DSI ALWAG Systems DYWI Inject Systems Underground en 02

DYWI Inject Systems - Underground
Contents
DYWI Inject PURE 8031 - Polyurethane Injection Foam Resin ................................ 4 .......................................... 7 DYWI Inject PURE 8034 - Polyurethane Injection Resin DYWI Inject PURE X 8032 and PURE X 8034 - Accelerators ................................. 10 .......................................... 11 DYWI Inject SILO 8041 - Silicate Injection Foam Resin ..................................................... 14 DYWI Inject SILO 8042 - Silicate Injection Resin ...................................................... 17 DYWI Inject GELE 8061 - Acrylate Injection Gel ................................................................................... 19 DYWI Inject Cleaning Agents ............................. 20 DYWI Inject 8096 2-Component High-Pressure Pump Type MT ......................... 21 DYWI Inject 8097 2-Component High-Pressure Pump Type GELE ....................................................................... 22 DYWI Inject Packer and Accessories
Fields of Application
Product Segment Product Group DYWI Inject PURE 8031 PURE X 8032 PURE 8034 PURE X 8034 SILO 8041 SILO 8042 GELE 8061
Product Designation
Accelerator for Polyurethane Accelerator for Silicate Polyurethane Polyurethane Silicate Injection Foam Polyurethane Injection Foam Injection Foam Injection Resin Injection Resin Resin Injection Resin Resin Resin
Acrylate Injection Gel
Areas of Application in Mining, Tunneling, and Foundation Engineering

Sealing of cracks Sealing against water Sealing against pressing water Sealing of floors or footwalls Surface sealing and grout curtains Sealing of excavations Sealing against gas Sealing of anchor heads Installation of injection anchors Rock stabilization Injections in unconsolidated ground Rock consolidation Filling of cavities Repair of wet sewers TBM excavations X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
DYWI Inject PURE 8031 Polyurethane Injection Foam Resin for Underground Applications
Introduction
DYWI Inject PURE 8031 is a 2-component polyurethane injection foam resin for sealing against water and for stabilizing unconsolidated rock masses in Mining and Tunneling. The strongly expanding DYWI Inject PURE 8031 may also be used for stabilizing non-binding soils and as a high quality injection material in case of seepage failures. In foundation engineering, such as the stabilization of excavations, DYWI Inject PURE 8031 is primarily used for sealing cracks and lling of cavities.
Ground consolidation in Tunneling Rock stabilization and accompanying
measures in underground Mining
Main Advantages
Short reaction and curing time
adjustable by using the accelerator DYWI Inject PURE X 8032
System Description
2-component injection polyurethanebased foam resin
Injections in unconsolidated ground Sealing of cracks and gaps against

owing or squeezing mountain water
Optimum density due to high

penetration ability
Water contact for starting the reaction

of mixed components required
The foam volume can be increased by

up to 35 times
Foaming rate up to 35 Cures quickly upon contact with water Processed using 1- or 2-component
high pressure pumps DYWI Inject Type MT at a volume ratio of 1:1
Sealing of dams, retaining walls and

locks
High adhesive capacity even on wet

surfaces
Grouting of cracks during repair works

at bridges and dams
Ecologically inoffensive
CFC and halogen free
Filling of cavities
Suitable for drinking water areas Stable for storing and processing
resistant against acids and bases
Specifications
Characteristics 1) Density Viscosity Flash point Color Volume-based mixing ratio Application Storage Unit [g/cm3] [mPas] [C] [] [] Component A 0.97 150 > 120 yellowish 1:1 Injection using 1-component high pressure pump DYWI Inject 8095 Type MT or 2-component high pressure pump DYWI Inject 8096 Type MT Store in original packaging and protected from moisture at temperatures between 5 [C] and 30 [C] Component B 1.23 250 > 200 brown Notes characteristical value at 23 [C] at 23 [C] according to EN ISO 2719 color deviations possible
1) The indicated values are laboratory values and may deviate on-site
Mixing and Processing

DYWI Inject PURE 8031 is provided
according to the mixing ratio (1:1 parts by volume)
DYWI Inject 8095 1-component high

pressure pump Type MT may also be used
Prior to usage, stir the required

amount of DYWI Inject PURE X 8032 into component A (cf. table)
This requires the intensive mixing of

components A and B (including the rim areas) which have to be lled into a clean container
Then process component A (with

accelerator) and component B using DYWI Inject 8096 2-component high pressure pump Type MT
The mixed material is highly moisture

sensitive and must not come in contact with water prior to application
If a skin forms on the mixed material

due to air humidity, it has to be removed to prevent it from being mixed in or getting into the pump 5
Cleaning and Disposal
Equipment such as hoses and pistons of
Health and Safety

