Motors for General Application

IE2 Motor Series

CGIE/A

Introduction Global warming is a reality and world over people are working towards reduction in carbon foot print. Electric motor applications, in Indian industry, consume about seventy percent of the generated electrical energy. Improving efficiency of the motor is therefore a major concern in energy-efficiency efforts. Electric motors with improved efficiency, in combination with frequency converters can save about 7% of the total worldwide electrical energy. Roughly one quarter to one third of these savings come from the improved efficiency of the motor. A need was felt amongst users, consultants and manufacturers in India to revise existing BIS standard IS 12615:2004 to harmonize with the international standards. This will lead us to be in line with international code of standards and practices. This will also result in having uniform test procedures to facilitate the end user to compare the performance and energy efficiency of motors. Motors from 0.37kW to 375kW make up the vast majority (approximately 90%) of installed motor population and are covered by the standard IS 12615:2011. This fulfills the need of the manufacturers to design motor for a global market. This standard defines four efficiency classes for nominal frequency 50Hz. Salient features of BIS standard IS 12615:2011 (second revision) This standard is primarily based on IEC 60034-30:2008 issued by the International Electrotechnical Commission except that additional performance parameters other than efficiency values have also been included. The efficiency levels in IS 12615:2011 are based on test methods specified in IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007. The standard specifies methods used to determine losses and efficiency, with the objective to calculate efficiency values more accurately.

New IE efficiency classes are as given below

Efficiency Class IE1 IE2 IE3 IE4 Description Standard efficiency High efficiency Premium Super premium Comparable to eff2 Comparable to eff1 Premium Super premium

As per the standard, efficiency class of IE4 is under consideration and would be incorporated later. The standard IS 12615:2011 covers low voltage, AC three phase squirrel cage, single speed induction motors for Rated voltage <= 1000V Rated frequency 50Hz Rated output between 0.37kW to 375kW 2P, 4P & 6P Rated on the basis of continuous duty (S1) or intermittent periodic duty (S3) with 80% or higher cyclic duration factor Capable of operating direct on line Rated for ambient temperature of 40 deg centigrade & altitude not exceeding 1000m Degree of protection IP44 or superior Method of cooling IC 411 Fixing dimensions as per IS 1231 & IS 2223 Determination of total losses with PLL determination from residual losses This standard does not cover 8P motors Pole changing motors ( multispeed motors) Motors made exclusively for converter duty application Motors completely integrated into the machine. (for example, pumps, compressors that cannot be tested separately from the machine ) Crane & hoist duty motors Highlights Efficiency values of different manufacturers are comparable only if they are measured by the same method as per IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007. IE Class efficiencies are subject to tolerance as per IEC 60034-1 For conditions of limitations on grid supply (e.g. limiting starting current, high tolerances of voltage and/or frequency), it may not be possible to achieve the same IE efficiency class.

 Energy efficient cage-induction motors are typically built with more active material to achieve higher efficiency and hence the starting performance of these motors differ somewhat from motors with a lower efficiency. The locked rotor current increases approximately by 10 to 15 percent for increase in each level of efficiency for the same output power. For replacing existing motors, this should be checked by the user with manufacturer for proper sizing of the protective devices. Old efficiency levels were Eff2 and Eff1 (as per CEMEP). For calculation of these efficiencies, fixed stray load losses (0.5% of motor output) were assumed. Now IS 12615:2011 refers to IS 15999 (Part 2/sec 1):2011 / IEC 60034-2-1:2007 for calculation of efficiency. This calculation is based on the new methods of stray load loss measurement specified in the standard. The effect is in the reduction of efficiency as compared to the earlier values.

Energy Efficient Induction Motors

(Three phase squirrel cage induction motors) Bharat Bijlee has introduced a complete range of IE2 High efficiency motors

CE MARK All motors have CE mark on the nameplate ELECTRICAL FEATURES Standard Operating condition Supply Conditions (Voltage & Frequency) Voltage

:
415 V 10% Frequncy

:
50Hz 5% Combined variation
:
10% Ambient Motors are designed for ambient temperature of 50o C Altitude Motors are designed for an altitude up to 1000m above mean sea level. Re-rating factors The re-rating applicable under different conditions of supply voltage, frequency, ambient & altitude are obtained by multiplying following factors.

