1811JD
1811KA
1811KB
1811KC
1811KD
111.9
127.0
111.9
127.0
120.7
146.1
120.7
146.1
133.4
171.5
106.4
106.4
106.4
106.4
123.8
123.8
123.8
123.8
152.4
152.4
365.1
381.0
365.1
381.0
403.2
428.6
447.7
473.1
546.1
584.2
117.5
117.5
117.5
117.5
147.6
147.6
147.6
147.6
165.1
165.1
27.0
33.3
27.0
34.3
28.6
36.5
28.6
38.1
33.3
44.5
422.3
431.8
422.3
438.2
463.6
489.0
520.7
546.1
625.5
663.6
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
16
16
19
19
21
21
24
24
44
44
Safety Valves
1
1
1
1
2
1/4
1/4
1/2
1/2
DIS
MANTLING
HEIGHT
B
E
A
C
Drain
S
.... Contd
800 PSI CLASS
TYPE
No.
GENERAL DIMENSIONS
A B C E S WEIGHT
KG
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
1811NA
1811NB
1811NC
1811ND
1811PA
1811PB
1811PC
1811PD
1811QA
1811QB
1811QC
1811QD
155.6
190.5
165.1
190.5
195.3
225.4
195.3
225.4
261.9
261.9
190.5
190.5
190.5
190.5
188.9
188.9
207.9
207.9
238.1
238.1
622.3
657.2
660.4
685.8
723.9
752.4
831.9
860.4
993.8
997.0
193.7
193.7
200.0
200.0
222.3
222.3
260.4
260.4
314.3
314.3
36.5
46.6
39.7
44.5
46.0
50.8
46.0
50.8
55.6
61.9
698.5
733.4
739.8
765.2
822.3
854.1
946.2
974.7
1120.8
1124.0
3/8
3/8
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
60
60
62
62
86
86
102
102
199
199
Safety Valves
2
3
4
4
6
1/2
DIS
MANTLING
HEIGHT
B
E
A
C
Drain
S
2
2
3
1/2
1811KA
1811KB
1811KC
1811KD
1811LA
1811LB
1811LC
1811LD
1811MA
1811MB
1811MC
1811MD
133.4
171.3
155.8
190.5
165.1
190.5
141.3
141.3
160.3
160.3
163.5
163.5
800 PSI CLASS (Alternate sizes for replacement valves)
TYPE
No.
GENERAL DIMENSIONS
A B C E S WEIGHT
KG
INLET
SIZE
MM MM MM MM MM MM
NPT
DRAIN
SIZE
546.1
584.2
622.3
657.2
660.4
685.8
165.1
165.1
193.7
193.7
200.0
200.0
33.3
44.5
36.5
47.6
39.7
44.5
625.5
663.6
698.5
733.4
739.8
765.2
3/8
3/8
3/8
3/8
1/2
1/2
44
44
60
60
62
62
Safety Valves
DIS
MANTLING
HEIGHT
B
A
C
Drain
S
E
Features And Benefits
1. Ten Orifice sizes
2. Flanged inlet and outlet connections
Optional inlet and outlet flange sizes
3. Carbon and alloy steel body
4. Stainless steel trim Materials
in accordance with ASME code requirements
5. Seal welded seat bushing
6. Low spindle bearing point
7. Conical and spherical load bearing surfaces
8. Top guiding of disc
9. Open yoke, exposed spring design
Flexibility in design
Economics of selection
Assurance of material integrity
Material Integrity
Assures no leakage of steam
Repeated opening and
closing pressures
Seat tightness at 94% of valve
opening pressure
{
FEATURES BENEFITS
Safety Valves
.... Contd
Tested and certified by Indian
Boiler Regulation Assurance of
repeatable performance.
Assurance of seat tightness at
94% of valve opening pressure
at elevated pressure and/or
temperature conditions
{
10. Three pressure classes
Four temperature classes
11. IBR/ASME Code of performance, design
and testing
3% over pressure
2 - 5 blowdown
Two adjusting rings
12. Flatdisc/Thermodisc design suitable for all
pressure classes for steam service
1/2
{
FEATURES BENEFITS
Safety Valves
.... Contd
Factory Setting, testing and inspection
of each valve assures reliable product
performance.
Product manufactured and tested in
accordance with stringent quality
requirements assures each valve
produced will consistently provide over-
pressure protection and reliable service.
13. Valves are factory set to the required opening
pressure. Opening pressures are verified to be
within the applicable IBR/ASME Code
tolerance. Seating surfaces of seat bushing and
disc are precision lapped to ensure flatness and
smooth finish, which assures that each valve
will tight at 6% below its set pressure. Valves
are inspected during testing for correct
functional performance and seat tightness is
verified at 94% of the valve set pressure
14.
Each valve is manufactured and tested in strict
accordance with the applicable IBR standards &
BHEL Quality Assurance Manual.
Quality Control
FEATURES BENEFITS
Safety Valves
How to order
1. APPLICATION :
2. APPLICABLE CODE :
3. SYSTEM PARAMETERS :
4. VALVE SPECIFICATIONS :
5. ACCESSORIES :
EXISTING INSTALLATION DETAILS :
REPLACEMENT VALVES
Boiler Drum/Superheater/Reheater/
PRDS/Accumulators/Steam Heaters/Others
IBR/ASME I/ASME VIII/Others (Pl. Specify)
(a) Design Pressure (Kg/Sq.cm) &
Temperature (Deg. C)
(b) Operating Pressure ((Kg/Sq.cm) &
Temperature (Deg. C)
(a) Valve Set Pressure (Kg/Sq.cm)
(b) Required Relieving Capacity (Kg/Hour)
(c) Inlet Connection : Flanged/Butt-welded
(Note : Outlet will be flanged for all valves)
The Valve will be provided with Test Gag, Hand
Lever, Weather Shield & Hydrostatic Test Plug.
Replacement valves will require a more
detailed review of the existing System and
Valve parameters and hence the following
additional details are required to ensure that
the selected valve forms an exact replacement.
(a) Number of valves installed in each location.
(b) Capacity and make of the valves.
(c) Inlet flange/Butt-weld dimensions.
(d) Outlet flange dimensions.
(e) Existing valve arrangement/mounting.
(f) Any other name plate details of valve.
Safety Valves
When ordering a valve please include the following information to ensure that a proper valve
selection will result :
For compressible and Incompressible Fluid
For Steam & Dowtherm Services
Portable Steel Valves
Optional Features
Special Features
Specification Sheet
1900 Series
1900 - XSG Series
Flat seat, Top-Guided, High Capacity Design with
exclusive EDUCTOR TUBE. This is a conventional
safety relief valve for gas, vapour and liquid service.
Specially made for Sour Gas applications. Also
available with BALANCED BELLOWS.
&
For Compressible and Incompressible Fluid
SIZES : 25-200 mm (1 - 8)
TEMP : Up to 537C
SET PR : Up TO 350 kg/cm (g)
2
SIZES : 25-200 mm (1-8)
TEMP : Up to 537C
SET PR : Up TO 350 kg/cm (g)
2
1900 - 30 Series
1900-XDA Series with Ò Ring Soft Seal.
Flat Seat, Top-Guided High Capacity Design with
BALANCED BELLOWS to cancel out the effects of variable
back-pressure and protect guiding surfaces from corrosive
fluids.
SAME AS 1900 SERIES but also features Soft-seal for
maximum tightness over prolonged periods. A choice of
VITON, BUNA-N, BUTYL or SILICONE seals. Also
available with BALANCED BELLOWS. (designated
1900-30 XDA).
No. Nomenclature Material
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
ASTM A 182-F316/A351-CF8M
ASTM A 216-WCB/A217-WC6
316 ST. ST.
316 ST. ST.
316 ST. ST.
304 ST. ST.
316 ST. ST.
ASTM 194 GR. 2H ST.
ASTM A 193 GR. B7 ALLOY St.
Carbon St/Alloy St.
416 ST. ST.
ASTM 216-WCB
416 ST. ST.
ASTM 216-WCB
304 ST. ST.
316L ST. ST.
Nozzle
Base
ADJ, Ring Pin Assy.
Adjusting Ring
Disc
Disc Holder
Guide
Nut
Stud
Spring
Spindle
Bonnet
Spring Adjuster
Cap
Eductor Tube
Bellows Assy.
12
13
14
11
01
02
03
04
05
06
07
08
09
10
15
SIZES : 25-200 mm (1-8)
TEMP : Upto 450C
SET PR : Upto 350 kg/cm (g)
2
1900 - P1 and P2 Series
1900-30 - P1 and P2 Series
Specially designed for Steam and Dowtherm Services.
Provided with exclusive THERMO-DISC and EDUCTOR
TUBE.
Same as 1900 - P1 and P2 Series but also features
BALANCED BELLOWS for cancelling back-pressure
effects and protecting guiding surfaces from corrosive
fluids..
No. Nomenclature Material
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
ASTM A 182-F316/A351-CF8M
ASTM A 216-WCB/A217-WC6
316 ST. ST.
316 ST. ST.
ASTM A565 GR. 616 ST. ST.
304 ST. ST.
ASTM B584 Alloy 978 LNB
ASTM A194 GR. 2H ST.
ASTM A 193 GR. B7 ALLOY St.
Carbon St/Alloy St.
416 ST. ST.
ASTM A 216-WCB
416 ST. ST.
ASTM 216-WCB
410 ST. ST.
304 ST. ST.
316L ST. ST.
Nozzle
Base
ADJ.Ring Pin Assy.
Adjusting Ring
Disc
Disc Holder
Guide
Nut
Stud
Spring
Spindle
Bonnet
Spring Adjuster
Cap
Disc Collar
Eductor Tube
Bellows Assy.
14
13
12
11
10
09
08
07
06
05
15
16
04
03
02
01
SIZES : 25-200 mm (1-8)
TEMP : Upto 450C
2
1900 - P3 Series
Same as 1900 - P1 and P2 series but with
an open bonnet/yoke.
SIZES : 25-200 mm (1-8)
TEMP : Upto 450C
2
Conventional - 1990 & 3990 series -
Portable steel valves
SIZES : 15-50 mm ( -2)
TEMP : Up to 400C
1/2
2
Note
The 1990 series are constructed to comply with the requirement of NACE - standard MR-01-75 (latest).
Ò - Ring soft seals for 1990 series are also available for maximum tightness over prolonged periods.
Part
No.
Nomenclature
Material
01
02
03
04
05
06
07
08
09
10
11
316 ST.ST
A 216-WCB
316 ST.ST
316 ST.ST
316 ST. ST.
316 ST.ST
Carbon St. / Tungsten St.
316 ST. ST.
Carbon Steel
316 ST.ST
Carbon Steel
Nozzle cum Base
Bonnet
Guide Lock Pin.
Disc
Disc Holder
Guide
Spring
Spindle
Spring Washer
Spring Adjuster
Cap
11
10
09
08
07
06
05
04
03
02
01
1990, 93 & 99
3990, 93 & 99
1994H,95,96,96H,97, & 98
3994H,95,96,96H,97, & 98
VALVE TYPE
MALE NPT INLET
FEMALE NPT INLET
Screwed Socket Weld
Flanged
Conventional - 1990 & 3990 series
Portable steel valves
SIZES : 15-50 mm ( -2)
TEMP : Up to 400C
1/2
2
Plain Lever
This lever assembly is not
pressure-tight and should not
be used where back pressure
is present or where the escape
of vapour discharging from an
open valve is undesirable
around the lever assembly.
Optional Features
Lifting Mechanisms
RELEASE NUT
PLAIN CAP
RELEASE LOCK NUT
TOP LEVER
DROP LEVER
PLAIN LEVER
(Flanged Valves)
SPINDLE
ADJUSTING SCREW
CAP SET SCREW
ADJ.SCREW NUT
RELEASE LOCK NUT
LEVER
ADJ.SCREW NUT
CAP BOLT
SPINDLE
PACKED CAP
RELEASE NUT
LEVER SHAFT
ADJUSTING SCREW
PACKED LEVER
(Flanged Valves)
1900 Series
LEVER SHAFT
PACKING NUT
O RING
PACKING
LEVER
PACKED CAP
RELEASE NUT
SPINDLE
ADJUSTING SCREW
ADJ.SCREW NUT
PACKED LEVER
CAP
RELEASE LOCK NUT
RELEASE NUT
LEVER PIN
LEVER
SPINDLE
CAP SCREW
PLAIN LEVER
ADJUSTING SCREW
Packed Lever
This lifting lever assembly is
packed around the lever shaft,
so that leakage will not occur
around the upper part of the
valve when the valve is open or
when back pressure is present.
The packed lifting lever should
be used when positive
protection against leakage is
required.
1990 Series
The purpose of the lifting mechanism is to open the
valve when the pressure under the valve disc is lower
than the set pressure. These mechanisms are made in
three basic types - Plain Lever, Packed Lever and Air-
operated Lifting Device.
To lift the disc from the valve seating periodically
during the operation of equipment to be sure that
disc is not frozen in the guide as a result of
corrosion, coking, sulphur deposits etc. This will
ensure absolute protection of the unit at all times.
Operating pressure under the disc should be
approximately 75% of the set pressure when lifting
in accordance with the ASME code; otherwise the
lever assembly could be damaged.
To remove foreign particles which are sometimes
trapped under the seat as the valve closes.
Immediate cleaning of the valve seat with the
pressure of the lading fluid, by use of the lifting
lever, will correct an otherwise leaking valve, save
maintenance costs at a later date and in some
cases will avoid a shut down of the equipment.
To vent equipment to the atmosphere or discharge
piping.
To make possible the use of the safety relief valve
as a `drop out valve.
The lifting lever can be used as follows :
l
l
l
l
l
Optional Features
Weather Shield
Recommended for 1900-P3
Series for outdoor service
Bolted Cap
Though standard construction is
with screwed caps, bolted caps
are also available
Test Gag
To hold the safety relief valve closed
while equipment is tested at higher
than set pressure. The Gag should be
hand-tightened and replaced with
sealing plug after test is over
Optional Features
Weather
Shield
Bolted Cap
Cap Bolt
Bolted Cap
(Flanged Valves)
Adj. Screw Nut
Adjusting Screw
Spindle
Gas
Sealing Plug
& Gasket
Screwed Cap
Spindle
Adj. Screw
Nut
Screwed Cap with Gag
(Flanged Valves)
Adjusting
Screw
Special Materials
Codes
Guarantee
Spares / Services
Safety Relief Valves of 1900 SERIES and 1900-30 SERIES are also available with a Stainless
Steel, MONEL, HASTELLOY, Low Temperature LCB and Alloy Steel Materials.
Safety Relief Valves offered by us conform to IBR, API and ASME codes.
We guarantee these safety relief valves against defective design materials and workmanship
under intended service conditions for a period of 18 months from the date of despatch.
While ordering spares, or requisitioning services, please inform valve type number, serial
number and set pressure.
General Informations
B6
Testing
Inspection
Capacity Testing
All safety relief valves for steam services are tested on live steam. Other safety relief valves are
tested on air/water.
While all steam service valves are inspected by the Boiler Inspector of Tamilnadu and certified by
the Chief Inspector of Boilers, Tamilnadu, the other valves shall be certified by us. However, other
third party inspection arranged by customers is also acceptable to us.
BHEL safety relief valves have been type-tested as per ASME Section VIII at approved ASME
laboratory at USA. 1900 - P Series valves have been type-tested as per IBR requirements.
General Informations
Exclusive Features
Eductor Tube
Fixed High Capacity
Closed bonnet valves are likely to be subjected to variable pressure due to the fluid
seeping past the guiding surfaces when the valve is open, which adds a variable force
to the spring force and affects valve performance. To eliminate such variable pressure
inside the bonnet and ensure good valve performance, the Eductor Tube is provided.
The most effective method in use today, the Eductor Tube relieves fluid pressure from
the bonnet by using the drawing effect of the flow of media during valve opening.
Safety relief valve designs available in the market employ one or two adjusting rings
which can be adjusted to reduce the disc lifting forces below that required to obtain
full rated capacity lift of the valve disc. The disadvantage of the two ring design is that
these adjusting rings must be set primarily by inspection, since equipment is not
available in most industrial repair shops for testing valve lift or relieving capacity.
Exclusive Features
The BHEL safety relief valve features full rated capacity regardless of the
adjusting ring position. This is accomplished by having a fixed maximum
secondary orifice which assures full lift with a single adjusting ring. Full rated
relieving capacity is obtained at all normal positions of the adjusting ring. Full
advantage of the steam pressure and kinetic forces are obtained from the
carefully developed contours of the safety relief valve huddling chamber and
secondary orifice. By re-directing the flow steam through 180, the greatest
possible lifting force is obtained.
Because of the fixed, yet unrestricted relationship at all lift positions between the
outside diameter of the lowest portion of the disc, none of the lifting forces are
dissipated and are at their maximum at the full lift position.
The Safety Relief Valves (P-Series) specially designed for Steam Service,
incorporate the Thermo-Disc which was originally designed for use in Safety
Valves for Nuclear Reactors.
Thermo-Disc
Simple Blow-down Adjustment
Adjustment of BHEL safety relief valve blow-down, or reseating pressure, is
by means of a single adjusting ring. When moved upward, blow-down is
increased (lowering the reseating pressure). Or when moved downward, the
blow-down is decreased (raising the reseating pressure). The simplicity and
advantages of this adjustment are obvious when compared with valves
having two or more adjusting rings, each of which affect valve action, as well
as blow-down.
The single blow-down ring design also makes it possible to set and test a
valve that has been in service when it cannot be done on-line and must be
taken to customers shop. The ring can be positioned such that the set point
can be observed although the volume of the testing media is low. After the set
pressure has been established, proper blow-down can be attained by merely
positioning the ring.
Exclusive Features
Minimum Guiding Area
Nozzles made fromForgings(D-Norifice)
Guiding areas greater than those to align the seating surfaces are undesirable in a
safety relief valve, especially those used in the process industries. The smaller the
guiding area of the valve (when corrosion or contamination from the flowing
medium build up in the valve guiding surfaces) the less tendency the guiding area
will have to stick and hinder valve operation.
The guiding area in BHEL safety relief valves has been reduced to a minimum,
offering the best design.
Forged nozzles provide uniform and flawless material consistency. Porosity, gas
pockets and material weakness are eliminated in the forging process.
Exclusive Features
Most flanged valves are supplied as standard with Type AISI 316 Stainless Steel
forged nozzles. Thus, valve operation and safety is ensured as the nozzle is a
pressure containing component, in constant contact with the process media, in
both the open and closed nozzle positions.
The connection between the spindle and the disc holder in BHEL safety relief
valves is a simple, yet positive method of attachment. The stainless steel snap
ring and groove design make it virtually impossible to remove the spindle from
the disc holder, unless the ring is compressed internationally. This design
requires a minimum amount of effort to disassemble during maintenance.
Spindle Pocket Connection
Exclusive Features
Design Simplicity
Maximum Seat Tightness
Cap an Lever Interchangeability
BHEL safety relief valves embody a minimum number of components which results in
savings by minimising spare parts inventory and simplifying valve maintenance.
Seat tightness in a safety relief valve is of utmost importance. BHEL safety relief
valve seats are precision-machined and lapped to a surface finish of less than 0.2
microns. This assures positive seating and prevents loss of contained media through
seat leaks.
Many times it is necessary to change the type of cap or lever in the field after a valve
has been installed. All flanged BHEL safety relief valves are so supplied that they can
be converted to any type of lever or cap as desired.
It is not necessary to remove the valve from the installation, nor will the set pressure
be affected when making such a change.
Exclusive Features
Valve interchangeability
Quality Material
A BHEL safety relief valve may be converted from the standard conventional type to the
bellows type, or to the Ò ring seat seal type, or vice versa, requiring a minimum number
of new parts. This results in lower costs, should conversion be required.