When handling DYWI Inject products, EG No. 1907/2006 safety data sheets must be accessible to everyone responsible for material handling, health, and safety. Protective clothing, protective gloves, and face protection (safety glasses) must be worn at all times when handling materials, cleaning equipment, and disposing of materials. Where appropriate, protect skin using a protection lotion. In case of skin contact, clean immediately with water and soap. If the product splashes into your eye, immediately rinse with water and seek medical advice. Make sure to present the product safety data sheet during medical assistance.
DYWI Inject 8096, 2-component

high pressure pump Type MT must be thoroughly rinsed using the cleaning agent DYWI Inject Clean 8081
Provided work interruptions are short,

the mixing unit may be rinsed using component A
DYWI Inject 8095 1-component high

pressure pump Type MT must be cleaned with cleaning agent DYWI Inject Clean 8081 If pumps are not used during longer periods of time, the complete system should be lled with preservative DYWI Inject Clean P 8086 for injection pumps. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaet on disposal instructions.
Further References
Certicate of drinking water
compatibility: KTW D1 (both with and without DYWI Inject PURE X 8032 accelerator)
Safety data sheet EG No. 1907/2006 DSI leaet on disposal instructions
Order Information
DYWI Inject PURE 8031 Container type Container size Article number Unit [] [L] [] Component A Metal 20 Component B Metal 20
803110120020 803110220020
DYWI Inject PURE 8034 Polyurethane Injection Resin for Underground Applications
Introduction
DYWI Inject PURE 8034 is a 2-component polyurethane injection resin for permanent sealing in aquiferous ground. In Tunneling and Mining, DYWI Inject PURE 8034 is successfully used for stabilizing unconsolidated ground. Sealing and repair works on dams, sewers, and shafts are additional areas of application.
Fast stabilization of fault zones in
Mining and Tunneling
Main Advantages
Short reaction time and high ultimate
strength
System Description
2-component injection resin,
polyurethane-based
Permanent sealing of aquiferous

ground
Compact and watertight structure High adhesive strength on wet ground Permanent sealing with a single
injection procedure
Foams easily upon contact with water Cures quickly Processed using the 2-component
high pressure pump DYWI Inject 8096 Type MT
Injections in unconsolidated ground Consolidation of weak ground Sealing of cracks and gaps against
owing or squeezing mountain water
High penetration ability due to

expansion of injection material
Ground improvement in foundation

engineering, hydraulic and sewer construction
Ecologically inoffensive
CFC, halogen and solvent-free
Repair of wet sewers Permanent repair of damp tunnels or

shaft linings
resistant against acids and bases
Sealing against water Sealing of excavations Sealing against gas Installation of injection anchors Ground consolidation
Specifications
Characteristics 1) Density Viscosity Flash point Color Volume-based mixing ratio Liquid limit Solid Shore D hardness Compressive strength Foaming characteristics Processing Storage Unit [g/cm3] [mPas] [C] [] [] [s] [Shore] [N/mm2] [] Component A 1.01 320 > 140 yellowish 1:1 45 65 70/63 approx. 75 low up to 3 times reaction at 23 [C] after 3 days uniaxial, after 3 days upon contact with water when thoroughly mixed with approx. 10% of water Component B 1.23 280 > 200 brown Notes characteristical value at 23 [C] at 23 [C] according to EN ISO 2719 color deviations possible
Injection using 2-component high pressure pump DYWI Inject 8096 Type MT Store in original packaging and protected from moisture at temperatures between 5 [C] and 30 [C]

DYWI Inject PURE 8034 is provided according to the mixing ratio (1:1 parts by
volume)
Component A and component B are processed using the 2-component high

pressure pump DYWI Inject 8096 Type MT
A homogenous mixing of both components is ensured by an adequate material

ow through the mixing unit
Component B is highly moisture sensitive and must not come in contact with water If a skin forms on the mixed material due to air humidity, it has to be removed to
prevent it from being mixed in or getting into the pump