Product Range
Type 2H - IE2 High efficiency Frame Size 71 TO 355L kW range 0.37 TO 355*

Standards All motors comply with following Indian & International standards National/International Standards
IS : 325 IS/IEC 60034-1 IS : 900 IS : 1231 IS : 2223 IS 15999 part 2 section 1 /IEC 60034-2-1 IS /IEC 60034-5 Three Phase Induction motors specifications. Rotating electric machines: Part 1 Rating and Performance Code of practice for installation & maintenance of induction motors. Dimensions of foot mounted A.C Induction motors Dimensions of Flange mounted A.C Induction motors Rotating Electrical Machines Standard Methods for determining losses and efficiency from tests Degree of protection provided by the integral design of Rotating Electrical Machines (IP code) : classification Designation of methods of cooling for Rotating Electrical Machines Permissible Limits of noise level for Rotating Electrical Machines Mechanical Vibration of Rotating Electrical Machines Energy Efficient Induction Motors Three phase Squirrel Cage. Dimension & Output rating of Rotating Electrical machines.

Variation in supply Voltage & Frequency

Voltage Variation % 10 12.5 15 Frequency Variation % 5 5 5 Combined Voltage & Frequency Variation % 10 12.5 15 Permissible output as % of rated value 100 95 90

IS : 6362 / IEC 60034-6 IS : 12065 / IEC 60034-14 IS : 12075 IS : 12615:2011 IEC 60072

*Note : Motors above 355kW & up to 1250kW are available in frame size 355, 400 & 450 with double ventilated cooling system. Please contact our Sales.

Variation in Ambient Temperature & Altitude

Amb. Temp. C Permissible output as % of rated value Altitude above sea level m Permissible output as % of rated value

maximum peak to peak voltage at the motor terminals, suitable insulation schemes are provided. On customer's demand, insulated bearings are offered from frame size 132 and onwards on the NDE side of the motor. Options Motors with class 'H' insulation can be offered on request. Thermal Protection (For Winding & Bearing) PTC Thermisters / thermostats. RTD etc. can be embedded in stator winding on request. In case of frame sizes 250M & above Bearing Temperature Detectors (BTD) can be supplied on request. Earthing Terminals Two earthing terminals are provided on the body and one terminal is provided in the terminal box. Anti-condensation Method In order to avoid condensation of water inside the motors, they can be heated up by connecting a voltage 4 to 10% of rated voltage to the motor terminals. Adequate heating is obtained with current equal to 20-25% of rated motor current. Alternatively any of the methods indicated in IS : 900 for heating stator winding could be adopted. Motors can also be offered with built in space heaters in frame size 90 and above. MECHANICAL FEATURES Enclosures: ( Material & Terminal box location) Motors are offered with following enclosure Frame Size 63-80 90S-112M 132S & 132M 132S-225M 250M-355L Enclosure Materials Aluminum Aluminum Cast Iron Aluminum Cast Iron Cast Iron Terminals Box Location Standards Option Available TOP ---TOP ---RHS TOP & LHS TOP RHS TOP & LHS TOP RHS & LHS

<30 30-45 50 55 60

107 103 100 96 92

1000 1500 2000 2500 3000 3500 4000

100 97 94 90 86 82 77

Method of starting
Our motors are suitable for following method of starting kW rating
Upto & including 1.5 kW

Method of starting DOL 415V - Star 240V - Delta DOL or Star / Delta

No. of leads 6

Above 1.5 kW

All Bharat Bijlee motors are suitable for inverter duty application. (Refer page 5) Starting Time and Duty Cycle Motors are designed for continuous (S1) Duty. Other type of duty (S2 to S9) can be offered on request. The motors can safely withstand 3 consecutive starts from cold condition & 2 consecutive starts from hot conditions. In applications where more severe starting conditions are encountered, a special enquiry should be made e.g. Drives with high inertia e.g flywheel drives, eccentric presses, large fans etc. Drives involving intermittent duty of motors with frequent starts e.g. rolling mills, centrifuges and conveyor motors, etc. The enquiry should be accompanied with following information. GD2 and relevant speed of driven equipment Duty cycle/sequence of operation/no. starts/hours Speed-Torque diagram of driven equipment Method of braking (Electrical or Mechanical) Insulation and Endurance The Motors are provided with class F insulation scheme with temperature rise limited to class B. These motors can be used either at ambient temperature of 550 C or overloaded continuously by 10% (service factor = 1.1). The temperature rise will be still within limits of class F. The slot insulation consists of Nomex-polyster-Nomex (NPN). All insulation materials used are adequately resistant to the action of microbes and fungi. Winding & Insulation for Inverter Duty Motors The stators are wound with polysteremide coated with polyamide-imide top coat, (dual coated) wires as per IS 13730 : part 13, grade -II thermal class 200 copper wires. Vacuum Pressure Impregnation (VPI) is provided to windings. Depending on the voltage wave rise time (dv/dt) and the

All foot mounted motors are with integral feet construction. All motors up to 280 frame are with integral bearing covers and motors in frame 315 and above are with separate bearing covers. Cooling All motors are totally enclosed Fan Cooled (TEFC) The cooling is effected by self driven, bi-directional centrifugal fan protected by fan cover. The Type of cooling is as per IS 6362 / IEC 60034-6. Forced cooing arrangement can be provided for frame 132S and above.