All BHEL safety relief valve castings and forgings are made to international specifications
and subject to many rigid inspections, assuring the highest degree of quality. Coupled with
the highest quality workmanship, this means continuous assured protection and long,
trouble-free valve life.
Exclusive Features
Specification Sheet
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
Item No.
Tag No.
Service, Line or Equipm.
Number Required
Type Nozzle
-Ò Ring Seat
- Bellows
- Bonnet
- Fluid And State
- Required Capacity
- Mol. Weight
cp / cv
Work. Temp.
Work. Press.
Set Pressure
Acc. Back Pressure 17
Latent Heat of Vapo. Kcal/kg.
Surface Area of Vessel m
Allowable over Pressure %
Blow Down %
2
sp.gr.at flow T
Viscosity
Flow Temp
Design Press.
IMP. Back Pressure
Full. Semi
Yes. No
Yes. No
Open. Close
General
Type
Service
Conditions
The following information may please be furnished in all your enquiries to enable us to select and offer the best suited and
most economical product from the vast range of our products. Copies of the specification sheet are available on request.
FLOW UNITS : LIQUID - Kg/hr Gas - Kg/hr Steam - Kg/hr Pressure - Kg/cm (g) Temp.C
2
Contd......
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Cap
Lever
Gag
Other
Code
Fire
Other
Calculated Area Cm
selected Area Cm
Orifice Letter
Manufacturers Model No.
Valve Capacity
Size Inlet / Outlet
Ansi Din. Scrd. Socket
Type Facing
2
2
Accessories
Selection
Connection
Screwed Bolted
Plain. Packed
Yes. No
IBR. API. ASME
Safety Relief Valve - Specification Sheet
Contd......
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Body, Bonnet
Disc
Nozzle
Spindle
Resilient Seat Seal
Guide
Spring
Bellows
Inspection Agency
Form of Certificates
Mounting Details D. number
Material
Misc
Safety Relief Valve Specification Sheet
!
!
!
!
!
!
Comprehensive Range
Fixed High Capacity
Single Adjusting Ring
Minimum Guiding Area
Simplicity of Design
Resistance to Piping Discharge Strains
!
!
!
!
!
!
Assured Tightness
Interchangeable Parts
Eductor Tube
Thermo-Disc for 1900-P Series
Satisfying ASME Sec. VIII DIV.I, API 520, 526 & 527
Satisfying ASME Sec. I 1900-P Series
HIGHLIGHTS
Note :
The material and dimensions specified are indicative and are subject to charge without prior intimation in view of the constant
Full Bore Gate Valves
Full Bore Gate Valve Trim Designations
Oil Field Equipment - Product Range
2 thru 5 2,000 thru 5,000 psi 1/16 1/8
Design Features
Components
Specifications
FBV 3 to 4 - 10,000 psi 1/16
Design Features
Components
1/16
FBV 1 to 2 - 10,000 psi 13/16 9/16
Design Features
Components
l
l
l
l
l
A single Precision Ground Tapared Roller Bearing
makes operation easy. Double thrust Bearing
Design is also available as an option.
The Bearing and stem packing can be changed with
the valve under pressure in open or closed position.
Position Indicator is also available as an option for
this Non-Rising Stem design valve.
Full Floating Seats are designed to give block and
bleed capability while maintaining a uniform load
distribution which results in reduced operating
torque. The seats are fully replaceable with the
valve in the line.
Gate and Seat design provides metal-to-metal seal.
The free floating Gate and Seats maintain a tight
seal both in the open and closed position. Gate and
Seat Rings are hardfaced with Stellite-6 for all trims.
Design Features
Grease Fitting
Thrust Bearing
Stem Packing
Stem
Gate Nut
Floating Gate
Full opening Thru Conduit
Seat
Hand Wheel
l
l
l
Bi-directional Sealing capability permits
installation of the Valve with the flow in either
direction.
The Bonnet Grease Fitting and Body Seal
Plug facilitate complete draining of the body
and lubrication of stem threads during
routine maintenance. Lubricant is not
needed to seal the valve, but does contribute
to easier operation, corrosion resistance and
longer life. Also the valve can be lubricated
in the open position without stopping
production.
Designed to the requirement of API 6A.
Valves are also available with API 6D
requirement for Oil Pipe line applications.
Design Features
2 thru 5 2,000 thru 5,000 psi 1/16 1/8
Stem
Gate
Gate Nut
Seat Assembly
O-Ring Seal
Body
Seal Plug
Hex Nut
Handwheel
Grease Seal
Bonnet Cap
O-Ring
Flat Split Ring
Thrust Bearing
Shouldered Split Ring
Packing Gland
Stem Packing
Packing
Header Ring
Bonnet
Bonnet Gasket
Grease Fitting
Bonnet Fastner
Set Screw
Bearing
Grease Nipple
Single Cavity Valves
Components for
2 thru 5 2,000 thru 5,000 psi 1/16 1/8
Specifications
BHEL Full Bore Gate Valves are available with
threaded or flanged ends in standard API bore
sizes and working pressures. Special trims are
available for sour gas and oil service on request.
BHEL Full Bore Gate Valves are also readily
adaptable to accept most pneumatic or hydraulic
operators.
BHEL Full Bore Gate Valves meet the applicable
standards set forth by the American Petroleum
Institute. When ordering, be sure to specify
quantity, size, working pressure, end connection,
body and trim materials and service conditions
(such as temperature, pressure and composition
of flow media)
2 thru 5 2,000 thru 5,000 psi 1/16 1/8
B
D
E
Dimensions
2 thru 5 2,000 thru 5,000 psi 1/16 1/8
Size
(PSI) (LBS) To Open
2 3000 2 14 5 17 7 165 13 1/16 1/16 5/8 1/2
W.P. A B C D E WT No. of Turns
2
3
4
5
1/4
1/16 5/8 1/2 1/4
9/16 5/8 7/8 1/4 1/2
9/16 5/8 7/8 1/4 1/2
1/8 1/8 1/4
1/8 5/8 1/4
1/16 1/8 1/4 3/4
1/16 5/8 1/4 3/4
1/8 5/8 5/8 1/4 7/16 1/2
5000 2 14 5 17 7 165 13
3000 2 16 6 18 8 225 15
5000 2 16 6 18 8 225 15
3000 3 17 7 21 8 300 18
5000 3 18 7 21 8 320 18
3000 4 20 9 23 9 446 23
5000 4 21 9 23 9 470 23
5000 5 28 10 26 11 670 28
9/16
1/8
1/16
1/8
Flanged End Valves
Flange Specifications Conform to API Standard 6A
DIMENSIONS (inches)
C
A
Dimensions
Size
(PSI) (LBS) To Open
2 3000 2 11 5 17 7 120 13 1/16 3/4
W.P.
A B C D E
WT No. of Turns
2
3
4
1/16 1/2 1/4
1/16 3/4 1/2 1/4
9/16 9/16 7/8 1/4 1/2
9/16 7/8 1/4 1/2
1/8 1/8 1/2 1/4 3/8
1/8 1/2 1/4 3/8
1/16 1/16 3/4 1/4 3/4
1/16 3/4 1/4 3/4
5000 2 11 5 17 7 120 13
3000 2 13 6 18 8 160 15
5000 2 13 6 18 8 160 15
3000 3 14 7 21 8 242 18
5000 3 14 7 21 8 242 18
3000 4 16 9 23 9 390 23
5000 4 16 9 21 9 390 23
Threaded End Valves
Thread Connections Conform to API Standard 6A
DIMENSIONS (inches)
Handwheel
Stem Packing
Grease Fitting
Floating Gate
Full opening
thru Conduit
Seat
Seal Plug
Clevis Pin
Clevis Nut
Stem
Design Features
3 thru 4 10,000 psi 1/16 1/16
l
l
l
l
A single Precision Ground Tapered Roller
Bearing makes operation easy. Double thrust
Bearing Design is also available as an option.
The Bearing and stem packing can be changed
with the valve under pressure in open or closed
position.
Position Indicator is also available as an option
for this Non-Rising Stem design valve.
Full Floating Seats are designed to give block
and bleed capability while maintaining a
uniform load distribution which results in
reduced operating torque. The seats are fully
replaceable with the valve in the line.
l
l
l
Gate and Seat design provides metal-to-metal
seal. The free floating Gate and Seats maintain
a tight seal both in the open and closed
position. Gate and Seat Rings are hardfaced
with Stellite-6 for all trims.
Bi-directional Sealing capability permits
installation of the valve with the flow in either
direction.
The Bonnet Grease Fitting and Body Seal Plug
facilitate complete draining of the body and
lubrication of Stem threads during routine
maintenance. Lubricant is not needed to seal
the valve, but does contribute to easier
operation, corrosion resistance and longer life.
Also the valve can be lubricated in the open
position without stopping production.
Handwheel
Stem Packing
Grease Fitting
Floating Gate
Full opening
thru Conduit
Seat
Seal Plug
Clevis Pin
Clevis Nut
Stem
Design Features
3 thru 4 10,000 psi 1/16 1/16
l
l
l
The unique Clevis nut and Pin Design
allows for a smaller bore cavity which in turn
allows for a smaller valve.
Designed to the requirement of API 6A.
Valves are also available with API 6D
requirement for Oil Pipe line applications.
BHEL Full Bore Gate Valves are available
with flanged ends in standard API bore
sizes and working pressures. Special trims
are available for sour gas and oil service on
request. BHEL Full Bore Gate Valves are
also readily adaptable to accept most
pneumatic or hydraulic operators.
Handwheel
Stem Packing
Grease Fitting
Floating Gate
Full opening
thru Conduit
Seat
Seal Plug
Clevis Pin
Clevis Nut
Stem
Design Features
3 thru 4 10,000 psi 1/16 1/16
Size
(PSI) (LBS) To Open
3 10,000 3 24 8 34 11 900 19 1/16 1/16 3/8 3/4 3/8 7/16 1/2
4 10,000 4 2611 10 36 11 1150 24 1/16 1/16 1/4 7/16 1/2
10,000 PSI Working Pressure
Flange Specifications conform to API Standard 6A.
DIMENSIONS (inches)
E
D
A
C
B
3 thru 4 10,000 psi 1/16 1/16
Bonnet
Gasket
Stem
Clevis Nut
Snap Ring
Clevis Pin
Snap Ring
Gate
Seat Assembly
Seal Plug
Body
Bonnet
Bonnet Cap Seal
Packing Header Ring
Stem Packing
Stem Gland
Thrust Washer
Thrust Bearing
Thrust Washer
Thrust Nut
Clamp Collar
Set Screw
Bearing Grease Nipple
Bonnet Cap Bearing
Bushing Alignment
Hand Wheel
Hex Nut
Hex Nut
Stud
Bolt
Grease
Fitting
Hub Seal
Components for
3 thru 4 10,000 psi 1/16 1/16
Handwheel
Grease Fitting
Stem
Gate Nut
Floating Gate
Full opening
thru Conduit
Seal Plug
Seat
Stem Packing
Thrust Bearing
Design Features
l
l
l
l
l
A single Precision Ground Tapered Roller
Bearing makes operation easy. Double thrust
Bearing Design is also available as an option.
The Bearing and stem packing can be changed
with the valve under pressure in open or closed
position.
Position Indicator is also available as an option
for this Non-Rising Stem design valve.
Full Floating Seats are designed to give block
and bleed capability while maintaining a uniform
load distribution which results in reduced
operating torque. The seats are fully replaceable
with the valve in the line.
Gate and Seat design provides metal-to-metal
seal. The free floating Gate and Seats maintain
a tight seal both in the open and closed position.
Gate and Seat Rings are hardfaced with Stellite-
6 for all trims.
1 thru 2 10,000 psi 13/16 9/16
Design Features
l
l
l
l
Bi-directional Sealing capability permits installation
of the valve with the flow in either direction.
The Bonnet Grease Fitting and Body Seal Plug
facilitate complete draining of the body and
lubrication of Stem threads during routine
maintenance. Lubricant is not needed to seal the
valve, but does contribute to easier operation,
corrosion resistance and longer life. Also the valve
can be lubricated in the open position without
stopping production.
Designed to the requirement of API 6A. Valves are
also available with API 6D requirement for Oil Pipe
line applications.
BHEL Full Bore Gate Valves are available with
flanged ends in standard API bore sizes and
working pressures. Special trims are available for
sour gas and oil service on request. BHEL Full
Bore Gate Valves are also readily adaptable to
accept most pneumatic or hydraulic operators.
1 thru 2 10,000 psi 13/16 9/16
Handwheel
Grease Fitting
Stem
Gate Nut
Floating Gate
Full opening
thru Conduit
Seal Plug
Seat
Stem Packing
Thrust Bearing
Size
(PSI) (LBS) To Open
1 10,000 18 5 18 8 206 12 13/16 1/4 11/16 5/8 1/2
1
2 10,000 2 20 5 18 9 218 13
2 10,000 2 22 6 19 9 292 16
13/16
1/16 1/16 1/2 11/16 5/8 3/4 1/2
9/16 9/16 1/4 7/8 1/2 3/4
10,000 LBS Working Pressure
Flange Specifications conform to API Standard 6A.
Dimensions
D
B
C
A
1 thru 2 10,000 psi 13/16 9/16
DIMENSIONS (inches)
Hex Nut
Hand Wheel
Grease Seal
Bonnet Cap
O-Ring
Flat Split Ring
Thrust Bearing
Shouldered Split Ring
Packing Gland
Hex Nut
Stem Packing
Stud Bolt
Bonnet
Bonnet Gasket
Grease
Fitting
Packing Header Ring
Seal Plug
Body
Hub Seal
Seat Assembly
Gate Nut
Gate
Stem
1 thru 2 10,000 psi 13/16 9/16
Bearing
Grease Nipple
Set Screw
Engineering Data
Material Trim Designations
Alloy Steel Alloy Steel Stainless Alloy Steel Stainless Steel
Steel HRC 22 Max. HRC 22 Max.
Body
Bonnet Alloy Steel Alloy Steel Stainless Alloy Steel Stainless Steel
Steel HRC 22 Max. HRC 22 Max.
ASTM A193B7 ASTM A193B7 ASTM A193B7 A193B7M & A193B7M &
& A194 Gr 2H & A194 Gr 2H & A194 Gr 2HM& A194 Gr 2HM & A194 Gr 2HM
Bonnet
Fasteners
Alloy Steel AISI 410 AISI 410 AISI 410 AISI 410
HRC 22 Max. HRC 22 Max.
Seat Body
AISI 1040 AISI 410 AISI 410 AISI 410 AISI 410
Gate
AISI 4140 17-4PH 17-4PH 17-4PH 17-4PH
Nitrided Nitrided Nitrided Nitrided. Nitrided.
Stem
A193GrB7 AISI 410 AISI 410 AISI 410 AISI 410
Gate/Clevis
Nut
Soft Iron AISI 304 AISI 304 AISI 304 AISI 304
HRB 83 Max. HRB 83 Max.
Bonnet Gasket
Stem Packing PTFE
General Trim N-1 Standard N-2 Stainless N-3 Full
Description Trim Trim Stainless
Trim
N-4 Sour N-6
Oil & Gas Stainless Sour
Trim Oil & Gas Trim
HARD FACED WITH STELLITE - 6
Seat Hub Seal Nitrile/Viton/HSN
HARD FACED WITH STELLITE - 6
Grease
Fitting
AISI 410 AISI 410 AISI 410 AISI 410 AISI 410
N-1 Standard Trim (Material Class AA) :
N-2 Stainless Trim (Material Class BB) :
For use on non-corrosive service for liquid
or gas such as crude or refined
hydrocarbons. Typical uses are oilfield
wellhead and Christmas tree assemblies,
manifolds, flowlines and similar
installations requiring a through conduit
valve.
Similar to N-1 trim except stainless steel
internal parts are used. N-2 trims may be
used where corrosion resistance of sealing
members is necessary and minor corrosion
of other internal parts is not detrimental.
Full Bore Gate Valve
Trim Designations
Material Specification as per NACE MR-01-75 for Sour Service
Nominal Size and Bore Chart
Note : 10,000 PSI rating valves are supplied with N-2 trim & above.
Nominal Size and Old Nominal Working-Pressure
Bore, inches (mm) Size, Inches Rating. psi (Bar)*
2 (52.4) 1/16 2 2-, 3-, & 5,000 (138, 207 & 345)
2 (65.1)
3 (79.4)
4 (103.2)
5 (130.2)
1 (46.0)
2 (52.4)
2 (65.1)
3 (77.8)
4 (103.2)
9/16
1/8
1/16
1/8
13/16
1/16
9/16
1/16
1/16
2 2-, 3-, & 5,000 (138, 207 & 345)
3 2-, 3-, & 5,000 (138, 207 & 345)
4 2-, 3-, & 5,000 (138, 207 & 345)
5 2-, 3-, & 5,000 (138, 207 & 345)
1 10,000 (690)
2 10,000 (690)
2 10,000 (690)
3 10,000 (690)
4 10,000 (690)
1/2
13/16
1/16
9/16
1/16
1/16
N-3 Full Stainless Trim (Material Class CC) :
N-4 Sour Oil and Gas Trim (Material Class DD
& EE)
N-6 Stainless Sour Oil and Gas Trim (Material
Class FF)
For environments which require full resistance to
corrosion. All components exposed to line fluids
are stainless steel.
: Controlled hardness material for use
where Hydrogen Sulfide (H S) is encountered.
Also used on applications containing low
concentrations of Co .
:Full stainless steel protection for CO
and the controlled hardness required for H S.
(All trims can be supplied in API 6A Product
specification levels PSL-1,2,3 & 4).
Material classes are as per API 6A.
2
2
2
2
Full Bore Gate Valve
Trim Designations
Oil Field Equipments
From BHEL Tiruchi
Well head
X-Mas Tree
Choke and kill manifold
Mud Valve
3,000 psi, 5,000 psi, 10,000 psi, Two casing, three
casing and four casing single string, multi-string.
3,000 psi, 5,000 psi, 10,000 psi single string, multi-string
size 2 to 4
5,000, 10,000 psi sizes 3, 4 or as per customers
requirement.
2,000 to 5,000 psi. Alloy Steel material. Sizes 2, 3 &4.
Pneumatic and Hydraulic powered Actuator operated
Full Bore Gate Valves 3,000 psi, 5,000 psi and 10,000
psi, sizes 2 1/16 to 4 1/16.
1/16 1/16
Introduction
Typical Electrical Gate Valve Assembly
Typical Schematic of System Components
Electrical Operation
1533VX Electrical Relief Valve
Electrical Relief Valves are available in sizes 2
and 6. Electrical valves are specifically designed
for applications that include small co-generation
boilers up to large power boilers such as found in
electric power generating plants. Valve
configurations vary depending on application and
size. All designs are electrically operated for
opening and closing pressures.
Electrical Relief Valves are designed to exhaust to
atmosphere and are not intended for services
where toxic or hazardous media must be contained
in a closed system. The total Electrical system
provides the flexibility of manual control and the
safety of automatic pressure relief of the
pressurized system.
Introduction
AN ISO 14000 COMPANY
Gate valves may be used to isolate the Electromatic Relief
Valves from the steam system.
Industry has recognised that in power generation boilers,
particularly at the superheater outlet, fine particulate (such
as iron oxide) is present in the steam flow. This abrasive
matter can damage a conventional spring loaded safety
valve seat when the valve lifts ; to extend seat life of the
safety valves an Electrical Relief Valve provides automatic
or manual overpressure protection that can be easily
controlled by the plant operator from the control room.
Spring loaded safety valves on a pressurized system
protected by Electrical Relief Valves, will rarely be required
to relieve system pressure. The reduction in frequency of
safety valve actuations results in extended maintenance
periods and reduces the possibility of unit down time due to
excessive safety valve seat leakage.
Introduction
2 Electrical Pilot Operated 1/2
ELECTRICAL
RELIEF
VALVE
ISOLATING
GATE VALVE
Typical Electrical Gate
Valve Assembly
Introduction
Use of Electrical Relief Valves provides the
plant operator with a control system that can
instantaneously open or close a pressure
relief valve on a distantly located header or
drum, resulting in the capability of accurately
balancing boiler operation at peak load
conditions and the ability to maintain a more
uniform line pressure.