Provided work interruptions are short, the mixing unit can be rinsed using component A. In case of longer interruptions, rinse - respectively clean - the hoses and pistons of both components thoroughly using cleaning agent DYWI Inject Clean 8081. If pumps are not used over a longer period of time, the complete system should be lled with preservative DYWI Inject Clean P 8086 for injection pumps. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaet on disposal instructions.
Health and Safety
Further References
compatibility: KTW B, C
Order Information
DYWI Inject PURE 8034 Container type Container size Article number Unit [] [L] [] Metal 20 803410120020 Component A Plastic 970 803410110970 Metal 20 803410220020 Component B Plastic 970 803410210970
DYWI Inject PURE X 8032 and PURE X 8034 Accelerators

Introduction
DYWI Inject PURE X 8032 and PURE X 8034 are curing accelerators for 2-component polyurethane injection(foam) resins. The accelerator allows a fast curing for immediate support inTunneling, Mining and foundation engineering. Especially in underground applications, immediate curing of the injection resin caused by DYWI Inject PURE X 8032 and PURE X 8034 allows a safe sealing of cracks and cavities even in areas under high water pressure.
System Description
By addition of accelerators, the injection
resin can be adapted to given ground conditions, temperature, and on-site demands
Product features and characteristics The reaction time depends on the
may be modied by adding accelerators material and ambient temperature, the presence of water, and the amount of added accelerator
PURE X 8032 PURE X 8034 X
PURE 8031 PURE 8034
Injections at low temperatures Rapid stabilization of weak rock, fault
zones, talus, and soil in Tunneling Controlled Injections in unconsolidated ground Sealing of cracks and gaps against owing or squeezing mountain water Sealing of oors or footwalls Sealing of dams, retaining walls, and locks
Main Advantages
Flexible application with regards to
various on-site conditions Immediate curing of the injection(foam) resin Considerable improvement of strength properties at an early stage Easy admixing using conventional equipment
Further References
PURE X 8032: certicate of drinking
water compatibility: KTW D1 with DYWI Inject PURE 8031 DYWI Inject PURE 8034 may foam when adding the accelerator PURE X 8034 Safety data sheet EG No. 1907/2006 DSI leaet on disposal instructions
Characteristics DYWI Inject PURE X 8032

Characteristics at volume fraction DYWI Inject PURE X 8032 1) Foaming factor 2) Reaction times [s] 3) 5 [C] 10 [C] 20 [C] 0 [%] approx. 10 Start End 90 305 83 245 52 235 5 [%] 20 - 25 Start End 48 180 41 150 27 135 10 [%] 30 - 35 Start End 36 105 30 90 19 82 15 [%] 30 - 35 Start End 31 95 25 85 17 70 20 [%] 30 - 35 Start End 26 82 20 75 14 60
Characteristics DYWI Inject PURE X 8034

Characteristics at volume fraction DYWI Inject PURE X 8034 1) Foaming factor 4) Reaction times [s] 5) 10 [C] 20 [C] Start 100 50 0 [%] 1 End 115 65 5 [%] approx. 10 Start End 30 40 15 22 10 [%] approx. 15 Start End 23 32 12 20 15 [%] approx. 20 Start End 19 28 10 15 20 [%] approx. 25 Start End 15 22 9 14
1) The indicated values are laboratory values and may deviate on-site ; 2) When adding 10% of water under free expansion 3) Characteristical values after water contact when adding 10% water ; 4) Under free expansion and in a dry environment 5) Charakteristic values in a dry environment
Order Information
Accelerator Container type Container size Article number Unit [] [L] [] DYWI Inject PURE X 8032 Metal 4 803210520004 DYWI Inject PURE X 8034 Metal 4 803410520004
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DYWI Inject SILO 8041 Silicate Injection Foam Resin for Underground Applications
Introduction
DYWI Inject SILO 8041 is a 2-component silicate injection foam resin for immediate sealing against owing water. As a result of its highly reactive foaming, DYWI Inject SILO 8041 is perfectly suitable for the immediate lling of cavities in Mining and Tunneling. DYWI Inject SILO 8041 is also used as a sealant in damp soil layers and for ground stabilization.
Filling of cavities in Mining and
Tunneling
Main Advantages
Short reaction times even at low
temperatures
System Description
Silicate based 2-component injection
foam resin
Stabilization of unconsolidated ground