Table 2
Cooling Type TEFC TENV FORCED COOLED Cooling Code IC 411 IC 410 IC 416 Standard On Demand On Demand

Degree Protection All motors have IP55 degree of protection as per IS/IEC 600345. Higher degree of protection such as IP56, IP66 can be provided on request. All flanged motors are additionally provided with oil tight shaft protection on driving end side.

Bearing & Terminals Box Details

Bearing nos. C3 Clearance Frame Size DE 63 71 80 90S,90L 100L 112M 132S,132M 160M,160L 6201 2Z 6202 2Z 6004 2Z 6205 2Z 6206 2Z 6206 2Z 6208 2Z 6309 2Z NDE No. & Terminals size of Box Type / cable Location No. Size entries Terminals Max. Cond. Cross Sec. area mm 4 6 21 6 6 6 6 M5 2 M6 1-1/2 M8 2 2 M10 150 10 16 50 70

Balancing & Vibration Rotors are dynamically balanced with a half key in the shaft extension. Vibration grade is 'reduced grade' conforming to IS: 12075. Other grades as per IS 12075 or IEC 60034-14 can be provided on request. Noise Level Motors are designed for noise level well below the limits specified in IS: 12065 Paint All motors are painted with acrylic paint in Blue colour, RAL shade No. 5000. Motors used in corrosive atmosphere are painted with Epoxy base paint. Any other shade or material (e.g. polyurethane paint) can be offered on request. Packing Motors up to 132M frame are packed in thermacol / corrugated boxes. Wooden packing boxes are provided for higher frame size. Export worthy packing is also available on request.

6201 2Z gk030/ 6202 2Z Top 6004 2Z 6205 2Z gk130/Top 6205 2Z gk230/ Top 6205 2Z 6208 2Z gk330/Top 6209 2Z gk330/RHS gK430/ 180M,180L 6310 2Z 6210 2Z RHS 200L 6312 6212 TB 225S, 225 6313 6213 225/RHS 250M 6315 6215 TB280/ 280 2P 6316 6316 Top S/M 4, 6 6317 6316 & 8P 315 S/M 6319 315L 355L 6319 6322 6319 6319 6322 TB355/Top TB315/ Top

6 6 6 M4

13/4

M12 2 2 6 2 2 1/2 6 M16 2 3 300 240

Note: L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only Roller Bearing and Insulated Bearing Alternatively motors with insulated bearing on NDE side can be offered from frame size 132S & above on request at extra price. Motors can also be offered with cylindrical roller bearing (NU) on DE side for frame sizes 132S and above at extra price. Grease Sealed for life bearing (2Z) are filled with grease Unirex N3-of ESSO. Others are filled with LGMT3 of SKF make. Special high temperature grease can be provided on request. On line Re-Greasing On line re-greasing arrangement is provided in frame sizes 225S and above. For frame size 180M, 180L and 200L it can be provided on request. Rotor Entire range of motors is fitted with dynamically balanced aluminum pressure die cast squirrel cage rotors. Shaft All motors are provided with single shaft extension in accordance with IS : 1231. The Shaft material is C40 (EN8) Steel. However any special shaft extension and / or special shaft material e.g. EN24 or stainless steel grades are also provided on request.

Bharat Bijlee IE2 motors suitable to run with VFDs Bharat Bijlee offers the entire range of motors suitable to run with VFDs. Motors are suitable for : Constant torque application like crane, hoist, reciprocating compressor etc. Variable torque application like centrifugal pump, fan, blowers etc. Constant power application like metal cutting lathes, wire winding machines etc. and are custom built to suit customer's requirements. Motors for constant torque application suitable for speed range of 1:10, 1:5, 1:2 etc can be provided. Depending on the speed range, motors can be offered with forced cooling (IC416) or in higher frame sizes 132S and above. Please check with our sales office, for motors to be operated above 1.5 times the synchronous speed. PWM, IGBT devices operate at very high frequencies (2 kHz to 15 kHz) and have very short rises times leading to high dv/dt.

Longer cable lengths also contribute to higher voltages at the motors terminals due to standing wave phenomenon. These stress the insulation of the motors. Bharat Bijlee motors are provided with special impregnation system /vacuum pressure impregnation and dual coated winding wire to take care of these stresses. This insulation conforms to the requirements given in IEC 60034-18-41. For voltage higher than 500 V, refer to our sales office. All the motors are provided with six terminals in the terminal box. Shaft induced voltage occurs due to the use of VFD. This causes flow of currents through bearing which can lead to premature bearing failure. Insulated bearings can be provided in frames from 132S onwards on request. In closed loop system operations, speed feedback is obtained through encoder mounted on the shaft of the motors. We provide encoder mounting arrangements on Non Drive End side shaft of the motors on request. For further details and technical offer, please refer to our Sales office in your area.