Typical Schematic of System Components
This Figure illustrates the
relationship of the various
components of the Consolidated
Electromatic Relief Valve system. The
solenoid-operated VALVE is usually
mounted on the superheater outlet
header, the CONTROLLER close to
the boiler and the CONTROL
STATION on the boiler control panel
board. Electromatic Relief Valves are
to be installed in accordance with
instructions specified in applicable
Installation and Maintenance
Manual supplied with each order.
CONTROL
VOLTAGE
SUPPLY
2537 CONTROL STATION
2539 CONTROLLER
SHUT OFF VALVE
SIPHON
SOLENOID ASSEMBLY
ELECTROMATIC
RELIEF VALVE
SHO
SAFETY
VALVE
GATE VALVE
SUPERHEATER
BOILER DRUM
DRUM
SAFETY
VALVES
HIGH
VOLTAGE
SUPPLY
HIGH VOLTAGE
DRAIN AND
TEST VALVE
Valve Operation Solenoid Function
Steam under pressure from the boiler, super
heater, or other pressure vessel enters the
main valve through the inlet chamber and
passes upward through the passages in cage
into chamber Steam enters chamber
through the drilled hole The main valve
disc is held in the closed position by steam
pressure in chamber The pressure in
chamber is the same as in chamber
when escape through port is prevented by
the closure of pilot valve disc
The pilot valve disc is held in the closed
position by pilot valve spring and by the
steam pressure in chamber It is opened
by the operating lever under the action of
the solenoid plunger head
(A)
(1) (B).
(C) (3).
(2)
(C).
(C) (B)
(D)
(4).
(4)
(5)
(E).
(6)
(7).
1533 VX Electrical Relief Valve
2
1
When the pilot valve is opened, steam is released from
chamber through port at a faster rate than supplied
through the drilled hole The resultant unbalance of
pressures in chambers and produces a force which
moves the main valve disc from its seat permitting steam to
escape from chamber to the outlet
The main valve is held closed by the full line pressure until
the moment of opening; the operating gap - or difference
between operating pressure and set pressure - in Electrical
Relief Valve can be reduced to an absolute minimum
without leakage (in constrast to spring - loaded valves
where the disc is held to the seat by differential pressure
which is proportional to the operating gap).
When pilot valve closes as a result of the solenoid being
de-energized, steam is trapped in chamber where it
builds up pressure and forces the main valve disc back
down on its seat thereby closing the main valve.
(D) (F)
(3).
(B) (C)
(B) (G).
(C)
(2)
Valve Operation Solenoid Function
B8
OUTLET-G
A
C
3
D
E
4
1
2
PORT F
5
6
7
B
Controller
Type 2539 is actuated by pressure in any vessel to which it is connected, and
will make and break electrical contact with a difference in pressure of 1% or
less of the set pressure above 1000 psi and 3%
or less for pressure below 1000 psi. Within the
Controller is the Dual Control Pressure Switch.
Adjusting screws and determine the
operating point of each switch. When the
pressure increases to the set point, the high
pressure switch is actuated and completes
the relay circuit that energizes the valve
solenoid. The low pressure switch provides
relay control below the actuation value of the
high pressure switch, thereby allowing an
adjustable blow-down range for the Electrical
valve. The action of the Bourdon tube pressure
sensing element makes extremely sensitive regulation possible. (For pressures
below 40 psi, bellows are used instead of Bourdon tubes.)
(A) (B)
(C)
(D)
2539 Controller
Control Station
The Type 2537 switchboard mounted Control Station,
which includes lights and switch, is a small unit that is
mounted on the control panel with electrical connections
to the Type 2539 Controller, with the Control Station
switch on Automatic, the amber light is ON and
remains ON until the valve is opened.
When the pressure in the drum or superheater outlet
reaches the pre-determined point at which the valve is
set to open and contact is made in the Controller, the
relay closes and almost instantly, the solenoid is
energized, the valve opens and a red light indicates that
the valve is open. When the pressure within the vessel
drops and the valve closes, the red light goes out, and
the amber light comes on.
To actuate the valve manually, the Control Station is
switched to Manual, and the valve closes by turning the
switch to Off. When the switch is on Automatic, the
valve will operate at the pre-determined pressure for
which it was set.
Electrical Relief Valve
Type 2537 Control Station
Dimensions, Weights, Parts and Material
INLET : 2 " ANSI B 16.5 1500# OR 2500# STD. R.F
(EXCEPT THICKNESS)
A
c
34
35
3.37
(161 9 MM)
3
8.50
(215 9 MM)
28
32
31
33
29
26
25
27
12
13
16
11
1E
10
.14 NPT VENT
15
14
20
30
24
22
23
21
17
18
6
5
8.25
(209 6 MM)
25
(6 4 MM)
19
NOTE 2
2.18
(55 5 MM)
.14NPT
DRAIN
1A
1C
9
B
5.25
(133 4 MM)
1B
2
4
1D
TUBE INSERT
PILOT BASE
PILOT DISC
PILOT DISC STEM
PILOT SPRING
SPRING COVER
PILOT SEAT BUSHING
SEAT BUSHING GASKET
BASE ASSEMBLY
(NOTE 1)
LOWER BASE
TOP FLANGE
CAGE
DISC
DISC SPRING
GUIDE
GUIDE RETAINING PLUG
LOCK PLATE
GUIDE GASKET
SOLENOID BRACKET
BRACKET STUD
STUD NUT
LEVER
LEVER PIN ASSEMBLY
ADJUSTING SCREW
LOCK NUT
GUIDE PLATE
MICRO SWITCH
MICRO SWITCH SPACER
PLUNGER SPRING
BRACKET COVER
SOLENOID PLATE
SOLENOID
SOLENOID PLUNGER
HEAD
SPRING GUIDE ASSEMBLY
SPRING GUIDE
SPRING BRACKET
SOLENOID COVER
PILOT VENT ELL
PILOT VENT NIPPLE
ASTM A 217 GRADE
WC9 ALLOY STEEL
ASTM A 182 TYPE 316
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
ALLOY STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
INCONEL
STAINLESS STEEL
ASTM A 182 GRADE F22
ALLOY STEEL
ASTM A 182 GRADE F22
ALLOY STEEL
ASTM A 217 GRADE
WC9 ALLOY STEEL
INCONEL
WEAR RESISTANT
ALLOY
ALLOY STEEL
STAINLESS STEEL
CARBON STEEL
ALLOY STEEL
ALLOY STEEL
STAINLESS STEEL
ALLOY STEEL
STAINLESS STEEL
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
STAINLESS STEEL
STEEL MUSIC WIRE
STAINLESS STEEL
CARBON STEEL
STAINLESS STEEL
STAINLESS STEEL
Nomenclature Nomenclature
Material
Material
1
1D
2
9
10
11
12
13
14
15
16
1A
1B
1C
3
4
5
6
17
22
23
24
28A
28B
29
30
31
32
33
34
35
18
19
20
21
25
26
27
28
REF.
NO
REF.
NO
1533 VX Electrical Relief Valve-Parts & Materials
ANSI
STANDARD
CLASS
Note :
Main base assembly weld is radiographed.
Due to changing availability of certain materials,
BHEL reserves the right to substitute equal to or
better materials than the materials listed.
Seating surface Hardfaced.
1533 VX Electrical Relief Valve-Dimensions
Flanged inlet connections furnished with raised face smooth flanges, unless otherwise specified.
A B C APPROX
IN IN IN WEIGHT Valve Code
MM MM MM LBS KG
1500
2500
23.000 17.5000 6.187 175 2 -1533VX(15)X
584.2 444.5 157.1 79 2 -1533VX(25)X
1/2
1/2
Dimensions, Weights, Parts and Material
6 25
(158 8 MM)
25 50
(647 7 MM)
46
47
15
10
38
41
40
42
24
23
28
29
26
39
35
37
34
32
19
25
27
43
36
33
30
31
11
12
14
9
8
5
4
7
6
1
2
3
13
16
17
18
20
21
22
45
44
14 12
(358 8 MM)
7 37
(187 3 MM)
31 00
(787 4 MM)
14 00
(355 6 MM)
14 00
(355 6 MM)
INLET
H
G
f
PILOT VALVE
VENT POINT
TOWARD SAFE AREA
OUTLET
INLET : Butt Welded
Raised Face Flange
OUTLET : 4 ANSI B 16.5 300#
1 Base ASTM A 182 Grade F22
Alloy Steel
2 Support Plate ASTM A 217 Grade
9 Alloy Steel
3 Inlet
4
Alloy Steel
16 Pilot Valve Tube
WC
ASTM A 182 Grade F22
Alloy Steel
Disc Spring Inconel
5 Disc Stainless Steel
6 Stop Washer Stainless Steel
7 Guide Stellite
8 Seat Bushing Alloy Steel (Note 1)
9 Main C Seal RingInconel
10 Collar Alloy Steel
11 Base Stud Alloy Steel
12 Stud Nut Alloy Steel
13 Retainer Tube Stainless Steel
14 Drain Elbow Stainless Steel
15 Turnbuckle
Alloy Steel
17 Pilot Base Alloy Steel
18 Pilot Disc Stellite
19 Pilot Disc Stem Stainless Steel
20 Stem Retainer Inconel
21 Pilot Seat Bushing Stellite
22 Seat Bushing Gasket Stainless Steel
23 Pilot Spring Stainless Steel
24 Spring Cover Stainless Steel
25 Spring Cover Pin Stainless Steel
Nomenclature Nomenclature
REF
No
REF
No
Material
Material
Solenoid Bracket Carbon Steel
28 Bracket Stud Alloy Steel
29 Stud Nut Alloy Steel
30 Lever
2 Adjusting Screw
33 Lock nut Carbon Steel
34 Bracket Cover Stainless Steel
35 Solenoid Plate Carbon Steel
36 Solenoid
37
26
27 Solenoid
Bracket Gasket Stainless Steel
Carbon Steel
31 Lever Pin Carbon Steel
3 Stainless Steel
Solenoid
Plunger Head Carbon Steel
38 Plunger Assembly
Guide Plate Stainless Steel
Spring Guide Stainless Steel
39 Micro Switch/
Enclosure
40 Plunger Spring Carbon Steel
41 Spring Bracket Carbon Steel
42 Solenoid Cover Carbon Steel
43 Pilot Vent Stainless Steel
44 Pilot Vent Ell Stainless Steel
45 Pilot Vent Nipple Stainless Steel
46 Lifting Eye Bolt Carbon Steel
47 Eye Bolt Lock Nut Carbon Steel
1538 VX Electrical Relief Valve-Parts & Materials
DUE TO CHANGING AVAILABILITY OF CERTAIN MATERIALS BHEL RESERVES THE RIGHT TO SUBSTITUTE EQUAL TO OR BETTER MATERIALS THAN THE MATERIALS LISTED.
Note :
Hardfaced guide and seat surface.
Dismantling height 44.5" (1130.3 MM)
Drain Size 1/6 27 NPT
Interpolated rating
ELECTROMATIC
END
CONNECTION
PRESSURE
CLASS
SIZE
IN
INCH
F
IN
MM
G
IN
MM
INLET DIMENSIONS
H (MAX)
IN
MM
APPROX WT.
LBS
KG
2 4500 5.500 2.750 2.375 650
139.70 69.85 60.33 295
BUTT
WELD
1/2
1538 VX Electrical Relief Valve-Dimensions
Dimensions, Weights, Parts and Materials
INLET: 6 ANSI B 16.5 RAISED FACE
OUTLET: 8 ANSI B 16.5 RAISED FACE
7.75
(196.9 MM)
5.43
(137.9 MM)
27.6
(687.3 MM)
DRAIN
(NOTE 4)
OUTLET
5
2
1
7
41
6
8
4
3
14
12
29
38
28
27
31
37
34
35
36
33
10
30
32
39
21
22
15
19
9
11
13
14
16
18
17
26
25
24
23
20
14.00
(355.6 MM)
5.75
(146.1 MM)
(NOTE 2)
15.75
(400 1 MM)
2.62
(665 MM)
PILOT VENT
(NOTE 3)
28 18
(715 8 MM)
Nomenclature Nomenclature Material Material
REF
No
REF
No
1 Base ASTM A 182 Grade F22
Alloy Steel
2 Seat Ring Alloy Steel (Note 1)
3 Cage Alloy Steel
4 Stud Alloy Steel (Note 2)
5 Disc Stainless Steel
6 Disc Guide Wear Resistant Alloy
7 Disc Spring Alloy
8 Disc Retainer Stainless Steel
9 Pilot Valve Tube Alloy Steel
10 Turnbuckle Alloy Steel
11 Pilot Base Alloy Steel
12 Top Stud Alloy Steel
13 Bottom Stud Alloy Steel
14 Stud Nuts Alloy Steel
15 Pilot Disc Guide Wear Resistant Alloy
16 Seal Ring Stainless Steel
17 Seal Ring Retainer Alloy Steel
18 Pilot Plug Alloy Steel
19 Pilot Disc Stainless Steel
20 Pilot Disc Stem Stainless Steel
21 Pilot Seat Bushing Monel Alloy (Note 1)
22 Seat Bushing Gasket Stainless Steel
23 Pilot Spring Stainless Steel
24 Spring Cover Stainless Steel
25 Solenoid Bracket Carbon Steel
26
27 Adjusting Screw Stainless Steel
Adjusting Screw Carbon Steel
Lock Nut
Lever Pin Carbon Steel
30
Solenoid Plunger
Head Carbon Steel
33 Spring Guide
Assembly
Guide Plate Stainless Steel
Spring Guide Stainless Steel
34 Unimax Switch
35 Plunger Spring Steel
36 Spring Bracket Brass
37 Solenoid Cover Sheet Metal
38 Bracket Cover Sheet Metal
39 Pilot Valve Vent Alloy Steel (Note 3)
40 Drain Extension Alloy Steel (Note 4)
41 Piston Rings Stainless Steel
Operating Lever Carbon Steel
28
Solenoid Plate Carbon Steel
31 Solenoid
32
29
1525 VX Electrical Relief Valves - Parts & Materials
DUE TO CHANGING AVAILABILITY OF CERTAIN MATERIALS BHEL RESERVES THE RIGHT TO SUBSTITUTE EQUAL TO OR BETTER MATERIALS THAN THE MATERIALS LISTED.
Note :
Hardfaced seating surface.
Studs are equally spaced to straddle centerline and not on centerline as shown.
1 Schedule 80 pipe socket welded to base with A
1-11 NPT connection on the end.
3/8 schedule 40 pipe socket welded to base with A 3/8 18 NPT connection on the end.
1500 1500 750 10342 399
ANSI B16.34
PRESSURE CLASS
(PSIG)
PRESSURE
(PSIG)
TEMPERATURE
(F)
TEMPERATURE
(C)
MAXIMUM PRESSURE AND TEMPERATURE LIMITS
PRESSURE
(Kpa)
1525 VX Electrical Relief Valves - Dimensions
Quick Closing Non-Return Valves
An Introduction
Standard Design
Materials of Construction
Salient Features
Dimensions
Forcible Closing Actuator
Accessories and Valve Selection
BHEL Quick Closing Non-Return Valves are the
non-return valves of swing check type provided with a
forced closing mechanism. They are installed in turbine
extraction lines. The purpose of these valves is to
prevent the back flow of heavy specific weight and low
temperature steam to turbine during a turbine trip.
The important role of these valves demands a high
level of reliability. The features found in all BHEL
QCNRV assure that reliability. These features along
with the finest materials and with the highest grade of
workmanship assure a superior and completely
dependable valve.
Introduction
Standard Design
Size
mm
Rating (ANSI CLASS)
150 300 600 900
80
150
200
250
300
350
400
450
500
600
800
Standard Design
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DESIGN STANDARD ANSI B 16.34
CRH NRV
l Applicable combination
Click here to view
SEAT ARRANGEMENT FOR
400 MM & ABOVE
Click here to view
SECTION AA
SECTION BB
Flow
Back to page
STELLITE No. 6
CLEARANCE 0 5 TO 1 0
SECTION - AA
24/25
12
16
10
21 9 20 13 11
17
22
Back to page
SECTION BB
Back to page
Valve
Size
Operating
Angle 'A'
80
150
200
250
300 35
350
400
500
800
600 40
16
17
18
19
20
21
22
23
24
25
26
27
Yoke
Stud & Nut
Packing
Lifting Eye
Bolt
Bonnet
Spindle
Packing
Yoke
Limit Switch Box
Transmitter Box
Actuator
Drain Nozzle
A216 - WCB
A 193 B7+2H
Graf/Asbestos
IS 1875
A 105
A 182F22
Graf/Asbestos
A216 - WCB
A 105
A217 - WC6
A 193 B16+Gr7
Graf/Asbestos
IS 1875
A 182F22
A 182F22
Graf/Asbestos
A216 - WCB
A 182F22
Description
Item
No.
Material
Specn.
Material
Specn.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Body
Bonnet
Disc
Seat
Arm
Supporting
Bolt
Pin
Nut
Bushing
Spindle
Bushing
Bonnet
Gasket
Gasket
Stud & Nut
A216 - WCB
A 105
A 105
A 105
A 105
IS 1875
A 582 -416
A 105
SNIK
A 182F22
SNIK
A 105
SWG
SWG
A 193 B7 + 2H
A217 - WC6
A 182F22
A 182F22
A 182F22
A 182F22
IS 1875
A 582 -416
A 182F22
SNIK
A 182F22
SNIK
A 182F22
SWG
SWG
A 193 B16 + Gr7
Description
Item
No.
Material
Specn.
Material
Specn.
back to diagram 1 back to diagram 2
SALIENT FEATURES OF QCNRV
l The valves are of full port design.
The valve body is designed for streamline flow with larger
cross-sectional area for minimum pressure loss.
The disc-arm assembly is made as light as possible for
ensuring maximum lift.
The seats are stellited for minimising erosion and galling.
The valves (nominal dia 350mm or less) are furnished with
inclined seat to improve the performance and operating
characteristics of the valve.
The spindles together with bushings made of super nickron
result in lower stresses, less wear and longer life.
A valve without actuator is provided in series along a valve
with actuator to enhance reliability.
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The closing actuator is provided to improve and secure
the closing function of the swing check valve. When the
arm which supports the disc is seized, the valve may not
close and this seizure is removed by the spring force
loaded within the actuator preventing any accident.
There are two kinds of actuators; hydraulic and
pneumatic. The springs are manufactured from high
alloy steel. O-rings are employed in hydraulic actuators
for leak prevention and cast iron piston rings are made
use of in pneumatic actuators.
The actuator can also be supplied with three way test
valve for testing operation.
ACTUATOR
PISTON
SPRING
PISTON ROD
Model No.
Size/
Class
S D
Wt.
(kg.)
L
BQN 2101
BQN 2102
BQN 2103
BQN 2104
BQN 2105
BQN 2106
BQN 2107
BQN 2108
BQN 2109
BQN 2110
BQN 2111
BQN 2112
BQN 2113
BQN 2114
BQN 2115
BQN 2116
150/300
150/600
200/300
250/300
300/150
300/300
350/600
400/150
400/300
400/600
500/150
500/300
600/150
800/150
250/600
800/150
152
152
203
254
306
305
327
391
390
327
490
490
593
790
248
76.2
444
559
700
622
950
711
889
1200
1035
991
1350
1350
1550
1950
787
384
367
426
412
479
524
566
722
609
703
722
767
783
824
1000
600
330
150
216
240
337
486
497
1000
762
930
1050
1285
1485
1971
4400
790
150
DIMENSIONS (mm)
Dimensions
WEIGHT EXCLUDES ACCESSORIES
Model Nos. BQN 2100
DATA REQUIRED FOR VALVE SELECTION
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Valve size and class
Flow parameters viz. pressure, temperature
and flow quantity for maximum, normal and
minimum conditions.
