Method Statement of Static

COMMENT SHEET
Yanbu Export Refinery Project Gasoline Package EPC-3

Company Transmittal No: WBS: Drawing / Document No: 111-IK3-CM-CCM-0003 Rev. A Comment Sheet No: 3 Pages Date returned: 28 Feb 2012 Discipline Name: Ref. Transmittal Number Date Issued YER- IK3-T-120045 Document Title: Method Statement Equipment. MECHANICAL IK3-YER-T-120053 26 March 2012 Contractor Reply: (Identify Section/Page/Paragraph) Done nd Please refer to Section 2.0, 2 sentence Page 3 of 17. Initials / Department forInstallation of Static
Action : No Objection No Objection with Comments Re-Submit Reviewed No. Reviewed with Comments Initials / Department
Discipline Comments: (Identify Section/Page/Paragraph) Reference Section 2.0 first sentence suggest changing which are be performed... to ...Which are to be performed... Reference Section 5.1 the project manager shall have more responsibility than the quality management on the project. He shall be the overall responsible person for the management and execution of scope. Reference Section 5.5 the site manager shall have more responsibility than the quality management on the project. He shall be the overall responsible person for the site management and execution of the site scope of work. Reference Section 5.7 suggest changing Civil Superintendent shall for to Civil Superintendent shall be responsible for ... Reference Section 5.11 - change the word aliment to alignment
No.
PMT
Mechanical
PMT
Done Please refer to Section 5.1 Page 4 of 17.
Mechanical
PMT
Mechanical
PMT
Mechanical
PMT
Mechanical
Reference Section 6.8 suggest changing the word involving to involved.
PMT
6 1OF3
Mechanical
COMMENT SHEET
Company Transmittal No: WBS: Drawing / Document No: 111-IK3-CM-CCM-0003 Rev. A Comment Sheet No: 3 Pages Date returned: 28 Feb 2012 Discipline Name: Ref. Transmittal Number Date Issued YER- IK3-T-120045 Document Title: Method Statement Equipment. MECHANICAL IK3-YER-T-120053 26 March 2012 Contractor Reply: (Identify Section/Page/Paragraph) Done Please refer to Section 3.0 Page 3 of 17. Initials / Department forInstallation of Static
Discipline Comments: (Identify Section/Page/Paragraph) Reference Section 8.1.1 Define (STL/STR) and add to section 3.0
No.
PMT
Mechanical
Reference Section 8.2.5 fourth bullet suggest changing the word below to less than
PMT
Done Please refer to Section 8.2.5 - fourth bullet Page 7 of 17
Mechanical
Reference Section 8.2.5 seventh bullet suggest deleting the word as and changing the word below to less than
PMT
Done Please refer to Section 8.2.5 seventh bullet Page 7 of 17
Mechanical
10
Reference Section 8.2.5 tenth bullet suggest changing the word cement to cementitious grout
PMT
10
Done Please refer to Section 8.2.5 - tenth bullet Page 7 of 17
Mechanical
11
Reference Section 9.1.7 change the word whole to hole
PMT
11
Done Please refer to Section 9.1.7 Page 8 of 17
Mechanical
12
Reference Section 9.3.9 change the word slew to move
PMT
12
Done Please refer to Section 9.3.9 Page 9 of 17
Mechanical
2OF3
COMMENT SHEET
Company Transmittal No: WBS: Drawing / Document No: 111-IK3-CM-CCM-0003 Rev. A Comment Sheet No: 3 Pages Date returned: 28 Feb 2012 Discipline Name: Ref. Transmittal Number Date Issued YER- IK3-T-120045 Document Title: Method Statement Equipment. MECHANICAL IK3-YER-T-120053 26 March 2012 Contractor Reply: (Identify Section/Page/Paragraph) Done Please refer to Section 9.3.13 Page 9 of 17 Initials / Department forInstallation of Static
Discipline Comments: (Identify Section/Page/Paragraph) Reference Section 9.3.13 - change the word tackles to shackles note: Man basket with crane shall be the last option to detach main crane shackles from a piece of equipment. Reference Section 10.1 change the word cementite to cementitious
No.
13
PMT
13
Mechanical
14
PMT
14
Done Please refer to Section 10.1 Page 9 of 17
Mechanical
15
Reference Section 12.1.1 third bullet change the word assemble to assembly
PMT
15
Done Please refer to Section 12.1.1- third bullet Page 10 of 17
Mechanical
16
Reference Section 12.2 remove the space before the period and add space after the period.
PMT
16
Done ed Please refer to Section 12.2 3 bullet Page 10 of 17
Mechanical
17
Reference Section 12.2.2 change the word corner to comer Reference Section 14.0 add SATIP and SAIC to section 3.0
PMT
17
Done Please refer to Section 12.2.2 Page 10 of 17 Done Please refer to Section 3.0 Page 3 of 17
Mechanical
18
PMT
18
Mechanical
3OF3
Yanbu Export Refinery Project