Payback Calculations: Effect of additional stray load losses for efficiency determination as per IS 12615-2011 The new standard follows IS 15999 / IEC 60034-2-1 for arriving at the stray load losses. These losses can vary from 2.5% in small motors to 0.5% in higher ratings up to 1MW. The earlier standard IS 12615-2004 used for eff1 motors assumed stray losses as 0.5% of output. Hence the efficiency values tested by the earlier standard would be 0.5% to 1.5% higher than the new standard for the same motor. Example is as given below Rating 4 Pole 11kW 55kW Eff1 specified in IS 12615-2004 (%) 91.0 94.2 IE2 specified in IS 12615-2011 (%) 89.8 93.5 Reduction in efficiency from eff1 Due to additional stray losses (%) 1.2 0.7

When comparing eff1 motor & IE2 motor, it is necessary to note the difference in testing methods. The standard has reduced the efficiency value to take care of this. At first glance a customer would feel that an IE2 motor is inferior to an Eff1 motor though both might be identical. Hence for any comparison, it is necessary to use the same method of loss calculation. The worked out example shown below gives the energy savings per year (for 8000 hours running) of a Bharat Bijlee IE2 motor (normalized for 0.5% stray loss) over a Bharat Bijlee standard IS 325 motor Input Power IE2 Rating BBL IS325 ( kW) kW Catalogue Catalogue (eff%) (eff%) Additional Stray losses (kW) 0.187(0.24240.0550) 0.684 (0.9590.275) Nomalized IE2 IS 325 losses IE2 losses Saving Saving in Eff with 0.5% Stray (kW) (kW) kW/Year (kW) losses assumed @8000 Hrs running 91.2 94.6 1.360 3.636 1.062 3.140 0.298 0.496 2380 3968

11 55

89.0 93.8

89.8 93.5

12.249 58.824

Energy Saving Calculations:

Table shown below gives the energy savings per year (for 8000 hours running) of a Bharat Bijlee IE2 motor (normalized for 0.5% stray loss) over a Bharat Bijlee standard IS 325 motor
4 Pole 6 Pole

2 Pole

Normalized Saving in Normalized Saving in Normalized Saving in IE2 IE2 IE2 Rating BBL IS325 IE2 Eff with kW/Year BBL IS325 IE2 Eff with kWh/Year BBL IS325 IE2 Eff with kWh/Year Catalogue Catalogue Catalogue Catalogue Catalogue Catalogue kW 0.5% Stray @8000 Hrs 0.5% Stray @8000 Hrs 0.5% Stray @8000 Hrs (Eff%) (Eff%) (Eff%) (Eff%) (Eff%) (Eff%) losses running losses running losses running 157 188 201 303 412 570 805 1426 1944 2056 1927 3101 2989 2190 1655 2243 2143 4923 5549 8756 70.1 75.1 79.6 81.4 82.8 84.3 86.3 87.7 88.7 89.3 89.8 90.6 91.2 91.6 92.3 92.7 93.1 93.5 94 94.2 71.6 76.7 81.3 83.1 84.5 85.9 87.9 89.2 90.2 90.7 91.2 91.9 92.5 92.9 93.5 93.9 94.2 94.6 95.0 95.2 37 212 413 695 797 984 1137 1840 2417 2538 2380 2520 2289 2215 4228 2969 4256 3968 5618 4004 68 69 73 76 77 80 85 85 88 88 88.5 90 91 91.2 91.8 92.5 93.5 93.5 69 72.9 75.9 78.1 79.8 81.8 84.3 86 87.2 88 88.7 89.7 90.4 90.9 91.7 92.2 92.7 93.1 70.0 74.0 77.1 79.8 81.4 83.4 85.8 87.5 88.6 89.4 90.1 91.0 91.7 92.1 92.9 93.4 93.8 94.2 71 74 77 78 80 82 85 86 87 88 89 90.2 91.2 91.8 92 93 93.2 93.8 94.2 94.7 122 429 434 550 850 895 334 1462 473 1307 1726 1489 1206 1989 3080 2940 1320 3423

0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 90

71 74 77 79 80.6 82.5 85 86 87 88 89 89.5 90.5 91.5 92.6 93 93.5 93.3 94 94

72.2 74.8 77.4 79.6 81.3 83.2 85.5 87 88.1 88.8 89.4 90.3 90.9 91.3 92 92.5 92.9 93.2 93.8 94.1

73.8 76.4 79.0 81.2 82.9 84.8 87.0 88.5 89.5 90.2 90.8 91.6 92.2 92.6 93.2 93.7 94.0 94.3 94.8 95.1

Performance Table For 2- Pole Motors

TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 71 to 355L
Ambient: Duty : 50 C : S1(Continuous) Ins. Class : F Temp. Rise : B Protection : IP55
O

IE2

Voltage : 415V+/-10% Frequency : 50Hz+/-5% Combined Variation : +/-10%

3000 rpm ( 2-Pole)
Operating Characteristics at Rated output Rated Torque to Rated Kg.m Ratio Ratio Ratio kgm FL 3/4L 1/2L FL 3/4L 1/2L Current Torque Torque to Rated to Rated Current Torque Torque GD Power Factor % Efficiency Starting Starting Pullout Rotor Net Weight B3 Constn. Kg With DOL Starting

Rated Output

Frame

Type

size

Ref.