as reinforcement ahead of the tunnel face
Formation of a exible foam with ne

cell structure
Strongly foaming up to a foaming rate

of 30
Sealing of aquiferous rock and soil

layers in underground applications
Foam formation even without water

contact
Rapid curing Processed by using the 2-component

Ground support Filling of cavities in foundation

engineering
Adhesion even on damp ground types Chemical stability Cuttable after curing Ecologically inoffensive
Sealing of excavations TBM excavations
Specifications
Characteristics 1) Density Density at max. expansion Viscosity Flash point Color Volume-based mixing ratio Processing Storage Unit [g/cm3] [g/cm3] [mPas] [C] [] [] approx. 100
cannot be determined
Component A 1.15
Component B 1.23
Notes characteristical value at 23 [C] characteristical value at 23 [C] characteristical value at 23 [C] according to EN ISO 2719 color deviations possible
0.04 approx. 250 > 200 dark brown 1:1
milky
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Characteristics
Reaction data 1) Unit 10 [C] 20 [C] 30 [C] Liquid limit [s] 39 30 22 Start of foaming [s] 18 15 13 End of foaming [s] 60 52 42 Solid [s] 150 125 115 Foam factor under free expansion [] 24 30 22
1) The indicated values are characteristical values determined under laboratory conditions and may therefore deviate on-site

DYWI Inject SILO 8041 is provided
according to the mixing ratio (1:1 parts by volume)
Component A must already be mixed

slowly and thoroughly in the container (at a maximum of 300 [rpm])
Ideally, component A is processed

mixing steadily at all times
Component A and B are processed

using 2-component high pressure pump DYWI Inject 8096 Type MT
A homogenous mixing of both

components is ensured by a special mixing unit for silicate systems
Component B is highly moisture

sensitive and must not come in contact with water
If a skin forms on the mixed material

due to air humidity, it has to be removed to prevent it from being mixed in or getting into the pump

Provided work interruptions are short, the mixing unit can be rinsed using component A. In case of longer interruptions, rinse - respectively clean - the hoses and pistons of the A side thoroughly with water. Analogously, the B side is rinsed - respectively cleaned - using cleaning agent DYWI Inject Clean 8081. If pumps are not used over a longer period of time, the complete system should be lled with the preservative DYWI Inject Clean P 8086 for injection pumps after cleaning. As cured material can only be removed mechanically, both pump and accessories have to be cleaned immediately after completion of the injection works. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaet on disposal instructions.
12
Health and Safety
Further References
compatibility: KTW D1
Order Information
DYWI Inject SILO 8041 Container type Container size Article number Unit [] [L] [] Metal 20 804110120020 Component A Plastic 970 804110110970 Metal 20 804110220020 Component B Plastic 970 804110210970
13
DYWI Inject SILO 8042 Silicate Injection Resin for Underground Applications
Introduction
DYWI Inject SILO 8042 is a 2-component silicate resin with excellent adhesive properties that cures quickly and solidly. It is specically used in underground applications for lling boreholes or other small cavities. Additionally, the non-foaming DYWI Inject SILO 8042 is used for stabilizing unconsolidated ground in Mining and Tunneling. DYWI Inject SILO 8042 is also used as bonding medium for injection anchors.
Fast stabilization of fault zones in
Mining and Tunneling
Main Advantages
Cures quickly and solidly Good adhesive properties Achieves ultimate strength after a few
minutes
System Description
Silicate based 2-component injection
resin
Injections in unconsolidated ground Injection works during tunnel driving Fixing of rock anchors in Tunneling and
Mining
Non-foaming Fast and stable curing Processed using the 2-component

High stability Already reacts at low temperatures Good chemical persistency Ecologically inoffensive
Sealing of damp ground areas Stabilization of unconsolidated ground

in foundation engineering
Sealing against squeezing water Sealing against gas
14
Specifications
Characteristics 1) Density Mixing density Viscosity Flash point Color Heat development Compressive strength Tensile strength Bending tensile strength Volume-based mixing ratio Processing Storage Unit [g/cm3] [g/cm3] [mPas] [C] [] [C] [N/mm2] [N/mm2] [N/mm2] [] 210
cannot be determined
Component A 1.44
Component B 1.23
Notes characteristical value at 23 [C] characteristical value at 23 [C] characteristical value at 23 [C] according to EN ISO 2719 color deviations possible free temperature development with 1 [L ]of material at 23 [C] uniaxial, after 1 hour uniaxial, after 3 days after 3 days after 6 hours after 3 days
1.28 - 1.31 180 > 200 dark brown max. 107 62 70 10 20 25 1:1
colorless