METHOD STATEMENT FOR INSTALLATION OF STATIC EQUIPMENT Document No.: 111-IK3-CM-CCM-0003 Revision No.: B Issue Date : 26 March 2012
Table of Contents
1.0 PURPOSE ...............................................................................................................................................3 2.0 SCOPE ..................................................................................................................................................3 3.0 DEFINITION ..........................................................................................................................................3 4.0 REFERENCES ......................................................................................................................................3 5.0 RESPONSIBILITY .................................................................................................................................4 6.0 SAFETY REQUIREMENTS ..................................................................................................................5 7.0 TOOLS AND EQUIPMENTS ................................................................................................................6 8.0 PREPARATION OF FOUNDATION .....................................................................................................6 9.0 EXECUTION WORKS ...........................................................................................................................8 10.0 GROUTING (By Civil) ..........................................................................................................................9 11.0 MOUNTING OF ACCESSORIES ........................................................................................................10 12.0 INTERNAL TRAYS .............................................................................................................................10 13.0 OTHER WORK ..................................................................................................................................11 ...........................................................................................................12
14.0 INSPECTION AND TESTING
15.0 ATTACHMENTS .................................................................................................................................16
General Confidential Page 2 of 17

1.0
PURPOSE The purpose of this procedure is to set out in detail the practices concerning the static equipment erection, internal trays and accessories in accordance with design, company approved construction drawings and specifications for Yanbu Export Refinery Project Gasoline Package (EPC-3).
2.0
SCOPE This Method Statement is applicable for the installation of all static equipment, such as columns, vessels, heat exchangers and other static equipment, which are to be performed at YERP-EPC3. In the event of conflict between this procedure and vendors instructions, the later shall govern subject to DAELIM / PMTs approval. DEFINITION PMT YERP Contractor ASME API ISO 9001 SLI QC ITP HSE PPE STL/STR SATIP SAIC Project Management Team Yanbu Export Refinery Project EPC-3 Daelim Saudi Arabia Co., Ltd. (DSA) American Society of Mechanical Engineers American Petroleum Institute International Standard Organization Safe Load Indicator Quality Control Inspection Test Plan Health, Safety and Environmental Personal Protective Equipment Steel Structure Saudi Aramco Typical Inspection Plan Saudi Aramco Inspection checklist
3.0
4.0 4.1 4.2 4.3
REFERENCES Manufacturers instruction Manual. ANSI B30, Safety standards for cable ways, cranes, derrick, hoists, hooks, jacks and slings. PIP/API REIE 686 Recommended practices for machinery installation and installation design, process industry practices fabrication/installation fabrication / installation details VEFV 1102; VESSEL Tolerances (elevation & orientation). SASD AD 036981, Tolerances for Pressure vessels SAESC001, Process Design of Trays and Packing. YERP-SAES-C-001: Process Design of Tray and Packing.
4.4 4.5