Closing mechanism (actuator) medium
(air/oil) minimum pressure
Allowable Pressure drop
Accessories required and their specifications
Valve matching pipe size.
ACCESSORIES
Indicators, limit switches,
remote position indicator and
solenoid valves are provided
on request.
Cold Re-heat Line Non-Return Valve
An Introduction
Dimensions
Materials
The CRH NRVs, during normal operation
are opened fully by a servomotor rotary
piston and offer no hindrance to the steam
flow. The allowable angle of rotation of
servomoter is about 85. In special
operating conditions with pressure
equalisation, the disc is moved by the
piston drive in the close direction so that it
is right in the steam path before the steam
flow direction is reversed. This ensures
whenever the steam flow is reversed, the
pipe is sealed off by the differential steam
pressure and the torque of the servomotor
rotary piston.
Introduction
Model No.
Size/
Class
S D Wt.* (kg.) L
BQN 2201
BQN 2202
BQN 2203
450/600
600/600
800/600
450
600
800
1275
1650
2000
851
1055
1363
2030
4645
8400
Model Nos. BQN 2200
DIMENSIONS (mm)
Dimensions
8
5

1
2
3
4
5
6
7
8
9
10
11
Body
Bonnet
Disc
Seat
Arm
Bonnet Cover
Nut
Stud & Nut
Gasket
Spindle
Drain Nozzle
WC6/WC9
A 182-F22
A 182-F22
A 182-F22
A 182-F22
A 182-F22
A 182-F22
A 193-B16
Grafoil
A 182F22
A 182-F22
Description
Part
No.
Material
Materials
8
5

SECTION - AA
8
5
Back to page
back to materials back to dimensions
Water Level Gauge Assembly
Water and Steam Level Indication
Material
Dimension
BHEL water level gauge assembly is used to determine the
Visible water level in pressure vessels.
The gauge system works on the principle of difference in
refractive indices of light in water and steam. It will show RED
colour for steam and BLUE or GREEN colour for water
depending upon the medium present in the gauge (SEE
PICTURE ).
Gauge glass assembly is the main part and it contains the
viewing ports and supports the illumination and viewing hoods.
Tie bar assembly consists of upper and lower isolating valves
connected by a circulation tie bar. This is connected to the
pressure vessel inlets by welding.
Illumination hood consists of colour glass strips, lamps, etc.
Viewing hood is a simple long hood which facilitate clear colour
indication. These hoods are attached to the centre plate at both
the tapered faces.
1 2 3 4 5
Green Through Water
Red Through steam
1. ILLUMINATOR ASSEMBLY 2. GAUGE ASSEMBLY
3. MODULE GLASS ASSEMBLY 4. COVER PLATE
5. ADJUSTABLE HOOD 6. VIEW HOOD
Water Level Gauge Assembly
Water and Steam
Level Indication
COLOUR
INDICATION :
Red for Steam
Green for Water
WATER
LEVEL
LOW
NORMAL HIGH
DESCRIPTION MATERIAL
1
2
3
4
5
6
7
Centre Plate SA 182 F316
Tube of bend SA 106 Gr B
Connecting flange SA 105
Tie bar SA 106 Gr B
Block valve body SA 105
Cover Plate SA 105
Repair port assy. ----
Item
No .
B
O
I
L
E
R
C
I
N
N
E
C
T
I
O
N
S
(
B
)
NO.OF PORTS
V
I
S
I
B
I
L
I
T
Y
L
E
N
G
T
H
49 SW CONNECTION FOR DRAIN
O 49 SW CONNECTION
FOR DRUM
~500
05
5
8
.
5
50
03
02
04
01
06 07
OF
VISION
O 48.3
~261
30
DESIGN : IBR
MATERIAL : ASTM
MOUNTING : VERTICAL
DRUM, DRAIN END : SOCKET WELD
DESIGN PRESSURE : 211Kg/Sq.cm
DESIGN TEMPERATURE : 369C
Dimensions
MODEL No
DWLG 1250
DWLG 1550
DWLG 1800
DWLG 2100
DWLG 2700
317 mm
400 mm
456 mm
534 mm
686 mm
686 mm
686 mm
686 mm
686 mm
864 mm
5
7
7
9
9
BOTH RH & LH
BOTH RH & LH
BOTH RH & LH
BOTH RH & LH
BOTH RH & LH
VISIBILITY LENGTH BOILER CONNECTIONS NO OF PORTS ORIENTATION
A B C
HP / LP Bypass Systems
HP Bypass Valve
HP Bypass Spray Valves
LP Bypass Valve
LP Bypass Spray Valves
Electro Hydraulic Actuating System
HP / LP Bypass System
High pressure (HP) and Low pressure (LP) bypass systems are
used for quick start-up of the unit as well as during trip-out, where
load rejection at the turbine does not automatically lead to a boiler
trip. With a bypass system, start-up is quicker. The system diverts
the steam generated by the boiler to the Re-heater / Condensor, at
the same time reducing the pressure and temperature of steam,
thus maintaining a minimum circulation of steam through the boiler.
This enables to run the boiler without the turbine in service,
ensuring flow through reheater coils.
HP / LP bypass systems have the following advantages :
The prolonged venting of safety valves to atmosphere is avoided,
thereby reducing DM water loss and cutting noise emission.
Sustained flow through the boiler heating surfaces is
assured, ensuring Re-heater protection during start-up of
units.
If the grid cannot accept power, the unit can be kept
running on house load.
Almost all power plants are provided with HP/LP bypass
system for technical and economical reasons. The
technology has been obtained from M/s SULZER
THERMTEC, Switzerland and we manufacture all the
equipments in-house.
In the past 20 years, BHEL has supplied bypass systems to
over 150 power plants of 120/210/250/500 MW rating with
a total installed capacity of over 32,000 MW.
BOILER
BP
MSL
HRH
HPT
CRHNRV
CRH
BPE
BD
LPC
LBP
M P T
LPT
CON
LBPE
BFP
LEGEND
BP - HP BYPASS VALVE
BD - SPRAY WATER ISOLATION VALVE
BPE - SPRAY WATER FLOW CONTROL VALVE
LBP - LP BYPASS VALVE
LPC - LP COOLER
LBPE - LP BYPASS SPRAY VALVE
HPT - HIGH PRESSURE TURBINE
MPT - MEDIUM PRESSURE TURBINE
LPT - LOW PRESSURE TURBINE
CRHNRV - CRH NON RETURN VALVE
BFP - BOILER FEED PUMP
CON - CONDENSER
MSL - MAIN STEAM LINE
HRH - HOT REHEAT LINE
CRH - COLD REHEAT LINE
Model No : ARS 45, ARS 50, ARS 63,
ARS 72, ARS 80, ARS 90, ARS 100, ARS 112,
ARS 140 & ARS 140A
HP Bypass Valve
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Combined pressure reducing and desuper
heating valve.
Steam pressure reduction by throttling and
temperature reduction by spray water injection
To suit varying high pressure and temperature,
the valve body is made from forged material of
2 Cr 1 Mo steel (A182 F22 Cl.3).
To keep the stresses in optimum level valve
body is made of spherical shape.
Leak tight seat.
Stem is made from high chrome alloy steel
11 Cr 1 Mo (X19CrMoVNbN111).
Design pressure : 200 kg/sq.cm
Design temperature : 545C
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For spray water flow control to HP Bypass
Valve.
Pressure reduction & flow control achieved
in three stages to avoid erosion due to high
pressure drop.
Valve body is of Z configuration made from
forged carbon steel A 105.
Stem is made from high chrome alloy steel
11Cr 1Mo (X19CrMoVNbN111)
Leak Tight Stellite Seat.
Design pressure : 350 kg/sq.cm
Design temperature : 300C
HP Bypass Spray Valves
Model No : E22S, E32S, E45S
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Pressure reducing valve.
Steam pressure reduction by throttling.
Valve body is made from forged material
of 2 cr 1 Mo steel (A 182 F 22 Cl.3)
Stem is made from High Chrome alloy
steel-11Cr 1 Mo (X19CrMoVNbN111)
To keep the stresses in optimum level,
valve body is made of spherical shape.
Leak tight seat.
Design Pressure : 64 kg/sq. Cm
Design Temperature : 540C
LP Bypass Valve
Model No : NR 64-500 EK
LP Bypass Spray Valve
Model No : NR 100-50
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For spray water flow control to LP
Bypass valve
Valve body is made from forged Carbon
steel A 105.
Stem is made from High Chrome alloy
steel-11Cr 1 Mo (X19CrMoVNbN111)
Leak tight seat.
Design Pressure : 50 kg/sq. Cm
Design Temperature : 300C
7
Electro hydraulic actuating system is a complete modular unit
with a wide range of actuator cylinders (type ASM) having a
force of about 100 tonnes and large stroke.
It consists of an Actuator cylinder type ASM, Oil supply unit
type OV 32B, Servo valve type ST, Blocking unit type BL, Step
control unit type APL, Quick stroking device type SSB. Each
actuator is equipped either with one Servo valve and Blocking
unit or a step control unit.
Servo valve and blocking element control the open/close and
stay-put function of the valves.
Hydraulic oil required under
high pressure for the
operation of the valves under
high steam pressure is
supplied by the Oil supply unit.
Electro Hydraulic
Actuating System
1. Actuator cylinder, type ASM
2. Oil Supply unit, type OV 32B
3. Servo valve, type St
4. Blocking unit, type BL
5. Step control unit, type APL
6. Connection plate
7. Additional accumulator
8. Quick stroking device, type SSB
4
6
5
3
Rotary Soot Blower
General Description
Operation of RB 1M
Operation of RB 1E
Features
Advantages
BHEL Model RB 1E and RB 1M Rotary Soot Blowers are
designed to clean convection surfaces of packaged or
field erected industrial boilers where the temperature does
not exceed 980C. Above this temperature, retractable
type soot blowers are usually recommended.
The blowing element of the Rotary Soot Blower remains in
the boiler at all times, supported by element bearings
usually attached to the boiler tubes. Specially designed
nozzles are located on the element (as required) for each
specific installation. Saturated or super-heated steam, or
compressed air, may be used as the blowing medium.
To prevent infiltration of corrosive furnace gases through
the element to the valve head, a scavenging air check
valve is furnished on all RB 1E and RB 1M heads for
pressurized furnace Boilers.
General Description
Rotary Soot Blower
Operation of RB IM
For pressurized furnaces a purging air line from a source
of higher pressure than the furnace is connected to this
scavenging air valve.
The Model RB 1E is an electric motor driven unit and
Model RB 1M is manually operated.
An exclusive two-step gear train gives a 15:1 ratio
between the chain wheel and the valve. Operation
requires only pulling the chain on the wheel, which opens
the valve almost instantaneously with respect to element
rotation.
The valve can be adjusted to bring the blowing media to
the correct pressure through the set screw provided on the
valve lever even while blowing. All surfaces can therefore
be cleaned at optimum pressure and efficiency.
Rotary Soot Blower
The element rotation is normally clockwise, facing the
boiler. Recommended speed is 2 rpm. The valve closes
automatically at the end of the preset blowing arc.
The blowing arc may be changed at any time by merely
changing the cams on the main gear.
The drive motor rotates the element, through the bull
and pinion gearing, in a full 360 degree arc about its
axial centerline. Rotation is normally clockwise at 1.25
rpm. Blowing medium admission is controlled
mechanically through a cam operated valve in the head.
It is shut off when the blowing sweep is completed. The
blowers are designed for either individual operation or
for use in a sequential system.
OPERATION OF RB1E
Rotary Soot Blower
The blowing sweeps are regulated by pre-selected cams
mounted on the bull gear. The Poppet type valve is
mechanically held open during the blowing cycle. The
valve automatically closes after completion of the blowing
sweep. After initiation from a start signal, the model RB IE
Rotary Blowers are automatically self-controlled. The
proper stop point is determined by limit switch, positively
driven by the bull gear to eliminate the possibility of phase
shifting between the blowing arc and rotary blowers stop
position.
All the blowers are suitable for sequential operation. The
blowers cut in, blow, cut out and bring the next blower in
series. Only the first blower need be started.
Operation of RB IE
Rotary Soot Blower
Blowing Pressure Easily
Adjusted -
Blowing Arc Readily Changed
Elements Easily Removed -
Merely loosen
lock nut (1) and turn set
screw (2) in clockwise
direction to increase blowing
pressure. A pressure tap on
the head permits installation
of pressure gauge, so exact
blowing pressure may be
known.
- Merely add or remove cam segments (3) on main
gear. No need to remove head nor cut new cams.
Simple three step procedure. Element is attached by
means of four studs (4) and a flange (5). Remove bolts, lift head out, slide element out
for inspection and/or replacement. No special tools required.
Features
Rotary Soot Blower
Main and Power Gears Covered -
Head Construction -
Valve Seat and Plunger
Rotary Soot Blower Installed
Final drive pinion is
heat treated for maximum service.
Valve heads and flanges are
made of cast steel for maximum pressure of 54 kg/cm .
- Valve stem and Plunger are
made of stainless steel for strength and resistance to
bending. Valve disc is made flexible to confirm to any
distortions in the seat and achieve tight shut-off.
This line diagram demonstrates a Rotary Soot Blower
installed in a boiler with either staggered or in-line tubes.
Note the arrangements of nozzles to properly clean all
tube banks. Pressurized wall box is shown.
2
Features
Rotary Soot Blower
Advantages
Elements
1. Permits full blowing arc of 360.
2. Minimum number of moving parts for valve action
3. Adjustable pressure control is easily set for each blower to
meet optimum individual blowing pressure requirements.
Blower need not be stopped for this adjustment.
4. All the working parts readily accessible for maintenance.
The element material is carefully selected to suit the furnace
temperature. The elements are to be supported by welded or
clamped bearings, inside the boiler (By the Boiler maker).
Features
Rotary Soot Blower
Well Heads and X-mas Trees
Type BNSB Casing Heads
Type BNSB Casing Spools
Type BCMBNS Casing Suspensions
Type BCMBFNS Casing Suspensions
Type BB Pressure Actuated Packing
Type BDP 70 Tubing Spools
Type BDP 4H1 Tubing Hangers
Type BDP 4H5SV Tubing Hangers
Type BB 5T Bonnets
Type BB 8SV Bonnets
Oil Field Equipment
NEXT.....
Oil Field Equipment
Type BB 8MSV bonnets
Type BB 8M Bonnets
Type BB 8M Mandrels
Type BF Adjustable & Positive Chokes
Type BH Completion & Wing Valve Removal Tools
Type BB Back Pressure Valves
Type B3 NS Test Plug & Bushing
Choke and Kill Manifold
ÀFNS Type Hydraulic Gate Valve
Single Monoblock X-mas Tree Assembly
Mudline Suspension System
Subsea Wellhead System
PREVIOUS .....
BHEL Trichy is a pioneer in manufacture of Oil
Field Equipment in India. Beginning from 1984
onwards, it has made significant inroads into
Design, Manufacture, Testing and supply of
various equipment utilised for drilling and
production of oil and gas. The equipments are
manufactured to the requirement of API 6A which
is globally accepted standard for such products.
Prestigious API 6A, API 6D and API 17D
Monograms have been obtained and sustained in
the areas of Manufacture as well as Repair and
Remanufacture of used Oil Field Equipment.
Oil Field Equipment
Well head and X-mas tree are the primary
pressure controlling equipment of any Oil well.
The arrangement of the Wellhead and X-mas
tree items are customised to suit specific
customer requirements and site condition.
Equipment are designed to the standard
pressure ratings of 2000, 3000, 5000, 10000 psi
and temperature ratings of K, L, P, R, S, T, U
and V, PSL levels 1, 2, 3 and 4, Material Classes
AA, BB, CC, DD, EE & FF as per API 6A and
also meeting Sour Service (Hydrogen Sulphide)
in compliance with NACE Standard MR 01-75
Oil Field Equipment
Wellhead and
Christmas
Tree Assembly
Typical
arrangement of
Wellhead & X-mas
Tree 3000/5000/
10,000 psi W.P.
Outlet : 2 LP
+Read 21 for 2000, 5000 and 20 for 3000 Psi WP 1/4 3/4
Flg. Casing
(In.) (In.)
H B
(In.) (In.)
H B
(In.) (In.)
H B
(In.) (In.)
1/2
1/2
1/2
3/4
3/4
3/4
1/2
1/2
1/2
1/2
1/2
- -
- -
- -
18 9
9
8
12
15
-
18
18
18
19
-
- -
- -
- -
Type BNSB casing flanges are furnished as
standard with two outlets and have full-opening
through bores meeting dimensional requirements
of API 6A covering wellhead equipment. Optional
features include various casing thread forms,
counterbored for weld on, open-faced flanged or
line pipe outlets, anchor screws, and high
temperature Ò ring weld seals on special
request. Test plugs and bore protectors with
installation and retrieving tools are also available.
Type BNSB Casing Head - Flange top
Oil Field Equipment
9 8
9 7
9 7
11 10
11 9
11 8
13 13
13 11
13 10
16 16
20+ 18
20+ 20
5/8
5/8
5/8
3/4
5/8
5/8
3/4
5/8
5/8
5/8
3/8
3/4
3/4
Size 2000 W.P. 3000 W.P. 5000 W.P.
17 8
17 7
18 9
9
8
2
1
9
19 5
18
17 6
18
18
17
17
17
18
18 19
18 8
18 7
18 9
9
8
2
11
9
19 5
18
18 6
18
18
17 1
17
17
18
18 19
3/16
19/32
15/16
3/16
3/16
7/16
3/8
15/16
1/8
3/4
3/4
3/4
3/4
3/4
3/4
1/2
1/2
1/2
1/2
1/2
3/16
19/32
15/16
3/16
3/16
7/16
3/8
15/16
1/8
3/4
3/4
3/4
3/4
15/16
3/16
3/16
15/16
1/8
9-3000
9-3000
9-3000
9-3000
9-10000
9-10000
11-3000
11-3000
11-3000
11-3000
11-3000
11-3000
11-5000
11-5000
11-5000
11-5000
11-5000
11-10000
11-10000
11-10000
13 -3000
13 -3000
13 -3000
13 -3000
13 -3000
13 -3000
13 -5000
13 -5000
13 -5000
16 -3000
20 -3000
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
3/4
3/4
Flange Size & Rating
Top Bottom
11-2000
11-3000
13 -2000
13 -3000
11-10000
13 -5000
11-2000
11-3000
13 -2000
13 -3000
16 -2000
16 -3000
11 -3000
11 -5000
13 -3000
13 -5000
16 -3000
11-5000
11-10000
13 -5000
13 -2000
13 -2000
16 -2000
16 -3000
21 -2000
20 -3000
16 -3000
20 -3000
21 -2000
21 -2000
20 -3000
5/8
5/8
5/8
5/8
5/8
3/4
3/4
5/8
5/8
3/4
5/8
5/8
5/8
3/4
3/4
1/4
3/4
3/
3/4
1/4
1/4
3/4
4
8
8
8
8
7
7
8
8
9
9
9
9
8
8
9
9
9
8
8
9
10
10
12
12
12
12
12
12
12
15
15
3/4
1/4
3/4
15/16
15/16
15/16
15/16
15/16
15/16
15/16
15/16
1/16
1/16
7/16
7/16
7/16
7/16
5/16
5/16
5/16
1/8
9-2000
9-2000
9-2000
9-2000
9-3000
9-3000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
11-2000
13 -2000
13 -2000
13 -2000
13 -2000
13 -2000
13 -2000
13 -2000
13 -2000
13 -2000
16 - 2000
21 -2000
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
3/4
1/4
11-2000
11-2000
13 -2000
13 -2000
11-2000
13 -2000
11-2000
11-2000
13 -2000
13 -2000
16 -2000
16 -2000
11-2000
13 -2000
13 -2000
13 -5000
16 -2000
11-2000
11-2000
13 -5000
13 -2000
13 -2000
16 -2000
16 -2000
21 -2000
21 -2000
16 -2000
21 -2000
21 -2000
21 -2000
21 -2000
5/8
5/8
5/8
5/8
5/8
3/4
3/4
5/
5/8
5/8
3/4
5/8
5/8
5/8
3/4
3/4
1/4
1/4
3/4
1/4
1/4
1/4
1/4
8
Full bore
diameter
B inch
Spool
height
H inch
19
19
21
21
28
28
21
21
20
20
22
22
25
27
24
27
25
30
30
30
21
21
24
24
24
-
27
27
27
25
26
3/4
3/4
1/2
1/2
9/16
9/16
1/16
1/16
9/16
1/2
1/4
1/4
1/4
1/4
1/8
7/8
7/8
1/2
Primary
Packg.unit
inch-psi
Secondary
Pack.unit
inch-psi
Type BSNB Casing Spools
Type BNSB casing spools have full
opening vertical bores complying with
API 6A standard. They accept the
interchangeable, field replaceable bit
pilots which provide bit guidance for use
over smaller sizes of casing. The lower
flange face of these bodies is
counterbored to accept a secondary
Type BB packing group. These spools
have studded outlets as standard, but
also can be furnished with line pipe and
open-faced outlets. They will also
accept test plugs and bore protectors.