Rated Speed

Current

KW

HP

IEC

B3

RPM

Amps.

Construction

71 71 80 80 90S 90L 100L 132S 132S 160M

0.60 0.58 0.62 0.63 0.68 0.68 0.76 0.77 0.77 0.82

160M

0.82

160M 160L 180M 200L 200L

225M

0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 90 110 125 132 150 160 180 *200 *250 *315 0.82 0.86 0.83 0.80 0.80 0.78 0.86 0.83 0.87 0.78 0.76 0.78 0.76 0.77

0.50 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10.0 12.5 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0 100 120 150 170 180 200 215 240 270 335 425

250M 280S 280M 315S 315M 315M 315L 315L

315L 315L 355L 355L

2H0712A3 2H071233 2H080213 2H080233 2H09S243 2H09L273 2H10L233 2H13S2G3 2H13S2N3 2H16M233 2H16M253 2H16M263 2H16L293 2H18M233 2H20L2A3 2H20L253 2H22M253 2H25M233 2H28S233 2H28M253 2H31S233 2H31M2A3 2H31M233 2H31L2A3 2H31L253 2H31L2B3 2H31L273 2H35L213 2H35L233

2800 2805 2830 2830 2840 2840 2890 2930 2930 2930 2930 2930 2930 2935 2950 2950 2965 2965 2970 2970 2982 2982 2982 2982 2982 2982 2982 2985 2985

0.96 1.29 1.64 2.34 3.13 4.49 7.00 9.9 13.3 16.4 19.2 26.0 31.5 37.7 51.0 62.5 76.6 89.2 124 146 180 207 216 248 261 300 325 407 513

0.130 0.190 0.256 0.380 0.514 0.755 1.24 1.83 2.49 3.09 3.66 4.99 6.15 7.30 9.89 12.2 14.8 18.1 24.6 29.5 35.9 40.8 43.1 49.0 52.3

0.74 0.79 0.82 0.82 0.82 0.82 0.86 0.89 0.89 0.89 0.89 0.89 0.90 0.89 0.89 0.89 0.88 0.92 0.90 0.91 0.90 0.89 0.90 0.89 0.90

0.68 0.72 0.74 0.75 0.78 0.78 0.84 0.85 0.85 0.86 0.86 0.88 0.89 0.87 0.86 0.86 0.85 0.91 0.88 0.89 0.86 0.85 0.86 0.84 0.85

72.2 74.8 77.4 79.6 81.3 83.2 85.5 87.0 88.1 88.8 89.4 90.3 90.9 91.3 92.0 92.5 92.9 93.2 93.8 94.1 94.3 94.5 94.6 94.7 94.8

72.2 74.0 76.5 79.6 81.3 83.2 85.5 86.0 87.0 88.6 89.4 90.2 90.7 91.0 92.0 92.0 92.7 92.7 93.6 93.9 94.1 93.5 93.6 93.7 94.1

66.0 70.0 73.5 75.5 78.0 81.7 83.5 82.0 83.0 84.5 86.5 87.0 88.8 88.8 89.5 90.0 91.0 90.0 92.0 90.9 91.5 91.5 91.3 92.2 93.0

5.0 5.0 5.0 6.0 6.5 6.5 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0

2.6 2.7 2.5 2.7 3.3 3.3 3.0 2.5 2.5 2.3 2.3 2.3 2.4 2.4 2.5 2.4 2.5 2.3 2.2 2.2 2.0 2.2 2.0 2.0 2.0

3.0 3.0 2.8 3.0 3.0 3.0 3.0 3.0 3.0 2.8 3.0 2.8 3.0 2.7 2.6 2.5 2.5 2.7 2.8 2.8 2.5 2.6 2.5 2.5 2.5

0.0019 0.0019 0.0037 0.0051 0.0091 0.0113 0.0212 0.0820 0.0980 0.1500 0.171 0.203 0.268 0.34 0.61 0.61 1.13 2.60 3.01 3.42 5.0 5.0 5.0 6.2 6.2

7 7 10 11 17 20 26 51 57 105 112 120 137 117 274 274 353 550 669 750 898 940 940 1100 1100