YERP-SAES-D-001: Design Criteria for Pressure Vessel. YERP-SAES-E-004: Design Criteria for Shell and Tube Exchanger.
SATIP-D-001-01: Pressure Vessel Installation. SATIP-E-004-01: Heat Exchanger Installation. SATIP-M-001-01: Structural steel-Pipe Rack, Steel Supports & Miscellaneous STL/STR SAIC D 2001: Review of Safety Instruction Sheet (S.I.S.) SAIC D 2007: Equipment Installation Alignment and Elevation. SAIC D 2006: Equipment Pre-Installation Inspection. SAIC D 2004: Receiving Inspection of Fabricated Structural Attachment of Equipment (Access and Supports).
4.6 4.7 4.8
111-IK3-CM-CHC-0001; Method statement for installation work of heavy Equipments with Crane Accessibility Information. YERP-SAES-01-100: General Requirements of Safety and Security. YERP-SAES-O-119: Work Permit Procedure. Latest IFC Drawings.
5.0 5.1
B
RESPONSIBILITY Project Manager The Project Manager will take the prime and full responsibility and control of all the activities pertaining to this procedure. QA/QC Manager The QA/QC Manager shall be responsible directly for Project Manager and be concerned in establishing Field Quality Plan. The Field QA / QC Manager shall be responsible for supervisory of all kinds of field quality control activities and check the operating status and effects. He shall preside over the quality meeting and supervise and assure the performance of the quality plan.
5.2
5.3
QA/QC Engineer / Inspectors QA/QC Engineer / Inspectors Shall be responsible for carry out all necessary inspection and test involving in equipment erection works as per approved ITP in co-ordination with site equipment engineers/supervisors and also submission of inspection reports to client.
5.4
B
Project Site Manager The Project Site Manager assist the Project Manager to establish the field activity control system and be responsible for supervisory of all kinds of field activities and check the operating status and effects. He shall preside over the field activities meeting and supervise and assure the performance of the site management and execution of site work. Project Construction Manager
5.5

Project Construction Manager will take the responsibility for management and coordination of all the project construction activities, ensuring the implementation of project construction activities, including field quality control activities, in accordance with Project Quality Control Plan and Project Execution Plan. 5.6
B
Civil Superintendent Civil Superintendent shall be responsible for all equipment grouting works and minor equipment foundation modification works if necessary. Erection Supervisors Erection Supervisors shall be responsible for all equipment erection work at site as per the project safety procedures in co-ordination with equipment engineers/ supervisors.
5.7
5.8
Project Material Manager Project Procurement Manager will take the responsibility for management and coordination of all the project procurement activities, ensuring the implementation of project procurement activities, including procurement quality control activities, in accordance with Project Quality Control Plan and Project Execution Plan.
5.9
Equipment Superintendent Equipment Superintendent shall be responsible for planning, controlling and monitoring of all equipment installation works at site and also responsible for allocating jobs to site equipment engineers/supervisors.
5.10
B
Equipment Engineers/supervisors Equipment Engineers/supervisors shall be responsible for all equipment erection and alignment works at site and co-ordinate with QC engineers in all equipment inspection activities. Safety Supervisor Ensure all work permits are available prior to commencement of any work. Review personnel and their compliance with safety requirements such as wearing Personnel Protection Equipment (PPE). Check work area for any unsafe conditions. Liase with Field Supervisor and Foremen that work is carried out in accordance with Project Safety Plan / Procedure and the feedback of Job Safety Analysis.
5.11
6.0 6.1 6.2 6.3 6.4 6.5 6.6
SAFETY REQUIREMENTS Proper work permit shall be obtained, prior to start any work with job safety analysis plan. All tools and tackles shall be inspected and colour coded prior to use. All personnel shall wear complete PPE as per the project safe work requirements. All lifting operation shall be carried out during day time only. Lifting area shall be barricaded and safety signs shall be posted. Necessary personnel shall be posted at appropriate location to prevent unauthorized entry