DYWI Inject SILO 8042 is provided according to the mixing ratio (1:1 parts by
volume)
Component A must already be mixed slowly and thoroughly in the container

(at a maximum of 300 [rpm])
Ideally, component A is processed mixing steadily at all times Component A and component B are processed using 2-component high pressure
pump DYWI Inject 8096 Type MT
A homogenous mixing of both components is ensured by a special mixing unit for

silicate systems
Component B is highly moisture sensitive and must not come in contact with water
while or before mixing
If a skin forms on the mixed material due to air humidity, it has to be removed to
prevent it from being mixed in or getting into the pump
Characteristics
Reaction data 1) Unit 10 [C] 20 [C] 30 [C] Liquid limit [s] 68 35 25 Non-adhesive [s] 150 80 44 Solid [s] 210 120 70 Shore D after 1 hour [Shore] 56 / 52 70 / 65 62 / 60 Shore D after 24 hours [Shore] 56 / 53 70 / 68 65 / 61
1) The indicated values are characeristical values determined under laboratory conditions and may therefore deviate on-site
15
Provided work interruptions are short, the mixing unit can be rinsed using component A. In case of longer interruptions, rinse - respectively clean the hoses and pistons of the A side thoroughly with water. Analogously, the B side is rinsed - respectively cleaned using cleaning agent DYWI Inject Clean 8081. If pumps are not used over a longer period of time, the complete system should be lled with the preservative DYWI Inject Clean P 8086 for injection pumps after cleaning. As cured material can only be removed mechanically, both pump and accessories have to be cleaned immediately after completion of the injection works. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaet on disposal instructions.
Health and Safety

Further References
Order Information
DYWI Inject SILO 8042 Container type Container size Article number Unit [] [L] [] Metal 20 804210120020 Component A Plastic 970 804210110970 Metal 20 804210220020 Component B Plastic 970 804210210970
16
DYWI Inject GELE 8061 Acrylate Injection Gel for Underground Applications
Introduction
DYWI Inject GELE 8061 is a 3-component polyacrylate injection gel for the efcient sealing against ground water. The surface area is completely sealed by injecting the gel into the ground using injection lances forming a curtain sealing.
Sealing against water Sealing of oors or footwalls Sealing of surfaces and for curtain
injections
Main Advantages
Cures quickly Reaction time may be exibly adapted High degree of interlacing High gel strength Suitable for drinking water areas Stable for storing and processing
System Description
Polyacrylate based 3-component
injection gel
Swells upon contact with water Excellent expandability and

persistency
Sealing of excavations Injections in unconsolidated ground
Processed using the 2-component

high pressure pump DYWI Inject 8097 Type GELE
Specifications
Characteristics 1) Density Viscosity Viscosity of mixture Color Reaction time Mixing ratio: parts per weight Parts by volume Processing Storage Unit [g/cm3] [mPas] [mPas] [] [s] [] [] A1 : A2 20 : 1 yellowish 38 5% in water A : B <> 1:1 Injection using 2-component high pressure pump DYWI Inject 8097 Type GELE Store in original packaging and protected from moisture at temperatures between 5 [C] and 25 [C] Component A 1.2 27 9 clear Component B 1.0 1 Notes characteristical value at 21 [C] at 21 [C] at 21 [C] color deviations possible at 21 [C]
17
DYWI Inject GELE 8061 Acrylate Injection Gel for Underground Applications
DYWI Inject GELE 8061 is supplied in
3-components (A1, A2 and B) Component A: Component B:
Immediately before processing,

component A2 must be completely lled into component A1, with both components being mixed during lling
Component B (powder) must be

dissolved in fresh and clean tap water using a wooden or stainless steel stirrer directly before processing
Components A1 and A2 are provided

according to the mixing ratio (20:1 parts per weight)
Mixing of components A and B is

facilitated by using two equally sized containers for mixing the individual components
Afterwards, component A must be kept

away from sunlight to avoid ultraviolet rays causing undesirable reactions
Component B is replenished with

water until the ll level equals component A
The mixed components should be

processed immediately using the 2-component high pressure pump DYWI Inject 8097 Type GELE at a mixing ratio of 1:1 parts by volume