58.80 65.30 81.60 102.80

0.88 0.90 0.90 0.90

0.82 0.85 0.88 0.88

0.75 0.77 0.84 0.84

94.9 95 95.0 95

94.1 94.5 94.5 94.5

93.0 93.3 92.8 93.0

7.0 7.0 7.0 7.0

2.0 2.0 1.6 1.6

2.5 2.5 2.4 2.4

7.7 7.7 12.0 14.7

1390 1390 1680 1870

Note : All performance values are subject to tolerance as per IS/IEC 60034-1 Efficiency measurements are without seals. *- These ratings are suitable for ambient temperature 450C

Performance Table For 4- Pole Motors

TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 71 to 355L
Ambient: Duty
1500 rpm ( 4-Pole)
Operating Characteristics at Rated output Rated Torque Current to Rated Kg.m Ratio Ratio Ratio kgm FL 3/4L 1/2L FL 3/4L 1/2L Current Torque Torque to Rated to Rated B3 Constn. Kg Torque Torque GD Weight Power Factor % Efficiency Starting Starting Pullout Rotor Net With DOL Starting

IE2
Ins. Class : F Temp. Rise : B Protection : IP55

Voltage : 415V+/-10% Frequency : 50Hz+/-5% Combined Variation : +/-10%

: 50 C : S1(Continuous)

Rated Output

Frame size

Type Ref.

Rated Speed

Current

KW

HP

IEC

B3

RPM

Amps.

Construction

71 80 80 90S 90L 100L 112M 132S 132M 160M 160M 160L 180M 180L

200L 225S

225M 250M 280S 280M 315S 315M 315M 315L

315L 315L 315L 336

416

0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 90 110 125 132 150 160 180 *200 *250 *315 **355

0.50 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10 12.5 15.0 20.0 25.0 30 40 50 60 75 100 120 150 170 180 200 215 240 270 335 422 475

1.03 1.38 1.75 2.44 3.27 4.48 7.27 10.2 13.8 17.2 20.0 27.1 33.2 39.3 52.6 63.8 77.3 95.2 126 151 188 214 223 256 270 303

355L 355L 355L

2H071433 2H080433 2H080453 2H09S423 2H09L473 2H10L473 2H11M473 2H13S4K3 2H13M4T3 2H16M4C3 2H16M4K3 2H16L4T3 2H18M473 2H18L483 2H20L453 2H22S433 2H22M453 2H25M433 2H28S423 2H28M453 2H31S413 2H31M4A3 2H31M433 2H31L4A3 2H31L453 2H31L463 2H31L473 2H35L413 2H35L433 2H35L453

1380 1420 1410 1430 1430 1435 1445 1455 1455 1460 1460 1465 1470 1470 1470 1470 1470 1480 1480 1480 1485 1486 1486 1487 1486 1487 1487 1488 1488 1488

524 590

0.26 0.377 0.518 0.75 1.02 1.49 2.49 3.68 5.02 6.20 7.34 9.97 12.25 14.60 19.88 24.50 29.82 36.20 49.40 59.20 72.10 81.90 86.50 98.30 104.8 117.9 131.0 163.6 206.2 232.4

0.71 0.74 0.75 0.77 0.77 0.81 0.82 0.85 0.86 0.84 0.85 0.85 0.85 0.85 0.86 0.87 0.87 0.86 0.88 0.88 0.86 0.86 0.87 0.86 0.87 0.87 0.87 0.88 0.88 0.88

0.62 0.64 0.66 0.70 0.70 0.73 0.78 0.80 0.83 0.82 0.82 0.80 0.82 0.80 0.82 0.85 0.85 0.84 0.86 0.86 0.83 0.83 0.85 0.83 0.86 0.86 0.86 0.85 0.85 0.85

0.50 0.50 0.53 0.57 0.57 0.59 0.63 0.70 0.76 0.73 0.76 0.70 0.76 0.72 0.78 0.77 0.77 0.76 0.80 0.80 0.77 0.77 0.78 0.77 0.78 0.78 0.78 0.75 0.75 0.75

70.1 75.1 79.6 81.4 82.8 84.3 86.3 87.7 88.7 89.3 89.8 90.6 91.2 91.6 92.3 92.7 93.1 93.5 94.0 94.2 94.5 94.6 94.7 94.7 94.9 95.0 95.1 95.1 95.1 95.1

70.1 75.1 79.6 81.4 82.8 84.3 86.3 87.4 88.4 89.3 89.8 90.6 91.2 91.6 92.0 92.5 92.8 93.0 93.5 94.0 94.3 94.3 94.5 94.4 94.6 94.7 94.8 94.9 94.8 94.9