during lifting. 6.7

B
All lifting tools and tackles shall have valid inspection certificate and available at site during lifting. All personnel involved in confined space activities shall complete the training required for confined space entry/work. Necessary work permit and confined space entry permit shall be obtained by Entry supervisor and trained attendant shall be posted at the confined space entrance. Continuous forced ventilation shall be provided and prior to entry, gas test shall be conducted to measure atmospheric condition inside the confined space. TOOLS AND EQUIPMENTS Crane and Fork lift. Concrete chipping machine. Calibrated Dumpy Level / Theodolite. Grinding Machine. Hammer & Spanner set. Hydraulic Jack and Certified Lifting Tools &Tackles. Wire Slings / Nylon Web Sling / Soft Tag Lines. Shackles / Beam Clamps / Blocks / Wrenches. Spreader Bar or Frame / Chain Hoist. Wrenches / Leveling Tools / Filler Gauge. Welding Machine for tack welding of Liners. Measuring Tools / Precision Scale /Manometer/ Hose Level. Theodolite. PREPARATION OF FOUNDATION DIMENSIONAL CHECK Prior to start any work on the foundation and on the steel structure, clearance notification shall be received from civil department to confirm that the concrete foundation has reached the curing period up to the required compressive strength. Check anchor bolts for location, Size, Number of bolts, bolt circle diameter, bolt spacing, thread condition & number of nuts and verify this conforms to the equipment detail drawing. Check anchor bolt top elevation & projection length and cross check with the actual length required considering grout thickness, equipment base plate, plate washer (if provided) and nuts engagement length etc. Any variation in dimension shall be rectified or cleared prior to start chipping work. Protect all anchor bolts from damage and threads shall be covered by masking or vinyl tape.
6.8 6.9 6.10
7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 8.0 8.1 8.1.1
8.1.2
8.1.3
8.1.4 8.1.5

8.1.6 8.1.7
Prior to the installation verify with piping GA for the minimum clearance requirements. Reinforcing Steel bars, Anchor bolts or other steel embedments shall not be used as the means of grounding electrical equipment and shall not be tied to grounding neutral conductors, or any part of the lightning protection system. SHIM / PAD PLATE INSTALLATION This section shall be interpreted in conjunction with Attachment #1. Top of concrete elevation shall be checked to confirm the amount of chipping required to get minimum 25mm thick grouting height. Chip the foundation with hammer to remove laitance, oil, grease, sand, and other foreign matters up to the level of sound concrete. Equipment co-ordinates/centre lines and reference elevation shall be marked on the foundation as per the IFC drawing. The following procedure shall be followed for shim/Pad plate installation: Material shall be 10mm thick carbon steel grade ASTM A-36 or equivalent. All Plates shall be Galva coated prior to installation on the foundation. In general, shim/pad plate shall be provided on both sides of the anchor bolt (Attachment#1, vertical equipment-planGeneral). Single plate shall be installed if the distance between anchor bolts is less than 500mm (Attachment#1, vertical equipment-plan-Type-1). Additional plate shall be installed if the distance between anchor bolts exceeds 750mm (Attachment#1, vertical equipment-plan-Type-2). Plate shall be provided on one side of each anchor bolt for horizontal equipments and additional plates shall be provided if the distance between anchor bolts exceeds 750mm (Attachment #1 Horizontal equipment plan). Plate shall be installed per the site situation for the Equipments which base dimension is less than 150mm. All plate shall be away from equipment base on either side by minimum 15mm and maximum 25mm (Attachment#1, Section B-B). Plate dimension shall be 10mm thick x 100mm wide x L (Depends upon the width of equipment base) (Attachment#1, Section A-A). Non-shrink cementitious grout shall be used for fixing the plate with foundation. Top of elevation of all plate shall be minimum 25mm from top of chipped concrete to allow minimum 25mm thick Non-shrink cement based grout (Attachment#1, Section A-A). All shim/pad plate shall be installed as per the above procedure and cured for minimum three days. Equipment pre-installation inspection shall be completed and foundation shall be released for Equipment Erection.
8.2 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5