Provided work interruptions are short, the mixing set and exible connecting hose of the 2-component high pressure pump DYWI Inject 8097 Type GELE must be rinsed thoroughly with water. The DYWI Inject 8097 pump has an additional rinsing pump for this purpose operated by the mixing set. After completion of the injection works, the complete pump system must be cleaned with water. Both intake hoses of pumps A and B are placed in a bucket with clean fresh water. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaet on disposal instructions.
Further References
Health and Safety

Order Information
DYWI Inject GELE 8061 Container type Container size Article number Unit [] [kg] [] Comp. A1 Plastic 21.50 Comp. A2 Plastic 1.05 Comp. B Plastic 1.00
806110112150 806110310105 806110210100
18
DYWI Inject Cleaning Agents

Introduction
DYWI Inject cleaning agents are characterized by high dissolving power and are used for the efcient cleaning of DYWI Inject pumps. For instructions regarding mixing and use, cleaning and disposal as well as health and safety, refer to the product descriptions of the DYWI Inject product range.
DYWI Inject Clean 8081

Final cleaning agent with high
dissolving power
DYWI Inject Clean X 8082

Exceptional post-application cleaning
agent not suitable for daily cleaning of injection pumps
DYWI Inject Clean P 8086

Preservative for DYWI Inject Pumps
during prolonged downtimes
Suitable for removing liquid PURE

injection resins from injection pumps
Partial dissolving or swelling of cured

injection resins (preparation for further mechanical cleaning)
Longer contact time is recommended

for cured injection resins Attention: high dissolving power may affect plastic parts
Further References
DYWI Inject Cleaning Agents are
solvent-free
Order Information
DYWI Inject Cleaning Agent Container type Container size Article number Unit [] [kg] [] DYWI Inject Clean 8081 Metal 14.5 DYWI Inject Clean X 8082 Metal 14.5 DYWI Inject Clean P 8086 Metal 5.0
Safety data sheet EG No. 1907/2006 Please make sure to observe DSI
storage and leaet on disposal instructions
808110921450 808210921450 808610920500
19
DYWI Inject 8096 2-Component High Pressure Pump Type MT for Injection Resins
Introduction
DYWI Inject 8096 2-component high pressure pump type MT is an air driven pump with a xed mixing ratio for processing DYWI Inject resins and foam resins.
Injections in Mining, Tunneling, and
foundation engineering
Main Advantages
Robust design and little susceptibility
to damage
System Description
Brace operated piston pump Pneumatically driven Independent intake of both
components
Easy operation and handling High performance
System Components
2-component high pressure pump Hose set with bypass ushing device For details on how to use the
2-component high pressure pump DYWI Inject 8096 type MT, refer to the operation manual
Specifications and Order Information

Characteristics Mixing ratio Dimensions Weight Injection pressure Pump capacity Air requirement Article number Unit [] [cm] [kg] [bar] [L/min] [L/min] Value 1:1 50 x 50 x 100 approx. 140 0 - 220 12 6000 at 100 [bar] at 4 - 6 [bar] incl. starter set WxHxL Notes
Spare parts and accessories are

available on request
When using PURE and SILO injection

resins parallel, usage of sepapte pumps is recommended
809610620140
20
DYWI Inject 8097 2-Component High Pressure Pump Type GELE for Injection Gels
Introduction
DYWI Inject 8097 2-component high pressure pump Type GELE is an air driven pump with a xed mixing ratio for processing DYWI Inject gels.
Injections in Mining, Tunneling, and
foundation engineering
Main Advantages
Robust design and little susceptibility
to damage
System Description
Double piston pump Pneumatically driven Independent intake of both
components
Additional ushing pump High performance Stainless steel pump
System Components
2-component high pressure pump
including ushing pump
Specifications and Order Information

Characteristics Mixing ratio Dimensions Weight Injection pressure Pump capacity Air requirement Article number Unit [] [cm] [kg] [bar] [L/min] [L/min] Value 1:1 50 x 100 x 55 50 0 - 200 8 375 at 6 - 8 [bar] incl. starter set and mixing head WxHxL Notes
Hose set with mixing head For details on how to use the DYWI
Inject 8097 2-component high pressure pump Type GELE, refer to the operation manual
Spare parts and accessories are

available on request
809710620050
21
DYWI Inject Packer and Accessories

Introduction
Static mixers assure an optimum mixing of the components. The connection to a packer or injection lance is accomplished by a threaded connection. Injection packers are used for the targeted injection of resins and gels into the foundation. Injection hose systems are used for sealing of construction joints in concrete.
Mechanical packer for grouting
structures
Main Advantages
Safe and neat injection into the ground Targeted grouting
System Description
Mixing tube: optimum homogenization
of components
Inatable packer for grouting rock and