BCMBNS and BCMBFNS slips incorporate a new controlled makeup
principle that permits casing string loads equivalent to the pipe body strength
to be handled with a controlled pipe I.D. The design is such that when light to
medium casing loads are supported, there are radial gaps between the
segments. Increasing the load of the suspended casing completely closes
these gaps. The fully loaded slip assembly resembles and reacts as a
continuous, solid ring with a fixed I.D. The dimensions selected for these
slips compensate for the tubular mill tolerances, so that maximum casing
loads can be supported without reducing the casing I.D. below the API drift
diameter. The 90 shoulder furnishes a solid support for the fully loaded slip
unit. The shoulder also offers a solid supporting surface for test plugs and
bore protectors, giving `non-stick protection from full working pressure
testing and long term drilling. The BCMBNS slips suspend the casing string
while the BCMBFNS slips suspend the casing and at the same time provide
an effective seal, regardless of the suspended string weight.
BCMBNS Casing Slip Nominal Sizes : 7 , 9, 11, 13 , 16 and 20
BCMBFNS Casing Slip Nominal Sizes : 9, 11, 13 and 16
1/16 5/8 3/4
5/8 3/4
Casing Suspensions (BCMBNS-BCMBFNS)
Type BCMBNS casing slips are three piece
hinged assemblies with a simple latch,
permitting them to be closed around the
casing and lowered through blowout
preventers. This design provides the most
economical method for suspending long and
short casing strings. The large number of
sharp hard wickers, and in conjunction with
the 45 degree shoulder on the slip O.D., is
designed to suspend, without crushing, the casing loads which are
encountered. These loads are adequately suspended in the various sizes
and working pressures of slip and wellhead
assemblies available. Wire handles are
provided for convenience during installation.
Type BCMBNS Casing Slips
The BCMBFNS hanger is an automatic
suspend-and-seal unit. It utilizes a metal
hinge and a simple integral latch pin. It can
be wrapped around the casing and lowered
through preventers. Upon reaching the
bowl in the casing body, it grips and
suspends the casing string. The annulus is
automatically and effectively sealed upon
slack-off. No manual adjustments are
necessary before installation or after slack-
off.
Type BCMBFNS Slip Seal Casing Hangers
The BCMBFNS hanger assures an
effective seal, designed to seal with all
casing string weights. Excessive packing
pressure is relieved, avoiding any
possibility of deformed casing when
maximum string lengths are suspended.
Type BB primary packing should be used
with this hanger. Type BB secondary
packing may also be used as an added
safety feature. Eye bolts are provided for
convenience during installation.
Type BCMBFNS Slip Seal Casing Hangers
This packing has sufficient radial compression (3/16 interference on diameter) to obtain a
low pressure differential seal. As the pressure increases in either direction, the packing lips
energize to seal tighter against the wellhead body and casing.
No external mechanical manipulation is required to energize the packing. Sealing action
follows well pressure changes. It is not affected by cold flow of the packing, due to the
reliance of well pressure for continual adjustment rather than periodic adjustment by
mechanical means.
Type BB packing is used equally in gas or oil wells and over a temperature range of - 40F
to + 250 F. Special material compounds are available for unusual conditions.
The packing assembly consists of primary group and secondary group. Each group
contains two identical packing supports and the double lip seal packing. The packing
cannot be installed upside down, as both faces are identical.
The primary packing assembly can be used by itself in the casing flange. It is free to move
vertically a slight amount in its counterbore.
The flange bolts do not pinch the packing when they are tightened. This is also true of the
secondary packing assembly.
Type BB Pressure Actuated Packing Design
When a pressure crossover is needed
at the flange, the secondary packing
assembly is installed. If acts in the
same way as does the small OD,
API ring gasket for a pressure
crossover. The use of a secondary
packing assembly will always provide a
means to test between the seals at any
time during the life of the well, with or
without pressure crossover.
Secondary Packing Support
Secondary Lip Seal Packing
Secondary Packing Support
Test Port
Primary Packing Support
Primary Lip Seal Packing
Primary Packing Support
Type BB Pressure Actuated
Packing Design
Bit Pilots for Casing and Tubing Spools
BHEL bit pilots are designed for use in both tubing
spools and casing spools. The primary purpose of
the bit pilot is to guide the bit through the casing
string without hanging or peening on the upper lip of
the casing. The nominal size of the upper flange of
the spool and the casing size determines the bit pilot
to be used.
For nominal size refer to tabulations of
appropriate casing or tubing spools.
Bit Pilots for Casing and
Tubing Spools
B
(In.)
D
(In.)
Nom. Flg.
Size (In.)
Bored
f/Csg. size
(In.)
13
13
13
13
13
13
13
11
11
11
11
11
11
5/8
5/8
5/8
5/8
5/8
5/8
5/8
11
10
9
9
8
7
7
8
9
8
7
7
6
3/4
3/4
5/8
5/8
5/8
5/8
5/8
5/8
5/8
11
10
8
8
7
7
6
8
8
7
7
6
5
1/32
15/16
1/4
15/16
1/4
7/16
15/16
1/4
15/16
1/4
7/16
15/16
12
12
10
10
10
10
10
9
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/16
1/16
1/16
1/16
1/16
12
12
12
12
12
Description
B
(In.)
Description
D
(In.)
Nom. Flg.
Size (In.)
Bored
f/Csg. size
(In.)
9
9
9
9
9
9
9
9
9
9
7
7
7
7
7
7
7
7
7
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
7
7
7
7
6
6
5
5
4
4
5
6
5
5
4
4
3
4
4
5/8
5/8
5/8
1/2
3/4
1/2
1/2
1/2
3/4
1/2
1/2
1/2
1/2
6
7
7
6
5
5
5
4
4
4
5
5
5
4
4
4
3
4
4
7/16
1/4
1/4
7/16
15/16
9/16
1/8
1/2
5/16
1/16
1/8
9/16
1/8
1/2
5/16
8
8
8
8
8
8
8
8
8
6
6
6
6
6
6
6
5
5
9/16
9/16
21/32
7/16
7/16
7/16
7/16
7/16
7/16
1/4
8
Type BDP70 Tubing Spools
BDP 70 tubing spools are used for single string
suspensions. A complete line of tubing hangers
is available to give a wide selection of
completion choices.
a. 2 LP Outlet
b. Studded Outlet
Side outlet Options
C
D
H
REGULAR
Thru
Bore
B
Height
H
W.P
(psi)
Height
C
Distance
D
Secondary
Pk.unit
(In-psi)
5000
5000
5000
5000
5000
5000
10,000
10,000
10,000
10,000
10000
10000
10000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -5000
7 -2000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -5000
5/8
5/8
1/16
5/8
5/8
7
7
7
9
9
11
7
7
7
7
9
9
11
1/16
1/16
1/16
1/16
1/16
1/16
1/16
9
11
13
11
13
13
7
9
11
13
11
13
13
5/8
5/8
5/8
1/16
5/8
5/8
5/8
6
6
6
8
8
6
6
6
8
10
7/16
13/16
13/16
21/32
7/16
7/16
21/32
1/16
24
24
26
26
27
27
27
27
29
1/2
1/2
1/4
1/4
1/2
1/2
1/2
11
11
13
13
14
14
14
13
14
5/8
5/8
1/8
1/8
1/8
1/4
1/2
5
5
7
7
7
7
7
7
8
3/4
3/4
3/8
3/8
Flg. Size
Bottom
(in)
6
6
6
8
8
6
6
6
8
8
7/16
13/16
13/16
21/32
7/16
13/16
13/16
2132
22
22
22
26
26
22
22
22
26
26
5/8
5/8
1/4
1/4
5/8
5/8
5/8
1/4
1/4
11
11
11
13
13
11
13
13
5/8
5/8
5/8
5/8
5/8
5/8
11
11
5
5
5
7
7
5
5
5
7
7
3/4
3/4
3/4
3/4
3/4
3/4
Thru
Bore
B
Height
H
W.P
(psi)
Height
C
Distance
D
Secondary
Pk.unit
(In-psi)
7
7
7
9
9
11
7
7
7
9
9
11
1/16
1/16
1/16
1/16
1/16
1/16
9
11
13
11
13
13
9
11
13
11
13
13
5/8
5/8
5/8
5/8
5/8
5/8
2000
2000
2000
2000
2000
2000
3000
3000
3000
3000
3000
3000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -2000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -2000
5/8
5/8
5/8
5/8
REGULAR
Flg. Size
Top
(in)
Bottom
(in)
Top
(in)
BDP70 crossover tubing spools are similar to
regular tubing spools, but the dimensions of
the lower and flange connection provide one
service pressure rating less than the outlet
and upper end flange connections.
Side outlet options:
a. 2 LP outlet
b. Studded outlet
Note: The working pressures listed in
the tabulation are applicable only
when a secondary Type BB packing
group is used in the lower body
flange connection. These bodies are
also available with clamp hub lower
connections.
Flg. Size
Top
in-psi
Bottom
in-psi
6
6
6
8
8
6
6
6
8
8
6
6
6
7/16
13/16
13/16
21/32
7/16
7/16
7/16
21/32
7/16
21/32
21/32
22
22
22
26
26
24
24
24
26
26
27
27
27
5/8
5/8
1/4
1/4
1/2
1/2
1/2
1/4
1/4
1/2
1/2
1/2
11
11
11
13
13
11
13
13
14
14
14
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
11
11
5
5
5
7
7
5
5
5
7
7
7
7
7
3/4
3/4
3/4
3/4
3/4
3/4
Thru
Bore
B
Height
H
W.P
(psi)
Height
C
CROSS OVER
Distance
D
Secondary
Pk.unit
(In-psi)
3000
3000
3000
3000
3000
3000
5000
5000
5000
5000
5000
5000
10,000
10,000
10,000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -2000
9-2000
11-2000
11-2000
11-2000
13 -2000
13 -2000
9-2000
11-2000
13 -2000
5/8
5/8
5/8
5/8
5/8
7 -3000
7 -3000
7 -3000
9-3000
9-3000
11-3000
7 -5000
7 -5000
7 -5000
9-5000
9-5000
11-5000
7 -10,000
7 -10,000
7 -10,000
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
9-2000
11-2000
13 -2000
11-2000
13 -2000
13 -2000
9-3000
11-3000
13 -3000
11-3000
13 -3000
13 -3000
9-5000
11-5000
13 -5000
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
Type BDP4H1 Tubing Hangers - Single String
Hanger
Description
Hanger
D
O.D.(In.)
Height
H
(In.)
Bore
B
(In.)
Ò Ring
2 Nos.
7 Nom x 11/2 1/16
1/16 3/8
1/16 7/8
1/16 1/2
1/16 1/2
1/2
3/8
7/8
1/2
Tbg.
7 Nom x 2 Tbg.
7 Nom x 2 Tbg.
7 Nom x 3 Tbg.
7 Nom x 4 Tbg.
9 Nom./9 10,000# x 1 Tbg.
9 Nom./9 10,000# x 2 Tbg.
9 Nom./9 10,000# x 2 Tbg.
9 Nom./9 10,000# x 3 Tbg.
1
2
7/8
15/16
13/16
7/16
2
3
1
2
2
3
7/8
5/16
13/16
7/16
7.005
7.005
7.005
7.005
7.005
8.928
8.928
8.928
8.928
439
439
439
439
439
446
446
446
446
81/4
1/4
1/4
1/4
1/4
15/16
15/16
15/16
15/16
8
8
8
8
9
9
9
9
The BDP4H5 tubing hangers are similar
to the BDP4H1 hangers, except provision
is made for back pressure valves
Type BDP4H5 Tubing Hangers - Single String
D
H
Hanger
Description
Hanger
D
O.D.(In.)
Height
H
(In.)
Bore
B
(In.)
'O' Ring
2 Nos.
7 Nom x 1 Tbg.
7 Nom x 2 Tbg.
7 Nom x 2 Tbg.
7 Nom x 3 Tbg.
7 Nom x 4 Tbg.
7 10,000# x 1 Tbg.
7 10,000# x 2 Tbg.
7 10,000# x 2 Tbg.
7 10,000# x 3 Tbg.
1/16 1/2
1/16 3/8
1/16 7/8
1/16 1/2
1/16 1/2
1/16 1/2
1/16 3/8
1/16 7/8
1/16 1/2
111/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
11
11
11
11
11
11
11
11
1.671
1.931
2.377
2.897
3.863
1.671
1.931
2.377
2.897
7.005
7.005
7.005
7.005
7.005
7.005
7.005
7.005
7.005
439
439
439
439
439
439
439
439
439
AVAILABLE LIFT & SUSPENSION THREAD FORMS FOR TUBING HANGERS :
Line Pipe API Non-Upset
Hydril API Upset
VAM National Buttress
ARMCO Extreme Line
And other premium threads
Type BDP4H5 Tubing Hangers
Single String
Hanger
Description
Hanger
D
O.D.(In.)
Height
H
(In.)
Bore
B
(In.)
'O' Ring
2 Nos.
9
9
9
9
11
11
11
11
11
15/16
15/16
15/16
15/16
13/16
13/16
13/16
13/16
13/16
8 Nom./9 10,000# x 1 Tbg.
8 Nom./9 10,000# x 2 Tbg.
8 Nom./9 10,000# x 2 Tbg.
8 Nom./9 10,000# x 3 Tbg.
10 Nom./11 10,000# x 1 Tbg.
10 Nom./11 10,000# x 2 Tbg.
10 Nom./11 10,000# x 2 Tbg.
10 Nom./11 10,000# x 3 Tbg.
10 Nom./11 10,000# x 4 Tbg.
1/2
3/8
7/8
1/2
1/2
3/8
7/8
1/2
1/2
8.928
8.928
8.928
8.928
10.913
10.913
10.913
10.913
10.913
1.671
1.931
2.377
2.897
1.671
1.931
2.377
2.897
3.863
446
446
446
446
449
449
449
449
449
BDP4H5SV Extended Neck
Tubing Hangers W/S.V. Conn
The BDP4H5 and BDP4H5SV extended neck hanger is
a single string hanger manufactured for use with the
BB8 and BB8SV tubing hanger bonnets. The seals on
the extended neck of the BDP4H5 hanger separates the
tubing pressure from the casing annulus seal and the
metal ring gasket. The annulus seal is a compression
packing actuated by anchor screws in the tubing spool
flange.
The neck of the BDP4H5 is provided with O ring or
S seals that match the I.D of the bonnet. It can be run
through B.O.P.s. It has a tubing suspension thread in
the bottom and a lift thread in the top.
The BDP4H5 hangers also provide a back
pressure valve thread internally The BDP4H5SV is
primarily for use with subsurface safety valves.
The 1/4 port in the hanger bottom is threaded with
an NPT thread for attaching the subsurface safety
valve control line.
The SV hanger has an internal port bored vertically
from the bottom of the hanger into the neck and
matching with a horizontal port for inlet fluid. The
inlet port is drilled in a radial groove separating
other pressure by using two seals on either side of
the groove.
DESCRIPTION
HGR
O.D.
BORE
7 - 2/5000# 1/16 3/8
1/16 7/8
1/16 1/2
1/16 3/8
1/16 7/8
1/16 1/2
3/8
7/8
1/2
1/2
x 2 Tbg.
7 - 2/5000# x 2 Tbg.
7 - 2/5000# x 3 Tbg.
7 - 10000# x 2 Tbg.
7 - 10000# x 2 Tbg.
7 - 10000# x 3 Tbg.
9 - 2/5000# x 2 Tbg.
9 - 2/5000# x 2 Tbg.
9 - 2/5000# x 3 Tbg.
9 - 2/5000# x 4 Tbg.
9 - 10,000# x 2 Tbg.
9 - 10,000# x 2 Tbg.
9 - 10,000# x 3 Tbg.
9 - 10,000# x 4 Tbg
3/8
7/8
7.005
7.005
7.005
7.005
7.005
7.005
8.928
8.928
8.928
8.928
8.928
8.928
8.928
8.928
1.931
2.377
2.897
1.931
2.377
2.897
1.931
2.377
2.897
3.863
1.931
2.377
2.897
3.863
Alternate type of BDP4H5SV for installing
continuous control line exiting at tubing Spool
C
o
n
t
r
o
l
L
i
n
e
E
x
i
t
The BDP4H7 tubing hanger is a stuffing box type
hanger designed to be latched around the tubing to
permit fast and easy installation at
any stage of running tubing or
completing the well. Like all other
BHEL hangers, it can be run through
preventers. For resistance to high
temperatures and corrosive fluids
viton seals are provided.
Hanger
Description
Hanger
D
O.D.(In.)
A
(In.)
XA
(In.)
7 Nom x 1 1/16 1/2
1/16 1/16
1/16 3/8
1/16 7/8
1/16 1/2
1/16 1/2
1/16 1/16
1/16 3/8
1/16 7/8
1/16 1/2
Tbg.
7 Nom x 2 Tbg.
7 Nom x 2 Tbg.
7 Nom x 2 Tbg.
7 Nom x 3 Tbg.
7 10,000# x 1 Tbg.
7 10,000# x 2 Tbg.
7 10,000# x 2 Tbg.
7 10,000# x 2 Tbg.
7 10,000# x 3 Tbg.
7.005
7.005
7.005
7.005
7.005
7.005
7.005
7.005
7.005
7.005
2.156
2.656
3.156
3.813
2.156
2.656
3.156
3.813
2.500
2.500
3.188
3.813
4.562
2.500
2.500
3.188
3.813
4.562
Height
H
(In.)
Bore
B
(In.)
1.968
2.125
2.438
2.938
3.563
1.968
2.125
2.438
2.938
3.563
9.563
9.563
9.563
9.563
9.563
12.563
12.563
12.563
12.563
12.563
For tubing other than non-upset or API upset.
(Tabulation Contd...)
Hanger
Description
Hanger
D
O.D.(In.)
A
(In.)
XA
(In.)
Height
H
(In.)
Bore
B
(In.)
8 Nom./9 10,000# x 1 Tbg.
8 Nom./9 10,000# x 2 Tbg.
8 Nom./9 10,000# x 2 Tbg.
8 Nom./9 10,000# x 2 Tbg.
8 Nom./9 10,000# x 3 Tbg.
10 Nom./11 10,000# x 1 Tbg.
10 Nom./11 10,000# x 2 Tbg.
10 Nom./11 10,000# x 2 Tbg.
10 Nom./11 10,000# x 2 Tbg.
10 Nom./11 10,000# x 3 Tbg.
1/2
1/16
3/8
7/8
1/2
1/2
1/16
3/8
7/8
1/2
8.928
8.928
8.928
8.928
8.928
10.913
10.913
10.913
10.913
10.913
1.968
2.125
2.438
2.938
3.563
1.968
2.125
2.438
2.938
3.563
11.563
11.563
11.563
11.563
11.563
13.125
13.125
13.125
13.125
13.125
2.156
2.656
3.156
3.813
2.156
2.656
3.156
3.813
2.500
2.500
3.188
3.813
4.562
2.500
2.500
3.188
3.813
4.562
For tubing other than non-upset or API upset.