B
8.2.6 8.2.7
9.0
EXECUTION WORKS

9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6

B
PLANNING Total weight to be lifted shall be determined which is total of certified equipment weight, crane hook, lifting beam, slings and shackles etc. Equipment location, working radius, lifting elevation, obstacles in the way of lift, ground condition and underground details shall be studied carefully. Equipment size, Length, centre of gravity, tailing and lifting points and interference of fixed items shall be checked. Type of crane, working radius, slings, shackles and requirement of ground compaction shall be determined. Detailed lift plan shall be prepared showing sketch of crane position, equipment delivery location, crane capacity at working radius and percentage of load capacity. Lift plan shall be submitted to PMT for approval as per the contract requirement. Equipment base plate shall be checked for bolt hole diameter, pattern, spacing and numbers. This shall be cross checked with anchor bolt dimensional check report. PREPARATION Ground compaction shall be done as per the lift plan requirement and all the obstacles in lifting area shall be cleared. Rigger-1 shall counter check crane location, working radius, lifting weight with actual load chart and percentage of capacity with approved lift plan at site. Main crane, equipment and Tail crane shall be positioned at the designated location sequentially and rest in flat position, if required steel mats/plates or wooden blocks shall be used. Lifting tackles shall be attached to main and tail crane hooks as per the lift plan. ERECTION Pre-lift toolbox talk shall be conducted by Equipment Supervisor (with Rigger) with all personnel involves in lifting work to explain the risk involved and measures to be taken. Lift plan form shall be properly completed and signed by originator, crane operator and Equipment Supervisor (with Rigger) prior to start any lifting activities. Equipment Supervisor (with Rigger) shall physically examine the jobsite and the equipment to be used prior to giving signature approval for lifting. Equipment Supervisor (with Rigger) who is familiar with hand signals shall give signal to crane operator and crane operator shall receive signal from one rigger only at a time. Wind condition shall be checked if found ok, attach main and tail crane lifting tackles to the respective lifting points and ensure shackles are closed properly. Position the hooks over the centre of the lifting point. Protect the slings from sharp corners with packing or sleeves and ensure that the equipment is free from all fixed attachments before lifting. Observe cranes and slings carefully by lifting the load slightly from the original elevation and avoid shock loading. Both cranes shall hoist the load slowly up to minimum height required for tailing. Then
9.1.7
9.2 9.2.1 9.2.2 9.2.3
9.2.4 9.3 9.3.1 9.3.2 9.3.3 9.3.4 9.3.5
9.3.6 9.3.7 9.3.8

main crane shall hoist the load while tail crane lower the load and this operation shall continue till the equipment is fully vertical. 9.3.9
B
Once the equipment is vertical, tail crane shall be detached from equipment and tie guide rope to the equipment to control the load. Then move the load over the top of foundation.
9.3.10 Equipment foundation, top of shim/pad plate, threads of anchor bolts and base of equipment shall be cleaned properly. Then confirm orientation and lower the load slowly. 9.3.11 Care shall be taken for threads of anchor bolt and rest the load over shim/pad plate and bolt up with anchor bolts. 9.3.12 Horizontal equipments shall be lifted by single crane using basket hitch.
B
9.3.13 Man basket with supporting crane shall be used to detach main crane lifting shackles from the equipment if required. 9.3.14 Heavy equipments shall be aligned with lifting tackles in position, which is necessary for lifting and lowering the load for shimming during alignment. 9.4 9.4.1 9.4.2 9.4.3 9.4.4 ALIGNMENT Equipment shall be aligned as per the following procedure: Equipment centrelines shall be checked with co-ordinates already marked on the foundation. Verticality of the equipment shall be checked by calibrated theodolite or plump bob depending upon the height of the equipment. Alignment shims shall be provided in between equipment base and top of pad plate and minimum thickness of shim shall be 1mm. Verticality shall be checked in all directions at three-reference point (Tan line to Tan line) marked on Equipment at vendor fabrication shop. If there is any interference from objects in measuring, it shall be mutually discussed and agreed. Horizontal Equipment centrelines shall be marked on the saddle support base and checked with co-ordinates already marked on the foundation. Horizontal level shall be checked at two reference points (fixed side to Sliding side) marked on Equipment at vendor fabrication shop and shims shall be added if necessary. Alignment inspection shall be completed by MMG/TCC/DAELIM/PMT QC representatives. The equipment shall be released for Base Grouting after inspection. GROUTING (By Civil) Grouting shall be done as per the approved method of statement for Non-Shrink Cementitious grouting. After grouting has reached the required curing period, all anchor bolts shall be retightened up to hammer tight unless otherwise indicated. The equipment shall be released for other activities. MOUNTING OF ACCESSORIES
9.4.5 9.4.6 9.4.7 9.4.8 10.0 10.1

