Brochure Rotor Mills en
Brochure Rotor Mills en
Brochure Rotor Mills en
For the coarse and preliminary size reduction of hard, brittle or hard-tough materials the RETSCH jaw crushers have proven themselves in practice. In contrast, bulky, soft, fibrous or tough materials are best processed in RETSCH cutting mills.
Sample dividers
Efficient handling
Sample dividers, rotary tube sample dividers, sample splitters with RETSCH sample dividers you can obtain representative part samples from pourable powders and bulk goods. The ZM 200 is designed for both demanding grinding tasks and highly efficient routine work. Collection cassette, ring sieve, push-fit rotor or labyrinth disc everything can be removed quickly and easily for cleaning without any tools. Thus, cross-contamination from frequently changing samples is a thing of the past.
The newly designed hopper of the SR 300 can be removed for easy and rapid cleaning.
The comfort flange simplifies the handling of the filter tube and ensures increased stability.
Benefits at a glance
Versatile in use due to wide range of accessories High final fineness Wide speed range, adjustable -1 from 6 000 to 18 000 min Considerably increased throughput due to optimally matched frequency converter and 3-phase motor Safety housing with automatic cover closure Motor compartment and electronics protected against dust and material penetration Safe design to CE standard 2-year warranty
The ultra centrifugal mill is used in both quality control and R&D.
ZM 200 technology
In the ultra centrifugal mill size reduction takes place by impact and shearing effects between the rotor and the fixed ring sieve. The feed material passes through the hopper (with splash-back protection) onto the rotor. Centrifugal acceleration throws it outward with great energy and it is precrushed on impact with the wedge-shaped rotor teeth moving at a high speed. It is then finely ground between the rotor and the ring sieve. This 2-step grinding ensures particularly gentle but fast processing. The feed material only remains in the grinding chamber for a very short time, which means that the characteristic features of the sample to be determined are not altered. The ground sample is collected in the collecting cassette surrounding the grinding chamber or in the downstream cyclone or paper filter bag.
Performance data
Application Field of application Feed material Feed size Final fineness* Sample volume (nominal) with standard cassette with mini-cassette with paper filter bag with cyclone Speed range Rotor peripheral speed
ZM 200
fine grinding agronomy, chemistry, biology, medicine, pharmaceuticals, plastics, foods, environment, construction materials soft, medium-hard, brittle, fibrous up to 10 mm <40 m up to 300 ml (900 ml) up to 20 ml (50 ml) up to 1 000 ml (3 000 ml) up to 2 500 ml (3 000 ml), or up to 4 500 ml (5 000 ml) 6 000 - 18 000 min , freely selectable 30.9 - 92.8 m/s
-1
Technical data
Power consumption WxHxD Weight, net approx. 1300 W (VA) 410 x 515 x 365 mm approx. 38 kg
(noise measurement according to DIN 45635-31-01-KL3)
Noise values
Emission value with regard to workplace Measuring conditions: Sample Feed size Rotor used Ring sieve used
LpAeq 77.5 dB(A) burnt lime < 5 mm 12-tooth rotor 0.5 mm Conidur holes
START
STOP
(1) Standard ring sieve (2) Ring sieve with reinforced rim (3) Distance sieve
Rotors and ring sieves with an abrasion-resistant coating are used for reducing the size of abrasive substances such as fertilizers. For heavy-metal-free size reduction of non-abrasive materials we recommend the use of rotors and ring sieves made from titanium together with cassette bases and
covers with a titanium-niobium coating. Thanks to the wide range of accessories with rotors, ring sieves and different types of collection systems, the ZM 200 can be easily adapted to suit a wide variety of applications.
Item No.
Item No.
24-tooth 02.608.0042 6.00 0243 0275 03.647.0298
Ring sieves, stainless steel, with reinforced rim, recommended for tough materials Distance sieves, stainless steel, recommended for temperature-sensitive materials Distance sieves, stainless steel, square holes, 10 mm, for pre-grinding
Item No.
24-tooth 02.608.0045 6.00
Item No.
12-tooth 02.608.0047 22.355.0006 6.00
Item No.
22.786.0002 02.608.0057 02.706.0247 02.010.0039 6.00
Item No.
22.935.0009 22.935.0010 22.261.0003
Item No.
22.936.0001 22.936.0002
Item No.
02.010.0037 22.355.0003
Benefits at a glance
High throughput High final fineness Versatile in use Easy cleaning Exchangeable grinding and sieve inserts Quick-action door lock and motor brake Safe design to CE standard 2-year warranty
The SR 300 is the powerful comfort model. Due to the higher rotor speed -1 (8100 min at 50 Hz) and drive performance higher throughputs with a usually higher fine material fraction are obtained. Grinding chamber, feed hopper and the material inlet and outlet are completely made from stainless steel. The hopper can be removed for easy cleaning. The mill is supplied complete with base frame.