Type BB5T Bonnets
1/16
Bottom Flg.**
(In)
Top Flg.**
(In)
End Connections
Susp. Thd.*
(In)
7 - 2000 1/16
1/16
1/16
1/16
7 - 3000
7 - 5000
7 - 10,000
9 -2000
9 -3000
9 -5000
2 - 2000
3
1/16
9/16
1/8
1/16
9/16
1/8
1/16
9/16
1/8
1/16
9/16
1/16
9/16
1/8
1/16
9/16
1/8
1/16
9/16
1/8
2 - 2000
- 2000
2 - 5000
2 - 5000
3 - 3000
2 - 5000
2 - 5000
3 - 2000
2 - 10000
2 - 10000
2 - 2000
2 - 2000
3 - 2000
2 - 5000
2 - 5000
3 - 3000
2 - 5000
2 - 5000
3 - 5000
2
2
3
2
2
3
2
2
3
2
2
2
2
3
2
2
3
2
2
3
3/8
7/8
1/2
3/8
7/8
1/2
3/8
7/8
1/2
3/8
7/8
3/8
7/8
1/2
3/8
7/8
1/2
3/8
7/8
1/2
Note
* API female upset tubing. Bonnets with other thread types and sizes are available.
** Number after hyphen in column is in pounds.
Type BB8SV Bonnets
The BB8 or BB8SV bonnet is a single string adapter used
primarily with a BDP4H5 or BDP4H5SV extended neck
tubing hanger. This bonnet is made with a flanged or
studded bottom and a studded top. The internal bore of
the BB8 bonnet accepts the extended neck hanger and
separates the tubing pressures from the lower flange. The
BB8SV bonnet provides an inlet
to communicate subsurface
safety valve fluid with a
BDP4H5SV hanger. The BB8SV
bonnet is furnished with one or
more inlets and several options
are available on the inlets
including flanged, studded or
NPT threads.
Size
REGULAR
7 x 1/16 1/8
1/16 1/16
1/16 9/16
1/16 1/8
1/16 1/16
1/16 1/16
1/16 9/16
1/16 1/16
1/16 1/16
1/16
1/16
1/8
1/16
9/16
1/16
1/16
9/16
1/8
1/16
9/16
3 - 3000
7 x 2 - 5000
7 x 2 - 5000
7 x 3 - 5000
7 x 2 - 10,000
7 x 2 - 10,000
7 x 3 - 10,000
7 x 4 - 10,000
9 x 4 - 3000
9 x 2 - 5000
9 x 2 5000
9 x 3 - 5000
9 x 2 10,000
9 x 2 - 10,000
9 x 3 - 10,000
9 x 4 - 10,000
11 x 2 5000
11 x 3 - 5000
11 x 3 - 10,000
11 x 2 10,000

7 x 4 - 5000

-
SUSPENSION THREAD OPTIONS :
a. 6 ACME
b. 5 ACME
c. 4 ACME
1/2
1/4
3/8
Note
Acme thread size should be the same for matching
bonnet to mandrel.
Type BB8MSV Bonnets
Number after hyphen in column is in psi
Type BB8M Bonnets
The BB8M bonnet is used with the BB8M mandrel.
The two units are assembled using a matching heavy
acme thread. Two test ports are provided to allow
checks on bonnet-to-mandrel seal and API ring
gasket seal between the bonnet and the tubing spool.
Type BB8M Mandrels
The BB8M mandrel is used with the BB8M bonnet.
The two units are assembled using a matching heavy
acme thread. The mandrel is provided with back-
pressure valve threads so that complete pressure
control is obtained during tubing installation and well
completion. The BDP4H7 wrap-around hanger is used
to control the pressure in the annulus. Mandrels made
from special material are available for corrosive
applications.
Type BB8M Mandrels
1.900
2
2
3
4
3/8
7/8
1/2
1/2
1.671
1.931
2.377
2.897
3.863
Tbg. O.D.
(In.)
Bore B
(In.)
AVAILABLE THREAD OPTIONS :
a. 4 O.D. ACME
b. 5 ACME
c. 6 ACME
3/8
1/4
1/2
Type BR Adjustable Choke
Parts/Trim Chart
SEAT OPTIONS
STEM OPTIONS
4130 Carburized
Tungsten Carbide
K-Monel
17-4PH Stainless
Hand Chrome Plating
Stellite
17-4PH Stainless
K-Monel
Hard Chrome Plating
Stellite
Colmonoy
Tungsten Carbide
4130 Carburized
TRIM CHART
Type BF Adjustable Choke
Parts/Trim Chart
INLET AND OUTLET SIZE & END
CONNECTION OPTIONS
(For Inlet /Outlet / Both ends)
LP Threaded - 2, 2 , 3
Flanged ends - 1 , 2 , 2 , 3 , 4 .
Pressure rating - 2000, 3000, 5000, 10000 psi.
l
l
l
1/2
1/16 13/16 9/16 1/8 1/16
Seat
Stem
Snap Ring
Packing Group
Lock Plug
Bonnet
Nut
Lock Sleeve
Indicator Barrel
Handwheel
Cap Screw
Type BF Adjustable Chokes
101 Body
Type BF Adjustable Chokes
103 Body
Well heads and X-mas Trees
Type BF Adjustable
Chokes - 303 Body
Type BF Positive
Chokes - 101 Body
Type BF Positive
Chokes - 103 Body
INLET AND OUTLET SIZE & END CONNECTION OPTIONS
(For Inlet /Outlet / Both ends)
LP Threaded - 2, 2 , 3
Flanged ends - 1 , 2 , 2 , 3 , 4 .
Pressure rating - 2000, 3000, 5000, 10000 psi.
l
l
l
1/2
13/16 1/16 9/16 1/8 1/16
Wellhead Tools and Accessories
Type BH 10,000 psi completion and
Wing Valve Removal tool
The type BH completion and wing valve removal tool in the 10,000 psi
W.P. configuration has 2 API made tubing thread lower connection.
This tool is used for the installation or removal of the Type BB back
pressure valve in either a single or a multi-string tubing hanger. The
same tool may also be used to install or remove valve removal plugs.
These operations can be performed under full well pressure with
complete safety.
3/8
COMPLETE ASSEMBLY
Description
1-Petol Surgrip Tong No. 1125-H required but not
furnished.
Wing Valve Tool with 2 API Upset Male Thdd
Bottom with 36 Stroke.
Completion Tool with 2 API Upset Male Thdd
Bottom with 72 Stroke.
Completion Tool with 2 API Upset Male Thdd
Bottom with 144 Stroke
3/8
3/8
3/8
Type BB Back Pressure Valve
and Packing Gage
The type BB Back Pressure
valve plug is used to blank off
the tubing bore in order to
pressure test the tree and its
connections. It is installed into
the back pressure valve using
the same installation connector
as used for the valve assembly.
This connector is also used to
retrieve it prior to pulling the
valve assembly.
Valve O.D.
Left hand
Removal
Thread
Packing
Packing Nut
Ball & Seat
Plunger
Cage
Hanger Bore
Body
Right Hand
Thread
Packing Gage
Test Plug Bushing for
type B3NS Test Plug
The type B3NS test plug is composed of a main body, a
test plug bushing, and a bushing retaining nut. Only the
bushing is changed when testing in different size bowls.
The plug assembly is handled on a drill pipe string.
These assemblies are for use in Type BNSB bowls only; do
not use in a Type BB (non shouldered) bowl.
The test plug body, less bushing and nut, will fit 6 or 7
Type BDP7 Spools.
1/16
Test
Plug Body
Adapter
NPT
Bushing
Nut
Nut
Test plug bushings are available for use in BNSB
nominal bowl sizes from 8 through 20 and
including 8 and 9 nominal BDP7 and BDP4 tubing
heads. The bushing is locked to the plug body with a
retaining nut. The bushing has a 45 degree non-
stick shoulder, and two Ò rings for sealing off in the
wellhead bowl bore.
Choke and Kill
Manifold
Choke and Kill manifold
is an assembly of Full
bore Gate valves,
Crosses and Trees.
Adjustable / Positive
Chokes, Flanges and
flow fitting mounted on a
Skid (Platform). Different
arrangements to suit
Customers specific
needs can be adhered to.
The pressure ratings are
5000 and 10000 psi. with
Valves of sizes 3 inch
and 4 inch.
Gate Valve
Buffer Chamber
Adjustable
choke
'AFNS' Type Hydraulic Gate Valve
Some of the Christmas tree assembly used in On-shore
applications are required to be fitted with an Actuator for
remote operation. Fall-Safe Actuators are used in these
valves so that they close on its own in the event of loss
of Control pressure. Hydraulic and Pneumatic Actuators
suitable for the BHEL make Full bore valves is available
for sizes upto 4 and Pressure rating upto 10000 psi.
Both Single acting and Double acting type Actuators are
in the range.
Close
Open
Close
Open
Electrical Position
Indicator
Visual Position
Indicator
Lock Open
Device
Piston
Spring
Cylinder
Seat Ring
Top Cover
Stem
Bonnet
Gate
Seat Hub Seal
Body
Back to page
The vertical run of the X-mas tree is
provided with an integral Forged body that
houses all the Master Valves and the Swab
valve of the X-mas tree. Economy of space
and weight is achieved by this configuration.
Single Monoblock X-mas Tree Assembly
Needle Valve
Swab
Valve
Stud &
Nuts
Companion
Flange
Weco
Union
Bull
Plug
RJ
Gaskets
RJ
Gaskets
Lower Master Valve
Body
Upper Master Valve
Flow Wing Valve
Stud & Nuts
Flow Adapter
RJ Gaskets
Pressure Gauge
Back to page
Kill Wing
Valve
9-5/81 Hanger
Running Tool
13-3/8 Hanger
Running Tool Seal
18-5/8 Hanger
Running tool
18-5/8
Mudline Hanger
9-5/8 HGR Lower
Support Segment
13-3/8 Mudline
Hanger
9-5/8 Mudline
Hanger
18-5/8 Hanger
Support Segment
13-3/8 HGR
Running Tool Seals
18-5/8 Hanger
Running Tool
9-5/8 HGR Running
Tool Seals
Drilling configuration
CSG: 18-5/8 X 13-3/8 X 9-5/8
18 / - 10,000 psi WP Seaking
Subsea Wellhead System
3
4
7 Packing
Unit & Hanger
13-3/8 Packing
Unit & Hanger
Permanent
Guide System
30 Suspension Joint
9-5/8 Packing
Unit & Hanger
18-3/4
Wellhead Body
30 Casing
20 Casing
13-3/8 Casing
9-5/8 Casing
7 Casing
LRS IE Electric Long Retractable Soot Blower
Soot Blower Control System
Allied Products
LRD IE Electric Long Retractable Soot Blower
LRD II E Electric Long Retractable Soot Blower
Technical Specifications for Soot Blower
Engineering Information Required for Soot Blowers
Introduction
BHEL Long Retractable Soot Blowers are
custom-built to meet the cleaning requirements of
furnaces operating with various types of fuels,
heat transfer surfaces, environmental conditions,
hazardous gases and other furnace variables.
BHEL blowers are designed to serve under the
most stringent conditions.
BHEL blowers manufactured with the technology
originally obtained from Copes Vulcan, USA, are
satisfactorily working today in a number of
Thermal Power Stations, Fertilizer Plants,
Refineries etc., in India and abroad.
BHEL Long Retractable Soot Blowers are available in various
basic models designed for travel upto 12.2 m. to suit the
cleaning requirements of different furnace sizes, heat
recovery coil arrangements etc. These blowers are available
with single motor drive, dual motor drive and non-rotating
lance. They can be operated electrically or pneumatically.
This catalogue explains the various models of the Long
Retractable Soot Blowers available BHEL. To help
BHEL in selecting and to engineer the best suited model for
the customer, a well thought-out technical information sheet
has been presented at the end of this catalogue. Customers
may furnish information in the format indicated to ensure the
most appropriate blower selection by BHEL.
from
Introduction
The electrically operated BHEL-LRS IE Long Retractable Soot
Blower is designed for a wide range of travel - form 0.6 m to 6 m.
It is built to operate dependably indoors or
outdoors, in all climates. The blowers can
be supplied for hazardous areas to match with
requirements of IS 2148 Gas groups IIA and IIB
for Refinery applications. It sets new standards for
easy, low-cost maintenance.
A heavy-guage steel housing protects working parts
from damage.
Normally, super-heated steam or dry compressed air is
used as a blowing medium. Blowing with saturated steam is
always associated with the danger of water particles hitting
the heat transfer surfaces, resulting in possible erosion, unless
perfect dryness is maintained at blower inlet. Outside adjustment
of nozzle pressure, which may be from 10-30 kg/sq.cm., is made
possible by the mechanically-operated head of the long
Retractable Soot Blower.
LRS IE Electric
Long Retractable
Soot Blower
Main Assembly of LRS 1E
The LRS IE has a single electric-motor drive that moves the lance into and out of
the boiler while rotating it, all are operated by one-drive chain.
For efficient dislodging of deposits and minimising tube erosion a standard
traverse speed of 2.45 mpm with 10.5 rpm is maintained.
The valve has positive direct mechanical action. It has no internal threads to wear
or corrode. The packing gland is a hardened stainless steel cartridge type, easily
accessible for maintenance.
BHEL soot blowers are designed with operators in mind. They keep boilers clean
for optimum output and efficiency, with easy maintenance.
For example, the travelling carriage is pre-lubricated so it requires no oiling.
The connection between the lance and carriage is flanged. The motor, high-speed
gear train and controls are stationary and located away from the path of the blowing
medium.
The stainless steel feed pipe is ground and polished to prevent binding and wear as
the carriage slides along it
The feed pipe and lance have no hidden, inaccessible parts which might clog or
corrode or inhibit flow of the blowing medium. The single-stuffing box is accessible
and easily repacked.
The low-friction BHEL chain drive is pre-lubricated, self-cleaning and corrosion-
resistant. It is easily inspected and maintained.
Electric drive developed for BHEL-LRS IE provides efficient operation.
The motor is built especially for BHEL. It is a totally enclosed, non-ventilated,
3-phase moisture-resistant type with high constant torque, and Class B/F insulation.
LRS IE Electric Long
Retractable Soot Blower
Travelling carriage - driven by a special corrosion-
resistant chain to avoid troublesome drive shafts,
racks and pinions - rotates and directs the lance.
Simple trouble-free bevel gear drive rotates the
lance. High speed gear trains and controls are away
from the hot boiler wall and path of blowing medium.
The gear train safely carries maximum torque and
thrust forces on longest travels. Inside contour of
gear box and design of gears, each of material best
suited for its service, has been approved by gear-oil
manufacturers for proper distribution of lubricant to
all working parts, whether the installation be indoors
or outdoors.
Travelling Carriage
Travelling Carriage(Section AA)
Wall Box & Seal Box
Gear Box Assembly
All particles of soot and slag are stripped off the lance
as it retracts by a hardened-steel scraper plate
adjacent to the boiler wall. This two-piece plate is
easily replaced by removing only its retainer.
Two 90-degree nozzles are standard. Other
arrangements are virtually unlimited. Nozzle inserts are
made out of stainless steel, with shape and diameter
designed for each job. Drain holes are provided in
nozzle head when blowing medium is steam. Where
tube banks are closely spaced, opposed right-angle
nozzles are used to obtain this effective cleaning
pattern with no obstruction of tubes.
For pressurised furnaces, an air seal is provided to prevent
escape of boiler gases. An aspirator can be added to seal in
the gases, to remove the soot blower while the boiler is on
line.
Leading and trailing nozzles are normally angled 15 degrees
from vertical, but may be at any angle from 0 to 45 degrees.
Nozzle design precludes unbalance or whip. Both sides of
widely spaced platens are cleaned thoroughly when leading
and trailing nozzles are used to direct jet action as shown by
this pattern.
Wall Box & Seal Box
(Pressurised Furnace)
Nozzle Head
Nozzle Head
The SBV head is opened by a lever which is actuated as the
travelling carriage moves forward. The rib which actuates the
cam is located on the top of the travelling carriage.
Hour-glass roller for maximum guidance is hardened to
support the overhanging load as the lance extends. Standard
swivel mount is the only support needed at the boiler end of
the BHEL-LRS IE Long Retractable Soot Blower.
Direct-acting valve, made of hardened stainless steel with
stellite contact surfaces, has not internal threads. It has a
flexible lip to compensate for thermal changes.
Bearing & Yoke Plate
Hardened stainless steel cartridge packing gland is
easy to maintain. Cam and valve lever shaft require
no lubrication. Nozzle pressure can be precisely
adjusted even while blowing, by means of the screw
on top of the valve.
LRS IE Long Retractable Soot Blowers are also
available with air operated motors and flame-proof
electric motors.
Actuating Mechanism for valve
LRD IE Electric Long Retractable
Soot Blower
The electrically-operated LRD IE Long Retractable Soot Blower
is designed for a wide range of travel-from 0.8 m. to 7.6 m.
It is built to operate dependably indoors or outdoors in all
climates. It gives a thorough cleaning of all heating surfaces
possible only with a dual-motor drive. It takes the toughest jobs
in stride. It sets new standards for easy, low cost
maintenance.
A heavy-guage steel housing protects
all working parts from damage
caused by an outside source.
The housing is so rugged that
inspection cat-walks can hang
from it. This cuts installation costs.
Normally, a super-heated steam or dry compressed air is
used as a blowing medium. Blowing with saturated steam is
always associated with the danger of water particles hitting
the heat transfer surfaces, resulting in possible erosion,
unless perfect dryness is maintained at blower inlet. Outside
adjustment of nozzle pressure, which may be from. 10 to 30
kg./sq cm., is made possible by the mechanically-operarted
head of the Long Retractable Soot Blower.
The LRD IE has a dual-electric-motor drive. One motor
moves the lance into and out of the boiler. The other rotates
it, always in the same direction. Rotation is continuous from
the moment the lance starts to extend until retraction is
completed. With no step-stop action at the end of the travel
into the boiler, the two jets always return over a different path
than that taken while the lance was extending. This means
optimum cleaning.
Soot Blower
A
B
The lance is moved and directed by the
travelling carriage. The connection between
these two components is flanged. The lance
always rotates in the same direction. The
carriage has no operating unit that can be
affected by temperature. Motors, high speed
gear trains and controls are anchored away
from the path of the blowing medium.
The stainless steel feed pipe is ground and
polished to prevent binding and wear as the
carriage slides along it-even with blowing
steam at 427C.
Soot Blower
The feed pipe and lance have no hidden, inaccessible parts
which might clog or corrode, or retard travel of the blowing
medium. The single stuffing box is exposed and easily repacked.
Electric drives developed for the LRD IE give clean, powerful,
quiet operation with precise speed control. They require minimum
maintenance, whether installed indoors or outdoors. Both are
enclosed in rugged housings for positive protection.
The motors are built specially for BHEL. They are totally enclosed, heavy-
duty, 3-phase moisture-resistant type weather-proof with high constant
torque.
Where blowing-mediumcapacity is a problem, a 2-speed traversing motor may
be used to cut total operating cycle as much as 25 per cent and thus save up to
25 per cent of the blowing medium.
Soot Blower
With a 2-speed motor, the lance can extend or retract twice as
fast as it moves in the opposite direction, without significant
effect on the speed of rotation. This is possible only with a Long
Retractable Soot Blower having dual-motor drive.