65.0 68.0 74.0 77.5 78.8 81.5 83.8 86.0 86.8 86.5 87.5 89.4 89.5 89.8 90.0 90.5 90.8 91.0 92.0 92.0 92.3 92.7 93.0 92.8 93.1 93.2 93.3 93.5 93.5 93.5

3.4 5.0 5.0 6.0 6.0 6.0 6.5 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0

2.3 2.8 2.8 2.4 2.7 2.6 2.7 2.6 2.6 2.5 2.7 2.4 2.7 2.6 2.6 2.6 2.6 2.5 2.2 2.2 2.1 2.2 2.1 2.2 2.1 2.1 2.2 2.2 2.2 2.2

2.5 3.0 3.0 2.8 3.0 3.0 3.0 3.0 3.2 2.8 2.9 2.7 2.9 3.0 2.6 2.6 2.6 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

0.0033 0.0072 0.0082 0.015 0.019 0.028 0.066 0.126 0.163 0.177 0.229 0.300 0.540 0.61 0.93 1.60 1.85 3.06 5.53 6.36 8.70 10.20 10.20 12.20 12.20 13.40 14.60 23.30 32.70 37.90

7 11 12 15 19 26 36 50 56 105 115 128 188 200 275 362 377 500 670 735 902 1010 1010 1185 1185 1262 1305 1680 1855 2025

Note : All performance values are subject to tolerance as per IS/IEC 60034-1 Efficiency measurements are without seals. *- These ratings are suitable for ambient temperature 450C **- These ratings are suitable for ambient temperature 400C

Performance Table For 6- Pole Motors

TEFC 3 Phase Squirrel Cage Induction Motors - Frame size 80 to 355L
Ambient: Duty : 50 C : S1(Continuous) Ins. Class : F Temp. Rise : B Protection : IP55
O

IE2

Voltage : 415V+/-10% Frequency : 50Hz+/-5% Combined Variation : +/-10%

1000 rpm ( 6-Pole)
Operating Characteristics at Rated output Rated Torque to Rated Kg.m Ratio Ratio Ratio FL 3/4L 1/2L FL 3/4L 1/2L Current Torque Torque kgm to Rated to Rated Current Torque Torque GD Power Factor % Efficiency Starting Starting Pullout Rotor With DOL Starting Net Weight B3 Constn. Kg

Rated Output

Frame size

Type Ref.

Rated Speed

Current

KW

HP

IEC

B3

RPM

Amps.

Construction

80 80 90S 90L 100L 112M 132S 132M 160M

160L 0.66

0.48 0.48 0.50 0.50 0.52 0.58 0.57 0.60 0.64 0.64

160L 180L 200L 200L

0.70 0.71 0.72 0.72 0.72 0.75 0.76 0.78 0.80 0.80 0.80 0.80 0.82 0.82

0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 90 110 125 132 150

0.5 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10 12.5 15 20 25 30 40 50 60 75 100 120 150 170 180 200

225M 250M
0.88 0.83 0.85 0.85 0.84 0.85 0.84 0.85 0.83 0.85 0.82 0.73 94.8

0.86

280S 280M 315S 315M 315M 315L 315L 315L 276 322 349 436 158.0

2H080613 2H080633 2H09S633 2H09L653 2H10L633 2H11M653 2H13S6G3 2H13M6T3 2H16M633 2H16L663 2H16L673 2H18L633 2H20L633 2H20L653 2H22M643 2H25M633 2H28S613 2H28M633 2H31S613 2H31M633 2H31M653 2H31L6A3 2H31L673 2H31L6B3 0.62 0.69 0.69 0.76 0.82 0.70 0.73 0.75 0.72 0.73 0.71 0.73 0.70 94.6 93.0 6.0 2.3 2.5

910 915 925 930 935 940 960 960 960 960 965 965 975 975 975 980 980 980 985 987 988 988 988 988

1.07 1.48 1.91 2.72 3.63 4.99 8.00 11.4 15.0 18.4 21.6 29.1 34.7 41.1 52.9 63.4 81.4 96.7 131 159 191 219 228 265

0.396 0.59 0.79 1.15 1.56 2.28 3.75 5.58 7.61 9.44 11.1 15.1 18.5 22.0 30.0 36.8 44.7 54.7 74.1 88.8 108.4 123.2 130.0 147.8

0.60 0.62 0.61 0.61 0.60 0.65 0.65 0.68 0.74 0.74 0.77 0.75 0.77 0.77 0.84 0.85 0.80 0.83 0.82 0.81 0.82 0.80 0.82 0.80