SR 200
SR 300
size reduction, deagglomeration soft to medium-hard <15 mm <80 m 5 or 30 l up to 120 kg/h gray cast iron <15 mm <50 m 5 or 30 l up to 360 kg/h stainless steel
Selection of accessories
For soft materials we recommend the sieve frame with ring sieve 360. The grinding insert 180 with the corresponding sieve combines impact and shear effects and has proven itself with hard, brittle substances, especially on the low-speed SR 200. The final fineness depends on the aperture size of the sieve, the breaking behavior of the feed material and the rotor speed. With many materials approx. 80% of the ground material is smaller than half the aperture size. For thermally sensitive, slightly fatty or oily or particularly soft sample materials, size reduction with distance rotors is ideal. The larger grinding gap ensures a reduction in frictional heat, which prevents the sieve or the rotor from being blocked. This configuration is particularly efficient with the high-speed SR 300. Among the standard accessories supplied with the rotor beater mills are a collecting receptacle (5 l)
Field of application Feed size* Final fineness* Vessel capacity Throughput* Grinding chamber material
Technical data
Drive Brake motor Drive performance Motor speed at 50 Hz (60 Hz) Rotor peripheral speed at 50 Hz (60 Hz) W x H x D (with base frame) Weight (with base frame) 3-phase and 1-phase motors yes 1.1 kW 2 850 min (3 420 min ) 20.5 m/s (24.5 m/s) 560 x 1 200 x 700 mm approx. 57 kg
-1 -1
yes 2.2 kW 8 100 min (9 700 min ) 58 m/s (69.5 m/s) 560 x 1 200 x 700 mm approx. 95 kg
-1 -1
Noise values
Emission value with regard to workplace Measuring conditions: Ring sieve Feed material
made from stainless steel and a textile filter hose. Further useful accessories can be found on page 12.
Item No.
20.732.0001 20.732.0003
Rotor Beater Mill SR 300, supplied with rotor beater, filter hose (240 mm), collecting receptacle (5 l) and base frame (Please order sieve frame or grinding insert and sieves separately) SR 300 for 3/N~400 V, 50 Hz, rotor speed 8 100 min , stainless steel
-1
20.733.1002
Item No.
chrome-plated: 22.642.0002 Round holes 2.00 3.00 4.00 5.00 6.00 8.00
Item No.
stainless steel: 22.642.0001 stainless steel: 02.143.0014 10.00
Ring sieve 360, stainless steel, for sieve frame 360 0057 0026 0028 0029 0030 0031 0032 0058 0033 0034 0035 0036 0037 0043 0039 0040 0081 0039 0040 0041 0042 0043 0044 0045 0046 0047 0048 0049 0050 0051 0052 0053 Sieve inserts 180, stainless steel, for grinding insert 180
Item No.
for SR 200 01.824.0028 22.717.0003 22.717.0001
Item No.
for SR 300 22.717.0004 22.717.0002
RETSCH cross beater mills are mainly used for reducing the size of: cement clinker coke glass gravel minerals ores oxide ceramics slags soils
Benefits at a glance
High throughput High final fineness Versatile in use Easily changeable bottom sieves Wide range of accessories Maintenance-free direct drive Safe design to CE standard 2-year warranty
and many other similar materials. The maximum feed size for bulk goods is 15 mm, for single-piece feed 20 mm. The final fineness and throughput depend on the breaking behavior of the feed material and the aperture size of the bottom sieve. Due to the powerful drive it is possible to achieve a fineness <100 m in a single working step in many cases.
The SK 100 comfort is distinguished by its extra operating comfort and standard of safety. The grinding chamber door can be opened and closed quickly and simply with its quick-action lock. This means that changing the bottom sieves and cleaning the grinding chamber hardly take any time at all. If the quick-action lock is accidentally opened then a safety switch activates the motor brake, so that the rotor comes to a standstill in less than 0.5 seconds. The feed hopper is equipped with access barrier and splash-back protection. RETSCH cross beater mills are robust and maintenance-free and comply with the CE guidelines. Their highquality finish also guarantees that the mills will have a long working life.
10
Performance data
SK 100 comfort
size reduction medium-hard, brittle <15 mm <100 m 5 or 30 l up to 80 kg/h
Mill versions
The mill housing is made from cast aluminum. Depending on the particular version (see table) the grinding insert and grinding tools are made from different materials. The choice of version depends primarily on the feed material. Chrome steel is recommended for hard feed materials, stainless steel for corrosive ones. Baffle plates made from steel 1.1740 can be used for heavy-metal-free grinding. Bottom sieves made from Conidur or round hole sheet are available in 14 aperture sizes. For heavy-metal-free grinding Conidur bottom sieves made from steel St 1203 are available in 6 aperture sizes. The standard equipment supplied with the cross beater mills includes a stainless steel collecting receptacle (5 l) and a textile filter hose. The mill can be attached to a bench or a wall bracket; however, it is preferable to mount it on the optional base frame. Other useful accessories can be found on page 12.
Application Feed material Feed size* Final fineness* Collector volume Throughput*
Technical data
Drive Motor brake Drive performance Motor speed at 50 Hz Motor speed at 60 Hz W x H x D (with base frame) Weight (with base frame) 3-phase and 1-phase motors yes 1.1 kW 2 850 min 3 420 min
-1 -1
Noise values
Versions
Grinding insert SK 100, cast iron SK 100, chrome steel SK 100, stainless steel SK 100, heavy-metal-free cast iron chrome steel stainless steel cast iron Cross beater cast iron cast iron stainless steel cast iron Baffle plates chrome steel chrome steel stainless steel steel 1.1740
Item No.
Item No.
10.00
0059 0013 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0083 0084 0085 0086 0087 0088
Item No.
01.824.0028 steel 1.1740 22.526.0006
11
Filter hose
30 l collecting receptacle
Item No.
01.824.0028 22.609.0003
Retsch GmbH Rheinische Strae 36 42781 Haan, Germany Telephone +49 21 29 / 55 61 - 0 Telefax +49 21 29 / 87 02 E-mail Internet [email protected] www.retsch.com
RETSCH Your specialist for sample preparation offers you a comprehensive range of equipment. Please request information on our crushers, mills, sieve shakers, sample dividers, feeders as well as cleaning and drying machines.