A bearing and yoke(A) support and guide the lance. This
yoke provides the only boiler-end mounting needed. Power
packs are in normal position. Either may be relocated to
avoid obstructions or high ambient temperatures. Chain
drives are housed for protection.
Idler ends of the chain (B) are also
housed for protection. Flange
connecti on to bl owi ng-medi um
suppl y l i ne confi rms to ANSI
standards. Removable plates on top
and sides of the housing gives easy
access to the travelling carriage for
inspection and maintenance.
Bearing & Yoke Plate
Chain Tightening
mechanism
Soot Blower
Lower-roller, hour-glass for maximum guidance, is hardened
to support heavy over hanging load as the lance extends. The
bushings, designed for high temperatures and thrust loading
are sealed and needs no lubrication. Upper roller prevents
lance play. Standard swivel mount is the only support needed
at the boiler end of the Long Retractable Soot Blower.
Each chain drive is pre-stretched to minimise possibility of
stretching while in service. Should chain tension ever need
adjustment, this tightener permits it to be done externally,
even while the soot blower is operating.
Jackshaft Sprocket
Chain tightening Mechanism
Soot Blower
Applied power of the external rotating and traversing
motor is transmitted through the housing to the travelling
carriage gear box by jack shafts. These shafts are
designed for friction-free operation and built to stand up
under most rigorous service conditions. The sprockets
for either rotating or traversing drives may be changed to
vary speeds from normal. (Ball bearing supports are
pre-lubricated and sealed.) Lance may be extended or
retracted manually by means of the crank, shown dotted,
for test or maintenance purposes. Traversing motor drive
is then disengaged by the clutch normally held in place
by a spring.
Soot Blower
Travelling carriage - driven by flexible removable-link chains to
avoid troublesome drive shafts, racks and pinions - rotates and
directs the lance. Dual side-roller support eliminates carriage
swing, increases load capacity. High-speed gear trains and
controls are away from the hot boiler wall and path of the blowing
medium. Diffuser head on end of feed pipe forces blowing
medium against inside surface of the lance, greatly increasing
heat transfer so that less blowing medium is needed to cool the
lance.
Positive mechanical action of rugged cam and linkage opens
and locks blowing medium valve as the lance extends, closes it
as the lance retracts. All pins resist corrosion. Blowing
adjustment bar permits delaying or accelerating valve opening in
relation to start of the lance travel.
Section AA
Soot Blower
Travelling Carriage
Valve operating Mechanism
The travelling carriage is extended and retracted
by a rugged chain drive of simple design. Its
durability has long featured the dependable
performance of the long retractables.
LRD IE Long Retractable Soot Blowers are also
available with air operated motors and flame-proof
electric motors.
These Blowers are suitable for both pressurised
and non-pressurised furnaces, with suitable wall
sleeves. Blowers required for chemical Recovery
Boilers shall be with steam purging arrangement.
Blowers required for hazardous areas for
refinery applications shall have explotion proof
electrical parts (i.e. Motors, Limit Switches and
Control Boxes.)
The LRD II E Electric Long Retractable Soot Blower
proved dependable in utility service, can be used for a
wide range of travel - from 7.7 m to 12.2 m. Built to
withstand the severest requirements of outdoor
installations in all climates, it takes the toughest jobs in
stride - setting new standards for effective cleaning and
trouble-free operation.
of all heating surfaces, as is
possible only with dual-motor drive.
permitting outside
adjustment of nozzle pressure while blowing.
or any combination
of fluids.
SALIENTFEATURES
Thorough cleaning
Mechanically-actuated head,
Blowing with steam or air,
LRD IIE Electric Long Retractable
Soot Blower
Enclosed structure,
Electric drive,
Another feature -
Simplicity of workingparts,
protecting all working parts from damage caused
by any outside source-so rugged that inspection cat-walks can hang
fromthe soot blower housing itself, thus cutting installation costs.
for cleaner, more powerful, quieter operation with better
speed control; for lower maintenance; indoors or outdoors.
either motor may be mounted at any of the several
points along the housing, as needed to clear interferences.
for dependable operation with a minimum
of outages for servicing - no hidden indexing or timing devices.
No lubrication fittings.
LRD IIE Electric
Long Retractable
Soot Blower
Gear train safely carries maximum torque and thrust
forces on longest travels. Inside contour of gear box
and design of gears (each of material best suited for its
service) approved by gear-oil manufacturers for proper
distribution of lubricant to all working parts, indoors or
outdoors. All parts easily accessible.
Each chain is pre-stretched to minimise possibility of
stretching while in service. This tightener provides a
simple external adjustment of the chain tension,
should this ever be necessary, even while
the LRD II E is in operation.
Applied power of the external traversing and rotating
motors is transmitted through the soot blower housing
to travelling carriage gear box by jack shafts. They are
designed for friction-free operation and built to stand up
under the most rigorous service conditions.
Chain Tightening Mechanism
Junction Box
Gear Train
Soot Blower
The rugged cam gives positive mechanical action to
open and lock blowing-medium control valve as the
lance extends, and to close it as the lance retracts. Set
screw provides simple external adjustment of nozzle
pressure while blowing.
Barriered terminal-strip junction box saves time and
money in field-wiring. The LRD II E motors and
swtiches are wired to the junction box with insultated
aluminium sheathed cable. Dust and moisture-proof
case protects connections from fouling or other
damage.
Jackshaft Sprocket
Valve Operating Mechanism
Soot Blower
Better Cleaning...
Lower Maintenance
The LRD has one electric motor to move the lance in and
out, a second to rotate it-always in the same direction.
With no step-stop action at the end of travel, repeated
cycles give an infinite number of double-helix patterns.
This minimises danger of tube cutting or erosion, and
assures uniform cleaning of all surfaces. Low rotating
speed increases range and penetration of cleaning,
decreases wear, eliminates whip and permits proper
cleaning with faster traversing speeds. Rotating and
traversing speeds may be adjusted independently by
speed-change gears or sprockets.
Valve is direct-acting. Hardened
stainless steel cartridge packing
gland is easily accessible for
maintenance. No internal threads.
Soot Blower
Lance and feed pipe have no inaccessible parts to clog, corrode or retard
blowing-medium travel. Both are flanged for easy maintenance. Feed pipe is
ground-and-polished stainless steel to prevent binding and wear from carriage
movement. Single exposed stuffing box is easily repacked.
Self-cleaning, low friction BHEL chain drive needs no lubrication, and is easy to
inspect and maintain. No auxiliary carriage is needed or used. Method of
support - never more than two points - is tailored to needs of each installation.
Both electric motors are stationary, away from hot furnace gases. Built
especially for BHEL they are totally enclosed, non-ventilated, 3-phase,
heavy-duty hoist type with special boiler room insulation and protection against
internal corrosion.
Soot Blower
LRNR
Electric Long Retractable Non-Rotating Soot Blower
The BHEL LRNR Soot Blower is based on the design of the Electric
Long Retractable Soot Blowers but without the rotary motion of the
lance. All the advantages of the long retractable blower are
included in this, such as heavy gauge housing, stationary motor,
stainless steel feed pipe, efficient and reliable chain drive, simplified
gear boxes, external pressure adjustment etc. This blower is useful
for cleaning regenerative air heaters or tubular air heaters. Based
on the use, the nozzle arrangement may vary with either a twin
nozzle head or with a multiple nozzle mass blowing element arm.
The BHEL LRNR Soot Blowers have been supplied to various
customers in India.
Soot Blower
Service
BHEL services starts at the drawing board. Each
Blower location is selected for optimum cleaning.
Each lance, a chrome-molybdenum - vanadium alloy,
has nozzles individually designed for the tube layout.
Each installation is inspected by a factory-trained
service engineer who also instructs plant personnel in
proper preventive maintenance.
Soot Blower
Soot Blower Control System
The soot blower starter-cum-control panel can be offered
for sequential operation of soot blowers. The panel
houses starter components and relays for sequential logic
implementation. Facilities for remote-
manual operations, sequential
operation and bypass of any blower
are provided. Ordinary weather -proof
design or flame-proof/ pressurised
versions can be offered to suit
customers needs.
For smaller number of blowers, local
starter boxes/starter panels can be
offered for a cost-effective system.
For large number of blowers, separate
control panel (relay logic, solid state or microprocessor
based) and motor control centre can be offered, to customer
specifications.
Typical installation of LRD II E
on one of the 500 MW units
Allied Products
WALL DESLAGGER
Travel : 305 mm
Blowing
Medium : Steam/Compressed air
Drive : Electric motor
ROTARY SOOT BLOWER
Blowing
Medium : Steam/Compressed air
Drive : Electric/Air Motor/Manual
TEMPERATURE PROBE
Travel upto : 12.2 Meters
Models : Air Cooled/Non Cooled
Max. Temp.
Measurement : 815C with air cooling &
538C without air cooling
Drive : Electric Motor
I BOILER DETAILS
01. Customer : Project :
02. Type of boiler /heater :
03. Boiler dimension : Width : Breadth :
04. Furnace pressure : Positive/Negative
05. Fuel fired : Coal/Oil/Gas/Others (pl. specify)
06. Fuel Analysis :
C % S % H % V ppm Na ppm Ash %
07. Ash characteristics/Constitutents :
Initial deformation temp. C softening temp. C Hemispherical temp. C Fluid temp C
08. Fluegas temp. C (1) (2) (3) (4) (5)
(at SB locations)
Technical Specifications For Soot Blowers
(To be furnished by customer)
Contd.....
09. Blowing medium : Steam/Air
10. Blowing med. available : (at SB valve inlet)
Pr. Kg/Cm . T C Flow Kg/hr.
11. Power/control supply :
V 3 Ph Hz / V Hz
12. Ref. drg. enclosed :
13. Seal/purge air reqd. : Yes/No
14. Area classification : Hazardous/Non-hazardous (Specify Gas Group)
Long retractable Nos. Rotary blower Nos. Operation mode : Air / Electric /
2
II SOOT BLOWER
+ Manual **
Contd.....
III CONTROL DESIRED
IV OTHER REQUIREMENTS : REF. ANNEXURE 1
V ENGG. INFORMATION
Local/Remote Manual/Auto sequential Local Push button : Require/not required
(to be furnished by customer)
(Ref. Annexure I)
5 to 7 Kg/cm air required at Soot Blower inlet for Air Motor.
SIGNATURE
Note
*Drawings indicating furnace dimensions, soot blower locations, coil arrangement, seal box dimension/
insulation/setting details at soot blower locations are to be enclosed along with the enquiry. Furnishing of the
above required details will enable BHEL to select proper soot blowing equipment best suited to customers
cleaning requirements.
2
**For Rotary Blower only
+
Engineering Information
Required for Soot Blowers
01. Cross-sectional arrangement of boiler.
02. Width between side wall tubes and width between side walls if there are no
wall tubes.
03. All boiler, SH, RH, and Eco. tube sizes, pitching and their positions relative
to oneanother.
04. Positions anddimensions of all baffles andkick tiles.
05. Soot blower locations relatedto pressureparts.
06. Wall construction local to soot blower and total wall and casing thickness.
Pay special attentionto out-of-linetubes or changein wall sections.
07. Methodof supporting fromboiler, i.e., fromboiler tubes or casing.
08. Expansion of tubes being cleaned and the tubes from which the soot
blowers are supported.
ANNEXURE 1
09. Expansionof casings andrefractories.
10. Steamandpipework drawing.
11. DistancebetweenBoiler Centres.
12. Distance between casings and any external obstructions immediately
to the rear of soot blowers.
13. Can elements of rotary blower be erected in one length or do they
requiresplittingandsocketing.
14. Type of element supports for rotary blowers.
Note
In all cases the mounting plate should be fastened to vertical or horizontal steel work
members, such that the position of mounting plate relative to the side wall tubes or side
wall is constant under all conditions. This is absolutely imperative in the case of short
retractable soot blower used for cleaning wall tubes.
Engineering Information
Required for Soot Blowers
ANNEXURE 1
Wall Deslagger WB 1 E
Construction
Special Features
Advantages
Wall Deslagger
CONSTRUCTION
Two motor Drive-Standard on all BHEL Wall
Deslaggers is the unique two motor drive design. One
electric motor(5) extends and retracts the swivel tube,
a full 300 mm, in a quick 3 seconds. This high speed
traverse motion not only saves valuable time between
wall blower sequence but it also quickly removes the
swivel tube from the high temperature zone when the
blowing stops.
The second motor (1) rotates the swivel tube (2) at the
optimum speed for efficient cleaning.
Todays coal fired boilers demand the maximum in-effective furnace wall slag control. Effective
deslagging entails high striking power combined with the barest minimum dead time between
blowings. WB-1E Wall Deslagger is designed to efficiently meet these needs.
Wall Deslagger
A full 360 degree blowing circle is normal for the
WB-1E.
Separately Mounted Head - Because the WB-1E is
designed with a separately mounted valve head, it
can easily be removed from the main unit without
removing the wall blower from the boiler. But the
Wall Deslagger includes an added advantage, the
WB-IE is now equipped with the model SBV head,
the same head that has been used on the BHEL
LRD-IE long retractable soot blowers. This means
interchangeable heads for the entire soot blower
system, spare heads can be kept at a minimum,
and maintenance can be reduced. Of course, the
WB-IE can be used for both air or steam service.
Wall Deslagger
The WB-1E offers so many advanced
features that detailed description of all
would be impossible. Some of the many
features are mentioned briefly in the
following pages.
1. The introduction of the removable
swivel tube, eliminates the need for a
feed tube and travelling packing gland. This design has reduced packing failure, bushing wear
and swivel tube deflection. For inspection and replacement, the swivel tube can be removed
from the WB-1E without removing the blower from the boiler.
2. Widely spaced fixed bearings eliminate nozzle, whip and help maintain alignment yet allow full
use of blowing medium. All bearings are sealed and no lubrication fittings are required.
SPECIAL FEATURES
5
4
2
2
3
1
Wall Deslagger
5
4
2
2
3
1
Back to page
3. Two guide rods support and maintain alignment of the
travelling gear box.
4. A heavy gauge steel cover protects rack, guide rods
and swivel tube thereby permitting installation in indoors
or outdoors without requiring a change in equipment.
5. Oil filled and sealed gear boxes. All thrust loads are
absorbed by the bearings. The motor, however, can
easily be removed without breaking the oil seals.
Nozzle position with respect to the wall tubes is easily
adjusted externally by using the positioning nuts on the
four support studs of the wall box.
ADVANTAGES
External Nozzle Positioning
Wall Deslagger
Adjustable Blowing Pressure
Nozzle
An external adjustment screw on the WB-1E Model SBV head
allows simple external pressure adjustment ensuring the right
blowing pressure for the job. Blowing pressure can be checked
and adjusted even while the blower is in operation.
Specially designed high energy venturi nozzles provide the
maximum striking force required for the specific deslagging job.
Wall Deslagger
Silencers-an Introduction
Vent Silencer-Salient Dimensions
Parts and Materials
Design and Construction Features
Ejector Silencer - Cross Section view
Ejector Silencer end Flange details
Ejector Silencer-Salient Dimensions
Ejector Silencer-Flange Dimensions
Ejector Silencer-Parts and Materials
Silencers
The noise generated due to the high pressure safety
valve exhaust and steam vents demand the installation
of suitable silencers to reduce Noise levels within
acceptable limits. BHEL make Silencers are individually
designed to eliminate excessive noise caused in the
above environment and have a proven track record of
controlling noise levels within the limits specified by
Occupational Safety & Health Act (OSHA) USA.
The silencer is a Reactive cum Absorptive type
designed to minimise both the high and low frequency
noises that are generated during steam venting. The
medium enters the silencer through an inlet diffuser,
which dissipates the high energy noise and re-shapes
the frequency spectrum so as to ensure maximum
effectiveness of the downstream multi-tubed absorpent
section.
D1
SA-500-B 4601 500 100 1980 600 1420 410 630 219
4611 700 100 2428 700 1640 638 860 388
D2 L L1 L2 L3 PCD
SA-700-B
SA-900-B 4602 900 100 2938 820 1860 898 1060 645
SA-1100-B 4612 1100 200 3212 950 2180 852 1280 993
SA-1300-B 4603 1300 200 3835 1300 2550 1085 1480 1536
SA-1500-B 4613 1500 200 4666 1300 2970 1496 1700 1982
SA-1700-B 4604 1700 200 5360 1550 3440 1720 1900 2752
SA-1900-B 4614 1900 200 6072 1800 3910 1932 2100 3479
SA-2100-B 4605 2100 300 6765 1600 4380 2155 2340 4700
SA-2300-B 4615 2300 300 7448 1700 4850 2368 2540 5810
SA-2500-B 4606 2500 300 7312 1700 4850 2232 2740 6467
Vent silencer -
salient dimensions MODEL
No.
TYPE
No.
DIMENSIONS (mm)
Note
sizes other than those listed above can be built to requirement.
Steam Vent Silencer - Cross Section View
DRAIN TUBE
BOTTOM VIEW
MOUNTING /SUPPORTING DETAILS
SUPPORT ASSY. (04)
01
02
03
04
05
06
07
08
09
10
11
12 12
P
C
D
L
3
L
2
L
1
D1
D2
L
Wt.
Kgs
DRAIN TUBE
BOTTOM VIEW
SUPPORT ASSY. (04)
01
02
03
04
05
06
07
08
09
10
11
12
P
C
D
L
3
L
2
L
1
D1
D2
L
Back to page
back to materials
back to dimensions
Vent Silencer - Parts and Materials
Inlet Tube Carbon Steel
Shell Carbon Steel
Diffuser Assy. Carbon Steel
Support Assy. Carbon Steel
Perforated Plate Mild Steel
Baffler Support Carbon Steel
Name Plate Aluminium
Fill Protection Fibre GL. Cloth &
Wire Mesh
Acoustic Fill Fibre Glass Wool
Lifting Lug Carbon Steel
Hood Assy. Carbon Steel
Bird Screen Assy. Carbon Steel
No
1
2
3
4
5
6
7
8
9
10
11
12
Part Description Material Used
DRAIN TUBE
BOTTOM VIEW
SUPPORT ASSY. (04)
01
02
03
05
06
07
08
09
10
11
12
P
C
D
L
3
L
2
L
1
D1
D2
L
04
Application : Safety Valve Exhaust, Vents, Ejectors, etc.
Size : Diameters ranging from 500 mm to 2500 mm.
Types : Absorptive, Reactive, Combination of both.
Insertion Loss : 30 to 40 db (A) over a wide spectrum.
Mounting : Horizontal / Vertical.
l
l
l
l
l
l
l
Application : Vent / Safety Valve Exhaust / Ejector etc.
Fluid : Steam / Air etc., (Pl. Specify)
Maximum Flow through silencer
Upstream Pressure
Upstream Temperature
Line size between Valve and Silencer
Allowable Sound Pressure level at specified distance
from Silencer Exit.
Product specification
DESIGN DATA REQUIRED FOR SIZING
l
l
l
l
l
l
l
l
Maximum Noise Absorption with minimal pressure drop and least
superimposed backpressure on the valve.
High density Fiberglass acoustic absorptive material.
Optimum Length to Diameter ratio of Flowtube Assembly.
An all-welded, hot rolled steel construction ensures rigidity and long life.
Insertion type enables easy installation at site.
90 degree Outlet elbow for Noise deflection and Weather protection.
Computerised Vent analysis procedure provides fast and accurate values.
Special materials such as Stainless Steel Internals and Alloy Steel Diffuser
assemblies for specific needs.
Design & Construction Features
Ejector Silencer
Salient Dimensions
DIMENSIONS (mm)
MODEL Flange Size D5 D6 D7 L2 L3 L4 Weight
Kgs.
SA-350-S 4623 4 6 105 156 350 123 134 2300 160

No
SA-450-S 4625 6 10 156 256 450 123 134 2300 222
SA-450-SR 4626 6 8 156 204 450 123 144 2310 220
SA-500-SR 4627 8 12 208 313 515 123 134 2300 290
SA-350-S3 4628 3 6 78 156 350 123 134 2300 160
SA-450-SR4 4629 4 8 105 204 450 123 144 2310 220
INLET
TYPE
No
P
R
E
S
S
U
R
E
R
A
T
I
N
G
1
5
0
#
.