B
10.2 10.3 11.0

11.1 11.2 11.3 11.4 11.5
Accessories shall be checked for quantity, distorting, etc. to meet the requirement in the manufacturers drawing and or parts list. Sort and prepare the material such as insulation, platform, ladder, handrail, pipe, support and riser pipe etc. Accessories shall, as a rule, be attached in the order from lower to upper parts of the vessel. For assembly of the platforms, brackets shall be attached first, and all the bolts and nuts shall be finally tightened after adjustment has been completed. When staircase and ladder are mounted, attention shall be paid to the location of long bolt holes and step bolts, considering by operating temperature. Further details shall conform to the manufacturers drawings. In general but not always, the accessories shall be mounted after centring of the vessel. Where such apparatus are to be equipped, care shall be taken to avoid damaging it or the equipment in the course assembling and installation. Attached piping and instruments shall be installed as per the manufactures instruction. INTERNAL TRAYS General Preparation The following set document shall be used for the installation of trays:
11.6 11.7 11.8 12.0 12.1
12.1.1 Preparation of Technical Documents
Assembly of Tray Drawing: these provide general installation information, such as tray part nomenclature, installation notes, gasket location (when required), whole layout, and shows various installation assembly details for joint portions of tray parts and installations numbers. Tower attachment drawings: show the supports welded to vessel where tray parts will be installed. Assembly and part list Drawings: Contains the parts list that makes up the completed trays, assembly details with each description, and the assembly charts with quantity of each assembly for each type of tray. Confirm the availability and the quality of all the parts against packing list. Any damage or shortage of the components should be recorded and reported to the QC department immediately.
12.1.2 Equipment Receiving and inspection
12.2
Execution Sequence The installation of internal Trays will be carried out in strict adherence with all approved for construction drawing, specifications and all other relevant contract documents, Vendor supplied installation procedures and assembly drawing, as well as job specifications prior to work commencement .The sequence of installation activities are as follows:
12.2.1 Verify the roundness of the inside circumference of the tower shell and check the dimensions of the down comer bar and welded attachments prior to commencement of installation works.
B
12.2.2 Install the major support members (beam & Down comer trusses)

Beam are to be bolted to bolt bar as per applicable drawing. Verify the correct installation of beams and trusses, making sure that the top surface of the upper beam flange are within the dimensions specified in the applicable drawings. Similarly, draw-off sumps are to be verified to have been installed correctly and in the specified orientation in the tower.
12.2.3 Install Tray Component Parts When installing tray panels, work is to commence from the lower end of column. In the event of simultaneous installations at other levels, protective measures shall be taken to protect workers on lower levels from falling objects. Determine the tray centrelines and mark the support ring or vessel wall with 90-Degree intervals. Install vertical tray member such as down comer aprons or low down comer plates making sure clearance requirements and tolerances are met. Upon positioning of parts against the tower attachments as shown on applicable design drawing, perform tack welding of parts, in order to allow for later adjustment. Mark the locations of trusses on the tray support ring and on flanges of trusses or down comer beams as shown on detailed drawing. Stitch welding is to be followed when welding tray parts followed by filler passes to fill gaps between stitches. Welding of tray parts shall be performed as per approved WPS / Drawing.
12.2.4 Install decking tray floor sections starting from the outer pieces and work inward towards the centre of the tower. Tray floors should be adjacent and avoid any angular contact between floors. 12.2.5 Do not install man way access panels until trays have been inspected. 12.2.6 Secondary tray parts, such as down comer braces and weirs are to be seal welded, as required in the associated drawing. 12.2.7 Upon completion of all installation activities, remove any loose hardware, tools and foreign matter and clean the trays accordingly. 12.2.8 Repeat the steps above, until installation of all trays have been completed. 12.3 Inspection All equipment inspections shall be as per the relevant project ITP. 13.0 13.1 13.2 OTHER WORK Electrical and instrumental work will be treated in other electrical and instrumental instruction, which is submitted by electrical part. Piping furnished by the equipment manufacture as part of the purchase order shall be installed according to the equipment manufacturers drawing and piping instruction. Desiccants or foreign material shall be removed before pipe connection. Painting on the equipment which is described in equipment list shall be performed according to the painting instruction. Welding as part of the installation of the equipment furnished by the manufacture shall be done according to the manufacturers drawing and instruction and welding procedure
13.3 13.4