soil
Mechanical packer: mechanical

tensioning in the structure, extension by metal or plastic injection lances
Inject SEAL injection hose system for sealing of construction joints in combination with the DSI Waterproong System
DYWI
Inatable packer: tensioning by the

injection medium at a dened pressure, extension via conventional injection lances or DYWI Drill Injection Lances
System Components
Mixing tube with static mixer Threaded connection Injection lance: conventional tube
lance or DYWI Drill Injection Lance
Further references DYWI Inject SEAL injection hose system

National test certicates Safety data sheet EG No. 1907/2006 DSI leaets on application instructions
Injection packer Multiple injection hose system:

cement injection
Single-use injection hose system:

resin injection (PURE and GELE)
Specifications
DYWI Inject Packer Material Diameter Optimum borehole diameter Max. expansion Length Max. ow rate Opening pressure Unit [] [mm] [mm] [mm] [mm] [L/min] [bar] Mechanical Packer Metal 17 / 19 18 / 20 20 / 23 150 / 250 approx. 10 Inflatable Packer Metal or plastic 36 / 40 42 - 46 / 46 - 52 60 / 70 330 approx. 20 approx. 40
22
DYWI Inject Packer and Accessories

Installation Procedure
Mechanical packers for grouting
structures are anchored in the borehole by screwing, rmly pressing the fabric reinforced rubber sleeves to the borehole wall remains in the borehole even at high injection pressures. Smaller deviations in terms of borehole shapes or borehole diameters are compensated to prevent material from emerging out of the borehole
This procedure ensures that the packer
Inatable packers for deep boreholes
automatically tension in the borehole at an opening pressure of approximately 30-40 [bar]
Order Information
Article Description DYWI Inject Inatable Packer DYWI Inject Inatable Packer DYWI Inject Injection Lance DYWI Inject Injection Lance DYWI Inject Injection Lance DYWI Inject Injection Lance DYWI Inject Injection Lance DYWI Inject Threaded Connection DYWI Inject Threaded Connection DYWI Inject Mechanical Packer DYWI Inject Mechanical Packer DYWI Inject Mechanical Packer DYWI Inject Single-Use Plastic Packer DYWI Inject Mixing Tube DYWI Inject Mixing Tube DYWI Inject Static Mixer DYWI Inject Static Mixer DYWI Drill Injection Lances DYWI Inject SEAL Multiple Injection Hose for cement injection DYWI Inject SEAL Multiple Injection Hose for cement injection DYWI Inject SEAL Multiple Injection Hose for cement injection DYWI Inject SEAL Multiple Injection Hose for cement injection DYWI Inject SEAL Injection Hose for resin injection DYWI Inject SEAL Injection Hose for resin injection DYWI Inject SEAL Ventilation Hose DYWI Inject SEAL Ventilation Hose DYWI Inject SEAL Shrinking Hose DYWI Inject SEAL Plug DYWI Inject SEAL Plug DYWI Inject SEAL Hose Clamp DYWI Inject SEAL Hose Clamp DYWI Inject SEAL Shutter Packer DYWI Inject SEAL Injection Nipple DYWI Inject SEAL Rubber Plate DYWI Inject SEAL Plastic Connector 40 [mm], Type K 36 [mm], Type M Plastic, L = 2,000 [mm] Plastic, L = 1,000 [mm] Steel, L = 500 [mm] Steel, L = 1,000 [mm] Steel, L = 1,500 [mm] DN 10 - 1/4", for HP-Pump Type MT DN 10 - M16 x 1,5, for HP-Pump Type GELE 17 x 150 [mm], with pan head nipple 19 x 150 [mm], with pan head nipple 19 x 250 [mm], with pan head nipple 18 x 50 [mm] DN 10 - 12 [mm], Type PURE DN 10 - 8 [mm], Type SILO 12 [mm], Type PURE 8 [mm], Type SILO on request 19 [mm], L = 100 [m] 19 [mm], L = 1,000 [m] 11 [mm], L = 100 [m] 11 [mm], L = 1,000 [m] 11 [mm], L = 50 [m] 11 [mm], L = 2,500 [m] Type R, 11 [mm], 20 [bar], L = 50 [m] Type W, 11 [mm], 20 [bar], L = 50 [m] 11/19 [mm], L = 30 [m] for ventilation hose 11 [mm] for ventilation hose 19 [mm] for injection hose 11 [mm] for injection hose 19 [mm] for injection hose 11 [mm], two-part for two-part shutter packer Type G for hose 11 [mm] Article Number 809110610040 809110620036 809190612000 809190611000 809190620500 809190621000 809190621500 809190921000 809190922000 809210621517 809210621519 809210622519 809210611850 809390720300 809390720500 809390820012 809390820008 809490661901 809490661902 809490661101 809490661102 809490671101 809490671102 809490681101 809490681102 809490691119 809490611101 809490611901 809490621101 809490621901 809490611111 809490611112 809490611113 809490611121
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EMEA DYWIDAG-Systems International GmbH Alfred-Wagner-Strasse 1 4061 Pasching/Linz, Austria Phone +43-7229-610 49 0 Fax +43-7229-610 49 80 E-mail [email protected] www.alwag.com North America DSI Underground Systems Inc. 9786 S Prosperity Road West Jordan, UT 84081, USA Phone +1-801-973 7169 Fax +1-801-973 7172 E-mail [email protected] www.dsiunderground.com South America DSI Chile Industrial Ltda. Las Encinas #1387, Valle Grande Lampa, Santiago de Chile, Chile Phone +56-2-596 96 20 Fax +56-2-596 96 69 E-mail [email protected] www.dsi-chile.com APAC/ASEAN DYWIDAG-Systems International Pty. Ltd. 25 Pacic Highway Bennetts Green, NSW 2290, Australia Phone +61-2-49 48 90 99 Fax +61-2-49 48 99 56 E-mail [email protected] www.dsiminingproducts.com/au
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Please note: This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us.
DYWI (4197869) is a registered trademark of DYWIDAG-Systems International GmbH.
TURKEy UNiTEd ARaB EMiRaTEs U N i T E d K i N gd O M