OUTLET
Note : SIZES OTHER THAN THOSE LISTED ABOVE CAN BE BUILT TO REQUIREMENT
D
7
09
08 07
06
05
04 03 02 01
40
L3
200
L4
OUTLET
FLANGE
L2
50
INLET
FLANGE
200
D
5
D
6
Ejector Silencer
Flange Dimensions
SLIP ON WELD TYPE
PCD D1 D2 D3 L L1 D4 N
4 - 150 # 229 190.5 134.9 116.1 157.2 33 24.0 20 8
6 - 150 # 279 241.3 192.1 170.7 215.9 40 25.5 23 8
8 - 150 # 343 298.4 246.1 221.5 269.9 44 29.0 23 8
10 - 150 # 406 361.9 304.8 276.2 323.8 49 30.5 26 12
12 - 150 # 483 431.8 365.1 327.0 381.0 56 32.0 26 12
D
3 - 150 # 191 152.4 107.9 90.7 127.0 30 24.0 20 4
FLANGE
SIZE.
CONCENTRIC
SERRATED GROOVES PCD
DIMENSIONS (mm)
L
1
L
0D3
D4 X N 0
D 0
D1 0
D2 0
Ejector Silencer - S-series
Cross Section View
D
7
09
08 07
06
05
04 03 02
01
40
200
L4
OUTLET
FLANGE
L2
50
INLET
FLANGE
200
D
5
D
6
Back to page
L3
back to dimensions
back to materials
Ejector Silencer
Parts And Materials
Item No. Part Description Material used
1
2
3
4
5
6
7
8
9
Inlet Tube Carbon Steel
Shell Carbon Steel
Perforated Plate Galvanised
Mild Steel
Interior Carbon Steel
Name Plate Aluminium
Fill Protection Fibre GL. Cloth &
Wire Mesh
Acoustic Fill Fibre Glass Wool
Drain Tube Carbon Steel
Lifting Lug Carbon Steel
D
7
09
08 07
06
05
04 03 02 01
40
L3
200
L4
OUTLET
FLANGE
L2
50
INLET
FLANGE
200
D
5
D
6
Note :
The materials and dimensions specified are indicative
and are subject to change without prior intimation in
view of the constant design improvements
being incorporated.
D4 X N
D2
D3
D1
D
Back to page
CONCENTRIC
SERRATED GROOVES
PCD
L
1
L
Weather Proof Construction
Continuous Temperature Readings
Air Cooled Furnace Temperature Probe
Indication or Recording
For Automated Station
Principle of Operation
Four-Button Station
Three-Button Station
Here is a positive aid to faster start-up of steam
generators. It is a dependable means of determining
furnace temperatures from the moment of lighting off
until the unit is ready to go up to load. Gas
temperatures can therefore be more easily held within
safe limits. This is added protection for costly boiler
equipment during the periods when such equipment
is most subject to hazard.
Helps speedy boiler start-up with constant check on gas
temperatures in critical furnace or superheater re-heater passes.
Weather-proof construction
The BHEL Probe is weather-proof. It can be used indoors or
outdoors. All working parts are corrosion-resistant, and are
protected by a combined heavy gauge steel housing and frame.
Design of the Probe is based on that of the Model LRD IE long
retractable soot blower. This rugged unit is daily demonstrating
dependability on many modern, high-duty, utility and industrial
boilers. In the probe, however, the lance does not rotate. It
simply traverses back and forth across the furnace or
superheater pass, driven by a single electric motor. The chain
drive is enclosed in the housing to reduce maintenance, and to
increase the safety of operation.
The Furnace Temperature Probe travels back and forth - automatically, or
under push-button control - through the critical passes of the furnace or
superheater.
As the Probe travels and senses the temperature, additional facility can be
included to show the extent of probe travel inside the furnace. This gives
the operator a continuous check on any potential hot spots that might
develop during the lighting-off period. This continuous check the furnace
temperature is an invaluable guide to correct firing procedures.
Gas temperatures are measured by a thermocouple mounted on the end
of the lance. Extension wires are enclosed in the housing for protection.
The standard equipment is suitable for temperatures up to 538C and is
without air cooling arrangement.
When it is necessary to measure higher temperature upto 815C, it is
possible with air cooled units described in the next page.
in
Continuous Temperature Readings
As seen from the top, the position transmitter (1) is coupled to the drive
mechanism and protected within the steel housing. The single chain drive
is also enclosed. Cooling air when specified is admitted through the
opening at the front of the power track housing through a piston operated
ball valve (2). Air supply is automatically controlled by probe position.
Should power fail, the lance can be retracted by a crank which engages
with the spring loaded coupling shown near the inboard end of the
housing.
The side view shows how the self-cleaning, low friction, corrosion
resistant chain drive is housed for protection, and supported by a track
within the housing. The chain needs no lubrication. It is easy to inspect
and maintain. The chain is pre-stressed to minimize possibility of
stretching while in service. Adjustment, if required, is external and may be
made while the Probe is operating.
The Power track (3) is attached to the travelling
carriage on one end and is stationary at the
cooling air valve inlet (2). As the travelling carriage
is extended into the furnace the power track
carries the thermocouple extension wire (4) and
air supply hose (5), when air cooling is required.
Note : The power track does not slide on the support structure but
is merely lifted up as the travelling carriage is extended into the
furnace.
1 4
3 4 2
5 1
Out board end showing position
transmitter, power track supporting
cooling air hose and thermocouple
extension wire with connection to the
back of the travelling carriage.
For lance extensions below 16 feet and gas temperature
of 649C or lower there is no need for cooling the lance.
Automatic retraction from the recorder alarm protects the
lance at excessive temperatures..
When air cooling is envisaged, the lance is supplied with
an inner lining for optimum utilization of the cooling air.
The cooling air is introduced into the travelling carriage. It
passes through a small annular space between the lance
wall and the inner liner. It then is discharged from a nozzle
into the furnace.
The nozzle is mounted back from the end of the lance. It
is slanted away from the thermocouple, so that discharged
air will have no effect on the temperature readings.
Terminal-strip junction box and push-button
station, factory wired and mounted, simplify
field wiring. Either may be at any convenient
location along housing. Motor starters may also
be mounted on Probe eliminating junction box.
Temperatures sensed by the Probe may be indicated or
recorded in several ways, depending on needs or
desires of the individual user.
Temperatures only, or temperatures and Probe position,
may be registered.
Temperatures only may be registered on a standard
temperature recorder.
Temperature and Probe position may both be registered
on a two-pen recorder. A two-pen recorder gives an
instantaneous picture of conditions within the furnace,
and shows exactly where they exist. It should be
supplemented by a high-temperature alarm and, if
desired, by a thermo-couple-failure alarm.
Boiler end : Thermocouple is
completely protected by stainless
steel/INCONEL sheath. Easily replaced
through the heat-resisting compression-
type fitting. Hardened hourglass lower
roller supports overhanging load as lance
extends. Upper roller prevents lance play
Probe position is transmitted by a 3600-degree
(10-revolution) potentiometer, gear train and remote
reading indicator. This is standard equipment.
BHEL does not manufacture indicators or recorders,
but can furnish any make or type specified. The user
may, if he prefers, purchase such instruments
separately from instrument manufacturers.
For Automated Station
Principle of Operation
Circuitry of the BHEL START UP Probe may be arranged for use with
the most modern scanning, automatic start up, and computer
systems.
The Probe normally moves back and forth across the furnace at
approximately 3 meters per minute.
With standard equipment, the lag between Probe position
and corresponding thermocouple temperature is about
35 seconds. If a multiple-point recorder is used, the lag increases
slightly, depending on the number of print positions incorporated.
EXTEND
Retract
stop
Park
EXTEND
Retract
stop
Park
EXTEND
Retract
stop
Park
EXTEND
Retract
stop
Park
If temperature registered by the Probe are no more than 649 C., they
are normally within 5C of readings taken from test thermocouples
mounted in the furnace pass traversed. At higher temperatures, the
thermo-couple reading may be affected by furnace radiation.
However, the Probe is normally used to indicate superheater tube
temperatures. The thermo-couple is therefore placed to react to the exact
furnace conditions affecting the tubes.
The single driving motor is controlled by push buttons conveniently
mounted on the side of the Probe. A parallel push-button station is
normally mounted on the boiler control panel. The four-button station
illustrated offers several operating options.
The lance-mounted thermocouple may be set in motion to continue
repeating an automatic traversing back and forth across the furnace or
superheater. (By pressing the`START push button.)
Four-Button Station
The termocouple may be at any point along its path to give a continuing
report on the temperatures at this point.
The lance may be caused to instantly from either a stop position or any
point reached while it is extending.
The thermocouple may be placed in the - or fully-retracted - position to rest
outside the furnace, away from the high temperature gases.
The furnace Probe may also be equipped with a three-button station offering
several options.
The lance may be caused to to any fixed point, then come to a stop.
The lance may be at any position, as with the four-button station.
The lance may be caused to retracting at any time, and from any position.
stopped
retract
"park"
Three-Button Station
extend
stopped
start
Note
The materials and dimensions specified are indicative and are subject to change without prior intimation in view
of the constant design improvements being incorporated.
Re-heater Isolating Device
Overview
Materials
Dimensions
Pressure/Temperature Rating
Model Numbers & Speciality Codes
The BHEL Re-heater Isolating Device is
specifically designed to provide an easy and
efficient method of isolating re-heaters for
hydraulic test purpose. For use in hot and
cold re-heat lines, these valves have a
pressure seat design with a high integrity
sealing enclosure and low pressure drop.
The product comprises a robust body in the
appropriate grade of steel, having two parallel
faces inside the centre chamber.
One of these faces the farthest from the
Re-heater, is a sealing face which is
deposited with stainless steel to prevent
corrosion. Against this face, the internal
closure effects a seal.
During normal plant operation, the isolator
becomes a part of the pipe with an
unobstructed fluid passage.
This special isolator provides a simple
means of isolating the re-heater during
hydraulic testing.
Note
Re-heater isolating device is supplied in butt weld ends.
Butt weld end edge is made to suit customers requirement.
Segmental Ring
Pressure
Seal Ring
Single Cool
preloading screw
Eye bolts
TEST CLOSURE ASSEMBLY
O Ring Seal
Test Closure
Assembly
Captive
Lever
O Ring
Seal on face
Isolator Body becomes effectively part of the pipe
No. Part Name Material
1
2
3
4
5
6
7
8
Body WCB/WCC WC9
Bonnet A105 or Equl. F22 or Equl.
Cover A105 or Equl. F22 or Equl
Pres. Seal. Ring Asbestos Grafoil
Bolt A 193 - B7 A 193 - B16
Nut A 194 - 2H A 194 - Gr. 4
Disc A 105 A 105
Lock Plate Carbon Steel Carbon Steel
Materials
1 4 2 8 3 7 5 6
D
B
C
E
F
Dimensions
Size A B C D E F Wt.(Kg)
400
450
500
700
750
420 366 864 590 288 495 722
476 424 960 594 265 502 830
514 424 1028 630 310 523 1149
756 590 1422 930 455 750 3100
785 705 1422 900 430 642 2639
DIMENSIONS (mm)
CLASS 900 WC9 BR09NO
CLASS 500 WCB / WCC BR05NO
Size A B C D E F Wt.(Kg)
450
500
550
700
480 386 940 590 308 531 952
514 424 1028 630 310 523 1149
590 480 1168 732 355 650 1624
756 590 1422 930 455 750 3100
DIMENSIONS (mm)
38 100 200 300 400 425 450 475 500 525 550
C500/WCB
C500/WCC
C900/WC9
86.8 78.8 74.5 65.8 58.7 48.8 - - - - -
87.9 87.6 82.9 73.0 58.7 48.8 - - - - -
100 100 100 100 100 100 100 97.0 85.1 67.2 50.3
Class / Matl.
Temperature in Deg. C
Pressure / Temperature Rating
PRESSURE in Kgf./Sq.Cm.
Note
numbers with speciality codes to preclude misunderstanding of your requirements. Also a detailed description for SPECIALS
must always accompany order.
The materials and dimensions specified are indicative and are subject to change without prior intimation in view of the
constant design improvements being incorporated.
MODEL NUMBERS
B R XX N O
Rating
05 - 500 C
09 - 900 C
Design
Variant
N - ANSI VALVE
SPECIALITY CODE
XX X
Size
01 - 400 mm
02 - 450 mm
03 - 500 mm
04 - 550 mm
05 - 700 mm
06 - 750 mm
Material
B - WCB
C - WCC
9 - WC 9
A B C D E F G H J K L M N O P R S T U V W X Y Z Q I
Reference
CONTENTS
CORPORATE PROFILE
CAST STEEL BOLTED BONNET VALVES (BL Series)
Gate Valves - BL 5 Series
Features
Dimensions
Globe Valve - BL 6 Series
Material of construction
Features
Dimensions
Swing check Valves - BL 7 Series
Features
Dimensions
Optional Features
How to Order
Model Number
Speciality Code
CAST STEEL HIGH PRESSURE VALVES (BH Series)
Gate Valve - BH Series
Dimensions
Optional Features
How to Order
Model numbers
Speciality Code
Search
Contact us
CAST STEEL HIGH PRESSURE VALVES (BT Series)
High Pressure Wedge Gate Valves - BT 5 Series
Technical Features
Dimensions
High Pressure Globe Valves - BT 6 Series
Technical Features
Dimensions
Elbow Down Valves
Dimensions
High Pressure Swing Check Valves - BT 7 Series
Technical Features
Dimensions
How to Order
Model Numbers
Speciality Code
CAST STEEL VALVES (BLD Series)
Contents
Gate Valves - BLD 5 Series
Features
Dimensions
Material of construction
Features
Dimensions
Material construction
Dimensions
Piston lift Check Valve - BLD 9 Series
Dimensions
Model Numbers & Speciality Code
Search
DIRECT WATER LEVEL GAUGE
Water Level Gauge assembly
Water and Steam level indication
Materials of constructions
Dimensions
ELECTRICAL RELIEF VALVES
Typical schematic of system components
Valve operations Solenold Functions
Electrical operation
1533VX Electrical Relief Valve
Dimensions, Weights, Parts & Materials
1538VX Electrical Relief Valves
Dimensions, Weights, Parts & Materials
1525V Electrical
Dimensions, Weights, parts & Materials
FORGED STEEL VALVES (BB Series)
Materials
Dimensions
Class 1500 Blow Down Valves
Materials
Dimensions
Blow Down Chart for Class 800 & 1500
Model Numbers
Speciality Codes
FORGED STEEL VALVES (BD Series0
Materials
Dimensions
Class 1500 & 2500 Piston Lift Check Valves
Materials
Dimensions
How to Order
Model Numbers
Speciality Codes
Search
FORGED STEEL VALVES (BM Series)
Contents
Class 800 Gate Valve - BM 5 Series
Materials
Dimensions
Class 800 Globe &Regulating Valves BM6 &8
Materials
Dimensions
Class 800 Piston lift Check Valves - BM9 Series
Materials
Dimensions
How to Order
Model Numbers
Speciality Codes
FORGED STEEL VALVES (BP Series)
250 ata 3-Way Pressure Gauge valve -
BP 6 Series
Materials
Dimensions
Features
FULL BORE GATE VALVES
Contents
Full Bore Gate valve 2 1/16 thru 5 1/8
2000 thru 5000 psi
Design Features
Components
Specifications
Full Bore Gate valve 1 13/16 thru
2 9/16 10,000 psi
Design Features
Components
Full Bore Gate valve 3 1/16 thru
4 1/16 10,000 psi
Design Features
Components
Material Trim Designations - Engineering Data
Search
FURNACE TEMPERATURE PROBE
Weather-proof Construction
Continuous Temperature Reading
Principle of Operations
HP / LP BYPASS SYSTEM
HP Bypass Valve
HP Bypass Spray Valve
LP Bypass Valve
LP bypass Spray Valve
Electro hydraulic Actuating System
LONG RETRACTABLE SOOT BLOWER
LRD II E Electric Long Retractable Soot Blower
Soot blower Control system
Allied product
Blowers
V. Engineering Informations Required for Soot
Technical Specification
s
PRODUCTS
search
QUICK CLOSING NON RETURN VALVE AND
COLD RE-HEAT LINE NON RETURN VALVE
Quick Closing Non-return Valve
Standard Design
Salient Features
Data Required for Valve Selection
Cold Re-heat Line Non-return Valve
RE-HEATER ISOLATING DEVICE
Class
Model Numbers
Speciality Code
ROTARY SOOT BLOWER
General Descriptions
Operation
Features
Advantage
Search
SAFETY VALVES
Features
Scope Design and Valves Sizes
Parts and Materials
Parts and Materials
Scope of Design & Dimensions (welded)
Scope of Design & Dimensions (Flanged)
1700 Series Safety Valves - Welded Inlet -Dimn.
1700 Series Safety Valves - Flanged Dimn.
Scope of Design & Valves Sizes
Parts and Materials
300 PSI Class
600 PSI Class
800 PSI Class
800 PSI Class (Alternative Sizes for
replacement valves)
Features and Benefits
How to Order
SAFETY RELIEF VALVES
Compressible and Incompressible fluid
1900 Series
1900 - XSG Series
1900 - XDA Series with Ò Ring Soft Seal
1900 - 30 Series
Steam & Dowtherm Servies
1900 - P1 and P2 Series
1900-30 - P1 and P2 Series
1900 - P3 Series
Conventional - 1900 & 3990 series - Portable
Steel Valves
Optional Features
Exclusive Features
Specification Sheet
Search
START
STEAM VENT AND EJECTOR SILENCERS
Silencers - Cross Section View
Vent Silencers - Salient Dimensions
Vent Silencers - Parts and Materials
Product Specifications
Design & Construction Features
Design Data Required for Sizing
Ejector Silencer - S Series - Cross Section View
Ejector Silencer and Flange Details Slip -
on Weld Type
Ejector Silencer - Salient Dimensions
Ejector Silencer - Flange Dimensions
Ejector Silencer - Parts and Materials
WALL DESLAGGER
Construction
Special Features
Advantages
Search
WELL HEADS AND X-MAS TREES
Oil Field Equipment
Well Head and Christmas Tree Assembly
Type BNSB Casing Head - Flange Top
Type BNSB Casing Spools
Casing Suspensions (BCMBNS-BCMBFNS)
Type BB Pressure Actuated Packing Design
Bit Pilots for Casing and Tubing Spools -Dimensions
Type BDP70 Tubing Spools - Dimensions
Type BDP4H1Tubing Hangers-Single String
Type BDP4H5 Tubing Hangers - Single String -
BDP4H5SVExtended Neck Tubing Hangers
Type BB5T Bonnets
Type BB8SV Bonnets
Type BB8SV Bonnets
Type BB8M Mandrels
Type BF Adjustable Chock Parts / Trim Chart
Wellhead Tools and Accessories
Type BB Back Pressure Valve and Packing Gage
Type BB Back Pressure Valve Plug
Test Plug Bushing for Type B3NS Test Plug
Chock and Kill Manifold
ÀFNS Type Hydraulic Gate Valve
Single Monoblock X-Mas Tree Assembly
18 - 10000 PSI WP Seaking Subsea Wellhead
System
S
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a
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BHEL VALVES
For further details contact:
Tiruchirapalli
BHARAT HEAVY ELECTRICALS LIMITED
Tiruchirapalli - 620 014, Tamil Nadu, India
Phone: 91 (0431) 520406, 520202
Fax: 91 (0431) 552662, 552710
E-mail: [email protected]

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BHEL VALVES

A guide to World Class Valves

CORPORATE PROFILE REFERENCES INDEX CONTENTS START

Cold Re-heat Line Non-Return Valve

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