69.0 72.9 75.9 78.1 79.8 81.8 84.3 86.0 87.2 88.0 88.7 89.7 90.4 90.9 91.7 92.2 92.7 93.1 93.7 94.0 94.3 94.4 94.6 94.7

eff1 69.0 72.9 75.9 78.1 79.6 81.8 83.0 84.5 87.2 88.0 88.7 89.7 90.4 90.9 91.2 92.2 92.7 93.1 93.7 93.9 94.3 94.4 94.3 94.4 67.0 68.5 72.3 74.0 75.0 79.8 81.5 82.0 85.2 86.7 87.0 87.2 88.3 88.8 88.7 91.0 91.2 91.0 92.5 92.5 93.3 93.0 92.8 92.8 3.0 4.0 4.0 4.0 4.5 5.0 5.5 6.0 5.5 5.5 6.0 5.5 5.5 6.0 7.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 2.1 2.2 2.0 2.0 2.0 2.1 2.0 2.5 2.0 2.1 2.0 2.6 2.6 2.6 2.5 2.5 2.5 2.4 2.4 2.3 2.3 2.3 2.3 2.3 2.3 2.5 2.5 2.6 2.5 2.5 2.5 2.50 2.5 2.5 2.5 2.3 2.3 2.3 2.2 2.3 2.4 2.4 2.5 2.5 2.5 2.5 2.5 2.5

0.0060 0.0084 0.0122 0.0160 0.0250 0.065 0.130 0.193 0.276 0.34 0.40 0.82 1.20 1.37 2.41 3.72 5.11 6.16 10.7 12.4 15.5 18.0 18.0 21.5 21.5

10 11 14 17 22 33 48 55 103 113 123 200 254 270 358 528 573 620 830 912 1010 1175 1175 1231 1231

160

215

2H31L693

988

180 200 250

240 270 335

315L 355L 355L 355L 177.0 196.7 246 0.82 0.84 0.84 0.77 0.80 0.80

2H35L6A3 2H35L613 2H35L633

990 990 990

94.9
95.0 95.0

0.65 0.7 0.7

94.6 94.7 94.7

93.3 93.5 93.4

6.0 6.0 6.0

2.0 2.0 2.0

2.5 2.5 2.5

28.7 28.7 35.5

1670 1670 1780

Note : All performance values are subject to tolerance as per IS/IEC 60034-1 Efficiency measurements are without seals.

Special Design Features Offered Electrical

Non standard Voltage Non standard Frequency 42 TO 700V 50/ 60 Hz with efficiency class as per IEC 60034-30 >10% >5% >50 C 10pole, 12pole etc In ratio 1:v3. 1:2 2 / 3 speeds PTC Thermisters, Thermostat, RTD, BTD etc. 90 Frame onwards e.g. <600% inclusive of tolerance

Mechanical
Special Mounting
Cable entries Non Standards shaft materials

Non Standard mounting dimensions

Metric equivalent e.g. EN 24

Motor for wide variation*

Voltage variation Frequency Variation Motors with higher ambient temperatures Polarities higher than 8 pole Dual Voltage motors Multi Speed motors Class H Insulation Scheme Motors with Thermal protection Space heaters Motors with starting current Limitations

Non Standards shaft extension dimension Non standards cable entries

Cable spreader box Motors with cable glands Motors with separate T.Box for space heater,thermister Low vibration motors 180 Frame onwards Single/Double compression 200L frame and above Reduced or special class as per IS : 12075 or vibration grade B as per IEC 60037-14

Non standards paint type Paint shade Forced cooling arrangement (IC416)

e.g. Shade no. 632 RAL 7030 etc (132 frame onwards)

Motors with intermittent duties Motors with flying leads

* motor performance may vary from the catalogue performance.

Please ask for data sheet for non standard motor.

Product Range Motor used in Hazardous Area

Flame proof motorsExd ( IS/IEC:60079-1) Increased Safety Exe (IS/IEC 60079-7) Non sparking-Exn (IS/IEC 60079-15) Brake Motors Slip ring Motors Roller table motors Crane Duty Motors Railway motors (Auxiliary drives) Cane unloader motors Marine duty motors Frame 80 to 315L (MD) Frame 63 to 355L (ME) Frame 63 to 355L (MN) Frame 71 to 132L (MB) Frame 100 to 160L (MP) As per Requirement Frame 63 to 355L (MC) Frame 180M TO 225M Frame 160L TO 225M Frame 63 to 355L

Surface cooled motors ( IC410) Motors for brake fitment Motors with clean flow cowl arrangement Motors with C.I Fan up to 225 Frame 56 Frame motors in B5 AND B14 Mounting construction

NOTES

NOTES

NORTH
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SOUTH
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EAST
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REGISTERED OFFICE
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MARKETING OFFICE & WORKS

No. 2 MIDC Thane Belapur Road Airoli Navi Mumbai 400 0708 T: 91 22 2763 7200/7400 F: +91 22 2763 7430 Email: [email protected]

Continuous process of product development/updation entitles us to change the specification in this booklet without prior notice. For latest information, please contact our Sales Office

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