approved by the Company Representative. 13.5 13.6 13.7 13.8 13.9 Insulation on the equipment described in the equipment list shall be performed according to the insulation instruction. Piping, E & I release should be submitted prior to final box up of the vessel. All instruments such as Theodolite, dial gages etc. used for the installation shall be calibrated periodically as per contract requirements. Stencilling shall be carried out for all Static Equipment in accordance with SAES B 067 Para 6.1. Also to include. Gasket verification shall be done at all flange joints connection to the nozzle of the equipment during final box up.
13.10 Final Box up shall be done after connection of all the related piping to the equipment with prior release from QC department. 13.11 Bolt Torqueing shall be carried out with calibrated torque wrenches and calibration of Torque wrenches shall be cross checked with Calibrated Torque analyzer every time when used. 13.12 Lifting & Installation of equipment shall be full compliance to all applicable Saudi Aramco General Instruction. 14.0 INSPECTION AND TESTING Inspection and testing shall be performed in accordance with the applicable contract and code requirements. All inspection shall be in accordance with SATIP / SAICs.
MECHANICAL
SAUDI ARAMCO TYPICAL INSPECTION PLAN( SATIP)
NO
SATIP NO
DESCRIPTION
SATIP D 001 01
Pressure Vessel Installation Heat Exchanger Installation Shell & Tube (Including Brazed Aluminum Heat Exchanger) Air Cooled Exchanger ( Fin Fan Cooler )
SATIP D 004 01
SATIP D 007 01
SATIP D 007 01
Flare Package Installation
SATIP D 001 01
Structural Steel

MECHANICAL
SAUDI ARAMCO INSPECTION CHECKLIST( SAIC )
NO
SAIC NO
DESCRIPTION
SAIC D 2001
Review of Safety Instruction Sheet ( S.I.S.)
SAIC D 2002
Visual Inspection ( Vessel External)
SAIC D 2003
Visual Inspection ( Vessel Internal ) Receiving Inspection of Fabricated Structural Attachment of Equipments ( Access and Supports ) Storage Handling and Preservation( Vessels and Tanks )
SAIC D 2004
SAIC D 2005
SAIC D 2006
Equipment Pre-Installation Inspection Equipment Installation Alignment and Elevation Check( Vertical and Horizontal Vessels ) Inspection of Vessel Trim Installation
SAIC D 2007
SAIC D 2008
SAIC D 2019
Tray Installation Final Inspection/Punch listing for Reinstatement(By Contractor) Review of Tank Data Sheet and Safety Instruction Sheet
10
SAIC D 2012
11
SAIC D 2014
12
SAIC D 2015
Review Insp. Of Small Tanks per SAES-D-109(Ext Insp)
13
SAIC D 2016
Review Insp. Of Small Tanks per SAES-D-109(Int Insp) Under Tank Leak Detection & Sub-Grade Protection( if Required )
14
SAIC D 2018

15
SAIC D 2019
Inspection of Above Ground Small Tank Installation
16
SAIC D 2020
Inspection of Tank Trim Installation
17
SAIC D 2021
Punch Listing/Final Inspection of Tank Installation Verification of Non-Material Requirement for Vessels and Trays Review of SIS for Shell and Tube Heat Exchanger
18
SAIC D 2022
19
SAIC E 2001
20
SAIC E 2002
Receiving Inspection of Shell and Tube Heat Exchanger
21
SAIC E 2003
Storage Handling and Preservation of Heat Exchanger
22
SAIC E 2004
Review of SIS for Air Cooled Heat Exchanger
23
SAIC E 2005
Receiving Inspection of Air Cooled Heat Exchanger Inspect Assembly of Air-Cooled Heat Exchanger Components In-Situ Strength Test of Fin Fan Cooler( Preparation )
24
SAIC E 2006
25
SAIC E 2010
26
SAIC E 2031
Receiving Inspection of Flare Package Components
27
SAIC F 2032
Handling, Storage & Preservation(Flare System Packing) Final Inspection Package(Re-Instatement) of Flare System
28
SAIC F 2033
29
SAIC G 2001
Review of Procedure for Storage, Handling and Preservation of Equipment Inspection of Support Foundation Prior to Structural or Equipment Installation Inspection of Structural Alignment During Erection
30
SAIC M 2006
31
SAIC M 2007