DSI ALWAG Systems DYWI Inject Systems Underground en 02

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DYWI Inject Systems - Underground

Acrylate Injection Gel

Areas of Application in Mining, Tunneling, and Foundation Engineering

Injections in unconsolidated ground Sealing of cracks and gaps against

Optimum density due to high

Water contact for starting the reaction

The foam volume can be increased by

Sealing of dams, retaining walls and

High adhesive capacity even on wet

Grouting of cracks during repair works

Mixing and Processing

DYWI Inject 8095 1-component high

Prior to usage, stir the required

This requires the intensive mixing of

Then process component A (with

The mixed material is highly moisture

If a skin forms on the mixed material

Health and Safety

DYWI Inject 8096, 2-component

Provided work interruptions are short,

DYWI Inject 8095 1-component high

Safety data sheet EG No. 1907/2006 DSI leaet on disposal instructions

Permanent sealing of aquiferous

High penetration ability due to

Ground improvement in foundation

Repair of wet sewers Permanent repair of damp tunnels or

Mixing and Processing

Component A and component B are processed using the 2-component high

A homogenous mixing of both components is ensured by an adequate material

Cleaning and Disposal

Safety data sheet EG No. 1907/2006 DSI leaet on disposal instructions

DYWI Inject PURE X 8032 and PURE X 8034 Accelerators

Product features and characteristics The reaction time depends on the

PURE 8031 PURE 8034

Characteristics DYWI Inject PURE X 8032

Characteristics DYWI Inject PURE X 8034

Stabilization of unconsolidated ground

Formation of a exible foam with ne

Strongly foaming up to a foaming rate

Sealing of aquiferous rock and soil

Foam formation even without water

Rapid curing Processed by using the 2-component

Ground support Filling of cavities in foundation

Sealing of excavations TBM excavations

0.04 approx. 250 > 200 dark brown 1:1

Mixing and Processing

Component A must already be mixed

Ideally, component A is processed

Component A and B are processed

A homogenous mixing of both

Component B is highly moisture

If a skin forms on the mixed material

Cleaning and Disposal

Safety data sheet EG No. 1907/2006 DSI leaet on disposal instructions

Non-foaming Fast and stable curing Processed using the 2-component

Sealing of damp ground areas Stabilization of unconsolidated ground

Sealing against squeezing water Sealing against gas

Mixing and Processing

Component A must already be mixed slowly and thoroughly in the container

A homogenous mixing of both components is ensured by a special mixing unit for