32
SAIC M 2010
Inspection on Access Structure Installation
33
SAIC N 2024
Pre-Application Inspection of Castable Refractory
34
SAIC N 2037
Receiving Inspection of Fireclay Bricks and Mortar
35
SAIC N 2038
Storage and Preservation of Fireclay Bricks and Mortar
36
SAIC N 2039
Inspection of Mixing Equipment
37
SAIC N 2040
In-process Inspection of Fireclay Bricks Installation
38
SAIC N 2042
Inspection of Curing and Dry-Out of Fireclay Bricks
MECHANICAL
SAUDI ARAMCO TEST REPORT ( SATR ) NO SATR NO DESCRIPTION In-Situ Strength Testing of Fin-Fan Coolers( Per SAES-A-004 Para.6.4.5 )
SATR A 2001
SATR A 2011
Final Inspection/Punch listing for Reinstatement(By Contractor)
SATR D 2001
Alignment Inspection Record Horizontal Vessel
SATR D 2002
Alignment Inspection Record Vertical Vessel
SATR D 2003
Vessel Closure Inspection
SATR D 2004
Tray testing report

SATR G 2005
Mounting Plate Level Data Sheet
SATR M 2002
Pre-Installation Procedure Verification Testing Using the Turn-of-Nut Method(ASTM A325 or ASTM A490 Bolts )
15.0 15.1
ATTACHMENTS Shim / Pad Plate Installation

ATTACHEMENT # 1

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COMMENT SHEET

Yanbu Export Refinery Project Gasoline Package EPC-3

Done Please refer to Section 5.1 Page 4 of 17.

Done Please refer to Section 5.4 Page 4 of 17.

Done Please refer to Section 5.6 Page 5 of 17.

Done Please refer to Section 5.10 Page 5 of 17.

Reference Section 6.8 suggest changing the word involving to involved.

Done Please refer to Section 6.8 Page 6 of 17.

Done Please refer to Section 8.2.5 - fourth bullet Page 7 of 17

Done Please refer to Section 8.2.5 seventh bullet Page 7 of 17

Done Please refer to Section 8.2.5 - tenth bullet Page 7 of 17

Reference Section 9.1.7 change the word whole to hole

Done Please refer to Section 9.1.7 Page 8 of 17

Reference Section 9.3.9 change the word slew to move

Done Please refer to Section 9.3.9 Page 9 of 17

Done Please refer to Section 10.1 Page 9 of 17

Done Please refer to Section 12.1.1- third bullet Page 10 of 17

Done ed Please refer to Section 12.2 3 bullet Page 10 of 17

Yanbu Export Refinery Project

14.0 INSPECTION AND TESTING

15.0 ATTACHMENTS .................................................................................................................................16

General Confidential Page 2 of 17

Yanbu Export Refinery Project

4.0 4.1 4.2 4.3

Yanbu Export Refinery Project

4.6 4.7 4.8

Yanbu Export Refinery Project

6.0 6.1 6.2 6.3 6.4 6.5 6.6

Yanbu Export Refinery Project

during lifting. 6.7

6.8 6.9 6.10

Yanbu Export Refinery Project

8.2 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5

Yanbu Export Refinery Project

9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6

9.2 9.2.1 9.2.2 9.2.3

9.2.4 9.3 9.3.1 9.3.2 9.3.3 9.3.4 9.3.5

9.3.6 9.3.7 9.3.8

Yanbu Export Refinery Project

9.4.5 9.4.6 9.4.7 9.4.8 10.0 10.1

10.2 10.3 11.0

General Confidential Page 9 of 17

Yanbu Export Refinery Project

11.1 11.2 11.3 11.4 11.5

11.6 11.7 11.8 12.0 12.1

12.1.1 Preparation of Technical Documents

12.1.2 Equipment Receiving and inspection

Yanbu Export Refinery Project

Yanbu Export Refinery Project

Flare Package Installation

General Confidential Page 12 of 17

Yanbu Export Refinery Project

Review of Safety Instruction Sheet ( S.I.S.)

Visual Inspection ( Vessel External)

Review Insp. Of Small Tanks per SAES-D-109(Ext Insp)

General Confidential Page 13 of 17

Yanbu Export Refinery Project

Inspection of Above Ground Small Tank Installation

Inspection of Tank Trim Installation